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Process Audit Check Report Die Casting

FURNACE 1 MOUTH NOT CLOSED.

Not welded together

Melting record check after 10:00 AM, data not filled.


N2 flow less than spec.

Limit sample not available @ vaccum sample


testing area

Vaccum sample not cut.


Some vaccum sample found on floor

GDC operator not filling production data

Pallets not on its location


Heavy dust on workshop, iron dust

Very hot Aluminum dross on floor,Trolly not used

Nobody using Weighting scale for 70:30 ratio

Stake height is higher tha specification


Stake height is higher tha specification

Hub crack found

Every RCM sampling inspection and production data


not filled

RCM safety door opened,aluminum chips coming


outside
RCM safety door opened,aluminum chips coming
outside

All Sizing V.C. not ok , Screw also not in v.c.,


Calibration sticker not there,
Checked By :
rt Die Casting Sumit

Chips not kept in bin, Kept on working area.

Red color iron dust in AL chips

Ingot not on its area.


N2 flow less than spec..

Process document not available @ vaccum sample


area.

No identification on vaccum sample.


Water inside all robo pannels

Metal chips and botal found in cooling water area

Rejection area condition is very bad management


Heavy dust on workshop, iron dust

Very hot Aluminum dross on floor,Trolly not used

Stake height is higher tha specification


Stake height is higher tha specification

Calibration sticker not available on V.C.

RCM safety door opened,aluminum chips coming


outside
RCM safety door opened,aluminum chips coming
outside

Shot blasting area very dust, due to shot dust.