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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Body Assembly
O
Heavy Guiding: Two widely
spaced guides on large-
diameter stem. Plug does S High Performance:
not guide in retainer. Positioning accuracy to
0.1% full scale
TM
The Valtek Mark One globe control valve offers superior The Mark One valve is typically double top-stem guided and
performance in liquid and gaseous services, while also permitting completely avoids contact between the plug and seat retainer.
easy, fast and inexpensive maintenance. Many globe valve maintenance problems can be traced to cage-
guiding. The close metal-to-metal contact between the cage and
The spring-cylinder actuated Mark One valve provides stiffness
plug often result in galling and sticking.
and maintains high positioning accuracy, repeatability, controlled
high speed, and faithful response. The Mark One valve handles The clamped-in seat and top-entry trim permits easy, quick
up to 150 psig (10.3 barg) supply air and has the thrust to shut off maintenance. Plus, with the Mark One valves high degree of
against much higher fluid pressures. parts interchangeability, fewer inventory parts are required. In
addition, the actuator is lighter, smaller and easier to handle than
The Mark One valve is designed so the spring, supply air pressure
comparable diaphragm actuators.
and fluid pressure itself combine to produce exceptionally tight
shutoff. A self-aligning seat ring further enhances the shutoff The Valtek Mark One control valve is the industry choice for a
capability of the Mark One valve. simple, reliable, tough globe valve.
2
Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Components
Body Styles
Except for the body and 1.5-inch (DN 40) seat ring, the angle-style The steam-jacketed Mark One valve uses a standard globe style
Mark One valve is completely interchangeable with the globe style body with oversized, blind flanges for a full jacket or standard
all other valve parts remain the same. For additional body protection, flanges for a partial jacket. The jacket is rated for 150 psig (10.3
a venturi seat ring, extending to the outlet flange, is available. barg) and is equipped with a 0.75-inch NPT supply and drain
connection. 5
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
6
Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Yoke Clamps
The actuator is typically attached to the Mark One body
assembly with two precision-cast, stainless steel yoke clamps.
In some cases, however, the actuator is bolted directly to the
bonnet. Each clamp has an inclined plane surface which, when
bolted together, securely fastens the actuator yoke to the bonnet.
Unlike conventional threaded clamps, the clamp design permits
Yoke
easy removal even under extremely corrosive conditions.
Clamp
Associated bolts and locknuts are supplied in plated carbon
steel, although stainless steel is also available when required.
7
Figure 10: Yoke Clamp
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Bonnet Types
Table 4: Packing
Service Fluid Wiper
Lower Guide
Bonnet Type Packing Material Temperature Packing
Limitation Set
Standard** PTFE, PTFE/AFP and 5000 F 2600 C
Bonnet Glass-filled PTFE 5000 F 2600 C
Graphite/AFP 7500 F 4000 C
Graphite/AFP, Inconel wire 750 F*0
4000 C*
Graphite*** 7500 F* 4000 C*
* Temperatures assume environmental temperature is less than 90 F
Extended** PTFE, PTFE/AFP and 600 F0
3160 C (32 C); 812-inch (DN 200-300) ANSI Class 150-600 (PN 160-400)
Bonnet Glass-filled PTFE and 312-inch (DN 80-300) ANSI Class 900-2500 (PN 160-400) handles
temperatures to 850 F (454 C).
Graphite/AFP 12000 F 6500 C
** ANSI B16.34 specifies acceptable pressure temperature limits for pres-
Graphite/AFP, Inconel wire 12000 F 6500 C sure retaining materials. Consult the factory for additional information.
Graphite*** 15000 F 8160 C *** Do not use graphite above 800 F (427 C) in oxidizing service such
as air or oxygen. The use of graphite packing may require oversize
Cryogenic Extended Length**
actuators or heavier springs due to added friction.
15, 18-inch (38, 46 cm) PTFE -3200 F -1960 C
9
24, 27-inch (38, 46 cm) PTFE -423 F0
-2530 C
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
TIC
process control. The change in flow per unit of valve stroke is IS
ER
% Flow
directly proportional to the flow occurring just before the change A CT
50 R
HA
is made. While the flow characteristic of the valve may be equal DC ST
IC
S TALLE ERI
L IN A CT
percentage, most control loops produce an installed ICA CHA
R
TYP ENT
characteristic, which approaches linear when the overall system INHER
pressure drop is large relative to that across the valve. Equal
0 50 100
Percentage % Valve Stroke
100
C
RISTI
ACTE
CHAR
Linear LL
ED IC
TA IST
TER
C
Linear inherent characteristic produces equal changes in flow per RA
S
% Flow
IN
50 HA
TC
L
CA
unit of valve stroke regardless of plug position. Linear plugs are EN
ER
PI
INH
TY
used on those systems where the valve pressure drop is a major
portion of the total system pressure drop.
Linear 0 50 100
% Valve Stroke
100
RISTIC
RACTE
ERENT CHA
INH
Quick-open
% Flow
Quick-open plugs are used for on-off service and are primarily 50
designed to produce maximum flow quickly.
Quick-open 0 50 100
% Valve Stroke
Figure 13: Flow Characteristics
Trim Types
Three trim types are available. Standard full-area trim provides
maximum CV. Reduced trim is available in a wide variety of sizes
when lower CV values and large bodies are required. Integral
trim uses a special seat machined into the body and an oversized
plug to provide additional CV beyond the capabilities of full-area
trim.
Mark One valves can be converted from one trim type to another
since all seat rings and plugs with a given size and pressure Full Area Reduced Integral
class are completely interchangeable. Integral trim is available by
removing the seat ring and by changing the plug. Figure 14: Typical Trim Types
10
Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Stem
Guide Sleeve
Seat Bonnet Gasket
Bonnet
Retainer Plug Seals
Plug Vent
Plug Plug
Pressure-
Seat balanced
Ring Sleeve
Figure 15: Standard Trim Figure 16: Pressure-balanced Trim
Mark One valve trim is designed to avoid the difficulties In high pressure drop applications, pressure-balanced trim
associated with screwed-in seats and cage-guiding. The seat is used to reduce the thrust necessary to stroke the plug by
ring is clamped into the body by the bonnet and seat retainer; reducing the trim off-balance area. Because the pressure-
thus, removal of the seat is easy even under extremely corrosive balanced plug fits closely to the retainer, this trim should only be
conditions. used in generally clean services.
Unlike cage-guided trims that easily gall and stick, Mark One Flow direction is under-the-plug for fail-closed and over- the-
plugs are double-stem guided, avoiding contact between the seat plug for fail-open. The seal area less the stem area is designed
retainer and plug. Because no contact is made with the plug, the to be slightly larger than the seat area; therefore, the plug is
retainer can be constructed of stainless steel rather than costly off-balanced to close for flow under the seat and off-balanced to
hard materials. The flow characteristic is determined by the plug open for flow over the seat.
contour, rather than by the opening in the retainer.
Soft Seats
Low-noise seat designs have been developed for better noise
The Mark One soft seat is used in applications requiring ANSI
control in standard Mark One valves.
Class VI bubble-tight shutoff. Its design consists of an elas-
Metal Seats tomer sandwiched between two metal pieces. The assembled
soft seat is interchangeable with the hard seat for a given size
Metal seated valves handle Class IV shutoff (ANSI B16.104,
and pressure rating. Inserts are often constructed of PTFE;
1976 FCI 70-2). This class calls for maximum permissible seat
therefore, maximum temperature should be below 300 F (150
leakage of 0.01 percent of rated valve capacity. All Valtek control
C) at 290 psig (20 barg). For temperatures below -85 F
valves are seat-leak tested after assembly and are substantially
(-65 C), PTFE soft seats can be used in high-pressure
lower in leakage than called for by this class. This exceptional
applications.
seat tightness is obtained by aligning the seat ring with the plug
during assembly. Additional seat tightness using metal seats is
available as an option.
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Seat Surface
Full Bore
Figure 18: Hard Facing Variations - Plug
Figure 19: Hard Facing Variations - Seat
CV Data
13
Use Performance! valve sizing software for CV data according to
trim characteristic, body rating, and flow direction.
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
55211
TAG ____________________________________________________
P.O. ____________________________________________________
14
Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Configurations Standard, Twin seal, Vacuum seal Double-acting cylinder with positive fail-safe
PTFE V-ring, PTFE/AFP*, AFP/Inconel wire, spring action
Types Manual handwheel
Materials glass-filled PTFE V-ring, braided PTFE,
Electro-hydraulic
graphite, other materials as required.
Electro-mechanical
Lubrication Lubricator with integral isolation valve
Cylinder: 25, 50, 100 (standard);
(optional) Lubricator with additional isolation valve
200, 300, 400, 500, 600 (optional)
Sizes
Manual Handwheel: 9, 12, 18, 24 inch (23, 20,
46, 61 cm) diameter
Table 14: Trim
Side mounted: continuously connected
Characteristics Equal percentage, linear, quick-open Auxiliary Top mounted: continuously connected, push-
316 stainless steel Alloy 20 only, limit stops
304 stainless steel Nickel Cylinder: anodized aluminum
347 stainless steel Titanium Piston: anodized aluminum
Materials
416 stainless steel Monel Materials Actuator stem: 416 stainless steel
Hastelloy B 17-4 PH Yoke: ductile iron
Hastelloy 440C O-rings: nitrile
Materials: Alloy 6, No. 5 Colmonoy Action Air-to-open, air-to-close (field reversible)
Hard Facings Types: seat surface, full contour, full bore, Max. Working 150 psig (10.3 barg) (Refer to IOM 2 for pres-
lower stem guide area. Pressure sure limitations.
15
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Dimensions
MATCH
LINE
MATCH
H
LINE
A A
Table 19: Globe Body Dimensions - ANSI Class 150, 300, 600 (inches/mm)
A
H Clearance
Sep. Flange* Integral Flange**
Above Actuator
Body Size B
Class Required for
Class 150 Class 300 Class 600 Standard Extended Disassembly
150-600 PN
PN 16 PN 40 PN 100 Bonnet Bonnet
16-100
0.5, 0.75 15-20 8.5 216 7.3 184 7.6 194 8.1 206 1.5 38 3.8 97 8.3 212 2.5 64
1 25 8.5 216 7.3 184 7.8 197 8.3 210 1.8 44 3.8 97 8.3 212 2.5 64
1.5 40 9.5 241 8.8 222 9.3 235 9.9 251 2.3 59 5.2 132 9.7 246 4.0 102
2 50 11.5 292 10.0 254 10.5 267 11.3 286 2.3 57 5.4 138 9.9 252 4.5 114
3 80 14.0 356 11.8 298 12.5 318 13.3 337 3.4 86 6.8 172 12.3 312 5.8 147
4 100 17.0 432 13.9 353 14.5 368 15.5 394 5.2 133 8.4 214 13.9 354 7.5 190
6 150 17.8 451 5.5 139 10.1 256 15.6 395 10.0 254
6 150 18.6 473 20.0 508 5.8 146 12.3 311 17.8 451 10.0 254
8 200 21.4 543 7.1 180 12.5 318 18.0 457 10.9 277
8 200 22.4 568 24.0 610 7.5 190 14.4 365 19.9 505 11.4 290
10 250 26.5 673 8.4 214 14.1 359 19.6 498 11.9 302
10 250 27.9 708 29.6 752 8.9 227 14.1 359 20.6 524 12.1 308
12 300 29.0 737 9.6 243 14.1 359 19.6 498 12.6 320
12 300 30.5 775 32.3 819 16.3 413 22.8 578 12.6 320
* Per ANSI/ISA S75.20, latest edition ** Per ANSI/ISA S75.03, latest edition
Table 20: Globe Body Dimensions - ANSI Class 900, 1500, 2500 (inches/mm)
A B H Clearance Required for
Face-to-Face* Standard Bonnet Extended Bonnet Disassembly
Body Size
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
ANSI Class 900
1500 2500 900 & 1500 2500 900 & 1500 2500 900 & 1500 2500 900 & 1500 2500
NPS DN in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
1 25 11.01 279.41 11.01 279.41 12.01 304.81 1.8 45.7 1.8 45.7 5.6 142.2 6.8 172.7 10.1 256.5 11.3 287.0 3.6 91.4 3.6 91.4
1.5 40 13.01 330.21 13.12 333.2 15.0 381.0 2.7 68.6 2.4 61.0 8.7 221.0 8.7 221.0 13.2 335.3 13.2 335.3 5.6 142.2 5.6 142.2
2 50 14.75 374.7 14.75 374.7 16.25 412.8 2.8 71.1 3 76.2 8.7 221.0 8.7 221.0 13.2 335.3 13.2 335.3 6.1 154.9 6.1 154.9
3 80 17.38 441.5 18.12 460.2 26.0 660.4 4.2 106.7 3.7 94.0 11.4 289.6 12.9 327.7 18.4 467.4 19.9 505.5 8.4 213.4 8.3 210.8
4 100 20.12 511.0 20.88 530.4 29.0 736.6 4.4 111.8 5.4 137.2 12.4 315.0 14.6 370.8 19.4 492.8 21.6 548.6 9.7 246.4 10.7 271.8
6 150 28.12 714.2 30.25 768.4 34.0 863.6 7.2 182.9 7.3 185.4 19.4 492.8 17.4 442.0 26.4 670.6 27.3 693.4 12.2 309.9 13.6 345.4
8 200 36.0 914.4 38.25 971.6 40.25 1022.4 9.4 238.8 10.3 261.6 18.6 472.4 24.3 617.2 24.2 614.7 31.3 795.0 16.7 424.2 17.8 452.1
10 250 39.0 990.6 42.0 1066.8 50.01 1270.01 11.2 284.5 10 254.0 21.9 556.3 26 660.4 28.9 734.1 33 838.2 18.3 464.8 19.5 495.3
16
12 300 44.5 1130.3 48.0 1219.2 56.01 1422.41 14 355.6 12.9 327.7 26.6 675.6 28 711.2 33.6 853.4 35 889.0 19.4 492.8 20.5 520.7
14 350 49.5 1257.3 24.8 629.9 31.8 807.7 20.5 520.7
Dimensions
Table 21: Globe Cold Box Extended Bonnet (inches/mm)*
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Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Dimensions
MATCH
LINE
A D
A H
Body Size
Sep. Flange Integral Flange* Clearance
Class* B C D Standard Extended Required for
Class 150 Class 300 Class 600
in DN 150-600 Bonnet Bonnet Disassembly
PN 16 PN 40 PN 100
PN 16-150
0.5-0.75 15-20 8.5 216 7.3 184 7.6 194 8.1 206 1.5 38 3.4 87 4.3 108 6.7 170 11.2 284 3.4 86
1 25 8.5 216 7.3 184 7.8 197 8.3 210 1.8 44 3.4 87 4.3 108 6.7 170 11.2 284 3.4 86
1.5 40 9.5 241 8.8 222 9.3 235 9.9 251 2.3 59 5.4 137 4.8 121 9.1 230 13.4 341 5.0 127
2 50 11.5 292 10.0 254 10.5 267 11.3 286 2.3 59 5.6 143 5.8 146 9.3 236 13.7 347 5.5 140
3 80 14.0 356 11.8 298 12.5 318 13.3 337 3.4 86 7.6 194 7.0 178 13.0 329 18.5 470 7.1 181
4 100 17.0 432 13.9 353 14.5 368 15.5 394 5.2 133 9.9 251 8.5 216 16.7 423 22.1 562 9.4 240
6 150 17.8 451 5.5 139 14.0 356 8.9 226 21.6 548 26.6 675 11.6 294
6 150 18.6 473 20.0 508 5.8 146 16.0 406 10.0 254 25.8 654 31.3 794 11.6 294
8 200 21.4 543 7.0 179 15.0 381 10.7 272 23.9 608 29.4 748 12.2 310
8 200 22.4 568 24.0 610 7.5 191 18.3 464 12.0 305 30.2 767 35.7 907 12.2 310
* ANSI/ISA B16.10, latest edition ** Per ANSI/ISA S75.03, latest edition
18
Valtek Mark One Control Valves FCD VLENTB0001-02-AQ 04/15
Applications
19
(Left) Mark One valves
used to operate a PSA
skid.
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USA
Flowserve Flow Control Division
1350 N. Mt. Springs Parkway
Springville, UT 84663
USA
Phone: +1 801 489 8611
Fax: +1 801 489 3719
Austria
Flowserve Control Valves GmbH
Kasernengasse 6
9500 Villach
Austria
Phone: 43 (0) 4242 41 181 0
Fax: 43 (0) 4242 41181 50
France
Flowserve France S.A.S.
BP 60 63307 Thiers Cedex
France
Phone: 33 4738 04266
Fax: 33 4738 01424
India
FCD VLENTB0001-02-AQ Printed in USA. April 2015
Flowserve India Controls Pvt Ltd.
Plot # 4, 1A, Road #8 EPIP
Whitefield
To find your local Flowserve representative: Bangalore, Karnataka, 560066
India
Phone: 91 80 40146200
For more information about Flowserve Corporation, visit Fax: 91 80 28410286
www.flowserve.com or call USA 1 800 225 6989
China
Flowserve Fluid Motion and
Control (Suzhou) Co., Ltd.
No. 35, Baiyu Road
Suzhou Industrial Park, Suzhou
Jiangsu Province, P.R. 215021
China
Phone: 86 512 6288 8790
Fax: 86 512 6288 8736
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data Singapore
and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and
maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and
Flowserve Pte. Ltd.
train its employees and contractors in the safe use of Flowserve products in connection with the specific application. 12 Tuas Avenue 20
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered Republic of Singapore 638824
certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any
matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained
Phone: 65 6879 8900
herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its Fax: 65 6862 4940
worldwide operations or offices.
2014 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
Saudi Arabia
Flowserve Abahsain Flow Control
Co., Ltd.
Makkah Road, Phase 4
Plot 10 & 12, 2nd Industrial City
Damman, Kingdom of Saudi
Arabia
Phone: +966 3 857 3150 ext. 243
Fax: +966 3 857 4243
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