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6/26/2008

Your source for cleanroom efficiency

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

According to Chaos Theory, a seemingly irrelevant


action can precipitate, and contribute to, a major
event.

In your world, that could be a microscopic particle,


an unwelcome contaminant or a faulty vacuum
pump that brings an unscheduled halt to your
manufacturing.

“As a conservative estimate 1 day downtime [of a state-of-the-art


semiconductor fabrication facility cleanroom] can cost between
€150-500K (£120- 400K)”
Epichem News Q4 2004

At ORIGIN, we work to provide pump and


cleanroom services designed specifically to
improve your manufacturing uptime and reduce
the threat of product loss
© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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Who are ORIGIN?

• We are a team of senior industry experts with experience in all


areas of cleanroom supply, support and sub-fab infrastructure
services
• Management Team:
– Kenny Gall, CEO
– Joe White, Operations Director
– Keith Findlay, Director Cleanroom
Services

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Who are ORIGIN?

• ORIGIN operates from its Scotland, UK, facility and services both
the domestic and European markets with its structured support
services
• ORIGIN is privately owned – and is run
by key Directors who have a vested
interest in the success of ORIGIN
and its customers
• Every member of staff holds shares

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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ORIGIN’s Operating Divisions:

Providing peace-of-mind that Keeping your cleanroom running Working with your people and
your pumps are working with minimal risk of contamination processes to identify performance
optimally when you need them to by providing integrated garment improvements, ensure legislative
by providing services that processing accompanied by compliance and optimise budget
minimise the risk of unscheduled detailed monitoring of user expenditure in your cleanroom
downtime and reduce cost of compliance, garment tracking and and manufacturing facilities.
ownership (COO). garment repair needs.

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

ORIGIN’s Growth
• Formed in 2006

• Acquired Hewvac* in December 2006

• Acquired Metron’s UK laundry and onsite consumables business in April


2007
– Consumables in partnership with Basan UK
• Strong growth in both divisions through product & service development,
market sector diversification and penetration of tier 1 customers

• Launch of Origin Pump Services, onsite pump and abatement services

• Launch of Origin Cleanroom Services, the only dedicated ISO Class 4


Cleanroom Laundry in UK

*The leading independent pump support company in the UK (established in 2000)

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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ORIGIN’s Growth

• Average quarterly growth of 23.1% for Pump Services (2007/8)


11.5% for Cleanroom Services (2007/8).
• Growth is forecast to continue into 2008/9
• 53% revenue growth in 2007/8 period
© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

ORIGIN’s team

Headcount 41 at 1st July 2008

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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ORIGIN’s Advantage

• Management team with extensive industry experience

• Expertise in providing service solutions to high technology, highly


demanding clients

• Every member of staff is a shareholder - we understand your


success will drive our success.

• Customer focused - understanding your emerging need to reduce


costs and developing service offerings accordingly

• Meet and exceed the demands of our customers through continuous


improvement and delivering innovative solutions

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Pump Services and Sub Fab Equipment

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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Origin Pump Services

• A team of 8 senior vacuum pump engineers with an average of 15


years experience in the industry
• Using expert knowledge and innovation to improve how vacuum
pumps are monitored and maintained
• Ability to service pumps from all major OEMs including Edwards,
Leybold, Alcatel, Varian and CTI
• Division turnover of £1.1m
• UK and Ireland based multinational
customers

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Pumps are our Business…


…running a manufacturing operation is yours.

At ORIGIN, we work to keep it this way by providing


you with innovative service offerings that work to
keep your pumps up and running when you are.

We do this by providing a full range of services and


products to provide full pump maintenance support

In addition, we have developed innovative


monitoring systems that permit detailed analysis of
your pumps, improving maintenance efficiency

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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6/26/2008

Product and Service Range

Chillers &
Vacuum Abatement
Compressors
Vacuum
Vacuum Accessories Neslab
Pumps
CTI Chiller
Onsite Support
Compressor Supply,
Vacuum Service Contracts Supply Service &
Wet Dry Vacuum Vacuum Valves,
Pumps Pumps Fittings Gauges Gate Refurb
Valves

Cryo Chemical
Pumps Pumps

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Three pronged approach to improved pump


management
1

Pump Maintenance
Support

2
Improved efficiency in
Condition-Based
Advanced monitoring pump maintenance
Maintenance (CBM)
of pump systems support; improve
support
pump utilisation
3
Reduce unscheduled
Range of Origin High quality pump
downtime, pump
branded Pumps Maintenance servicing -
running costs and risk
and Components as required
of product loss

= Optional or ad hoc Services

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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1. Pump Maintenance Support


d a
New Pump
Reinstate to Commission
Service
Supply
& Set-up REACTIVE
(or Refurb)

Lifecycle
c b
Drop & Swap
Major Ongoing Call-out
Pump Maintenance
Overhaul Support Support
Product

NOTE: Our engineers can service all major OEM’s pumps and a wide range of
technologies

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

2. Condition-Based Maintenance (CBM)


d a
New Pump
Reinstate to Commission
Service
Supply
& Set-up PROACTIVE
REACTIVE
(or Refurb)

Lifecycle
c b
Drop & Swap
Major Ongoing Call-out
Pump Maintenance
Overhaul Support Support
Product

Optimal Pump Efficiency


CBM
Predictive Monitoring

Risk Management
Improved pump service
schedule and utilisation

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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2. Condition-Based Maintenance (CBM)


ORIGIN’s unique CBM Service is key to us managing your
pumps proactively.

CBM involves established predictive monitoring methodologies from


other industries
This allows proactive maintenance to reduce the risk of catastrophic
failure and improve pump efficiency – lowering cost of ownership

1
Application Advice

2 Optimal Pump Efficiency


Configuration CBM
3 Predictive Monitoring
Fluid/Gas Level Monitoring

4 Risk Management
Vibration/IR trends

5
Regular Status Reports

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

3. Origin Branded Products


This slide is to be built

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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Why choose Origin Pump Services?


• An innovative company working to improve the
way your pumps are managed

• Highly experienced pump maintenance staff

• Provision of maintenance services that cater for


all installed pump types

• CBM service that enables improved pump


maintenance scheduling and reduced risk of
downtime

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

CBM Services… 1. Application Advice


Process Rating
• Harsh/process chamber
• Loadlock/transfer
• Dry pumping requirement
• Chemical dispense requirements
Operational Specifications
• Vacuum level
• Pumping speed
• Chemical dispense parameters
Cost of Ownership

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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CBM Services … 2. Configuration


Facilities advice
• Motor current
• Gas & cooling water
• Exhaust protection
Installation
• Exhaust filtration
• Configuration of exhaust and forelines
• Integration with process tool
• Commissioning
• Baseline performance checks

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

CBM Services … 3. Level Monitoring


• Oil level checks
• Nitrogen flow
• Cooling water flow
• Exhaust trap levels

All flows will be maintained at specified levels to result in:


• Standardised tool performance
• Optimal facilities usage
• Reduced cost of ownership

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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CBM Services … 4. Trend Auditing


• Infra red thermal imaging
• Noise monitoring
• Vibration monitoring
• Motor current
• Pumping speed checks
• Helium Leak Check

Main Stator Temp Oil Box Temp

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

CBM Services … 5. Regular Status Reports


We will provide you with regular reports that only contain
the information you need to know. For example...

• CBM reports outlining a planned


maintenance schedule

• Pump optimisation actions taken


and suggestions to further
reduce COO (correct pump type
and usage, pump upgrades etc.)

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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6/26/2008

Cleanroom Services

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Origin Cleanroom Services

• The only dedicated cleanroom garment laundry service provider in


the UK.
• Run by industry experts with an average of over 10 years cleanroom
laundry service experience
• Using expert knowledge and innovation to help customers improve
the way they manage their cleanroom garments
• Division turnover of £1.3m
• UK and Central European based
multinational customers

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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ORIGIN is a leading provider of


cleanroom garment processing, rental
and associated services.
We serve the microelectronics,
pharmaceutical, medical devices and
Photonics sectors.

Unlike other laundry services we provide improved garment


management solutions that can improve your garment
processing management

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Four Steps to Improved Cleanroom Garment


Management
1 2 3 4
Cleanroom
Quality Service Quality
Management
Assurance Support Products
Support

Ensure protection Improve customer


from product monitoring of
contamination garment processing

Optimise
garment
processing

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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1. Quality Assurance
Garments are cleaned and prepared under ISO14644-1 Class 4
cleanroom conditions.

• ISO Class 4 (Class 10) primary


packing & processing area
• Washer-dryer • Daily cleanroom particulate monitoring
• ISO Class 5 (Class 100) secondary
packing area • Independent room validation
• Peripheral areas ISO Class 8
(Class 100,000) • Independent water validation
• DI Water (18 MΩ)

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

1. Quality Assurance (Specifics)

• ISO 9001:2000 Certified processes and systems

• Garments processed to ASTM F51-00 standards

• Surface contamination monitored by Helmke drum (IEST-RP-CC003.3)

• Surface resistance measurement

• Primary Class ISO Class 4 secondary ISO Class 5

• Certificate of conformity with every delivery

• Schedule of Validation on Equipment and Plant

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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1. Quality Assurance (Specifics) - Process


Flow
Collection

Remove Record
Collect Scan all Repair as
any stains Weigh-in batch into
from site items required
& marks MRP

Cleaning

Bench
Garment Program Program Finish
clean Dry in
input input cycle cycle
down

Check & Pack

Fold &
Particle Heat seal Heat seal
Dry out bag Outer bag
count 1 2
garments

Despatch

Record
Scan all Final Delivery Deliver to
batch into Paperwork
items packing note site
MRP

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

2. Support Services

• Entirely flexible service options: we adapt to your needs

• Reliable, repeatable deliveries with proven logistics

• Guaranteed response times


– for wearer issues
– for emergencies and evacuations
– for new garments & in-house repairs

• Collated into wearer sets or pooled sizes

• Fully traceable barcode based MRP delivering tailored management


information to optimise performance and reduce cost

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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2. Support Service Options


To support our core cleanroom services we have
developed a number of bolt-on options enabling you to
customise our relationship with you. These include:

• One stop service

• 24 hour, 7 day a week call out

• On site service

• Monthly billing

• Guaranteed processing window

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

3. Garment Products

• We supply, lease and process garments and


support them through:
– onsite stock control
– garment management systems

• Established relationships with garment


manufacturers in Europe and Asia allow us
to offer a wide range of materials and
designs to meet your quality and usability
requirements

• The option to either lease garments over


the contract duration or provide their own
garments

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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3. Garments (development)
We work with our customers to co-
develop garments and achieve the
optimal balance between management
Quality Design and staff desire.

We continue these efforts by providing:


Balance between management
desire and staff desire • Regular wearer surgeries
• Opportunity to co-develop fabric and
garment design
Comfort Function – Improved designs, better textiles,
improved test methods, garment life
testing

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

3. Garments (Specifics)
• More than 10 standard designs
• From inside to outside
• Unique selections of sizes
• A large number of specialised fabrics
• Unique seam system with guarantee

• Class 10,000 … zipped coat, polyester


• Class 1000 … zipped coat, polyester, PLUS hood
• Class 100 … polyester coverall hood and boots
• Class 10 … polyester coverall hood and boots

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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4. Garment Management System


ORIGIN offers a Manufacturing Resource Planning (MRP)
system which provides reports to help you:

• Track the history of all garments


• Maximise garment lifetime
• Minimise garment wastage and
reduce your cost of ownership

• Customer specific reports can be generated


and supplied as required such as:
– Underwash Report
– Supply Report
– Repair Report

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Why Choose Origin Cleanroom


Services?
• Experienced management staff who can
help you improve the way you manage
your garment processing

• Provide an entirely flexible service to fit in


with your needs

• Provision of a proven, high quality


customer service level

• The use of technology to provide you with


advanced garment processing monitoring
© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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Consulting Expertise to Drive Efficiency and Uptime

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

Consulting Services

1 2 3 4 5

Systems Investment Operational Performance


Improvement
& Processes Integration Analysis

First we identify the Then we qualify the We work with your Working towards a set Our process is
way in which your investment that needs people to help the date is the key to continuous.
facility operates to to be made and parts business ‘flex’ as it avoiding slippage and
This is why we are
deliver its products and of the business that pushes forward to missed opportunities.
normally retained to
services. need to be configured deliver on strategy.
We help your company drive continued
to deliver.
Then we create the deliver on time and improvement to develop
strategic improvements efficiency programmes and stretch your
that we can effect to properly. company’s plans and
drive commercial conformance.
success.

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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For further information


please contact:

Gregory Road
Kirkton Campus
Livingston
EH54 7DR
United Kingdom

Tel: +44 1506 650 937

E-mail: info@origin-outsourcing.com

Web: www. origin-outsourcing.com

© Copyright Origin Outsourcing Solutions Ltd. 2008. All rights reserved.

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