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Electrochimica Acta 151 (2015) 306311

Contents lists available at ScienceDirect

Electrochimica Acta
journal homepage: www.elsevier.com/locate/electacta

From seaweeds to biopolymeric electrolytes for third generation solar


cells: An intriguing approach
Federico Bella a,b, *, Nadhratun N. Mobarak c , Fatihah N. Jumaah c , Azizan Ahmad c
a
Center for Space Human Robotics @Polito, Istituto Italiano di Tecnologia, Corso Trento 21, 10129 Torino, Italy
b
Department of Applied Science and Technology - DISAT, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
c
School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor Darul
Ehsan, Malaysia

A R T I C L E I N F O A B S T R A C T

Article history: Renewable energy systems represent a milestone of third millennium applied scientic research. As a
Received 8 August 2014 viable, economic and environmentally friendly alternative to the solid electrolytes currently used in dye-
Received in revised form 7 November 2014 sensitized solar cells (DSSCs), here we propose a biopolymer derived from seaweeds, which undergoes a
Accepted 10 November 2014
process of selective carboxylation to improve its transport properties. Subsequently, a chemometric
Available online 11 November 2014
approach is used to tune the amount of salts and additives, and the highest ever measured ionic
conductivity for a biopolymeric solid electrolyte has been reached (5.53  102 S cm1). To make this
Keywords:
material suitable for DSSC application, an innovative sublimation process has been developed to allow a
Dye-sensitized solar cell
Polymer electrolyte
molecule-by-molecule activation of the electrolyte, and an efciency of 2.06% (stable in aging tests) was
Iodine measured in a rst device prototype. Green chemistry, low cost materials, multivariate-based
Green preparation methods and activation via spontaneous sublimation make this investigation a concrete
Carrageenan starting point for the new generation of solid electrolytes for DSSCs.
2014 Elsevier Ltd. All rights reserved.

1. Introduction the low durability of the photovoltaic performance, mainly due to


the evaporation and leakage of the organic solvent, must be
Nowadays the overall increase in energy consumption and the avoided. In order to solve this awkward problem, many research
continuously growing energy demand have paved the way to huge groups proposed the use of ionic liquids [8], nanoparticles [9],
interest towards new types of energy supply [1]. Renewable gelling agents [10], p-type semiconductors [11] and polymer gels
energies are gradually facing the industrial and pre-industrial [12] and membranes [13,14], as reported in our recent review
scale-up; among all, solar energy seems to be one of the most article [15]. In particular, polymeric materials are those on which
promising, as well as convertible into electricity by means of the scientic community is intensively focusing its efforts [16,17].
electronic devices based on different technologies [2,3]. Even In addition to signicant efciency and durability, another
though the photovoltaic (PV) market is currently dominated by aspect to be considered when proposing a new non-liquid
silicon technology, which provides high sunlight conversion electrolyte concerns the cost and environmental impact of the
efciency, the use of expensive raw materials and highly energy selected materials [18,19]. This topic is often neglected in the
consuming process technologies are relevant drawbacks. Con- literature: for example, the recently published 15% efciency for a
versely, the dye-sensitized solar cell (DSSC) is emerging as a perovskite solar cells was obtained in the presence of a perovskite
leading alternative solar harvester [4], being a low-cost device and synthesized from very toxic and expensive lead salts, and required
suitable for large area production [5,6]. At present, the highest the use of a carcinogenic solvent (g-butyrolactone) [20]. It is
photovoltaic conversion efciency is 13.0% [7]. intuitive to think that this is not a realistic approach for a
In view of technological renement and device scale-up, a technology that must be cheap and environmentally friendly. In
thorough investigation of the commonly used liquid electrolyte contrast, the use of easily accessible natural source materials could
(i.e., a I/I3-based acetonitrile solution) is necessary. In particular, provide a better strategy. In this regard, cellulose, its derivatives
and other biomatrices have recently been successfully used for the
preparation of quasi-solid electrolytes for DSSCs [2124].
* Corresponding author. Tel.: +39 0110903448. In this communication, we propose k-carrageenan (kC), a linear
E-mail address: federico.bella@polito.it (F. Bella). sulfated polysaccharide extracted from seaweeds, as a new matrix

http://dx.doi.org/10.1016/j.electacta.2014.11.058
0013-4686/ 2014 Elsevier Ltd. All rights reserved.
F. Bella et al. / Electrochimica Acta 151 (2015) 306311 307

for the preparation of completely solid electrolytes for DSSCs. Well observe changes of functional groups before and after modication
known as catalytic reagent for sugar hydrolysis [25], HPV infection [31].
13
inhibitor [26] and used in the preparation of hydrogels for drug- C nuclear magnetic resonance (NMR) analyses were per-
delivery [27] and superabsorbent materials [28], to the best of our formed in order to conrm the structure of k-carrageenan
knowledge kC has never been used in the eld of solar energy derivatives using Bruker Avance III 600 MHz, where kC and CkC
harvesting. We performed a specic chemical modication to were dissolved in the solvent D2O.
increase kC ionic conductivity, followed by the optimization of its Elemental analysis was carried out using FlashEA 1112 Elemen-
performance by means of an innovative chemometric approach. tal Analyzer, in order to determine the element content and the
The activation of the electrolyte was carried out by an indigenous degrees of substitution in k-carrageenan derivatives.
process of iodine sublimation. After having identied the optimal The alternating current (AC) electrochemical impedance
conditions for its preparation, the solid electrolyte was successfully spectroscopy (EIS) measurement was carried out using a high
tested in DSSC devices, and an efciency equal to 2.06% (stable in frequency response analyzer (HFRA, Solartron 1260) and an
aging tests) was achieved. electrochemical interface (SI 1286) in the frequency range of
1 Hz10 MHz with 10 mV amplitude. The polymer electrolyte was
sandwiched between the stainless steel ion-blocking electrodes
2. Experimental
with a surface contact area of 2.0 cm2. The bulk resistance (Rb) was
determined from the equivalent circuit analysis by using the Zview
2.1. Materials
analyzer software. The conductivity values (s ) were calculated by
1
the equation s t  R1
b  A , where t is the lm thickness (cm) and
k-carrageenan was commercially obtained from Takara Corpo-
A is the active area of the electrode (cm2). The EIS analysis were
ration Sdn. Bhd. (Sabah, Malaysia). Eucheuma cottonii seaweeds are
performed at room temperature.
typically found below the low tide mark to the upper subtidal zone
The morphologies of the polymer electrolytes were examined
of a reef, growing on sand to rocky seaoor areas along a coral reef,
by a Scanning Electron Microscope (SEM) Philip XL 30 model.
where water movement is slow to moderate. The molecular weight
of kC was 1.41  106 Da [29], which is a particularly good value (in
2.5. DSSC fabrication and characterization
terms of mechanical and electrical properties) for biopolymers in
DSSCs [30].
As regards the preparation of photoanodes, FTO covered glasses
Sodium hydroxide, isopropanol, monochloroacetic acid, sodi-
were rinsed with acetone and ethanol in an ultrasonic bath for
um iodide and iodine were supplied by Sigma-Aldrich. All
10 min. A TiO2 paste layer with a circular shape was deposited on
materials were used without further purication.
FTO by doctor-blade technique and dried at 100  C for 10 min on a
Conducting glass plates (FTO glass, Fluorine doped Tin Oxide
hot plate. Then, a sintering process at 520  C for 30 min allowed the
over-layer, sheet resistance 7 V/sq, purchased from Solaronix)
formation of a nanoporous TiO2 lm with a mean thickness of
were cut into 2  2 cm2 sheets and used as a substrate for the
8 mm, measured by prolometry (P.10 KLA-Tencor Proler). Finally,
deposition of a TiO2 porous lm from a paste (DSL 18NR-AO,
photoelectrodes were soaked into a 0.4 mM N719 dye solution in
Dyesol) and for the fabrication of platinized counter-electrodes.
ethanol for 12 h at room temperature, and then rinsed in ethanol to
Sensitizing dye cis-diisothiocyanato-bis(2,20 -bipyridyl-4,40 -dicar-
remove the unadsorbed dye.
boxylato) ruthenium(II) bis(tetrabutylammonium) (N719, Ruth-
Counter electrode FTO glasses were cleaned with the same
enizer 535 bis-TBA) was purchased from Solaronix.
rinsing method described above and a 5 nm Pt thin lm was
deposited by thermal evaporation.
2.2. Preparation of carboxymethyl-k-carrageenan (CkC) A solid state DSSC was assembled by positioning the polymer
electrolyte membrane onto the sensitized photoanode. Then, the
CkC was prepared using kC as precursor. kC, sodium hydroxide, two electrodes were clipped together and a cyanoacrylate glue was
isopropanol and water were mixed together and alkalized at 50  C used as a sealant. This sandwich-type cell was pressed with two
for 1 h. Monochloroacetic acid was dissolved in isopropanol in the binder clips for few seconds, which were then removed when the
ask and added to the reaction mixture. It was left to stir for 4 h at glue took hold.
50  C and then terminated by adding alcohol. The solid was ltered The active area of the cell was 0.78 cm2 and the photovoltaic
and rinsed with ethanol and vacuum dried at room temperature. measurements were performed with a 0.22 cm2 rigid black mask.
Photocurrent-photovoltage (I-V) electrical characterizations under
AM1.5 illumination (100 mW cm2) were carried out using a class A
2.3. Preparation of CkC membranes
solar simulator (91195 A, Newport) and a Keithley 2440 source
measure unit. The experimental results reported in this manuscript
CkC solutions were prepared by dissolving CkC in a 1 vol%
are the average of three replicates.
aqueous acetic acid solution. After complete dissolution, the
solutions were cast in Petri dishes and left to form a membrane. In
3. Results and discussion
case that the addition of NaI and EC was required, they were
introduced before the casting, and the system was stirred at room
Our experimental work consisted of a few steps, starting from
temperature for a further hour. The transparent membranes were
the raw material, kC, extracted from Eucheuma cottonii seaweeds
obtained after drying at RT for 72 h. Then, they were transferred
by a low cost industrial process operated by Takara Corporation
into a desiccator for drying.
Sdn. Bhd. (Sabah, Malaysia). Since in our previous fundamental
studies we found that oxygen atoms of kC backbone can form
2.4. Characterization of CkC membranes coordinated bonds with cations (i.e., the counterions of the I/I3
redox mediator: Na+) [32], in this work we expected that the
Attentuated total reectance - Fourier transform infrared introduction of oxygen-containing substituent groups in the kC
spectroscopy (ATR-FTIR) analysis was carried out using Perkin chain would have provided more sites for cations to coordinate,
Elmer Spectrum 2000 in the range of 4000 to 400 cm1 with thus increasing the ionic conductivity with respect to the raw
scanning resolution of 4 cm1. This analysis was conducted to material. Accordingly to Suns reaction [33], we converted kC into
308 F. Bella et al. / Electrochimica Acta 151 (2015) 306311

CkC: the process consisted of the deprotonation of the hydroxyl this procedure leads to error due to interactions between the
groups of kC by a strong base (NaOH), followed by the reaction variables, the DoE approach (recently introduced by us in this
between kC alkoxides and monochloroacetic acid. Character- eld, [38]) simultaneously studies different variables to obtain an
izations useful to demonstrate the successful completion of the empirical mathematical equation for the built model, as well as a
process, namely elemental analysis (Table A1), 13C NMR (Fig. A1) response map that considers the inuence of parameters [39].
and ATR-FTIR (Fig A2), are reported in Appendix A. For the D-optimal DoE, 8 experiments were performed: the two
kC and CkC 75 mm-thick membranes were prepared by casting variables (NaI, EC) were codied in three levels, and three central
technique. Positive conrmation that the chemical modication on point replicates were used to evaluate the experimental reproduc-
kC, by increasing the amount of oxygen, had affected the electrical ibility. The complete design matrix is summarized in Table 1,
properties was obtained by means of ionic conductivity measure- together with the experimental response (ionic conductivity, s ).
ments (see EIS spectra in Fig. A3): the conductivity of CkC Experiments were carried out in random order to provide
(3.40  105 S cm1) was about two orders of magnitude greater protection against the effects of lurking variables, and results
than that of kC (5.34  107 S cm1). Here, it is necessary to specify were analyzed using the software MODDE (version 7.0.0.1,
that, even though a salt was not yet added to kC, the conductivity Umetrics). The DoE was evaluated through analysis of variance
value could be measured. This can be explained considering that (ANOVA, see Figs. A45), and the calculated regression coefcient
kC can be categorized as anionic polyelectrolyte, since it has -SO3 R2 = 0.94 emphasized the high signicance of the chemometric
groups in its chemical structure. Performing the chemical model. The set of experiments allowed to achieve a maximum ionic
modication on kC, the resulting substitution of -OH groups with conductivity of 5.53  102 S cm1 (at room temperature) with a
-COO groups increased the anionic character of the polymeric CkC-based biopolymeric electrolyte membrane containing 45 wt%
backbone, besides increasing the number of active sites which led NaI and 30 wt% EC, as showed in the tted response surface
to the increase of ionic conductivity. reported in Fig. 1. Larger amounts of salt and plasticizer were
Although the chemical modication of kC led to a signicant investigated, but it was not possible to obtain self-standing and
increase in the ionic conductivity, it was still necessary to add the homogeneous membranes; conversely, the proposed membranes
iodine-based redox mediator so that the CkC-based biopolymeric showed a very good distribution of all their components (see SEM
membranes could act as solid electrolytes for DSSCs. In a rst image in Fig. A6). To the best of our knowledge, we can state that
attempt, we added sodium iodide (NaI) and iodine (I2) during the the value of ionic conductivity measured is the highest ever
casting process, but the iodine sublimated in the fume hood during obtained in the eld of green polymer electrolytes, to the point to
the samples drying, thus making the membrane useless for our be truly comparable to that of the intrinsically conductive
purposes. For this reason, we decided to separately introduce NaI polymers [40,41].
and I2. The last step of the preparation procedure of the biopolymeric
As regards NaI introduction, it is well known that the salts electrolyte membranes was the introduction of iodine. Here we
concentration affects the ionic conductivity of the electrolyte and propose a rapid and easy way for the introduction of this
the photovoltaic performance of the device [34,35]. Moreover, the component, exploiting its best known feature: sublimation. As
addition of salts is often accompanied by that of plasticizers (i.e., far as this process may seem simple and obvious, it is even more
ethylene carbonate, EC): by interacting with the polymer chains surprising to note that it has never been exploited in this eld.
at a molecular level, reducing the crosslinking density and Therefore, CkC-based membranes (already containing NaI and EC)
lowering the glass-transition temperature of the polymeric were placed in a simple sublimation chamber with some grains of
network, plasticizers increase the mobility of the redox mediator I2, whose gas-solid phase transition occurred at room temperature,
in the polymer matrix [36]. Furthermore, it has been demon- as reported in Fig. 2. It is relevant to point out that once sublimated
strated that plasticizers promote salt dissociation and favor cell within the membranes, iodine did not come out, but it remained
stability by increasing salt solubility (as a consequence, more dye effectively trapped in the biopolymeric network. The ability of I2 to
cations are regenerated by I ions) [37]. With the aim of
indentifying the optimal amounts of NaI and EC to be introduced
by the casting process, we investigated a large experimental
domain (NaI 1545 wt%, EC 1530 wt%) adopting a chemometric
approach. We planned a D-optimal design of experiment (DoE),
which is a powerful mathematical multivariate analysis method
useful to optimize functional materials, simultaneously deter-
mining variables as others are modied [17]. While most of the
research in DSSCs consists of monovariate analysis, even when

Table 1
Experimental matrix of variables (NaI, EC) and corresponding experimental
response (ionic conductivity, s ) for the D-optimal DoE. s values after sublimation
process (s subl) are also reported. Short circuit current density (Jsc), open circuit
voltage (Voc), ll factor (FF) and efciency (h) values of the corresponding DSSCs are
listed.

NaI EC s s subl Jsc Voc FF h


(wt%) (wt%) (S cm1) (S cm1) (mA cm2) (V) (%)
15 15 4.99  104 9.83  105 4.00 0.52 0.52 1.09
45 15 2.75  102 1.65  103 6.70 0.51 0.53 1.82
30 15 5.10  103 1.21  103 5.20 0.52 0.53 1.42
15 30 5.08  104 4.88  104 5.10 0.52 0.52 1.39
45 30 5.53  102 3.25  103 7.60 0.51 0.53 2.06
30 30 1.92  102 1.42  103 6.80 0.52 0.53 1.87
30 30 1.90  102 1.51  103 6.82 0.51 0.53 1.84
30 30 1.97  102 1.40  103 6.77 0.52 0.53 1.80 Fig. 1. Response surface showing the effect of NaI and EC weight concentration on
the ionic conductivity of CkC-based biopolymeric electrolyte membranes.
F. Bella et al. / Electrochimica Acta 151 (2015) 306311 309

permeate a three-dimensional polymeric structure is very


interesting, and was used by Shenoy et al. to prepare conductive
polyurethane foams used in electrostatic imaging and biological
sensors [42]. It was therefore easily conceivable that I2 interacted
with the components already present in the membranes. In
particular, two types of interaction were identied.
The rst was the weak interaction IO between iodine and
oxygen atoms of the carboxylic units of the biopolymeric
framework: this interaction, reected on the shift of the FTIR
peak at 1604 cm1 (related to the asymmetric vibration of
carboxylate anions,COO) towards higher frequencies (Fig. A7),
was previously detected also by Zhdankin et al. for other purposes,
and investigated by means of single-crystal X-ray diffraction (XRD)
and NMR analysis [43]. This conrms that iodine tends to strongly

Fig. 3. Photocurrent-photovoltage curve for the best DSSC fabricated with CkC-
based biopolymeric electrolyte membrane. Inset: normalized light-to-electricity
conversion efciency of the device versus conservation time under 60  C in dark
conditions.

adsorb on polymeric matrices, and the type of interaction depends


on the selected material. For example, Ramelow et al. showed that,
on poly(ethylene glycol dimethacrylate), the dopant attack
occurred on the CH2CH2 bond rather than on the -CH3 bond
[44].
On the other hand, the second interaction that was observed is
well known in the eld of DSSCs, and it is related to the reaction
between I2 and NaI:
I2 I $I
3 (1)
whose chemistry was thoroughly investigated and modeled by
Boschloo and Hagfeldt [45]. This reaction leads to a decrease of I
charge carriers concentration, simultaneously with the formation
of I3 ions. Taking into account that the heavier I3 ions have a
lower mobility than I ones [46,47], a conrmation that the
reaction between NaI and I2 occurred was obtained from ionic
conductivity measurements after sublimation. As it can be seen
from Table 1, all values of ionic conductivity of the CkC-based
membranes decreased of about one order of magnitude after I2
sublimation. Anyway, if compared to those reported in the
literature [48], these conductivity values can ensure the well-
functioning of DSSCs assembled with the proposed solid polymer
electrolytes, for which - in absence of solvents - the effective
charge transport can be rationalized by a Grotthuss-type electron
exchange mechanism (polyiodide bond exchange mechanism)
[49].
Part of the experimental work focused on the optimization of
sublimation conditions, and this will be the subject of a
forthcoming paper. It can be anticipated that the amount of salts
and plasticizers introduced in the membranes greatly affects the
quantity of iodine that can be trapped in the membranes: this is
also evident at the bottom of Fig. 2, observing the different color
intensities assumed by membranes containing various amounts of
NaI and EC. Within the experimental range considered in this work,
it was calculated - by gravimetric methods - a 11:1 molar ratio
between NaI and I2, which is roughly in line with that traditionally
adopted in DSSC electrolytes [45]. However, further and rened
spectroscopic investigations are necessary (and in progress) to
study the I2-concentration/DSSC-performance relationship adopt-
ing different sublimation conditions.
Fig. 2. From seaweeds to CkC-based biopolymeric electrolyte membranes: Truly solid DSSCs were sealed by placing each soft biopolymeric
preparation procedure. electrolyte membrane between a N719-sensitized photoanode and
310 F. Bella et al. / Electrochimica Acta 151 (2015) 306311

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