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Multiple Testing
One (1) Magna-Mike 8600 Module
TEST REPORT
PREPARED FOR:
Beiping Zhao
Olympus NDT
48 Woerd Avenue
Waltham, MA 02453
Email: beiping.zhao@olympusndt.com
TABLE OF CONTENTS
SUMMARY ..................................................................................................................................... 1
APPROVAL SIGNATURES.......................................................................................................... 21
Beiping Zaho
Olympus NDT
48 Woerd Avenue
Waltham, MA 02453
PRODUCTS TESTED:
One (1) Olympus Magna-Mike 8600 Module was received in good condition for testing. The sample
was identified by the customer as: MAGNA-MIKE 8600.
DATES TESTED:
Testing was performed from 03/30/2012 to 08/09/2012.
SUMMARY:
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TEST PROCEDURE:
High Temperature Operation
MIL Standard 810G (Oct. 2008), Method 501.5, Procedure II
The sample was visually inspected and checked for functionality, following the customer
supplied procedure.
o The sample was turned on and allowed to stabilize for a minimum of one hour.
o The unit was calibrated.
o The instrument was allowed to take measurements for a minimum of 10 minutes.
o The Min and Max values were recorded and used as the reference thickness.
The sample was placed, with the power on, inside the environmental chamber. The sensor
was left attached but remained outside the chamber.
The unit was exposed to 50C for 16 hours.
Upon completion of the exposure the unit was visually inspected and checked for
functionality, following the customer procedure as stated above.
ACCEPTANCE LEVEL:
The system did not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.
If any measurement deviations exceeding 3% are found repeatable and reproducible, consult with
Olympus NDT Hardware Engineering
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
TEST EQUIPMENT:
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TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
TEST PROCEDURE:
High Temperature - Storage
MIL Standard 810G, (Oct. 2008), Method 501.5, Procedure 1
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was connected but the sensor was left outside the chamber.
The sample was exposed to 70C for 48 hours.
Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.
Pre-Test Measurements
Min: 0.0401
Max: 0.0401
ACCEPTANCE LEVEL:
If the measurement deviations exceeding 3% are found to be reproducible consult Olympus NDT
Hardware Engineering.
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TEST EQUIPMENT:
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TEST PROCEDURE:
Low Temperature Operation
MIL Standard 810G (Oct. 2008), Method 502.5, Procedure II
The sample was visually inspected and checked for functionality, following the customer
supplied procedure.
o The sample was turned on and allowed to stabilize for a minimum of one hour.
o The unit was calibrated.
o The instrument was allowed to take measurements for a minimum of 10 minutes.
o The Min and Max values were recorded and used as the reference thickness.
The sample was placed, with the power on, inside the environmental chamber. The sensor
was left attached but remained outside the chamber.
The unit was exposed to -0C for 16 hours.
Note: Testing was previously exposed to the wrong temperature (-20C, from 05/07/2012 to
05/08/2012), testing was repeating, following the above profile.
Upon completion of the exposure the unit was visually inspected and checked for functionality,
following the customer procedure as stated above.
ACCEPTANCE LEVEL:
The system did not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.
If any measurement deviations exceeding 3% are found repeatable and reproducible, consult with
Olympus NDT Hardware Engineering
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TEST EQUIPMENT:
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
TEST PROCEDURE:
Low Temperature Storage
MIL Standard 810G (Oct. 2008), Method 502.5, Procedure1
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was connected but the sensor was left outside the chamber.
The sample was exposed to -20C for 72 hours.
Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.
ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min.
Post Test Max is less than or equal to 1.03*Pre Test Max.
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TEST EQUIPMENT:
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TEST PROCEDURE:
Damp Heat / Humidity (Storage) Test:
MIL Standard 810G (Oct. 2008), Method 507.5, Procedure II, Figure 507.5-7
The sample was subjected to a functional test using customer supplied calibration block
and coupling solution before testing.
The sample was placed unpowered inside the chamber with the USB cable and
transducer outside of the chamber.
The sample was then subjected to the profile of MIL-STD 810G Method 507.5, Section
2.6.3, Procedure II Aggravated Cycle (Figure 507.5-7).
The sample was subjected to a functional test toward the end of the fifth and last Cycles.
Note: Due to a chamber malfunction during the initial onset of testing, the test was
restarted after the unit was sent back to the customer for a software update.
Upon completion of testing, a post test functional test was performed after the unit had
returned to room ambient conditions.
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Cycle Observations
Pre - Test Sample was fully functional.
After the initial startup, the chamber would not hold a constant humidity testing
Initial Set up and test was stopped. The customer was notified and per request the sample was sent
back to have the software updated.
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A functional test was performed approximately 2 hours before the end of the 5
Fifth Cycle cycle. The sample remained functional when cycled on / off and there was no
visual evidence of any damage or changes to the sample.
A functional test was performed before the end of the last cycle. The sample
Last Cycle remained functional when cycled on / off and there was no visual evidence of
any damage or changes to the sample.
A functional / calibration test and further visual evaluation was performed after
the sample had stabilized at room ambient conditions. The sample remains
Post - Test
functional and there is no other external visual evidence of damage or change
to the sample as a result of the test.
ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TEST EQUIPMENT:
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TEST PROCEDURE:
General Vibration
MIL Standard 810G (Oct. 2008), Method 514.6, Table 514.6C-VII, General Exposure
The unit was powered on and off to verify functionality prior to testing.
The sample was secured to the shaker head, outside the carrying case and powered on.
The sample was tested for one (1) hour in each of the three (3) axis per the following profile
at room temperature:
General Exposure
2
Hz G /Hz db/Octive
15 0.01
105.94 0.01
6
150 0.02
500 0.02
-6
2000 .0013
Grms = 4.02
At the completion of each axis the unit was powered on and to verify functionality.
ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
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TEST EQUIPMENT:
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TEST PROCEDURE:
Shock Test
MIL Standard 810G (Oct. 2008), Method 516.6, Procedure1, Function Shock
The sample was visually inspected and tested for functionality prior to testing.
The sample was secured to the shaker head, outside the carrying case and powered on.
The sample was exposed to the following profile.
Amplitude: 15G
Duration: 11m/s pulses
Number of Pulses: (3) Positive and three (3) Negative in each direction (Vertical,
Longitudinal, and Transverse), 18 total pulses.
The unit was allowed to stabilize at room ambient and then inspected for functionality after the
exposure.
ACCEPTANCE LEVEL:
The system shall not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.
TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
TEST EQUIPMENT:
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TEST PROCEDURE:
Transit Drop
MIL Standard 810G (Oct. 2008), Method 516.6, Table 516.6C-VI (Procedure IV, Section 4.6.5)
The unit was powered on and off to verify functionality prior to testing.
A mechanical drop tester was used for all drops.
The sample was non-operational at room temperature.
The sample was dropped from a height of 122cm (48 inches) onto each surface, edge
and corner, for a total of 26 drops per sample. The surfaces are identified in the
drawing below.
The drop surface consisted of 2 plywood, backed by concrete.
Upon completion of required drops, the sample and all applicable carrying case and
contents within were visually examined and a final functional check (unit powered on
and off) was performed.
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Surface Impact:
Surface Observations Functional Check
A No issues observed on case or module. Sample powered on / off
B LH Latch Lock Disengaged Sample powered on / off
C No issues observed on case or module. Sample powered on / off
D No issues observed on case or module. Sample powered on / off
E No issues observed on case or module. Sample powered on / off
F No issues observed on case or module. Sample powered on / off
Edge Impact:
Surface Observations Functional Check
AE No issues observed on case or module. Sample powered on / off
AB LH Latch Lock disengaged Sample powered on / off
AF DF Hinge Location separation Sample powered on / off
AD No issues observed on case or module. Sample powered on / off
Small dent at AD Corner.
EC No issues observed on case or module. Sample powered on / off
BC RH Latch Lock disengaged, interior door Sample powered on / off
undone.
DC No issues observed on case or module. Sample powered on / off
FC No issues observed on case or module. Sample powered on / off
EB No issues observed on case or module. Sample powered on / off
ED DF Hinge location separation, DC foot dent. Sample powered on / off
BF No issues observed on case or module. Sample powered on / off
DF No issues observed on case or module. Sample powered on / off
Corner Impact:
Surface Observations Functional Check
ABE No issues observed on case or module. Sample powered on / off
ABF DF Corner hinge disengage. Sample powered on / off
ADF No issues observed on case or module. Sample powered on / off
AED No issues observed on case or module. Sample powered on / off
BEC No issues observed on case or module. Sample powered on / off
BCF No issues observed on case or module. Sample powered on / off
DCF DF corner hinge disengage. Sample powered on / off
CED DF corner hinge disengage. Sample powered on / off
ACCEPTANCE LEVEL:
In general, analysis of results will consist of visual and operational comparisons for before and
after test.
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TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.
TEST EQUIPMENT:
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TEST PROCEDURE:
Temperature Shock
MIL Standard 810G (Oct. 2008), Method 503.5, Procedure I.C, Figure 503.5-3
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was attached and placed inside the chamber with the unit.
The temperature was ramped to -20C at a rate not to exceed 3C/minute.
The unit was mechanically transferred between two chambers set to the following
parameters:
o Hot Chamber: 70C
o Cold Chamber: -20C
The unit was allowed to dwell at each temperature extreme for 4 hours before being
transferred.
The sample was exposed to 3 complete hot and cold cycles before ramping back to a
controlled ambient condition at a rate not to exceed 3C/minute. The profile can be seen on
the following page.
Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.
ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max
TEST RESULTS:
The test results show that the presented product conforms to the Acceptance Level stated above.
TEST EQUIPMENT:
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APPROVAL SIGNATURE:
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Figure 12: E (Right Hand Side) Figure 13: F (Left Hand Side)
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TEMPERATURE SHOCK
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VERTICAL AXIS
End of Test
Acceleration Profile
9x 10 -2
1x 10 -2
Acceleration (G/Hz)
1x 10 -3
Control
2x 10 -4
Demand 20 100 1000 2000
Frequency (Hz)
Driv e Signal
-5
1x 10
-6
1x 10
Drive (Volts/Hz)
-7
1x 10
-8
1x 10
-9
1x 10
1x 10 -10
Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013
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LONGITUDINAL AXIS
End of Test
Acceleration Profile
9x 10 -2
1x 10 -2
Acceleration (G/Hz)
1x 10 -3
Control
1x 10 -4
Demand 20 100 1000 2000
Frequency (Hz)
Driv e Signal
-5
1x 10
-6
1x 10
Drive (Volts/Hz)
-7
1x 10
-8
1x 10
-9
1x 10
-10
1x 10
Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013
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TRANSVERSE AXIS
End of Test
Acceleration Profile
9x10 -2
1x10 -2
Acceleration (G/Hz)
1x10 -3
C ontrol
D emand 2x10 -4
20 100 1000 2000
Freq uency (Hz)
Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013
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End of Test
Acceleration
20
15
10
Acceleration (G)
-5
CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)
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End of Test
Acceleration
10
0
Acceleration (G)
-5
-10
-15
CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)
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End of Test
Acceleration
20
15
10
Acceleration (G)
-5
CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)
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End of Test
Acceleration
10
0
Acceleration (G)
-5
-10
-15
CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)
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End of Test
Acceleration
20
15
10
Acceleration (G)
-5
CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)
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End of Test
Acceleration
10
0
Acceleration (G)
-5
-10
-15
CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
Page F7 of F10
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
Page F8 of F10
th
345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report
Page F9 of F10
th
345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report