MITSUBISHI (GEAR SHAPING M/C)

ST 25 CNC

*HOW TO OPEN THE M/C*

1. TURN ON THE MAIN CIRCUIT BREAKER.

2. SWITCH ON THE AVR. PRESS THE TWO BUTTON (GREEN COLOR) AT THE
SAME TIME.

3. TURN ON THE SWITCH (AT THE BACK OF THE M/C).

4. RELEASE THE EMRGENCY STOP. (CLOCKWISE)

5. CLICK CN DISPLAY FUNCTION.(AT THE BOTTOM OF THE CONTROL

SCREEN)

LAMP

CUTTER CLAMP END

CUTTER UP END
CUTTER POSITION RESET
STROKE WITH RESET

6. PRESS THE POWER ON. THE INITIAL LUB LAMP WAIT UNTIL 3 MINUTES THEN
THE INITIAL LUB OFF.

7. PUT THE SELECTOR TO THE HANDLE MODE.

8. MOVE THE THREE AXIS (X, Y, AND C) A LITTLE BIT IN NEGATIVE

DIRECTION) COUNTER CLOCKWISE DIRECTION USING MANUAL HANDLE
FEED.

9. AFTER THAT, SELECT ZERO RETURN MODES. THEN SELECT 25 % IN THE

RAPID OVER RIDE.

THEN FIRST SELECT Y AXIS IN THE MANUAL AXIS.

THEN PRESS CYCLE START AND TWO-HAND OPERATION AT THE SAME

TIME.

SECOND IS Y AXIS- (THE SAME PROCEDURE)

AND LAST X AXIS- (THE SAME PROCEDURE AGAIN)

*HOW TO SWITCH OFF THE M/C*

1. PUSH THE EMERGENCY STOP.

2. CLICK START.

3. CLICK SHUTDOWN (WAIT FOR A FEW MINUTES).

4. PRESS TWO BUTTONS IN THE AVR (COLORROD).

(AT THE SAME TIME)

5. TURN OFF THE AVR.

6. TURN OFF THE MAIN CURRENT CIRCUIT BREAKER.

*HOW TO CHANGE TOOL CUTTER*

1. CLICK CNC DISPLAY FUNCTION.

2. SELECT PATH 1 (YOU CAN SELECT C AXIS, Y AXIS OR A AXIS

(ALL IN PATH 1)(SELECT ONE ONLY) IN MANUAL ONLY).

3. SELECT MWMORY MODE.

4. CLICK PROGRAM (IN PROGRAM KEY BOX)

(CNC FUNCTION CHANGE)

(APPEAR TOOL CHANGE)

EX: 010 --> PROGRAM NO. FOR TOOL CHANGE.

5. EDIT KEY ON.

6. INPUT OR TYPE 010 (USING KEY BOARD)

THEN ENTER (THEN THE PROGRAM NO. 010 WILL APPEAR I

THE MONITOR SCREEN).

7. CLICK PROGRAM SEARCH.

8. EDIT KEY OFF.

9. PRESS AT THE SAME TIME

CYCLE START
TWO HAND OPERATION

(TITLE M/C AUTO MOVE) AFTER THAT

THE PROGRAM END BUTTON LAMP

10. SELECT JOG MODE.

11. TOOL CHANGE, SELECTOR ON.

12. SET THE ARM SET TO THE CUTTER HOLDER.

13. THEN SELECT CLAMP OR UNCLAMP.

PRESS AT THE SAME TIME

CLAMP OR UNCLAMP
TWO HAND OPERATION

IF YOU SELECT CLAMP (THE CUTTER CLAMP END BUTTON).

LAMP
IF YOU SELECT UNCLAMP (THE CUTTER UNCLAMP
CONDITION)BUTTON

TOOL CHANGE SELECTOR OFF LAMP.

*CUTTING OPERATION*

1. CLICK MENU.

2. SELECT OPERATOR TRANS.

3. 3EDIT KEY ON.

4. INPUT PRGRAM NO. YOU SELECT (EX.: 1001)

THEN ENTER (USING KEYBOARD)

5. CLICK TRANS

6. EDIT KEY OFF.

7. CUTTER SET (CHECK RUN OUT)

8. WORK SET

MAXIMUM OF 0.15 MM

(SET UP WORK PIECE, CHECK RUN OUT)

9. HOME POSITION THE 2 AXIS YOU MOVE X AXIS AND Y AXIS OR

2 ERO RETURN.

10. DOOR CLOSE.

11. SELECT CUTTING MODE OR SET UP MODE.

12. COOVANT AND FLUSHING OFF.

13. MACHINE AUTO SETTING

CYCLE START
TWO HAND OPERATTION
(SELECT 25% RAPID OVERRIDE)

14. SELECT PATH 1 (IF M8 APPEAR IN THE MONITOR)

THEN PRESS RESET BUTTON.
15. CLICK CALC DATA (THE POSITION DATA APPEAR)
16. SELECT HANDLE MODE (USING MANUAL HANDLE)
APPROACH WORK CUTTER (X AXIS ONLY) BASED ON
POSITION GAP DATA.
 17. IF APPROACH CHECK IS OK
COOVANT AUTO
FLUSHING AUTO

18. PRESS AT THE SAME TIME

CYCLE START
TWO HAND OPERATION

(FIRST OVVERRIDE ABOUT 10%)

(THEN A FEW SECONDS SET 70-100% OVVERRIDE
RUNNING)

*HOW TO CREATE A PROGRAM*

1. CLICK PROGRAM EDIT (PROGRAM EDIT WINDOW APPEAR).

2. EDIT KEY ON.

3. INPUT PROGRAM NO. YOU WANT TO PROGRAM.

THE INTER FOR EX: (01010)(USING KEY BOARD)

4. CLICK CREATE MODIFY.

(CREATE MODIFY APPEAR)

5. TYPE THE NAME OR CHARACTER YOU WANT.

EX: EXTERNAL TRAINING (MAX OF 16 CHARACTERS).

INPUT STEP 1 THEN ENTER

6. CLICK 1 STEP DATA (GEAR DATA AND CUTTER DATA APPEAR)

7. THEN INPUT DATA FOR THE GEAR DATA AND CUTTER DATA.

8. AFTER FINISH INPUT DATA (CLICK NEXT SCREEN)

(CUTTING CONDITION)
APPEAR

INPUT NO. OF OUT 3 THEN ENTER

NO. OF STROKE 3

TIMING = SPECIFIED (PRESS 1 THEN ENTER)

POST PROCESS = NO (MEANS THAT EVERY PROCESS THERES A DWELL
TIME)
LIFT FOR INTERNAL GEAR NOTHING
OFFSET NO. (IT IS THE SAME OF YOUE PROGRAM NO.)

- CLICK AUTO CALCULATION

- CLICK NEXT SCREEN
- CLICK MENU SWITCH
- MENU SWITCH WINDOW APPEAR
- CLICK CREATE MODIFIY
- CLICK SAVE DATA