Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Users Manual
i
SUNMATIK-6020 Users manual
1 Preface..................................................................................................................................................... 4
2 System Construction........................................................................................................................... 13
2.1 Analyzing unit............................................................................................................................ 13
2.1.1 Sample/reagent tray..................................................................................................... 14
2.1.2 Dispensing mechanism................................................................................................ 15
2.1.3 Mixing mechanism........................................................................................................ 16
2.1.4 Reaction tray.................................................................................................................. 16
2.1.5 Optics unit.......................................................................................................................17
2.1.6 Washing unit.................................................................................................................. 17
2.2 Operation unit............................................................................................................................18
2.3 Output unit................................................................................................................................. 18
3 System installation............................................................................................................................... 19
3.1 The installation of hardware....................................................................................................19
3.1.1 Unpacking.......................................................................................................................19
3.1.2 Installation requirement................................................................................................19
3.1.3 The connection to accessories and serial port........................................................ 22
3.1.4 Load and take out the sample/reagent tray..............................................................24
3.1.5 Load and take out the sample cup/sample tube......................................................25
3.1.6 Load and take out the reagent bottles.......................................................................26
3.1.7 Replace the cuvettes.................................................................................................... 27
3.2 The installation of software..................................................................................................... 28
3.2.1 The minimum requirement for computer hardware.................................................28
3.2.2 Software installation......................................................................................................28
4 Operating Principle of instrument......................................................................................................32
4.1 Mechanism operating principle.............................................................................................. 32
4.2 Analytical methods................................................................................................................... 32
4.2.1 Type of analytical methods..........................................................................................33
4.2.2 Calibration method........................................................................................................38
4.2.3 Calibration type..............................................................................................................49
4.3 The Checking of test status.................................................................................................... 49
4.3.1 The checking on calibration.........................................................................................50
4.3.2 The checking of absorbance limit...............................................................................51
4.3.3 The linear checking to reaction...................................................................................51
5.The operation of software...................................................................................................................54
5.1 Composition of the form.......................................................................................................... 54
5.2 How to operate the interface elements................................................................................. 55
6 Detailed Operation............................................................................................................................... 57
6.1 Daily operational process........................................................................................................57
6.2 The preparation before analysis............................................................................................ 57
6.2.1 Check before start.........................................................................................................58
6.2.2 Starting up...................................................................................................................... 58
6.2.3 Start the control Software of analyzer....................................................................... 58
6.2.4 Confirm the status of instrument.................................................................................60
6.2.5 Confirm the analytical conditions................................................................................61
6.2.6 The preparation of reagent.......................................................................................... 61
6.2.7 The application of test task..........................................................................................62
6.3 Under testing process..............................................................................................................62
6.3.1 System monitoring........................................................................................................ 62
6.3.2 Suspend adding sample or continue......................................................................... 62
6.3.3 Emergency stop.............................................................................................................62
6.3.4 Add additional sample.................................................................................................. 63
6.4 Confirmation of test results..................................................................................................... 63
6.5 Finish analysis...........................................................................................................................63
6.5.1 Exit the control software...............................................................................................63
6.5.2 Power off.........................................................................................................................63
6.5.3 Operation after power off............................................................................................. 64
7 Sample test........................................................................................................................................... 65
1
SUNMATIK-6020 Users manual
2
SUNMATIK-6020 Users manual
3
SUNMATIK-6020 Users manual
1 Preface
Product Information
ModelSUNMATIK-6020
Administration 2009
Issue Date:2009-09,
Version: V1.1.
File Number:SUNO/SOP-6020-01
4
SUNMATIK-6020 Users manual
Users
Content:
Sign convention
Sign and terms
There are some signs and terms in this user manual, in order to ensure
users personnel safety and testing function of the analyzer,please pay
attention to the using of signs!!
The safety symbol below will be used together with words.
Symbol Instruction
WARNING
Remind the user to operate according to user
manual,or it may lead to a personal injury.
BIOHAZARD
Remind the user to operate according to user
manual,or it may lead to a biological pollution hazard
CAUTION
Remind the user to operate according to user
manual,or it may lead to the system damage or a
personal injury
5
SUNMATIK-6020 Users manual
Symbol Instruction
CE mark
In Vitro Diagnostics
Electrical Hzards
Manufacture date
Serial Number
Pictures
The pictures used in this user manual are only for illustration purpose,not
for any other purposes.
Safety Symbols
WARNING
6
SUNMATIK-6020 Users manual
WARNING
WARNING
When the system is working,dont touch the moving parts of
system,the moving parts include:sample probe,mixing probe and
washing parts. when the system is working,Strictly prohibit to put
fingers or hand into the moving parts.
7
SUNMATIK-6020 Users manual
Cautions
In order to use this instrument correctly and effectively,please
read the following cautions carefully.
System function
Warning
This instrument is mainly used to quantitative analysis the sample for
serum,plasma,urine,cerebrospinal fluid,etc.If your purpose to use this
instrument exceeds this range, please consult Sunostik company.
When you making the clinical judgement according to the analysis results,
please also refer to the other clinical symptom or other test result.
Operating environment
Take care
8
SUNMATIK-6020 Users manual
If you and operating the system in other environment may lead to unreliable
results and even equipment damage. To relocate the system, please contact
SUNOSTIK Customer Service Department or your local distributor.
System operation
Take care
1Operate the system strictly as instructed by this manual. Inappropriate use of
the system may lead to unreliable test results or even equipment damage or
personal injury.
2Before using the system for the first time, run the QC program to make sure the
analyzer is in proper state.
3Do not open the cover of the sample/reagent disk when the system is in
operation.
4The RS-232 port on the analyzing unit is to be used for connection with the
operation.
unit only. Do not use it for other connections. Only use the supplied cable for
the connection.
5The operation unit is a personal computer with the operating software installed.
Installing other software or hardware on this computer may interfere with the
system operation. Do not run other software when the system is working. Do
not use this computer for other purposes or connection to the Internet.
Otherwise virus may be introduced and spread into the system through floppy
disks, software or network.
6Do not touch the display, mouse or keyboard with wet hands or hands with
chemicals.
7Dont place the MAIN POWER to ON again within 10 seconds since placing it
to OFF; otherwise the system may enter the protection status. If it does so,
place the MAIN POWER to OFF and place it to ON again.
System maintenance
Please make a regular maintain to the system as follows. Inappropriate
maintenance may effect the working life or effect the entirety performance of
instrument.
9
SUNMATIK-6020 Users manual
Note
1Maintain the system as Chaptert 7 System maintenance of this
manual. Inappropriate maintenance may lead to unreliable results,
effect the entirety performance and working life,even lead to the
system damage or personal injury.
2If the system is under a long-term lay up,the surface may has dust. To
wipe off dust from the system surface, use a soft, clean and wet (not
too wet) cloth, soaked with soap water if necessary, to clean the
surface. Do not use such organic solvents as ethanol for cleaning.
After cleaning, wipe the surface dry with dry cloth. Switch off all the
powers and disconnect the power plug before cleaning. Take
necessary measures to prevent water ingression into the system,
otherwise it may lead to equipment damage or personal injury.
3 After replacing the major parts as lamp, sample probe, mixing probe
assembly, you must do a QC analysis.
Sample
Take care
(1) Please use the serum sample of completely separated.If the serum sample
contains fibrin,it may block the sample probe,effect the analysis result.
Medicines, anticoagulants or preservative in the samples may lead to
unreliable results .
Hemolysis, jaundice or chylomicron in the samples may lead to unreliable test
results, so sample blanks are recommended.
2Store the samples properly. Improper storage may change the compositions of
the samples and lead to unreliable results.
3Sample volatilization may lead to unreliable results. Do not leave the sample
open for a long period.
4Not all the tests the reagents claim capable of analyzing can be analyzed on the
system. Consult the reagent suppliers for details.
5Certain samples need to be processed before being analyzed by the system.
Consult the reagent suppliers for details.
6The system has a specific requirement on the sample volume. Refer to this
manual for proper sample volume.
7Load the sample to proper tube position on the sample disk before the analysis
begins; otherwise you will not obtain correct results.
Take care
10
SUNMATIK-6020 Users manual
3Please comply with the using instructions for the storing and using of
reagent,calibration solution and blank solution.
If you store the reagent,calibration solution and blank solution in an improper
way,even they are in period of validity,it may also lead to not obtain reliable
results or best performance of the system.
4Perform calibration after changing the reagents. Otherwise, you may not
obtain reliable results.
5The cross contamination to reagents may effect the test results. Consult
the reagent suppliers for details.
Parameter setting
Take care
Before testing,you must set the sample volume,reagent
volume,wavelength,when setting these paramters,please comply with the
relevant instructions of this manual,and reference the reagent instruction.
Data backup
Take care
The system automatically stores the data to the built-in hard disk. However,
data loss is still possible due to mis-deletion or physical damage of the hard
disk. Sunostik recommends you to regularly back up the data to such
medium as CDs.
Statement
Sunostik has the right to modify the content of instruction without notice.
Sunostik has the right to improve technology without notice.
Sunostik has the right to change the specification of product without notice.
Sunostik don't guarantee for this material in any form, including the implied
guarantee for the merchantability and fitness.
Only in following situation, Sunostik will be responsible for machine's security,
reliability and function:
11
SUNMATIK-6020 Users manual
Repair service
The equipment can enjoy free service if it is in the prescribed scope of company's
warranty service regulations.
Charging service range
1 Company will charge for the service if it is out of the prescribed scope of
company's warranty service regulations.
2 Even though the equipment is in the warranty period, company will charge
in following situation: man-made damage; improper using; irresistible
nature disaster ;the voltage of electric defence is out of regulated scope;
change accessories and consumptive material without permission of
sunostik ; equipment is repaired by non-sunostik-staff.
12
SUNMATIK-6020 Users manual
2 System Construction
SUNMATIK- 6020 consists of the analyzing unit, operation unit, output unit,
replacing parts and consumables.
13
SUNMATIK-6020 Users manual
The sample/reagent tray is used to place the reagent and sample,it is composed of
three circles:inner circle,middle circle and outer circle, the inner and middle circle is
used to place single,double reagent,including 44 reagent positions contains
single/double reagent,they can be mixed placing.The outer circle is used to place
samples,it could place 44 samples.
Take care
Make sure to cover the reagent tray well, otherwise it may reduce the
refrigeration capacity of refrigerating system, and may damage the sample
probe. Before running the analyzing unit, make sure that the cover is closed or
the probe may be damaged.
14
SUNMATIK-6020 Users manual
Attention
The refrigerating system is mutual independent with the power of analysis
unit,when the main power of analysis unit is off, the refrigerating system
can still be on working condition.
Please dont use sample tube and reagent bottle out of specification.
shaft
Sample Probe
Washing well
Warning
When the analyzing unit is in operation, do not place any part of your body or
any obstacle in the route the arm moves. Otherwise, it may lead to personnel
injury or equipment damage.
15
SUNMATIK-6020 Users manual
Arm
Driving shaft
Mixing probe
Washing well
When testing single reagent item,the mixing mechanism will mix the mixer
immediately after the reaction cuvette was dispensed sample and reagent;when
testing the double reagent item,it will mix after the reaction cuvette was secondly
dispensing the reagent.
When finished mixing movement,the mixing mechanism will automatically move to
the washing well position to wash the outer wall of mixing probe.
Reaction tray is used to place the reaction cuvette,cuvette is the optical cuvette
used to colorimetric readings.
16
SUNMATIK-6020 Users manual
dispense sample or mix, The colorimetric readings are taken when the specified
cuvette passes through the optical axis.
The specification of cuvette is: 5mm6mm25mmoptical path is:6mmvolume is
750lreaction volume is 150~300lit could be repeat usedWhen there is an
error caused by the decreased smooth level to cuvette,please replace the single
cuvette or the cuvette segment by hand.
The reaction tray is placed in the temperature-controlled chamber, which keeps a
constant temperature at 370.1.
Caution
Turn off the power of system when changing cuvette, and turn it to the right
position with hands. Then disassemble the old cuvette and find the position in
cup, then push it and put the new one on it. Please avoid scuffing the new
cuvette , and not defiling the transparent surface.
The optics unit is the core component of this testing system,used to measure the
absorbance of the reaction mixture in the cuvette.This Analyzer adopts
Back-Dividing-light technology and provides 10 wavelength for options :340nm
405nm450nm492nm505nm546nm578nm620nm670nm700nm and
1 to be developed.
The light source is Halogen lamp 6V/10W, the life span can reach to 3000 hours or
above.
Caution
When the A/D values for all wavelengths decrease and lead to the test
performance ,you need to consider to change the light source.When replacing the
lamp,you need to trun off the power, the system at least need to cool for 20
minutes before replacing,otherwise, the hot surface of light source can easily lead
to burn.
The washing unit contains the washing of sample/reagent probe and cuvettes.
17
SUNMATIK-6020 Users manual
open,to execute the washing operation to both inner wall and outer wall.When the
mixture of sample and reagent was added to cuvettes(single reagent)or when
adding to the reagent 2,the mixing probe will begin to mix,and will come back to the
washing well position once finish mixing,to wash the outer wall of mixing probe.
2The washing of cuvettes
The washing of cuvettes are consist of washing probe(includes the injection needle
and sucking needle ), driving shaft, stepping motor and clean pipes. The cleaning
system is an 8 steps automatically washing system: which are washing solution
+distilled water+ distilled water+ distilled water+ distilled water + distilled water
+distilled water + suck dry + suck dry.
18
SUNMATIK-6020 Users manual
3 System installation
Warning
SUNMATIK-6020 can be installed only by the technical staff of
SUNOSTIK company or by SUNOSTIK-authorized person.
3.1.1 Unpacking
Before installing,please carefully check if the package is well. If you see any signs
of mishandling or damage, file a claim immediately with Sunostik Customer Service
Department or your local distributor.
After opening the package, check the delivered goods against the packing list as
well as the appearance of the system. If you find anything missing or damaged,
alert Sunostik Customer Service Department or your local distributor immediately.
Take care
19
SUNMATIK-6020 Users manual
Warning
When the dip angle in the front and back direction is larger than 8 degree, the
vertical machine will have the danger of dumping and lead to the damage of the
machine. Therefore,necessary protective measure should be taken to prevent
system damage in storage ,handling ,etc..
Warning
Connect the power with ground correctly.Improper connecting with ground
may lead to an electric shock or system damage. Please check that the
output voltage of plug seat meets the system requirements and has installed
a proper fuse (6A/220V 520).
3.1.2.3 Requirement for humidity and temperature
The humidity and temperature for storage
The storage temperature of this system is 040fluctuation<2/H
The storage humidity of this system is 30%RH80%RHwith no
condensation.
20
SUNMATIK-6020 Users manual
Warning
If the system is not used for a long time,may speed the aging rate for the
machinery and electric circuit of this system, so if don't use the equipment for
a long time,please run the equipment at least for one time every regular
intervals.
Warning
Operate the system within the regular range of environment,humidity and
temperature,or the result will be unreliable. If the temperature or relative
humidity exceed above range, we suggest you to use air-conditioning
equipment.
Take care
The water quality must meets GB-6682 three-level requirement,if you use the
undesirable distilled water will have a big effect to test result.
21
SUNMATIK-6020 Users manual
Min:500
RS-232 Connection
RS-232 RS-232
Computer
Analyzer Min:500
frontage
Min:500 Min:500
Unitmm
Picture 3.1.2.5 Installation diagram
Take care
When placing the waste liquid bucket, the top of the bucket can not be
higher than waste liquor outlet under the part of analysis to make sure that
the liquid flows out smoothly.
Make sure there are no bending, twisting and insecure connecting in waste liquid
pipe/distilled water pipe/washing solution pipe/ pipe of water refrigeration cycle.
If not, the instrument can not work normally because of the liquors abnormal
circulating and water leaking, even worse will cause the damage of analyzing part
seriously.
22
SUNMATIK-6020 Users manual
1 Make sure the power of analyzing part has been turned off.
2 Insert one aspect of the distilled water soft tube to the back board which
wrote entrence of distilled watersee below picture, and insert the other
aspect into the bottom of distilled water bucket.
3 Insert the two aspects of the waste soft tubes separately to the back board
which wrote waste liquid exit(pay attention to the diameter of tube )and
insert the other two aspects of the tubes into the top of the waste liquid
bucket.
4 Insert the washing solution soft tube into the bottom of washing solution
bucket in the cabinet(open the front door of instrument) of the instrument.At
the same time,Insert the sensor of washing solution into the washing
solution bucket from the round hole.
5 Aiming the sensors plug to sensor port joint on the back of analyzer,push
forward slightly, and fasten the screws on two sides.
Separately connect the serial port line to the port of computer and the back
6 of instrument which wrote RS-232 port (see below picture). And twist two
sides screw tightly of serial port line.
23
SUNMATIK-6020 Users manual
instrument back
Label
COMPUTER RS-232 connector Washing solution
LIQUID SENSOR
POWER
RS-232 Waste*2
SENSOR
PLUG
waste tube*2
Take care
Before you need to load or take out the reagent/samples tray, please
confirm reagent samples tray has been on stopping situation.Youd
better to operate above movement after turning off the power supply of
analysis part.
Biological pollution hazard
Before you install or take out reagent/samples tray, please wear gloves
and work clothes to prevent inflection, if need, you should wear
protective gloves. Please notice that reagent/samples tray must be
installed or taken out vertically, topple from side is prohibited, because
this way, samples/reagent can flow out.
24
SUNMATIK-6020 Users manual
Caution
Samples/reagent storehouse and samples/reagent tray may be polluted
during using, when samples/reagent splash in samples/reagent house
or on samples/reagent tray, please shut down power of analytical part.
And wipe clearly by he rag with water or disinfectant. Please do it
regularly. Before running system, please check whether the installing of
samples/reagent tray is sturdy, the cover of reagent bottle is gotten rid
of and the reagent bottle reaches the bottom of reagent house. Or the
samples adding needle will be damaged.
25
SUNMATIK-6020 Users manual
When you load or take out samples test tube/samples cup, please
wear gloves and work clothes to prevent inflection, if need, you should
wear protective glasses.
Attention
Before loading or taking out the sample tubes, please make sure the
samples/reagent tray and sample probe are under stopping
situation.Dont use the sample tubes/sample cups out of designated
specification.
When loading the samples tube, please insert the samples tube into samples test
tube clip, till the bottom of sample tube touches test tube seats circle notch.
When taking out the sample tube, hold the sample tube upward by hand, you can
take it out.
When you load or take out the reagent bottles, please wear gloves and
work clothes to prevent inflection, if need, you should wear protective
glasses.
Attention
Before loading or taking out the reagent bottles, please make sure the
samples/reagent tray and sample probe are under stopping situation.Dont
use the reagent bottles out of designated specification.
When loading the reagent bottles, please insert the reagent bottle contains reagent
into the reagent bottle slot,till the bottom of reagent bottle touches reagent bottle
slot.
When taking out the reagent bottle, hold the reagent bottle upward by hand, you
can take it out.
26
SUNMATIK-6020 Users manual
Attention
When replacing the cuvettes/cuvette segment,please make sure the system is
under power off/stopping situation.
When replacing the cuvettes, please firstly make sure the system is under power
off/stopping situation, then turn the reaction tray to the position of needed replacing
segment with hand/or with commond,swirl the screws used to fix this segment,you
can take the whole segment out from reaction tray,you could find the needed
replacing cuvette,press the bottom of cuvette and push it upward vertically, you
could take out it,then to replace a new cuvette.When replacing the new cuvettes,
dont make the side of light pass through dirty.
knob screw
27
SUNMATIK-6020 Users manual
Put the software to CD ROM of computer, click the sign of CD ROM.Find the file
SUNMATIK-6020 from CD,double click it,the following installation icon will be
shown.
Double click the above icon with left key of mouse,The control software for
SUNMATIK-6020 will be automatically installed.As shown below:
28
SUNMATIK-6020 Users manual
29
SUNMATIK-6020 Users manual
On above interface,the default install path is C: \, choose the default path or other
path, then click Next to install the software on the hard disk.
After the process bar finish, will show the following display interface:
30
SUNMATIK-6020 Users manual
Clisk Finish on the above display interface, it means that the software installation
is finished. There will be a shortcut icon for the control software on the desktop.
As shown below:
Double-click the icon will enter the control interface of the software.
31
SUNMATIK-6020 Users manual
After starting the analytical system, the analyzer will reset first, the reagent tray and
the reaction tray will turn to No.1 position, sample probe and mixing probe will stop
above each washing well, and washing needles stay at the toppest position.
The washing system starts the washing from the No.1 cuvette, then after rotating 2
circles, it stops and starts to wash the No.2 cuvette, then repeat the same
procedure, until it washes the No.17 cuvette.It takes about 12 seconds for the
reaction tray to rotate two times. During the washing procedure, the cuvettes pass
through the photometry part, so at the same time, the blank value of the cuvettes is
also gotten. This blank value can be used as the reference value for the future
tests.
When the washing system starts to wash the No.18 cuvette, the sample probe will
start adding sample and reagent R1 to the No.1 cuvette, when the sample probe
leave No.1 cuvette, the mixing probe starts to mix the reaction liquid in No.1 cuvette,
when the sample probe, mixing probe and washing system all leave the reaction
tray, the reaction tray starts rotating, after rotating for 3 circles, it will stop and
repeat the above procedure. In each rotating,the instrument will collect the data to
the reaction liquid for one time, and treated it as a photometry point. When rotating
to the 11 photometry point, add the reagent R2, repeat the above procedure and till
the reaction is finished.
Its detection principle is:the monochromatic of specific wavelength gets through the
cuvettes which contain the sample solution, absorbed intensity of the
monochromatic(absorbance) is proportion to the sample solution concentration &
the distance of light through the sample solution (light path)
32
SUNMATIK-6020 Users manual
1 I
That is A lg lg 0 b c
T It
Thereinto
A the absorbance when the light through the absorbed solution;
T light intensity of transmission light contrast to incident light, that is
light transmittance It /I0;
I0 light intensity of incident light;
It light intensity of transmission light;
solution molar absorptivitymlmmol1cm1;
c solution molar concentrationmmol/ml;
b solution thicknesscm;
Solution thickness(b), is the light path is fixed and already known. Solution molar
absorptivityis the factor related to wavelength, solution and solution
concentration, when keep the solution concentration stable and under a certain
wavelength, the solution concentration and the absorbance present the linearity
relationship (the reagents manufacture will give thedirectly) .
One-point L 0 B1 B2 AL AL 1
endpoint
1L49 2 2
method
33
SUNMATIK-6020 Users manual
AM AM 1 AL AL 1
Two-point L M B1 B2
Kinetics 1LM49 2 2
2
t
L M
B1 B2
Kinetics A 1LM49 A(M L)
L+2M 2
LM photometry point
B cuvette gap
(B1 B2) / 2 the mean value for twice cuvette gap
S Sample volume
Ri Rj a is unrevised reagent volume,b is revised reagent volume.
Attention
During the photometry, the reaction liquid volume should be more than or
equal to 200ul, and less or equal to 450ul.
34
SUNMATIK-6020 Users manual
aphotometry pointL-0
here 1L 49
bThe calculation for absorbance
Get the mean value of absorbance for photometry point L and L-1,Computational
Formula is as following
AL AL - 1
Ax
2
cThe calculation for concentration
Cx {K (Ax - B) C1} IFA IFB
CX is waiting to be tested sample concentrationC1 is No.1 calibration(reagent gap)
concentrationK is K factorB is absorbance of reagent gapIFA and IFB are the
constant of the analyzer stands for rake ratio and section
dAnalytical item: for example TP, ALB etc
35
SUNMATIK-6020 Users manual
36
SUNMATIK-6020 Users manual
3Two-point Kinetics
Test two photometry points, these Two-points is neither the initial absorbance nor
the end absorbance, calculate the difference of the absorbance between
Two-points in a unit time so as to calculate the sample concentration, this is called
Two-point kinetics, the reaction curve is as following:
37
SUNMATIK-6020 Users manual
4Kinetics A
According to the change rate of the absorbance between two photometry points in
unit minute to calculate the concentration or activity value, this is called Kinetics A,
reaction curve is as following
38
SUNMATIK-6020 Users manual
40
SUNMATIK-6020 Users manual
cCalculation of concentration
41
SUNMATIK-6020 Users manual
Calibration typeLogit-Log 4P
Calibration point4-6the quantity of calibration solution.
bParameters calculation
42
SUNMATIK-6020 Users manual
cCalculation of concentration
Cx (C C1) IFA IFB
K
Ax B
1 exp(a b ln C)
Here C is calculated by the quasi-Newton method.
Here Cx means Concentration of the being tested sample, Ax is the absorbance of
the sample or the change in absorbance per minute, IFA and IFB is the constant of
instrument, stand for the slope and intercept.
43
SUNMATIK-6020 Users manual
Calibration typeLogit-Log 5P
Calibration point5-6the quantity of calibration solution.
bParameters calculation
B the absorbance of calibration solution 1 (reagent blank) or the
absorbance changing rates per minute.
An The absorbance of the calibration solution N or the absorbance
changing rates per minute.
C1 Input the concentration of calibration solution 1 (reagent blank).
CN Input the concentration of calibration solution N.
Kab : approximate constant could be automatically calculated.
cCalculation of concentration
Cx (C C1) IFA IFB
K
Ax B
1 exp(a b ln C c C)
Here C is calculated by the quasi-Newton method.
Here Cx Concentration for the test sample, Ax is the absorbance of the sample or
change in absorbance per minute, IFA and IFB is the instrument constant, that
slope and intercept.
44
SUNMATIK-6020 Users manual
cCalculation of concentration
Cx (C C1) IFA IFB
45
SUNMATIK-6020 Users manual
cCalculation of concentration
Cx (C C1) IFA IFB
Ax a b C c C 2 d C 3
Here C is calculated by the quasi-Newton method.
46
SUNMATIK-6020 Users manual
Here Cx Concentration for the test sample, Ax is the absorbance of the sample or
change in absorbance per minute, IFA and IFB is the instrument constant, that
slope and intercept.
47
SUNMATIK-6020 Users manual
cCalculation of concentration
Cx (C C1) IFA IFB
Ax a b C c C 2
Here C is calculated by the quasi-Newton method.
Here Cx Concentration for the test sample, Ax is the absorbance of the sample or
change in absorbance per minute, IFA and IFB is the instrument constant, that
slope and intercept.
48
SUNMATIK-6020 Users manual
cCalculation of concentration
Cx (C C1) IFA IFB
Attention
49
SUNMATIK-6020 Users manual
When doing the calibration analysis, you can execute variety of checking to
calibration items, such as the checking of blank level, the checking of
discreteness, the checking of sensitivity, the checking of dirft rate.
50
SUNMATIK-6020 Users manual
absorbance gets from test exceeds the setting value of the dift rate checking, there
will be an alarm which alarms that value of drift rate checking has exceeded(The
alarm level is:Note).
For the alarming analysis item,it's calibration reaction curve will be renewed,the K
value will not be renewed,you could select to not execute this item.
For items which use Kinetics A method or two-point kinetics method,when the
concentration exceeds the setting range,the instrument cant get the correct
data.So,you could set the upper limit value and lower limit value of absorbance,in
order to check,and give an alarm message.
When there are four or above four tested absorbance dont fit the setting values of
absorbance,instrument will give an alarm.As shown below:
51
SUNMATIK-6020 Users manual
A1 A2
100 > the input value for linear limit%
A
A1 A2
100 > the input value for linear limit%
A
52
SUNMATIK-6020 Users manual
A 0.006 or A1 A2 0.006.
53
SUNMATIK-6020 Users manual
54
SUNMATIK-6020 Users manual
55
SUNMATIK-6020 Users manual
56
SUNMATIK-6020 Users manual
6 Detailed Operation
57
SUNMATIK-6020 Users manual
1 .Check if the power voltage is normal, and if the serial cable is well connected
with computer.If the alarm signal cable of each barrel connected solid with system.
2 .Check whether the waste liquid in the waste barrel is dumped.And if there is
enough distilled water and washing solution in each barrel.
3. Check the appearance state of sample needle / mixing needle / washing unit /
reagent/sample tray /reaction tray.
4 .Check if there is enough water for refrigeration cycle.
6.2.2 Starting up
After you finished above checking and confirmed,please turn on the power
switch according to the following orders:
1 The power switch of analysis part
2 The power switch of refrigerating system(if necessary)
3 The control parts (computer) switch / monitors switch
4 The power switch of printer
58
SUNMATIK-6020 Users manual
Attention
The default user name is"admin", password is empty.
Input user name and password,click or Enter,to enter into the main
form of software, when you click then you cancel the Login
After successfully login, if you want to exit the software, click the " "
button on the shortcut area.
Only on the offline state,you could execute the exiting operation. If the instrument is
59
SUNMATIK-6020 Users manual
on the status of online, click " " button,and then exit the system.
After successfully login the software,at the moment of just enter into software,the
status is offline, that is, software is not connected with equipment, the status bar
shows "offline".At this time,you could view the forms on functional area,
At this time, you can view the functional areas of the form, the user log off and
60
SUNMATIK-6020 Users manual
alarm.
Before the test,firstly is to add the analysis item,then to set the analysis
parameter,calibration parameter,QC parameter.
The parameter setting,how to use ,attentions and store method for the
reagent,calibration solution and QC solution,please take the instructions for
reference,or consult to manufacture or distributor.
1The setting of analysis item
In the "analysis item" form,you could add,modify,delete the analysis item,and
execute the setting or confirming of analysis parameter according to reagent
instructions.Some parameter is the necessary condition for tests.Detailed
operations,please take section of 11.1 Analysis item for reference.
2The setting of combination item
The so-called combination item means to combine the relevant items together,for
example,to do the full set of liver function,the full set of renal function,you only need
to click the name of combination item that could finish the registration function for
multi items,it is convenient to speed the entering process.
In the "portfolio" form,you could set the combination item, Detailed
operations,please take section of 11.2 Combination item for reference.
3The setting of computational item
Computational item means to calculate the test result of one new item according to
the test results of item A,item B,or more item.
In the "Computational item" form, you could set the computational item, Detailed
operations,please take section of 11.3 Computational item for reference.
4The setting of cross contamination
Cross contamination is a function which could reduce or avoid the cross
contamination between analysis items.
In the "cross contamination" form,you could set the cross contamination, Detailed
operations,please take section of 11.5 Cross contamination for reference.
Input the reagent information correctly,check the using of reagent is correct,if put
61
SUNMATIK-6020 Users manual
the reagent to a right place,if there is a barcode on the reagent bottle,please check
if there exists contamination to barcode sticker or if it falls off.Detailed
Correct input reagents, confirming that the reagents used correctly, is placed in the
correct location, such as the reagent bottle with a bar code, make sure there is no
pollution or bar code stickers off. Detailed operations,please take chapter of 10
reagent information for reference.
There are there kinds of test task,they are:sample test,calibration test,QC test.The
detailed operations for application of sample test,please take section of 7.1 sample
registration for reference, The detailed operations for application of calibration
test, ,please take section of 8.1 calibration registration for reference. The detailed
operations for application of QC test, ,please take section of 9.1 QC registration
for reference.When finished the application of test task,please click shortcut key
start test that the instrument starts to test.
On the sample testing process, you could proceed a real-time monitoring to sample
tray,reaction tray,reagent tray. Detailed operations,please take chapter of 14
System monitoring for reference.
During test process, if you want to add some reagent, or add some samples, you
could suspend adding sample,click Suspend adding sample button,the instrument
will stop adding sample,after suspending if you wan to test again,you should click
continue adding sample button.
During test process, click the "emergency stop" button, the instrument will
immediately stop the current action.When instrument is under self-testing or bar
code scanning, the emergency stop is not allowed.
62
SUNMATIK-6020 Users manual
During the test process, you could edit the other sample in sample registration
form by clicking task application button to send test task.
Attention
Sample with hemolysis, lipemia, jaundice will affect the test results.
Some substances in samples, such as drugs, anticoagulants,
preservatives, etc. will affect the test results.
Incorrect parameter settings will affect test results.
When all the test tasks are finished,the system is under standby status,click Exit
the system in main interface,you could exit the control software.
.
Attention
After exiting the control software,please turn off the following powers in turn
1 Power of printer
2 Power of display
3 Power of analysis part
63
SUNMATIK-6020 Users manual
NOTE
When operating, be sure to wear gloves, wear overalls to avoid being
infected, if necessary, wear protective glasses.
1 Cover the each lid of reagent bottle on the sample / reagent tray,if you truned
off the the power of cooling system,you need to put reagent into the
refrigerator.
2 Clean up the samples,calibration solution and QC solutions on the sample /
reagent tray.
3 Empty the residue leaves in the waste barrel.Check the volume of
regrigerating circulating water, if not sufficient,please add some.
4 Check whether the table of analysis part stained, if so, please wipe off with a
clean soft cloth.
64
SUNMATIK-6020 Users manual
7 Sample test
Click the sample test button " " in main interface to enter "Sample Test"
interface, as shown below:
65
SUNMATIK-6020 Users manual
a In the "sample number" input box enter the sample number, starting and
ending numbers if the same single sample representative of the registration,
if different, the representative bulk samples of registration.
b In the "Sample Position" input box enter the sample position, if it is bulk
registration, the site of the sample will automatically accumulate.
c In the "repeat" input box enter the number of samples tested, and if the
starting and ending sample numbers are the same, using the same sample
location, sample number automatically accumulate, if different, the number
of repetitions can only enter "1."
d Enter the sample type, sample status, bar code, and other information.
e If the emergency registration of samples, select the "STAT" option.
f If need to dilute the sample, select the "dilute" option.
g If the samples need to detect the sample blank, select the "sample blank"
option.
h Selected in the list to test all items, functions can also be used to detect the
Portfolio feature selection.
i Click the " Apply" button to complete the task of testing applications.
j If you want to delete the test task, first select the task in the task list, then
click the "Cancel" button.
Attention
Registered but no send a test sample of the testing process in both standby
66
SUNMATIK-6020 Users manual
a Input the sample number in sample number input box,if the sample number
has existed in dropdown list,you could select it directly.
b Input or select the patient name, sex, age or the other informations.The
name must be inputed.
c Finish editing, click "Add" button.Patients name will be automatically
displayed in the task list of sample tests.
d If you want to delete the patients information, firstly select the sample
number from dropdown list, then click the "Delete" button.
Attention
If you firstly proceed the sample registration,the sample position showed in tast
list is 0,please revised to be the right sample position when doing sample
registration.
67
SUNMATIK-6020 Users manual
The sample information list shows all the sample information on that day,click some
sample information,then all the test results of this sample will be shown on sample
result list.
If you want to check the previous test results,you could change the test date,then
all the sample informations on that day will be shown on sample information
list,after click the sample information,you could view the test results.
a Click the sample information in the list,click right-hand button in the blank of
result list,chooseadd from popup menu,enter into editing interface of test
result.
68
SUNMATIK-6020 Users manual
a Click the sample information in the list, right-hand click the test record which
needs to be modified from test list,choosemodify from popup menu,enter
into editing interface of test result.
a Click the sample information in the list, right-hand click the test record which
needs to be deleted from test list,choosedelete from popup menu.
69
SUNMATIK-6020 Users manual
Input the start and end sample number, then click "audit" button to complete the
auditing of the sample.
Attention
The sample information must firstly have a result and name,then it could be
audited.
On the batch auditing process, the starting sample number must be less than or
equal to the end sample number.
70
SUNMATIK-6020 Users manual
Enter the start and the end sample number, then click"Print" button to complete the
printing of report.You could also only print the already audited report by choosing.
71
SUNMATIK-6020 Users manual
There are two registrating way to the retesting of sample, they are automatic
registration and manual registration, the retesting will not change the sample
number, but you can reset the volume type of sample " (normal volume, increment,
decrement) on Retest form.
Click "Retest" button, enter the settings interface of retest item.
1 Automatic Registration
Click "Retest" button, enter "retest item setup" interface.After finish sample
testing,the instrument will automatically add the sample information which fulfill the
retest conditions to retest form according to the retest setting conditions,the
operator could change the volume type of sample " (normal volume, increment,
decrement),and make the dilution setting.Click Save button.The relation between
sample volume type and sample volume as shown below:
72
SUNMATIK-6020 Users manual
2 Manual registration
After the first time test,if some samples need to be retested,clickRetest from test
result list,this item will be added to the retest list.Check the volume type of the
retest sample or if it needs to be diluted,click Save button.
Confirm the retest sample in "reset item setup" form, click on the "Apply" button to
apply the retest task.
Attention
73
SUNMATIK-6020 Users manual
a Input the start date and end date, input the name, sample number, barcode
number, medical record number,the querying condition could be only one, or
it can be more.
b Click "Query" button,then you will check out the eligible sample information.
c Click a record from the sample information list,then the test result of this
sample will be shown in the test results list.
d If you want to modify, delete the sample information, right-click the sample
information list, click different menu item,you could complete this operation
respectively.
e If you want to add, modify, delete the test results, right-click the sample
information list, click different menu item,you could complete this operation
respectively.
f You could print the querying results by clicking the "Print" button.
74
SUNMATIK-6020 Users manual
(a)Input the start date and end date, input the start sample number and end sample
number, choose the test item.
(b)Click the query button, you will get the test results that meet the conditions.
(c)Click "Check All" check box,now all test results in list were selected, you can also
cancel all.
(d)If you want to make batch modification to test results,you could input the values
in the correcting parameter input box.
(e)Click "Modify" button, then all the test results in list will be modified according to
the modifier formula.
(f)Click "Repeatability" button, all the test results in list will be on the statistics,work
out the maximum value, minimum value, range, average value, standard
deviation, coefficient of variation.
75
SUNMATIK-6020 Users manual
8 Items calibration
Click item calibration button " ", enter "Calibration" interface, as shown
below:
76
SUNMATIK-6020 Users manual
a If you need to add the calibration results, right-click the blank of the
list,select "Add" from the pop-up menu, entry into the editing interface of
calibration results, select the item from dropdown list, then input the
calibration results, click "Save" button.
77
SUNMATIK-6020 Users manual
c If you want to delete the calibration results, right-click the record needs to be
deleted,select "Delete" from the pop-up menu.
d You could preview and print the calibration results by clicking the "Print"
button.
78
SUNMATIK-6020 Users manual
After choosing the item and standard liquid from dropdown list, data like calibration
curve,absorbance,calibration method, calibration results will be shown.
Click "reaction curve" button, enter into the viewing of reaction curve interface.
79
SUNMATIK-6020 Users manual
(b)If you want to view the absorbance value of a metering point,choose the
"Point" from dropdown list,then the absorbance value of this metering point will
be shown.
(c)You could print the reaction curve chart by clicking "Print" button.
80
SUNMATIK-6020 Users manual
9 Quality control
The aim to make quality control is in order to ensure the reliability of testing result
for each sample.The reliability of testing result contains two meanings,one is
precision,which means an excellent repeatability,and the small changes for daily
tests,mainly to eliminate or decrease the influence caused by random error;the
other is high accuracy,which means the testing result is correct,close to true
value,mainly to eliminate or decrease influence caused by systematic error.
Random error:means the difference of average values between test result and a
result which was gotten by infinate times tested under condition of
repeatability,called random error.
Accuracy:its the integration from test result between systematic error and random
error,it stands for the consistence degree between test result and true value.
Precision:stands for the random errors degree of test results.precision means the
correspond degree of test results when limitless times testing.
QC boundary is determined by the average valueX which is get from repeat test
of a known specimen by using QC analysis method and the standard deviation
81
SUNMATIK-6020 Users manual
9.1 QC register
82
SUNMATIK-6020 Users manual
9.2 QC result
Click QC result to enter into QC result interface.You could view,modify,add and
delete QC result.
(a) If you want to see the QC result for a particular month,please choose the QC
date,then all the QC results within this month will be shown in list.
(b) If you want to add a QC result,firstly choose the QC date,then choose
item,name,lot number,input the QC result,clickAdd button.
(c) If you want to modify a QC result,firstly choose this QC record,then input a
suitable QC result,click Modify button.
(d) If you want to delete a QC result,firstly choose this QC record,then clickDelete
button.
(e) You could view the reaction progress of QC test by clicking Reaction curve
button.
83
SUNMATIK-6020 Users manual
(a) Choose the item,name,lot number,times from dropdown list,then choose the
display model of main wavelength and vice wavelength,now the reaction curve
of this item will be showed.
(b) If you want to see the absorbance value of one measuring point,choose the
detailed checking point from Point dropdown list,now this points absorbance
value will be showed.
(c) You could clickPrint button to print the reaction curve.
9.3 Intraday QC
ClickIntraday QC to enter into intraday QC interface.You could look at,analysis
and print the QC data of one particular day.
84
SUNMATIK-6020 Users manual
9.4 Interday QC
ClickInterday QC to enter into interday QC interface.You could look at,analysis
and print the QC data of one particular month.
85
SUNMATIK-6020 Users manual
(b) Choose the QC item,QC name and QC lot number from dropdown list.
(c) When you finished choosing,this moths QC data will be showed in QC chart,at
the same time,it will automatically calculate the actual measuring average
value,standard deviation, coefficient of variation and other data
(d) Click Analyze button,to proceed the out-of-control analysis to QC data by
using Westgard multi rule.
(e) Click Print button,you could print the QC data and QC chart.
86
SUNMATIK-6020 Users manual
10 Reagent information
87
SUNMATIK-6020 Users manual
On the testing procedure,if the probe goes to aspirate reagent,this probe will detect
reagent remaining volume,at the same time, the reagent remaining volume and
remaining test quantity will be renewed.
88
SUNMATIK-6020 Users manual
Attention:
When the instrument is under testing procedure,dont execute reagent informations
registering and deleting.
When the instrument is under scanning procedure,dont make any other operation.
After register reagent information,please execute scanning the reagent volume before
testing,confirm the reagent remaining volume and remaining test quantity.
89
SUNMATIK-6020 Users manual
11 System setting
90
SUNMATIK-6020 Users manual
Decimal:choose decimal digit of the test result,keep the decimal according to the
setting digit when printing and showing result.
91
SUNMATIK-6020 Users manual
While the analyzers test result is same as expected value,or the results get from
both analyzers are the same,then: a =1,b = 0.
Whlie the result of two instrument is different,you could calibrate with slope and
intercept value,to get a consistent value.
Sample volume setting:it contains normal volume,incremental
volume ,decremental volume,each one contains 3 input frame,they stands for in
turn:sample volume,sample original volume,dilute volume,the unit is microliter.
Normal volume:the normal volume of appointed sample.
Decremental volume(sample volume decrease):means the sample
volume(lower than normal volume)which concentration exceeds the upper limit of
reagent linear range.
Incremental volume(sample volume increase): means the sample
volume(higher than normal volume)which concentration exceeds the lower limit of
reagent linear range.
Sample volume:it is the sample volume sucked from sample container(sample
cup or test tube),it is 3-35 ul.The total volume for sample add reagent should be
equal or greater than 200 ul,and equal or less than 450 ul.
Dilution volume 1:If the sample is required a pre dilution,please set the sample
volume used to dilution.The input values are between: 15-35 ul.When the sample is
not required to be pre dilution,you dont need to input values here.
Dilution volume 2: If the sample is required a pre dilution,please set the dilution
volume.The input values are between: 30-350 ul, When the sample is not required
to be pre dilution,you dont need to input values here.
Reagent setting:includes reagent volume and reagent position.
Reagent volume:the unit is microliter,the reagent volume R1 is between 150-400
ul,the reagent volume R2 is between 20-200 ul,if it is single reagent,please dont
input reagent volume R2.
Position:its the reagent position on reagent tray,this parameter is registrated on
reagent information window.
92
SUNMATIK-6020 Users manual
Metering point: The analyzer will record the absorbance value for every 12
seconds,which means every metering point amount to 12 seconds.Please input
suitable metering point according to reagent instructions,valid metering point shoud
be inputted between: 249(0 means not input).The actual absorbance value of
each metering point could be queried from reaction curve.
Linear range:Input the upper limit and lower limit of linear range according to
reagent instructions.If the test results exceed this range,the instrument will give an
alarm, you chould choose to not do this inspection.
Specific reference value:If the age and sex of the patients are different,the
reference range is also different,now please use specific reference value
range.Click Specific value button,then to choose age unit,input the reference
range of different ago group and different sex.
93
SUNMATIK-6020 Users manual
Default reference value: if the reference value for different patient with same age
and sex,the reference value is the same,now please use default reference value
range.Click default value button,then input reference range.
Click Other Setup to enter into the other setup interface.Under this interface,you
could set relevant parameters of calibration and QC.
94
SUNMATIK-6020 Users manual
(a) Input the profile item name on profile item name input box.
(b) Choose the items you want to add.
(c) Click Add button.The combination name will be showed on the left list.Click
the name of profile item,all the items contained in this profile item will be
shown.
96
SUNMATIK-6020 Users manual
(a) Choose the item(from reagent) which one may cause a coress
contamination,choose relevant reagent type from type dropdown list.
(b) Choose the item(to reagent) which one may be contaminated, choose relevant
reagent type from type dropdown list.
(c) Click Add button,the setted information will be shown in list,now the coress
contamination of reagent will be successfully setted.
(d) If you want to delete a setting of coress contamination,please firstly choose the
information from list,then click Delete button.
97
SUNMATIK-6020 Users manual
98
SUNMATIK-6020 Users manual
99
SUNMATIK-6020 Users manual
12 System management
100
SUNMATIK-6020 Users manual
101
SUNMATIK-6020 Users manual
Firstly select data type,then input data in frame,clickadd button,now you have
added data information,if you want to delete the data information,please select the
information then clickdeletebutton.
102
SUNMATIK-6020 Users manual
(c) Select datasheet from list,clickExport button,you could export the data.
(d) Select datasheet from list,meanwhile select starting date and ending
date,clickClear button,you could clean up the data.
Firstly select the starting date and ending date,then choose statistics type from
statistics type,click Statistics button to finish statistics anlysis,the result will be
showed in the form of a statistical chart.You could also click Print button to
preview and print this statistical chart.
103
SUNMATIK-6020 Users manual
Select the starting date and ending date,choose log type from log
type,click Query button,eligible logs information then would be showed in list,if
you want to delete the log information,firstly choose this information,then
click delete button.
104
SUNMATIK-6020 Users manual
13 System maintenance
105
SUNMATIK-6020 Users manual
The default COM NO. is:COM 1,the default Baud rate is :38400,after finished
setting,please click Save button.
Attention:
106
SUNMATIK-6020 Users manual
Attention
The movement debugging could only be operated on standby status.
Dont engage any other activity on the instrument self-inspection process.
107
SUNMATIK-6020 Users manual
(a) Select the part which you want to set parameter,input the correct parameter
value.
(b) ClickTest button,check if your setting is valid.
(c) If the setting is correct,please clickSave button.
(d) ClickDefault button to load the default parameters.
Attention
The instrument parameter setting could only be operated on standby status.
Dont engage any other activity on the instrument self-inspection process.
108
SUNMATIK-6020 Users manual
The blank value of NO.0 cuvette is a value when all the light get through,it is sawn
as basic value,blank value of other cuvettes multiply 1.5 and then compare with this
basic value,if their difference is between 1000,it will be judged as a clean
cuvette,if beyond this range may consider to change a new cuvette.
109
SUNMATIK-6020 Users manual
14 System monitoring
On the process of samples testing,you could exercise real time monitoring to the
sample/reagent disk,reaction disk of instrument.
110
SUNMATIK-6020 Users manual
Click the sample position which you want to check from sample disk monitor chart
or choose sample number from sample list,then relevant message will be showed
on the right browsing area.
Sample status:we use different colours to show different status of sample disk.
Free:sample in this position is not registered.
Wait:sample in this positon is registered,but not be added yet.
Analysis:a process for a registered sample from adding sample to before
getting result,all means anlysis status.
Finish:the sample haas gotten the test result.
Click the reagent bottle position which you want to check from reagent tray monitor
chart,then relevant message will be showed on the right browsing area.
Reagent status:we use different colours to show different status of reagent disk.
Free:reagent is not used to current test.
Normal:reagent surplus is not less than setting value.
Short:reagent surplus is less than setting value.
Without:reagent surplus is 0.
111
SUNMATIK-6020 Users manual
Click the reaction cuvette position which you want to check from reaction disk
monitor chart,then relevant message will be showed on the right browsing area.
Reaction status:we use different colours to show different status of reaction disk.
112
SUNMATIK-6020 Users manual
When instrument alarms,an alarm icon will appear on the upper left of main
interface. Enter into alarm message interface,you could check the alarm
message,when quit from alarm informationinterface,the alarm icon will disappear.
a This list shows all the alarm message for the day,if you want to check the
previous alarm message,please choose a start date and an ending
date,then clickQuery button.
b If you want to check a detailed description and solutions for one alarm
message,please only click this piece of alarm message from list.
c If you want to delete an alarm message,please firstly choose this alarm
message from list,then click Delete button.
113
SUNMATIK-6020 Users manual
Alarm information
Instruments action
type
114
SUNMATIK-6020 Users manual
115
SUNMATIK-6020 Users manual
116
SUNMATIK-6020 Users manual
117
SUNMATIK-6020 Users manual
118
SUNMATIK-6020 Users manual
EPCS upgrade unit Write EPCS data address error. (1)Please check if the upgrade file is corrupt.
11-3 Stop
exception (2)Try to restart the upgrade operation
(1)Check if the using and placement of reagent
is correct.
20-1 Attention Absorbance The absorbance exceeded 3.0. (2)Check if there is impurity in sample.
exceeded (3)Check if there is scratch on the cuvette.
(4)Check if the water is pure.
119
SUNMATIK-6020 Users manual
120
SUNMATIK-6020 Users manual
121
SUNMATIK-6020 Users manual
16 Instrument Maintenance
In order to guarantee the reliability, good working order and life span, please
strictly follow the instructions to operate the system and maintain it regularly.
Warning:
122
SUNMATIK-6020 Users manual
Attention:
Dont mix the acidic intensified cleaning agent and the alkalic intensified
cleaning agent.
Please use the appointed cleaning agent by Sunostik. If use other cleaning
agent, the veracity of the test results may be effected.
(3)Others
Ethanol
Disinfector
Attention:
The distilled water should meet the requirements of Type
GB6682 .Other detail requirements, please see appendix C
dMake sure the power supply of analysis unit is off or in stop stage;
eCheck how much distilled water is left in the tank, if not enough to
proceed to the next step, then the test is finish.
f Unscrew (counter clockwise) the tank cap and remove the cap
together with the pickup tube and the sensor .After removing the
tank cap (together with the pickup tube and the sensor), place it on
a clean table.
gAdd the distilled water into the tank
hScrew (clockwise) the cap together with the pickup tube and the
sensor back onto the tank until secure.
123
SUNMATIK-6020 Users manual
1 Check how much volume is left in the waste tank .if it necessary to be
emptied, proceed to the next step.
Attention:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet .Ensure the waste tube is over the tank
and not blocked, bent or twisted. A blocked, bent or twisted waste tube
may lead to wastewater overflow that may damage the analyzer.
124
SUNMATIK-6020 Users manual
exterior of probe.
If bent, please contact Sunostik Service Department or Your local distributor.
2 When mixing, check whether the water ran over the tube of washing pool to
the waste tank. If so, check the connection between the tube and tank, or
check if the tank is full or not.
3 Check the position that the probe pass, such as the position of mixing tank
and the position for mixing. It should be in the middle of the above position
during getting down process. washing pull and reaction cup so that it will not
reach obstacle. If there is a big deviation of one of above position, please get
into debugging window to debug.
4 Check the movement of probe to see whether the movement is smooth and if
there is a big noise. To prevent the influence of stain on the kinematic axis of
the probe arm, please use clean rag to wipe the kinematic axis of probe arm
at any time.
16.2.5 Checking the Washing system
CAUTION
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
125
SUNMATIK-6020 Users manual
WARING
To operate carefully to avoid causing the mixing probe out of shape.
Warning:
126
SUNMATIK-6020 Users manual
To operate carefully to avoid causing the mixing probe out of shape and
injury.
Warning:
Take care and prevent the sample and reagent in sample/ reagent
compartment spilled out. If necessary, put separately of all reagent and
sample which are taken off from sample/ reagent compartment.
127
SUNMATIK-6020 Users manual
Warning:
The probe tip is sharp and cause puncture wounds. To prevent injury,
exercise caution when working around the probe.
128
SUNMATIK-6020 Users manual
Warning
The probe tip is sharp and can cause puncture wounds. To prevent injury,
exercise caution when working around the probe.
Warning:
Please operate with caution to avoid hurting by the probe tip.
129
SUNMATIK-6020 Users manual
When the probe can't pipette or the water flow is abnormal when washing, then
the probe may be clogged. We need to unplug the probe.
The clearing of the probe should follow the following steps: removing the probe,
cleaning the probe and fixing the probe.
16.6.1.1 Dismantle the Probe
Warning:
Please operate with caution to avoid hurting by the probe tip.
2 Little hard to Button up the edge of Probe case bottom, separate from the
buckle of the base ,take of the Probe arm as the picture 16.6.1.1 shown
below:
3 Pull out the pipette on the ektexine of the Probe, then take off the pin
connector on the liquid detection board .
130
SUNMATIK-6020 Users manual
131
SUNMATIK-6020 Users manual
Warning:
Please operate with caution to avoid hurting by the probe tip.
132
SUNMATIK-6020 Users manual
Warning:
When testing the probe, before pressing the button of Test, you
shouldnt make the probe face the machine. So as to avoid the liquid
splashing on the machine.
4. If the water flow of the probe is continuous, then the washing is successful.
Then you could fix the probe.
Warning:
Please operate with caution to avoid hurting by the probe tip.
133
SUNMATIK-6020 Users manual
Warning:
Please operate with caution to avoid hurting by the probe tip.
134
SUNMATIK-6020 Users manual
135
SUNMATIK-6020 Users manual
Warning:
Please operate with caution to avoid hurting by the probe tip.
136
SUNMATIK-6020 Users manual
interface.
High-temperature Warning:
Before replacing the Light source lamp, you must turn off the power of the
Analyzing part for 20 minutes. Or else, the high temperature of the lamp may
burn your hands!
3. Unscrew the 4 screws that used for fixing the Colorimetric disc, then take
138
SUNMATIK-6020 Users manual
139
SUNMATIK-6020 Users manual
140
SUNMATIK-6020 Users manual
Warning
During changing the lightsource lamp, please do not touch the new lightsource
lamp surface, in order to avoid dirtying the surface of the lightsource lamp. You
can wrap the light source with the clean lens paper during the replacement.
141
SUNMATIK-6020 Users manual
142
SUNMATIK-6020 Users manual
143
SUNMATIK-6020 Users manual
144
SUNMATIK-6020 Users manual
145
SUNMATIK-6020 Users manual
Appendix B Accessories/Consumbles
Light source lamp 6V/10W under the reaction tray > 2000 hours
it is damaged
146
SUNMATIK-6020 Users manual
PH range25 - - 5.0-7.5
147
SUNMATIK-6020 Users manual
3021100000
148
SUNMATIK-6020 Users manual
149
SUNMATIK-6020 Users manual
D.5 Sketch map of Reagent bottle/sample tube with probe code on the
reagent/sample shelf position:
D.5.1 Sketch map of reagent bottle position.
Picture D.5.1 Sketch map of Reagent bottle with probe code on the
reagent/sample shelf position
D.5.2 Sketch map of ample tube position
150
SUNMATIK-6020 Users manual
Picture D.5.2 Sketch map of sample tube with probe code on the
reagent/sample shelf position
151