DESIGN DATA SHEET FOR AIR RECEIVER

Application Air receiver

Equipment Detail Cylindrical Shell with dish bottom & Top
Code of Design and Construction ASME Sec VIII Div 1, Edition 2017
ASME Certification Requirement No
National Board Registration No
Country of Installation India
Location of Installation -
Diameter of Shell (OD) 2600 mm
Shell Thickness 32 mm
Type Cylinder
Orientation Vertical
Service fluid Instrument Air (Moisture free)
Fluid density 1.2 Kg/m3 @ 30 Deg C
Corrosion allowance 1 mm
Volume of Tank ~ 80 m3 (= 80.48 m3)
No of Tanks 1 No
Tank elevation ~500 mm
Design Conditions
Operating pressure 32 bar (g)
Operating temperature 40-65 Deg C
Internal Design Pressure 32 bar(g)
MAWP 32 bar (g)
Safety valve set pressure 28 bar (g)
External Pressure NA
Cyclic Operation NIL
Design Temperature 100 Deg C
MDMT (Vessel and structures) 10 Deg C
Wind Loading IS 875 (Edition 1987)
Seismic Loadings IS 1893 (Edition 2002)
Radiography RT 2 - Long seam Full, Circ Seam Spot
Joint Efficiency As per UW -12, Shell = 1.0, Dish = 1.0
Loadings UG -22 Leg support, Hydro Test.
Hydro test pressure 41.6 bar (g)
Vertical Position at Top
PWHT As per code (Pre heat at 95 Deg C required for heat affecting
zone)
Post Forming Heat Treatment (PFHT) As per code (Required)
Internals Nil (Except Ladder for Manhole)
Others Nil
Insulation Nil
Fire Proofing No
Snow loading No
Lifting Lugs Yes
4 Nos (At top dish ends) For vertical lifting
4 Nos (at shell) for Horizontal lifting
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 Dimensional details
Diameter of Shell (ID) 2600 mm
TL to TL length 14,300 mm
Shell Thickness 32 mm (Calculated 31.82 mm)
(Including mill tolerance + Corrosion Allowance)
Dish Ends types 2:1 Ellipsoidal
Thickness of Dish ends 31.5 mm ( After Forming), (Calculated 31.21 mm)
36 mm before forming. - Petal construction
Support type Pipe Leg type (8 Nos)
DN 200 x SCH XXS x 1000
Base plate dimensions 450 x 450 x 36 mm Thk
Earthing lug 75 x 75 x 8 thk - 1 No
Approximate overall length of the vessel ~17,000 mm (Calc =16,600)
Lifting lug 200 x 200 x 36 mm 8 Nos
Surface preparation Sa 2 finish
Painting Inside 2 Coats of red oxide zinc chromate primer. (2.5 mil)
Outside 2 Coats of chlorinated rubber paint
1 Coat of synthetic enamel paint

NOZZLE SCHDULE

Nozzzle Description Qty Size Flange Class (or) OTHERS

No (Nos) Type Series
N1 Inlet For 130 m3 1 DN 100 SCH XXS SORF, 300 R.F pad of 300 mm
autoclave B 16.5 OD, 32 Thk
N2 Inlet For 5 m3 1 DN 100 SCH XXS SORF, 300 R.F pad of 300 mm
autoclave B 16.5 OD, 32 Thk
N3 Spare 1 DN 100 SCH XXS SORF, 300 R.F pad of 350 mm
B 16.5 OD, 32 Thk
N4 Safety valve 1 DN 50 SCH XXS SORF, 300 -
B 16.5
N5 Pressure 2 1 NPT Half 6000# -
transmitter nozzle Coupling
B 16.11
N6 Drain 1 DN 80 x SCH 160 SORF, 300 -
B 16.5
MH Manhole Bottom 1 DN 600 (32 THK) SORF, 300 R.F pad of 850 mm
B 16.5 OD, 32 Thk
With Davit Arm
Mechanism

With ladder
arrangement.

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 MATERIAL OF CONSTRUCTION
SHELL & MH Pipe SA 516 Gr 70
DISH END SA 516 Gr 70
NOZZZLES SA 106 Gr B
FLANGES & FITTINGS SA 105
BLIND FLANGES SA 105
STUDS SA 193 GR B7
NUTS SA 194 GR 2H
GASKETS Non asbestos
WEAR PLATE FOR LIFTING LUGS SA 516 Gr 70
LIFTING LUGS SA 516 Gr 70
WEAR PLATE FOR LEGS SA 516 Gr 70
PIPE LEG SA 106 Gr B
REINFORCEMENT PAD SA 516 Gr 70
BASE PLATE IS 2062
DAVIT ARM AND OTHER PLATES SA 36

CODES TO BE FOLLOWED
DESIGN AND FABRICATION ASME Boiler and Pressure vessel Code
SEC VIII, Div 1, Edition 2017
MATERIALS ASME Sec II, Part A
WELDING RODS ASME SEC II, Part C
WELDING QUALIFICATION ASME Sec IX
NON DESTRUCTIVE EXAMINATION ASME Sec V
FLANGES ASME B 16.5
PIPES ASME B 36.10
FITTINGS ASME B 16.11
NOZZLE LOADINGS WRC 107 & WRC 297
WIND LOADING IS 875 (Edition 1987)
SEISMIC LOADING IS 1893 (Edition 2002)
PAINTING SA 2

Documents to be submitted after release of official PO

3 Copies in English Language
1. Design of Air receiver.
2. Drawings for Approval.
3. Inspection and Test plan.
4. PQR ,and WPS for Approval.