Macaw Manual

BP122016v4
OPERATOR MANUAL
MACAW BACKPACK COMPRESSED AIR

FOAM SYSTEM (CAFS)
Multi-Purpose, Portable Compressed Air Foam System

for
Fire Suppression, Decontamination & Spill Response
This document contains Intelagard proprietary information intended for use solely by the purchaser of this Intelagard system.
Reproduction is not authorized without the expressed written consent of Intelagard.
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TABLE OF CONTENTS
TABLE OF CONTENTS ....................................................................................................................... 3

MACAW QUICK START ...................................................................................................................... 5
SECTION 1 FRONT MATTER ......................................................................................................... 6
WARNING SUMMARY ..................................................................................................................... 7
SECTION 2 - GENERAL INFORMATION ....................................................................................... 10
2.0 Scope of this Manual. ........................................................................................................... 10
2.1 Equipment Model Number and Name ............................................................................... 10
2.2 Serial Number Locations. .................................................................................................... 10
2.3 List Of Abbreviations/Acronyms & Terms Used In This Manual............................... 11
2.4 Purpose of Equipment .......................................................................................................... 12
2.5 Safety, Care, and Handling .................................................................................................. 12
SECTION 3- EQUIPMENT DATA AND DESCRIPTION............................................................... 14
3.0 Macaw Characteristics, Capabilities and Features ....................................................... 14
3.1 Macaw Physical Parameters ............................................................................................... 15
3.2 Macaw Operational Parameters ......................................................................................... 16
3.3 Location of Major Components .......................................................................................... 17
3.4 Description of Major Components .................................................................................... 18
3.5 Description of Macaw Controls and Indicators ............................................................. 21
3.6 Macaw Modes of Operation ................................................................................................. 22
3.7 Nozzle Options........................................................................................................................ 23
3.8 Foam Mixing and Nozzle Guide .......................................................................................... 26
SECTION 4 INSPECTION, PREPARATION & USE OF THE MACAW ................................. 27
4.0 General...................................................................................................................................... 27
4.1 Uncrating .................................................................................................................................. 27
4.2 Inventory & Inspect - Standard Equipment Shipped with the Macaw ..................... 28
4.3 Optional Items ......................................................................................................................... 29
4.4 Prepare for Use Configure the Macaw for Operation................................................ 30
4.5 Operating the Macaw Backpack......................................................................................... 33
4.6 Considerations for Spray Operations............................................................................... 34
4.7 Refilling Operations............................................................................................................... 34
4.8 System Shut Down. ............................................................................................................... 36
4.9 System Venting Procedure.................................................................................................. 37
4.10 Storage Options. ................................................................................................................... 37
4.11 Freeze Protecting the Macaw. .......................................................................................... 39
SECTION 5 PREVENTIVE MAINTENANCE CHECKS ............................................................. 40
5.0 General...................................................................................................................................... 40
5.1 Macaw Periodic Maintenance Checks .............................................................................. 43
SECTION 6 - TROUBLESHOOTING ............................................................................................... 44
SECTION 7 SUPPORTING INFORMATION ............................................................................... 44
7.0 General...................................................................................................................................... 44
7.1 Using the Macaw with a Low-Pressure Air Source....................................................... 45
7.2 About Air Cylinder Recharging. ......................................................................................... 46
7.3 Cylinder Compatibility Information. .................................................................................. 47
7.4 Macaw Decontaminant Application Capability. ............................................................. 48
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SECTION 8 FREQUENTLY ASKED QUESTIONS .................................................................... 49

SECTION 9 REPAIR PARTS, REPLACEMENTS & CONSUMMABLES .............................. 50
9.0 Repair Parts, Replacements, Consumables & Optional Items. ................................. 50
9.1 Macaw Systems ...................................................................................................................... 51
9.2 Macaw Spares/Repairs ......................................................................................................... 51
9.3 Macaw Optional Accessories/Replacement Parts ........................................................ 52
9.4 Macaw Consumables ............................................................................................................ 52
INTELAGARD, INC. LIMITED WARRANTY .................................................................................. 54
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MACAW QUICK START
Cylinder Size Requirements
19 in - 21.5 in L
(48.3 cm - 54.6 cm)
5.5 in-7 in H
(14 cm - 17.8 cm)
This quick-start guide is provided as a reference for trained/certified operators that are
familiar with the Macaw system. DO NOT use this guide to operate the system without a
careful review of the information provided in this manual!
TO ACTIVATE SYSTEM
Perform pre-operational checks of the system NEVER operate the system without
performing a thorough inspection first. (See Section 4 of this manual.)
1. Fill fluid tank. (See Foam Mixing and Nozzle Guidelines, Section 3.8. Refer to
manufacturer's recommendations whenever possible.) If unit is equipped with the
optional Screw Vent Cap, open by turning thumb screw counterclockwise 3/4 turn. Do not
overturn.
2. Place fully charged air cylinder in padded cylinder rest. Do not turn air pressure on yet!
3. Buckle and tighten tank rentention strap.
4. Connect air cylinder fitting to cylinder valve and hand tighten clockwise. Do not turn air
pressure on yet!
5. Remove discharge plug if connected. Make sure handset hose is attached and handset
trigger is unlocked.
6. Turn air pressure on now by completely opening air cylinder. Do this by slowly turning air
cylinder valve knob counter-clockwise to stop.
7. Squeeze handset trigger to allow pump to prime (not shown - see Figure 3.5.2, pg 22).
8. Adjust Air Control valve (Wetter Foam/Drier Foam) setting for wetter or drier foam as
needed. Squeeze trigger fully to apply foam.
For product support, contact Intelagard at 800-468-6090 or 303-309-6309 or by email at
info@intelagard.com.
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SECTION 1 FRONT MATTER
The Macaw provides the user with the ability to apply unexpanded (1:1) to highly expanded
(~35:1) compressed air foam that is generated from on-board liquid solution. The Macaw is
capable of creating and applying fire fighting foams, decontaminating foams and many other
foam products, without modification or performance degradation.
Used and maintained properly the Macaw is an extremely safe and effective system that
provides a single operator the ability to deploy up to ~175-gallons of compressed air foam
from a single liquid tank fill.
The Macaw is a high pressure air unit. Although every effort has been taken to ensure the
Macaw unit is safe to operate, the operator MUST be aware that this system uses high-
pressure air to create and propel foam onto a target. Precautions MUST be taken to ensure
operator safety.
Operators must read this manual and be familiar with the safety considerations outlined
herein. Refer to the Warning Summary beginning on page 7 of this manual for an
explanation of potential risks.
Throughout this manual Important Procedures, Cautions and Warnings are identified by
the symbol below. Ensure the cautions, warnings and procedures specified herein are
closely followed. Doing so will help ensure your Macaw system remains serviceable and can
be employed with maximum safety and effectiveness.
**NOTE**
This symbol is used throughout this manual to clearly indicate an

important procedural step or warning statement.
When accompanied with the word WARNING this symbol

indicates a strong possibility of severe personal injury or loss of life
if instructions are not followed.
When accompanied with the word CAUTION this symbol

indicates a possibility of personal injury or equipment damage if
instructions are not followed.
Heed all warnings and cautions!
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BP122016v4
WARNING SUMMARY
This section contains general safety warnings and procedural cautions that must be
understood and consistently applied during operation and maintenance of this equipment.
FAILURE TO OBSERVE THESE WARNINGS AND CAUTIONS COULD RESULT IN

SEVERE PERSONAL INJURY OR LOSS OF LIFE AND/OR DAMAGE TO YOUR
EQUIPMENT!
WARNING! Personnel using the Macaw to respond to a fire emergency

must be educated in the basic principles of fire fighting to mitigate the risk
of performing these inherently dangerous operations.
WARNING! Before operation, ALWAYS verify that all hoses and

accessories are properly connected. Further, ALWAYS inspect the unit to
ensure the integrity of the air cylinder is not compromised and that all
lines are serviceable.
WARNING! NEVER operate a unit that has an identified air leak or worn
or damaged air lines/discharge hose. Once pressurized, a
loose/leaking/damaged connection may disconnect or rupture, potentially
causing injury.
WARNING! After operation, ALWAYS turn off the air supply and bleed
the handset hose to relieve the system of pressure. Failure to do so could
result in injury and /or system damage.
WARNING! To enhance the service life of your Macaw system, we

recommend only filtered/breathing quality air be used to charge the
Macaw's air cylinder. NOTE: This cylinder is not certified/authorized
for use as a breathing air cylinder - DO NOT USE Macaw cylinders
with breathing systems!
WARNING! NEVER deploy liquid or foam onto a charged electrical fire.

Foam, like water, is a conductive medium. Deployment of foam onto an
electrically charged fire can result in electrocution!
WARNING! ALWAYS wear eye protection while operating any

compressed air foam system!
WARNING! ALWAYS retest air cylinders every 5 years per DOT OFFC &
DOT-SP11194 and per TC-SU5303. NEVER fill pressure air cylinders that
are out of hydrotest period. Refer to DOT regulations at all times.
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BP122016v4
WARNING SUMMARY - Continued
WARNING! Two person lift is required when Macaw is full. When fully
equipped, charged and full of liquid the system weighs over 70 pounds
(31 kg). Wear the pack high on the back to avoid stressing the lower back.
Always use the kidney pad to help distribute the load.
WARNING! The Macaw backpack is capable of deploying chemical

and/or biological decontaminating foams without modification. Operator
must be fully trained in this type of operation. The standard protective
ensemble (MOPP gear) is required at all times prior, during and after
decontamination operations.
WARNING! ALWAYS treat the Macaw as though the discharge hose is

energized. Once a system is pressurized it will remain so until the air
supply is turned off and the handset is activated to release pressure in the
lines.
WARNING! When using the Macaw ALWAYS point the discharge device
in a safe direction and activate the handset to verify the system is not
pressurized.
CAUTION! NEVER transport unrestrained/unsecured air cylinders. Doing

so could result in cylinder damage, potentially rupturing the high pressure
vessel. Always protect the air cylinder valve from impact, especially when
transporting and/or filling cylinder.
WARNING! NEVER fill or use high pressure air cylinders that show signs
of physical damage that may cause failure! Refer to DOT regulations at all
times
CAUTION! NEVER pick the Macaw up by the high-pressure lines on the

top of the system. The top of the tank includes an integrated lifting handle
for this purpose. Picking the system up by the high pressure line fittings
on the top will result in system damage that is not covered by system
warranty.
CAUTION! Open the air cylinder valve slowly to reduce impact on the
pressure regulation system! Rinse and inspect the cylinder periodically to
insure material integrity!
WARNING! NEVER use high and low pressure sources to power the
system at the same time! Doing so will result in severe damage to system!
WARNING! NEVER fill an air cylinder that has visible damage, unraveling
or charring of composit fiber.
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BP122016v4
REVISION TRANSMITTAL PAGE
MACAW BACKPACK COMPRESSED AIR FOAM SYSTEM (CAFS)
OPERATOR MANUAL
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual - If you find any mistakes or if you know of a
way to improve the procedures, please let us know.
Contact us via telephone, email or mail. Address your suggestions to:

Intelagard,Inc.
Attn: Project Manager, Macaw
1275 Rock Creek Circle
Lafayette, CO 80026
TEL: 303.309.6309
info@intelagard.com
DATE OF REVISION SUMMARY OF CHANGE PAGES CHANGED

Mar 2010 Editorial changes only P38
APR 2010 Changed fluid replacement interval to six P41
months based on concentrate
manufacturers recommendations
Aug 2012 Added quick start, TOC, additional
warnings/cautions, Troubleshooting multiple
section, several editorial and cosmetic
changes. "Two person lift when full"
language added.
Oct 2012 Added Decontamination Declaration multiple
requirement; rounded Foam Guidelines,
multiple editorial and cosmetic changes.
Jan 2013 Modify decontamination requirements P7,8, 21,49
and add/modify warnings; add low
pressure air connection to major
component explanation
Feb 2013 Minor edits, resupply ratio change,PN P15,50,51,53,54
changes, seal kit change, nozzle kit
change
July 2013 Metric conversions added multiple
January 2014 Pagination changes multiple
October 2015 High pressure fittings change P 19
October 2016 Conversions multiple
January 2017 Revision transmittal information,
9, 54
warranty addition
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SECTION 2 - GENERAL INFORMATION
2.0 Scope of this Manual.
This manual fully explains receiving, preparing for use, using and maintaining your Macaw
backpack. The manual is broken down into the sections below:
Table of Contents
Macaw Quick Start
Section 1 Front Matter: Warning Summary, Revision Transmittal Page
Section 2 General Information
Section 3 Equipment Data and Description
Section 4 Inspection, Preparation & Use of the Macaw
Section 5 Preventive Maintenance Checks
Section 6 Troubleshooting
Section 7 Supporting Information
Section 8 Frequently Asked Questions
Section 9 Repair Parts, Replacements & Consumables
Reporting Equipment Improvement Recommendations (EIR)
Type of Manual
Operators Manual; Provides instructions for operating and maintaining the Macaw Backpack
CAFS. (Compressed Air Foam System)
2.1 Equipment Model Number and Name
Macaw Backpack, Man-Portable CAFS Intelagard with or without air cylinder.
2.2 Serial Number Locations. To locate the serial number of your Macaw remove the air
cylinder. The serial number is located on the body of the Macaw, shown in Figure 2.1. Take
the time to write down your new systems information here. The air cylinder serial number is
located on the data label affixed to the cylinder.
Macaw Serial
No:____________________
Air Cylinder Serial

(located on air cylinder, not shown)
No:____________________
Figure 2.1 Macaw Serial Number Location
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2.3 List Of Abbreviations/Acronyms & Terms Used In This Manual

The table below provides a definition for the common acronyms and terms used throughout this document.
Compressed Air Foam. Foam created by injecting air into a surfactant-

CAF carrying liquid solution such as the many fire fighting foam
concentrates/solutions commercially available.
Compressed Air Foam System. A foam generating system that uses

CAFS
compressed air as a primary energy source.
Cubic Feet per Minute/Standard Cubic Feet Per Minute Alternate unit
CFM/SCFM
of measure for volume throughput.
A highly concentrated foam solution intended to be combined with

Concentrate
water in the Merlin MPs liquid storage tank.
Dry foam is a term used for highly expanded foam. The more air
Dry Foam injected into the surfactant solution the greater the foam expansion. Dry
foam contains more air and requires less liquid to create.
The ratio of foam volume created after expansion to the liquid volume
present before expansion. A 1:1 ratio means the liquid has not been
Expansion Ratio expanded. A 15:1 ratio means the liquid has been expanded to 15 times
its original volume.
The Merlin MP can accept air from one of two sources a high-pressure
air source or an air compressor. The high pressure air cylinder, rated at
High-Pressure Air
4350/4500-PSI (300-310 BAR) is the source of the Merlin MPs high-
pressure air supply.
The Merlin MP can accept air from one of two sources a high-pressure
Low-Pressure Air air source or a low pressure air compressor. An air compressor (not
included) is the source for low-pressure air.
As used in this manual "solution" refers to a either a water + foam
Solution concentrate mixture or an undiluted foam solution. It can also refer to
decontamination and other remediating formulations.
Pounds per Square Inch Unit of measure for pressure.

PSI/BAR
BAR - Indicates absolute pressure (1 BAR = 14.0538 psi).
Wet foam is a term used for unexpanded or minimally expanded foam.

Wet Foam
Wet foam contains less air and requires more liquid to create.
TABLE 2.3.1 - Acronyms/Terms/Definitions

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2.4 Purpose of Equipment
The Macaw backpack CAFS is a multiple use, self-contained foam delivery apparatus
specifically designed for rapid, mobile response to fire emergencies and hazmat response
missions. The Macaw is capable of creating and applying foam solutions as an independent
system, using only on-board resources (liquid and air). The Macaw also has the ability to
connect to an external air source (air compressor) in lieu of a high-pressure air cylinder.
Utilizing an external air source eliminates the operational limitations imposed by using a
limited on-board containerized air supply.
The Macaw is capable of applying numerous foam solutions, including but not limited to
Class A & B firefighting foams (including long duration proteins, AFFF and AR-AFFF),
decontaminating foams such as EasyDECON DF200, moldicides and many new wetting
agents and combination A/B agents.
If you are unsure of the suitability of a foam concentrate or its compatibility with the Macaw
system, contact Intelagard before using the concentrate in the unit.
For additional information on capabilities and employment modes see Sections 3 (Equipment
Data and Description) and 4 (Inspection, Preparation & Use of the Macaw) of this manual.
2.5 Safety, Care, and Handling
WARNING! The Macaw Backpack uses high-pressure, containerized air as an

energy source to create and propel foam onto a target. Before operation,
ALWAYS verify that all hoses and accessories are properly connected.
Further, ALWAYS inspect the unit to ensure the integrity of the air cylinder is
not compromised and all lines are serviceable.
2.5.1 High Pressure Air. The Macaw system uses a high-pressure air cylinder as the
container for air energy that creates and propels foam onto targets. Users MUST ALWAYS
exercise appropriate cautions when filling, transporting and using high-pressure air cylinders.
The cylinders provided by Intelagard are carbon fiber wrapped for added safety, and the
installed air cylinder valve includes a burst disk. In the event a cylinder is overcharged, the
burst disk will rupture at ~6750 psi (465.4 BAR), venting the air into the atmosphere.
Intelagards air cylinders are manufactured to Department of Transportation (DOT) standards,
which require a cylinder be capable of withstanding 3.33 times operating pressure without
incident (3.33 x 4500 psi/310 BAR). The DOT special permit number is provided on the
cylinder label. Always use cylinders that meet DOT standards in the Macaw.
SAFETY must always be foremost in the operators mind to prevent accidents or incidents
that could lead to system damage and/or personal injury. Read and observe all safety
warnings in this manual and NEVER attempt to operate a Macaw system with an air leak. If
escaping air is heard once the system is pressurized, turn off the air supply, activate the
handset to release trapped air and fluid and then thoroughly inspect the system to identify
the source of the air leak do not use a Macaw with an air leak!
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NOTE: The Fan Spray, Mid-X, Piercing Tip and Hazmat nozzles are optional items. See
Section 3.7 for additional information.
2.5.2 Hazardous Materials. The Macaw ships with the air cylinder (if purchased)
empty; therefore there are no hazardous material restrictions on transport or storage of the
Macaw backpack. Fire foam concentrates are also free of restrictions on transport and
storage. Intelagard provides concentrate SDSs on request, and a SDS is enclosed in all
foam concentrate cases.
The Macaw is suitable for use with a multitude of foam concentrates therefore it is not
possible to address all possible contingencies within this manual. If purchasing Class A or B
fire foam concentrates or EasyDECON DF200 through Intelagard these materials are
environmentally safe and also impose no restrictions on transport or storage beyond standard
temperature considerations for long-term storage.
In the interest of personnel safety and system integrity users must take the time to familiarize
themselves with the qualities of the solutions they will apply with the Macaw backpack by
thoroughly reviewing the MSDS provided with the foam concentrates.
2.6 Commercial Warranty Information

Intelagard provides a limited commercial warranty included in the purchase agreement and/or
contract. Intelagards commercial warranty is included at the end of this manual, and is
available on our webpage, www.intelagard.com.
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SECTION 3- EQUIPMENT DATA AND DESCRIPTION

Section 3 Contents:
3.0 Macaw Characteristics, Capabilities and Features
3.1 Macaw Physical Parameters
3.2 Macaw Operational Parameters
3.3 Location of Major Components
3.4 Description of Major Components
3.5 Description of Macaw Controls and Indicators
3.6 Macaw Modes of Operation
3.7 Nozzle Options
3.8 Foam Mixing and Nozzle Guide
3.0 Macaw Characteristics, Capabilities and Features
The Macaw is a fully self-contained, multipurpose, independently functioning and personally
transportable Compressed Air Foam (CAF) generation apparatus, highly suited for use by
first responders and military personnel in a variety of hazardous environments. The Macaw is
designed to apply foaming solutions for fire suppression (Class A & B), decontamination,
hazardous material remediation, biohazard control, toxic material spill remediation, cleaning
and mold control, as well as many other applications.
This versatile CAF self-priming pump system is fully compatible with Class A and B
firefighting foams, including Class-A, AFFF and AR-AFFF solutions as well as the popular
decontaminating foam, EasyDecon DF-200. Intelagard has conducted extensive research
on foaming solutions for many applications - you are encouraged to contact Intelagard if you
are unsure if your system is compatible with your chosen foaming solution.
The Macaw is powered by means of air energy, normally provided by an approved 4350/4500
psi (300/310 BAR) air cylinder. Filtered, breathing quality air is injected into an approved
surfactant solution to create foam, which is propelled onto a target via the air energy that also
drives the internal pump subsystem. Intelagard offers DOT-approved 66 cu. ft., 4350/4500-
psi (300/310 BAR), carbon-fiber wrapped air cylinders with the Macaw. If other air cylinders
are used in the Macaw, they must meet Intelagards criteria to avoid voiding the system's
warranty. See Section 7.3 for air cylinder compatibility information. The Macaw can also be
powered by low pressure air supplied by an air compressor that supplies a minimum of 15
SCFM at 100-110 psi (6.9-7.6 BAR).
The Macaw ships with:
Trigger handset/hose assembly, 20 foot (6.09m) in length; 1-each
Smoothbore Nozzle, Multi-purpose, 9.5mm; 1-each
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3.1 Macaw Physical Parameters
System Specifications.
COMPLETE SYSTEM:
Dry Weight: System: ~17.5 lbs (7.9kg)1 (without handset and hose or cylinder)
Dimensions: 26.5 in ( 67.3 cm) H x 17.3 in (43.9 cm) W x 13 in (33 cm) D2
TANK:
Liquid Capacity: 5 gallons (19 L)
Molded Polyethylene
Closure (Cap): Lanyard retained, vented, poly construction, 3 in (7.6 cm)
diameter
PUMP:
Flow: ~5 gallons (19 L) per minute3 (gpm) liquid flow rating
Pressure: 100 psi (6.9 bar) optimum, 110 psi (7.6 bar) maximum
AIR INJECTION (Foam Expansion Control):
Adjustable by mechanical valve, 90 degrees rotation, wet/dry setting
COMPRESSED AIR FOAM (CAF) MANIFOLD:
Expansion: 1:1 (liquid application) to ~35:14
Resupply Ratio: Up to ~3:1 MAX (5 gallon tank loads emptied per full air
cylinder)5
Output Stream: Up to ~105 gallons (397.5 L) per minute finished foam
Output Throw Distance: Up to ~30 ft (9.14 m) MAX6
BACKPACK HARNESS:
Construction: Nylon and Cordura fabric; Yellow (Standard - Fire) Camouflage
(Standard - Military); Black (optional)
1
Dry weight does not include cylinder. Intelagard cylinder assembly (empty) adds ~12 lbs (5.44 kg).
2
Backpack (harness) padding and cylinder height may alter overall dimensions by as much as 3 inches.
3
The Macaw pump is rated to dispense ~5 gallons (19 L) of liquid per minute. When working in conjunction with
the CAF components pump flow is reduced by as much as 35%.
4
Achievable expansion ratio depends on foam solution and nozzle used, composition. Foam concentration and
concentrate quality will affect finished foam expansion.
5
The tank to cylinder resupply ratio will vary according to foam solution, nozzle selection and system settings
(wet/dry). When using the MidX nozzle, up to ~9:1.
6
Wet/Dry settings, foam product, nozzle used, wind and other factors will significantly affect foam throw
distance.
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3.2 Macaw Operational Parameters
OPERATIONS PARAMETERS
Structure, Class-A Foam. Foam expansion ratio should be adjusted via the Air Control Valve to
Woodland Fire determine the best setting for the situation. See Foam Mixing and Nozzle Guidelines,
Fighting Section 3.8 for more recommendations.
Class B (AFFF or AR-FFF) foam. Foam expansion ratio should be adjusted via the Air
Vehicle, Tire and
Control Valve to determine the best setting for the situation. See Foam Mixing and
Fuel Fires
Nozzle Guidelines, Section 3.8 for more recommendations,
Decontaminant EasyDECON DF200 is available in a three-part formulation that ships in 2 gal (7.6 L),
Solution, 5 gal (19 L), 100 gal (379 L) and 500 gal (1893 L) configurations. Follow the product
EasyDECON mixing instructions and pour into the fluid tank. Do not dilute with water. Apply at
DF200 expansion ratio best suited for the target area and agent challenge.
Foam expansion is a function of the amount of air injected into a liquid solution. A
higher wet setting will use more liquid and less air. A higher dry setting will use more
air, and less liquid. Optimum settings must be determined by the operator based upon
Flow / Capacity /
the environment, mission and specific challenges presented. As air consumption varies
Throughput
based upon the wet/dry setting, operators can expect to empty the fluid reservoir at
least one time on a fully charged air cylinder. If wetter foam is being applied the air
supply will last comparatively longer than when applying dry foam.
Tank Refill Time: ~1-2 minutes
Pumping time: Subject to system settings
System PMCS: < 10 minutes
Set-up Times
System Start-Up: < 1-2 minutes
System Shutdown: < 1 minute
Configure for external air: < 2 minutes
Foam Projection Projection distance is a function of wet/dry settings, foaming agent, air source, nozzle
7
Distance used and weather. With standard equipment, projection distance is up to ~30 ft (9.14m)
Operating Pressure 100 psi (6.9 bar) optimal, 110 psi (7.6 bar) maximum
Low Pressure Air Compressor must provide a minimum of 15 SCFM at a minimum of 80 psi (5.5 bar).
(Air Compressor) Severe performance degradation under 80 psi (5.5 BAR) at 15 SCFM
Requirements
Foam Expansion System: 1:1 (unexpanded) up to ~35:1 (35 times original liquid volume)
See section 9 of this manual
Accessories
Table 3.2.1 - List of Macaw Operational Parameters
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3.3 Location of Major Components
#4. High-Pressure
#5. Pressure Gauge
Fittings/Connections
#3. Air Cylinder #6. Tank Fill Port/Cap
#2. Cordura Fabric Harness #7. Nozzle
#1. Fluid Tank, 5-gallon

#8. Discharge Handset/Hose
Assembly
#9. Discharge Port (connector) #10. Low Pressure Port
Figure 3.3.1 - Location of Major Components.
ITEM COMPONENT FUNCTION
5 gallon (19 L) liquid storage tank; also serves as the mounting structure for the pumps,
1 Fluid Tank
plumbing and harness .
2 Harness Mold/mildew resistant Cordura fabric harness, integrated lumbar support

4350/4500 psi (300-310 BAR) carbon fiber wrapped, 66 cu. ft. air cylinder; Standard US
3 Air Cylinder
cylinders equipped with CGA valves w/burst disk (DIN fittings available on request)
High Pressure (HP) These lines connect the HP air cylinder to the plumbing system. NEVER use these lines
4
Fittings/Connections as a lifting point
Located on the left shoulder strap of harness. Indicates operating pressure of the
5 Pressure Gauge
system. May not be present on all systems, based on purchaser requirements.
3 in (7.62 cm) cap covering the Macaws filling port. The cap is vented and lanyard
6 Tank Fill Port/Cap
retained. (An optional Screw Vent Cap is available.)
9.5mm smoothbore nozzle is standard nozzles should be chosen to tailor foam
7 Nozzle
application to the mission requirement.
Discharge
5 ft (15.24 m) x .5 in (1.27 cm) internal diameter (ID) hose with trigger activated
8 Handset/Hose
handset. Nozzle is attached to handset via quick connect
Assembly
Stainless steel connecting point for the Macaw handset/hose assembly. Discharge Plug
9 Discharge Port
is available with optional Screw Vent Cap Assembly.
Low Pressure Air Used to connect Macaw to a low pressure air source. May not be present on all
10
Connection systems, based on purchaser requirements.
Table 3.3.1 Macaw Major Components.
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3.4 Description of Major Components
#1. Fluid Tank. The Macaw solution tank is constructed from molded polyethylene, and the
tank serves as the mounting structure for the pump, plumbing, harness and air cylinder. The
tanks fluid capacity is 5 gallons (19 L) of water/solution. The tank is filled through a 3 inch
(7.62 cm) cap, which includes a lanyard to prevent loss. The tank has a stainless steel male
connector (discharge port) for attaching the discharge hose quick-connect coupling. The low-
pressure (air compressor) air input is the brass connector located over the wearer's left hip.
On the lower right wide of the tank is the air control valve which is used to adjust foam
expansion. Tank color may vary, based upon purchaser requirements.
CAUTION! The top of the fluid tank incorporates an integrated handle for picking
up/carrying the Macaw unit. DO NOT use the high pressure lines as a
handle!
#2. Harness. The Macaw incorporates a fully adjustable

harness that allows the user to comfortably carry the unit. The
harness is made using Cordura fabric which is weather and
mildew resistant. Harnesses are available, by special order, in
multiple colors and patterns.
Figure 3.4.1 Macaw Harness
#3. Air Cylinder. Intelagard
air cylinders are 4350/4500
psi (300/310 BAR) carbon fiber wrapped high pressure air
Figure 3.4.2 Macaw Air Cylinder cylinders. Our air cylinders ship with the valve installed (CGA
or DIN) and is ready to fill upon receipt and after being inspected by an authorized/certified
technician. Our standard cylinders have a DOT or CE label around the cylinder body and are
certified for use only with Intelagard CAF systems. These carbon composite cylinders have a
15 year service life, and must be hydro-statically tested every five years per DOT test criteria.
The date of manufacture and the service pressure rating can be found on the DOT label.
Always inspect cylinders for damage prior to re-charging. Cylinders incorporate a serial
number on the data plate. See Section 7 for more information.
WARNING! NEVER fill pressure air cylinders that are out of hydrotest period.
Refer to DOT regulations at all times.
WARNING! NEVER fill or use high pressure air cylinders that show signs of
physical damage that may cause failure! Refer to DOT regulations at all times
WARNING! To maintain the integrity of the system Intelagard recommends

using only quality, filtered air to charge our cylinders. Never use a Macaw air
cylinder as a breathing air cylinder!
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O-Ring Location
#4. High Pressure Fittings/Connections.
The air cylinder is connected to the Macaw with a standard high-
pressure CGA fitting (optional DIN fittings are available) that is
designed to accept any of the standard pressure ratings. NEVER
pick up or move the Macaw using any high-pressure line as a
handle. The top of the solution tank incorporates a handle for
this purpose.
Note: The high-pressure connection includes an O-ring

(see figure 3.4.3). Always make sure this o-ring is present
Figure 3.4.3 Macaw Pressure Fitting
before connecting an air cylinder.
#5. Pressure Gauge. A pressure gauge attaches to the left shoulder

strap of the harness. This gauge displays the air pressure remaining in
the cylinder. During spray operations observe this gauge to determine
how much air resource remains in the air cylinder. Gauge in psi (black
numbers: 0-5000 psi) and BAR (blue numbers; 0 345 BAR).
Figure 3.4.4 Macaw Pressure Gauge
# 6. Vented Tank Cap. The 3 inch (7.62 cm) fluid fill port and
threaded cap are located on the top of the solution tank. The cap is
removed from the tank by turning counter-clockwise, and is held in
place (once unscrewed) by a lanyard and captive spring. The cap is
vented to allow the fluid tank to be pumped down without creating an
internal vacuum. Users must be aware that a full Macaw unit will leak
fluid from this vent if not maintained in an upright position.
Figure 3.4.5 Standard Vented Tank Cap
Optional Screw Vent Cap - An optional tank cap with a locking vent
Thumb Screw screw is also available. This cap, with the thumb screw in the "open"
position, allows venting and when "closed" allows the Macaw to be
Open stored and transported on its back (harness side). When this vent is
Close
a closed, the optional Discharge Plug should be installed in the
Discharge Port (#9) to indicate that the Macaw is not ready for use.
(See Section 4 paragraph 4.10 for additional storage
recommendations). To close the vent screw, turn thumb screw
clockwise to stop. Do not overtighten! To open the locking vent cap,
turn the thumb screw counterclockwise 3/4 turn. If a liquid-filled
Macaw is stored in any position other than upright with the vent screw
in the OPEN position, leakage will occur.
Figure 3.4.6 Optional Screw Vent Cap
CAUTION! NEVER operate the Macaw with the vent closed. If the Macaw
is operated with the vent closed, there will be a significant decrease in
performance and vacuum conditions inside the solution tank could
damage the internal pumps.
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WARNING! NEVER store the Macaw with EasyDECON DF200

decontamination fluid in the tank if there is no venting capability! Easy
DECON DF200 peroxide offgasses and solution tank internal pressures
could increase to levels that will damage the tank and/or the internal
plumbing.
#7. Nozzle. The Macaw ships standard with one

9.5mm smoothbore nozzle, which is a general
purpose nozzle well suited for many applications.
For additional (optional) nozzle selections and their
application please see Section 3.7 of this manual.
The smoothbore nozzle will yield the greatest throw
Figure 3.4.7 Smoothbore Nozzle
distance (standoff range) for foam application.
#8. Handset & Hose Assembly. The Macaw ships with a

standard 5 foot (15.24 m) long x .5 inch (1.27 cm) (inner
diameter) handset & hose assembly. The handset comes
pre-installed on the hose and is not available separately.
The system connection end of the hose is equipped with a
quick-connect coupling to make connection to the Discharge Port
Figure 3.4.8 Discharge
quick and easy. The handset has a locking handset trigger
Hose/Handset Assembly
(locking mechanism may be remove at factory based on customer
specifications). The tip of the handset incorporates a quick-
connect coupling for multiple available nozzles.
The discharge hose has a high degree of chemical compatibility. The discharge hose is rated
for up to 300 psi (20.7 bar) of pressure. The hose also has a flame resistant outer
jacket.Owners/operators should adhere to the guidelines set forth in NFPA 1962 Standard
for the Inspection, Care and Use of Fire Hose, Couplings, Nozzles and the Service Testing of
Fire Hose.
#9. Discharge Port. This port is the attaching point for the discharge hose and optional
Discharge Plug used in certain storage configurations.
WARNING! Disconnecting anything from this port when the

system is energized (air turned on) will result in an energetic
discharge of fluid from this port ALWAYS ensure the air is
turned off and trapped pressure is released (by depressing the
handset trigger with the handset pointed in a safe direction)
from the system before disconnecting anything from this port.
Failure to do so may result in injury! Figure 3.4.9 Discharge Port with
Handset (Optional Discharge Plug
Shown)
CAUTION! A Macaw will leak fluid from the discharge port if stored/transported
full of fluid but without the handset connected or discharge plug in place.
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#10 Low Pressure Air Connection Macaw users with an available compressed gas supply
(nitrogen or compressed air) can operate the Macaw system by bypassing the internal
regulation system and supplying regulated low pressure directly to the Macaw via the
equipment case low pressure air connector. A compressed gas supply regulated to 110 psi
(7.6 bar) MAX can be connected via the female industrial interchange type quick-disconnect
fitting. Compressor used must provide a minimum of 15 SCFM at 100 psi (6.9 bar) optimum,
110 psi (7.6 bar) maximum. Owner/operators should test their compressor to determine
suitability for use with the Macaw.
3.5 Description of Macaw Controls and Indicators
The Macaw has simple operator controls and indicators, all of which are explained in this
section.
#2. Pressure Gauge
#3. Air Cylinder On/Off Knob
#1. Cylinder Air Pressure #4. Nozzle

Display (CGA)
#5. Handset Trigger
#6. Air Control Valve.
Figure 3.5.1-Macaw Controls & Indicators

Air Cylinder Pressure Display
1 Displays the amount of air in the air cylinder.
(CGA Valves Only)
Located on the left shoulder strap of the harness. The operators means
2 Pressure Gauge of monitoring air resources during operations. May not be present on all
systems, based on purchaser requirements.
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Used to turn airflow from the cylinder On or Off. Once connected to the
HP fittings and turned on, the system is energized ALWAYS point the
discharge nozzle in a safe direction! To turn the air ON turn the knob
3 Air Cylinder Air On/Off Knob counter-clockwise SLOWLY to stop. To turn the air OFF turn knob
clockwise to stop. (This air valve knob may be a "push to turn",
depending on configuration.)
Nozzles are interchangeable, and used to tailor foam application to the

4 Nozzle
mission see Section 3 paragraph 3.8 for additional information
Use to discharge foam on demand essentially the On/Off control for
foam distribution. The locking mechanism may have been removed at
5 Handset Trigger
factory based on customer specifications. See Figure 3.5.2 for additional
detail.
An adjustable dial, labeled Wetter Foam and Dryer Foam. Used to
6 Air Control Valve select the amount of air injected into the foam thus controlling the foam
expansion ratio.
Table 3.5.1 - Macaw Backpack Controls & Indicators
Trigger Locking Cleat this locking

mechanism may have already been
removed at factory.
Handset Trigger Lock use the top

of the trigger to lock the handle
down in the ON or Spray position
Handset Trigger lower

portion used for
intermittent spraying and to
unlock the handset
Figure 3.5.2 - Handset Controls
3.6 Macaw Modes of Operation
The Macaw is capable of being used in two different configurations. Using optional nozzles,
the operator can tailor system capabilities to specific missions /challenges.
3.6.1 Standard Configuration: Self-Contained, High-Pressure Air Cylinder. In this

mode the Macaw uses on-board consumable supplies, including water, foam concentrate and
high-pressure containerized air to create and propel foam onto a target. Using a high-
pressure cylinder charged with 4500 psi (310 BAR) of air, the Macaw injects air into a
concentrate solution to create foam, which may be unexpanded (1:1) or fully expanded (up to
~35:1). The Macaw has an Air Control Valve located over the wearers right hip that allows
for the selection of a desired foam expansion ratio. Air and solution are combined in the
Macaw to create foam, which is then expelled from the nozzle when the operator activates
the handset trigger. In this configuration the Macaw can apply firefighting and
decontamination foams. Operator settings will affect the consumption rate of the air and
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liquid solutions. At 1:1 (unexpanded) the air tank can empty the liquid storage tank up to
~four (4) times before the air cylinder is emptied. At full expansion the air cylinder will empty
the liquid storage tank 1 1.5 times before the air supply is exhausted. Operations with an air
cylinder are covered in Section 4.4.3.
3.6.2 Alternate Configuration: External Air Source (Compressor). (May not be

present on all systems, based on purchaser requirements.) The Macaw integrates an air
connection on the left side of the unit (over the wearers left hip) to use an external, low-
pressure air supply in lieu of the high-pressure air cylinder. For large, sustained missions or
fixed-site protection, containerized air may be impractical or less desirable. Air compressors
that are capable of providing 15 SCFM of filtered air at 100-110 psi (6.9-7.6 BAR) can be
connected to the Macaw with a standard air line, thus eliminating the requirement for air
cylinders. Note that compressors operate off a stored air supply and that under-rated
compressors will degrade Macaw performance. Powering the Macaw with low-pressure
air requires the purchase of an optional air supply line available in lengths up to 100 feet
(30.48m) See Section 7.1 for additional information on using an air compressor for air energy
in lieu of a high-pressure air cylinder.
3.7 Nozzle Options.
The Macaw ships with a 5 foot discharge hose and trigger operated handset. The handset is
equipped with a quick-change coupler for easy exchange of the nozzle. Nozzle changes
allow the operator to tailor the foam application to best suit the current mission.
3.7.1 Smooth Bore Nozzle, 9.5mm. The Macaw ships with a 9.5mm smooth bore
nozzle, which is a general purpose nozzle. With this nozzle the operator has the ability to
project foam (also known as the throw distance) up to ~30 feet (9.14m). Throw distance
varies based on nozzle selection, foam used, foam expansion setting, concentrate qualities,
air source and weather conditions, principally wind and precipitation. Generally the operator
uses the smooth bore for initial attack of a fire, reducing fire to a point where the operator can
safely approach to conduct mop-up operations. The smoothbore may be used effectively for
1:1 up to ~35:1 expansion applications, depending on foam used and system settings.
Figure 3.7.1.1
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3.7.2 Fan Spray Nozzle (Optional Item). The fan spray nozzle is best suited for
applying a thin, uniform layer of foam, making it ideal for covering large surfaces with
minimum splash-back and waste. Based on the expansion ratio adjustment, the projected
foam can adhere to walls and ceilings, and the application pattern is well suited for covering
floors and terrain. When held waist high and passed slowly over the target surface the fan
spray will lay down a very uniform layer of foam approximately 3 ft (91.4 cm) in width. The
fan spray nozzle may be used effectively for applying foam at 1:1 up to ~15:1 expansion
ratios. Air consumption will be similar to that of the smooth bore nozzle and dependent on the
selected expansion ratio.
Figure 3.7.2.1
3.7.3 Mid-X Nozzle (Optional Item). The Mid-X nozzle is an air aspirating nozzle
that introduces additional air into the foam product at the nozzle, making expansion ratios of
up to ~70:1 achievable. THE MID-X NOZZLE SHOULD BE USED ONLY AT THE "WET"
SETTING ON THE AIR CONTROL VALVE. The foam dispensed is a very thick layer of
foam, meant to saturate the target area. This foam blanket serves to smother (thus
preventing reignition) and to trap vapors (preventing off-gassing of potentially harmful
materials). The Mid-X nozzle is well suited for mop up operations after a fire is reduced.
Figure 3.7.3.1
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3.7.4 Piercing Tip Nozzle (Optional Item) The piercing tip nozzle is a stainless steel
smoothbore nozzle intended to be used to force foam into an enclosed space such as a
room, vehicle interior or engine compartment, either by breaching with the tip of the nozzle or
by inserting the tip through an existing gap. This allows the operator to attack a fire without
direct exposure to its source. Once a fire has been sufficiently reduced the operator can then
switch to one of the other nozzles to completely extinguish the fire. The piercing tip nozzle
has a maximum throw distance of ~20 feet (6.1m) .
Figure 3.7.4.1
CAUTION! DO NOT grip the plastic handset of piercing tip nozzle when
piercing an object it will break! Hold the nozzle handgrips to thrust the tip
through the object.
3.7.5 Hazmat Nozzle (Optional Item). The Hazmat Nozzle is designed to dispense
non-foaming agents, although EasyDECON DF200 can also be deployed using this nozzle.
The Hazmat nozzle orifice is fully adjustable from a straight stream to a wide cone spray.
The flow rate of the nozzle also changes as the pattern is adjusted. The Air Control Valve
should be in the Wetter Foam position when using this nozzle.
Figure 3.7.5.1
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3.8 Foam Mixing and Nozzle Guide

NOTE: Where decimals would occur in the following table, measurements have been rounded up to the nearest whole
number.
Foam Type % Mix Mix Ratio Pre-Mixing Nozzles

4 oz / 5 gal
Class A .5%
(95 ml / 19 L)
No 1,2,3,4
7 oz / 5 gal.
Class A 1%
(190 ml / 19 L)
20 oz / 5 gal
Protein 3%
(568 ml / 19 L)
Yes 1,4
39 oz / 5 gal
Protein 6%
(1.25 L / 19 L)
AFFF 20 oz / 5 gal
3%
AR-AFFF (568 ml / 19 L)
Yes 1,2,3,4
AFFF 39 oz / 5 gal
6%
AR-AFFF (1.25 L . 19 L)
Non-Foaming
Per Manufacturer's Instructions 5
Agents
EasyDECON
DF200 100% Full Strength Yes 1,2,3,4,5
Crystal Clean
Refer to solution manufacturers mixing recommendations whenever possible!
Nozzle Key: 1=Smooth Bore, 2=Fan Spray, 3=Mid X, 4= Piercing Tip, 5=Hazmat
Table 3.8.1 Foam Mixing and Nozzle Guide
WARNING! Thoroughly flush system prior to switching from one type of

solution to another.
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SECTION 4 INSPECTION, PREPARATION & USE OF THE MACAW
4.0 General.
Section 4 describes operator procedures for initial receipt, inspection, preparation for use and
operation of a Macaw. The section is divided into subsections, as detailed below:
4.1 Uncrating
4.2 Inventory & Inspect Standard Equipment Shipped with the Macaw
4.3 Optional Items
4.4 Prepare for Use Configure the Macaw for Operation
4.5 Operating the Macaw Backpack
4.6 Considerations for Spray Operations
4.7 Refilling Operations
4.8 System Shut-Down
4.9 System Venting Procedure
4.10 Storage Options
4.11 Freeze Protecting the Macaw
4.1 Uncrating
Uncrate your system - inventory and inspect all items. The contents of your crate will be
dictated by your agreement at the time of purchase check your purchase agreement to
determine if all items are present at the time of uncrating!
Your Macaw and purchased accessories are shipped in a durable, re-sealable wooden crate
that should be retained for repacking the Macaw for storage or shipping. The wooden crate
serves to secure the unit and components during transport, preventing damage, while also
serving to protect the contents from the environment. The top of the crate is secured with
metal quick disconnect clamps that are easily removed with a screw driver. Retain the clips
for re-use.
After unpacking the contents of the crate it is prudent to immediately inventory and inspect
the contents. If any defects are noted, such as missing components or transport damage,
immediately contact the distributor from whom you purchased the system to file a claim for
action/corrective action.
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4.2 Inventory & Inspect - Standard Equipment Shipped with the Macaw
After opening the crate locate the packing slip and immediately inventory the crate contents. Table 4.2.1 provides a detailed
listing of the items shipped standard with the Macaw contents may vary based upon your purchase agreement.
Quantity,
Description Action
Nomenclature,
Conduct a visual inspection of the backpack and harness. Note the
directions for configuring the harness are provided on a guide on the
center (wearer's back) portion of the harness.
Inspect the fluid tank for cracks and obvious damage.
1 each, Macaw Verify that the 3 in (7.62 cm) storage tank cap is present and the
Backpack (various threads are undamaged. Unscrew the cap and verify the lanyard is
color models and attached. Replace cap. If your unit shipped with the optional screw
Macaw Backpack, with
may have been vent cap, make sure the vent screw and discharge plug are present.
attached Harness
ordered with or Note the Macaw serial number, which is provided on a data plate in
without air the cylinder recess area (remove cylinder to locate). Record the serial
cylinder) number for future reference/accountability.
Note the presence and condition of both the Air Control Valve and the
Low-Pressure Air Connection on the right and left sides of the tank
(respectively). The Low-Pressure Air Connection may not be present
based on customer specifications.
Comes with CGA valve
pre-installed, standard.
DIN valves are optional Inspect the cylinder for any obvious damage.
NOTE: Cylinders are If obvious damage to the cylinder is observed, have the cylinder
1 each, Carbon- normally shipped empty. inspected by a certified official before use.
Fiber Wrapped Air Before operations, fully For CGA-valve equipped cylinders verify the pressure gauge is
Cylinder (if charge the cylinder intact.
purchased) Military contracts may
require cylinders to ship Rub marks are considered routine wear and are not cause for concern.
full check the pressure Note and record the cylinder serial number, present on the cylinder
gauge on the valve (CGA data plate.
only) to determine fill
status.
Inspect hose for cuts, tears cracks. Activate the handset trigger.
1 each, 5x1/2 (inner diameter) NOTE - the upper portion of the trigger is a trigger lock. Lock the
Handset/Hose discharge hose tipped with trigger then unlock the trigger using the lower portion of the trigger.
Assembly trigger activated handset NOTE The locking mechanism may have been removed at factory
per customer specifications.
Black, 17 in (43.2 cm) in Used to fill Macaw from bulk liquid/concentrate containers, or when
1 each, Funnel
length adding water from a source such as a 5 gallon (19 L) can
1 each, 9.5mm Ships attached to the handset with a brass quick connect coupling.
Smooth Bore General purpose nozzle Remove the nozzle from the handset and reinstall to verify attaching
nozzle hardware functions properly
1 each, Accessory
Pouch for belt attachment Used to carry nozzle, foam concentrate containers, etc.
Pouch
Foam concentrate 8 oz (236.6 ml) container Containers of foam concentrate included with system for training,
containers (2 ea.) of foam concentrate testing or mission use.
1 each, Operator 1-copy provided per
Read and follow directions!
Manual system
Table 4.2.1 Standard Equipment Shipped with Macaw
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4.3 Optional Items

These items will be present only if procured at the time of system purchase. Check the terms
of your purchase agreement to determine if these items are to be included. For additional
optional items, see Section 9.3.
Quantity,
Description Action
Nomenclature
Stainless Steel Piercing Tip Note the two rubber handgrips are adjustable verify the handgrips
1 each, Piercing
Nozzle, with rubber move freely by rotating them counter-clockwise to unlock; clockwise
Tip Nozzle
handgrips to lock into place
1 each, Macaw Steel bracket for vertical
Inspect for physical defects. Note the Macaw rest folds upward for
Carrier Bracket, surface mounting of
storage when not in use. See figure 4.3.2.
Vehicle Mount Macaw during transport
Kit includes replacement Small envelope contains O-rings and Teflon (thread) tape. Store in a
1 each, Seal Kit
O-rings. safe place to prevent loss. See figure 4.3.1 below
Seal Kit -PN 31181606-V200
V210: Qty 1 Teflon Tape

V299: Valve Connection O-ring
V297: Handset Quick Disconnect O-
Ring Seal
V293: Nozzle Quick Disconnect
Washer Seal
Figure 4.3.1 - Macaw seal locations and part numbers
Macaw Carrier Bracket Vehicular Mount.

The Macaw carrier bracket is designed to bolt
to a vehicle to provide secure transportation of
the Macaw unit. It can also be used for storage
purposes. The Macaw rests in the upright
position in the mount. When needed, the
Macaw is easily and quickly removed from the
mount by releasing a single, quick-release
strap buckle. When not in use the horizontal
support bracket folds upwards to store in a
vertical position. The horizontal support is
stored in place by hooking the strap under the
foot to secure it in place.
Figure 4.3.2 Macaw Carrier Bracket
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4.4 Prepare for Use Configure the Macaw for Operation

NOTE: Prior to first use of the Macaw system it will be necessary to have the air cylinder
charged by authorized personnel unless your purchase agreement stipulated that cylinders
were to be shipped full. Note the pressure gauge on the air cylinder valve (CGA valves only).
Verify the cylinder is not charged by observing the pressure gauge, which should read zero
(0-psi).
CAUTION! ALWAYS secure cylinders during transport. ALWAYS ensure your

cylinders are charged with filtered, not industrial air. See Section 6.2 for
additional information on cylinder charging.
4.4.1 Configure Harness. The Macaw harness is shipped in a nested configuration

and requires that you make some minor adjustments and connections to prepare it for use.
Step One: Release the sternum strap buckle; loosen the shoulder straps by lifting
upwards on the strap buckles, and remove the padded belt from inside the shoulder straps.
Step Two: Align the belt for attachment to the harness. The belt is already attached to
the Macaw with the two stabilizer straps located on the outside of the belt. Make sure that
these straps are not twisted and that they line up with the belt.
Step Three: Pull the lumbar pad out of its Velcros attachments, center the hip-belt
onto the Velcro strips on the harness sheet and press into place. Press the lumbar pad into
the open space in the center of the belt. (For most users, setting the hip-belt at the bottom of
the harness sheet will allow the Macaw to fit comfortably. Shorter users may want to adjust
the hip-belt upward for a better fit.)
4.4.2 Install Charged Air Cylinder. Place the cylinder in the padded cylinder recess of
the Macaw body ensure the high-pressure air connection on the valve is facing the high-
pressure air line connection. The cylinder should rest securely in the foam-padded recess.
Connect the plastic buckle on the cylinder retention strap. Pull on the end of the strap to
tighten the strap securely around the neck of the cylinder. Thread the CGA (Din fittings
optional) fitting onto the valve threads and hand tighten.
NOTE: The Intelagard Macaw is designed to accommodate a standard-size cylinder

measuring between 19 inches and 21.5 inches (48.3 cm and 54.6 cm) in length and 5.5
inches to 7 inches (14 cm to 17.8 cm) in diameter. It is not intended to be used with any
flat bottom cylinders.
WARNING! Air cylinders are under high-pressure and must be treated with
respect and caution! NEVER attempt to use the Macaw system until you have
taken the time to review the Warnings and Cautions in this manual read the
manual completely!
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4.4.3 Connect the Cylinder to the Macaw Unit.
Step 1. After the air cylinder is strapped into the cylinder rest the high-pressure air
connection (see figure 4.4.1, below) can be connected to the air cylinder. If the valve
connection O-ring is missing, replace the O-ring before proceeding (see valve O-ring
replacement instructions). Mate the connector to the cylinder threads watch for cross
threading! Tighten the connection hand-tight, until it is snug. DO NOT turn the air cylinder on
at this time!
Step 2. Remove the discharge

plug if connected. Connect the handset
hose to the discharge port (cylinder side,
bottom center of the tank). Pull the
quick connect on the discharge hose
back, mate it to the discharge port and
release the quick connect. Verify that a
good connection has been made by
lightly pulling on the handset hose.
Attach the nozzle to the handset. Lightly
tug on the nozzle to verify the Figure 4.4.1 Handset/Hose
connection is complete. Assembly
CAUTION: If you attempt to fill the Macaw with fluid before connecting the discharge hose
the fluid will freely flow out of the discharge port unless the discharge plug is in place
Step 3. Adjust the Air Control Valve - The air control valve is on right side of the
Macaw tank (right above the operator's right hip. Typically a good starting point is midway
between the dry and wet settings.
Step 4. Inspect the Macaw, harness, and all connections to verify you are ready to fill
and pressurize the system.
4.4.4 Storage Tank.
Suggestion: It is easier to don the filled system if you position it on a table, tailgate or other
elevated surface.
WARNING! When fully loaded, the Macaw weighs ~ 72 lbs (32.66 kg). A two
person lift is recommended.
Step 1. Unscrew the fill cap on top of the storage tank. If the Macaw is fitted with the
optional screw vent cap and is being readied for immediate use, open the screw vent by
turning thumb screw counterclockwise 3/4 turn. Do not overturn since the screw is not captive
to the cap and could be lost. Ensure the discharge hose/handset is attached and the handset
trigger is not locked down (in the on position).
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CAUTION: NEVER fill the unit without the handset/hose assembly attached.
NEVER fill the unit with the handset trigger locked down. These conditions will
result in fluid discharge from the discharge port or the handset.
Step 2. For fire suppression missions, add water to the storage tank until the fluid
level is about 1-inch below the cap threads (Note for EasyDECON DF200 decon missions,
no water is added to the decontaminant formula refer to separate Easy DECON DF200
mixing instructions). If your Macaw has been used before there will likely be residual foam
concentrate in the tank. Concentrates are super-concentrated, soap-like solutions and foam
up easily. Add the water slowly and use a funnel to minimize foaming. Always completely
rinse tank when switching foam types.
Technique: Always add water first, concentrate second. Filling a Macaw with water that
already has concentrate in the tank will result in excessive foaming in the solution tank, slow
your filling operation and waste your concentrate.
Step 3. Once the solution tank has been filled with water you will need to add the
appropriate concentrate for the intended application. See Foam Mixing and Nozzle
Guidelines, Section 3.8.
WARNING! Before turning the air supply on ensure the handset hose is correctly
attached to the Macaws discharge port. Also verify that the handset trigger is
NOT locked in the down (on) position. Pressurizing the system with the handset
trigger locked down will result in foam discharge as soon as the air is turned on!
Important! If preparing Macaw to be stored in "Ready State", see Section 4 paragraph

4.10 for pertinent instructions and recommendations!
Step 4. The Macaw is now ready for operation.
CAUTION! DO NOT turn the air supply on and then leave the system dormant.
Leave the air off until system use is imminent.
NOTE: The storage tank is not a pressure vessel. Once the air is turned on the closed
plumbing of the system is pressurized, not the solution tank. This design allows operators
to open the fluid tank to replenish the liquid supply on the fly.
NOTE: Based upon your operational requirements you may leave the Macaw system in this
ready for use state (full of fluid) for a period of up to 6 months without concern (Class A and
AFFF foam concentrates only). As the Macaw is an emergency reponse, fluid pumping
system, the system should be inspected and tested every 30 days.
CAUTION! If storing the Macaw outside and under conditions where

temperatures may reach freezing, your system could sustain freeze damage if
appropriate steps are not taken. For cold weather considerations see Section 4,
paragraph 4.11.
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CAUTION: When preparing to use a Macaw system that has been filled with
solution and left dormant ALWAYS perform this additional step before attacking
a fire. Grasp the Macaw by the handle on top of the tank (NOT the air lines!)
shake the Macaw for 3-5 seconds. Performing this step helps to ensure that the
concentrate is dispersed within the water. Failure to perform this step could
have a direct impact on the quality of the foam produced! .
WARNING! Once the air cylinder knob (or alternative air source) is turned
on the plumbing and discharge system is pressurized! It is very important
that operators inspect all couplings and attachments before pressurizing the
system to avoid system damage and possible injury to personnel. ALWAYS
treat the Macaw as though it is pressurized if unsure point the nozzle in a safe
direction and activate the handset. If foam discharges verify the air supply is
turned off. If the air is turned off yet the system still discharges a small volume
of foam this means the trapped pressure was not released from the system
after the air supply was turned off this is a very important procedural step.
4.5 Operating the Macaw Backpack
Perform the following steps to apply foam with the Macaw:
STEP 1. Turn the air supply on by slowly turning the air cylinder knob counter-
clockwise to stop. When the air is turned on you will hear the pump chug briefly as air enters
the lines. At this time listen for a hissing indicating a possible leak at a connection. If
escaping air is heard immediately turn the air off, bleed the pressure from the system by
activating the handset and then trouble shoot the system.
WARNING: When fully charged with fluid and a full air cylinder, the Macaw will weigh ~72lbs
(32.66 kg). Two person lift is required when full. It is important that you lift the Macaw
properly in order to avoid the chances of lifting injuries. Using the integrated handle located at
the top of the foam tank, place your other hand under the base of the Macaw. Remember to
lift with your legs, and not your back. Never lift the Macaw by the high-pressure fittings!
STEP 2. Put the backpack on and secure the backpack fittings to your comfort level. To
remove the Macaw, reverse this procedure.
STEP 3. Secure the handset, point it in a safe direction, and activate the handset trigger
briefly to charge the system you will hear the pump cycle.
If necessary make adjustments to the Air Control Valve setting to control the
foam expansion to your desired consistency.
The Macaw is now charged and capable of producing foam on demand by
activating the handset trigger.
WARNING! NEVER bend over while wearing the Macaw backpack. Injury and/or
spillage of contents from the vented cap may occur.
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4.6 Considerations for Spray Operations
4.6.1 Best Practices for foam application depend on the type of foam being used and
the situation. Personnel MUST exercise appropriate caution when attacking fires. ALWAYS
use appropriate safety gear and the buddy system. The operators point of focus will be
attacking the fire a partner needs to be present to observe for secondary hazards, such as
fuel puddles, overhead structures, and other secondary hazards.
4.6.2 Air Control (Foam Expansion) Settings and Adjustment. Operators will,
through training and regular use, become familiar with the qualities and virtues of expanded
foams versus unexpanded liquids. The Air Control Valve located on the lower right side of
the Macaw (at the operator's right hip) is used to control the amount of air injected into the
concentrate solution, therefore the expansion of the foam. Every mission is unique, so there
is no one single setting that will be optimum.
Using the Air Control Valve the operator can adjust the foam expansion ratio on the fly while
performing spray operations. The Air Control valve controls expansion ratios of liquid
concentrates deployed by the Macaw.
Turning the valve to the full Wetter Foam setting (up) will result in minimal expansion of the
concentrate. At full wet, the system will dispense a watery solution with traces of concentrate
visible in the stream. The wetter the setting, the faster the on-board liquid resources are
exhausted and the longer the air supply will last. This setting is useful for cleaning and
flushing the fluid tank and pump after use, and for emptying the solution tank while
conserving air resources. Also, the Wetter Foam setting is used with the optional Mid-X
nozzle and optional adjustable Hazmat nozzle for use with non-expanding liquid agents.
Turning the Air Control Valve to the Dryer Foam setting will inject more air into the solution
stream thus creating highly expanded foam. In this state the foam produced will have a
consistency similar to shaving cream. A dry foam setting consumes air faster but uses less
fluid from the fluid tank.
During initial training operators should adjust the air control setting to observe and become
familiar with usage of this valve to achieve the desired foam quality. Different types of foam
concentrates vary in their finished foam qualities. Also, solution viscosities will affect how
much air is required to produce the desired finished foam results. Differences in nozzle
shapes also effect the air injection requirement and spray patterns.
4.7 Refilling Operations
4.7.1 Fluid Depletion/Refill Operations. When the Macaw fluid tank is nearly empty
foam stream quality degrades noticeably indicated by irregular/intermittent foam discharge
and sputtering. If the fluid tank is completely empty the pump will cycle (chug) until the air is
turned off. Retreat to a safe area and remove the Macaw to replenish the fluid. To refill the
Macaws fluid tank perform the following procedures:
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STEP 1. Remove the tank cap for refilling operations. The fluid in the Macaw tank is
never under pressure there is no need to turn off the air supply at this time unless the air
cylinder will be exchanged.
STEP 2. Add water, filling tank to approximately 1 inch (2.54 cm) below the threads
of the filler neck. NOTE: There may be residual concentrate remaining in the tank that will
foam during the refill operation the faster the water is added (the greater the water
pressure) the more this will occur. This is a harmless effect of adding water into a tank with
residual concentrate in it. Operators should wipe away the foam that emerges from the filler
neck and continue to fill the unit until it is full.
STEP 3. Add the appropriate foam concentrate ALWAYS add concentrate to

water- never water to concentrate. Replace the liquid storage tank cap. Grasp the Macaw by
the carrying handle (NOT the high pressure lines!!) and shake for 2-3 seconds.
STEP 4. Before donning the backpack, check the pressure gauge on the left
shoulder strap of the harness to determine how much air remains in the cylinder. If
necessary exchange the air cylinder using procedures noted in 4.7.2, below.
STEP 5. If air supply is adequate, continue the operation.
4.7.2 Air Depletion/Cylinder Exchange. During operations, periodically check the

heads up pressure gauge on the left shoulder strap of the harness to monitor the amount of
air remaining in the cylinder.
STEP 1. Retreat to a safe area and remove the backpack.
STEP 2. Turn the air supply (On/Off knob) to the Off position by rotating the knob
clockwise (pushing in on the knob while turning may be required for some models). This turns
the air supply off.
CAUTION: The system has air trapped in the lines after turning the air supply off ALWAYS
point the nozzle in a safe direction and activate the handset to release the trapped air and
fluid.
STEP 3. Depressurize the plumbing and hose/handset assembly by pointing the

nozzle in a safe direction and activating the handset trigger.
WARNING! If the high-pressure connection does not turn easily the air is
likely not turned off, or not turned off fully! Make sure the air supply is
turned completely off and repeat Step 3 to release the trapped air by activating
the handset. Disconnecting the cylinder with the air on will result in a very
energetic discharge of air injury could result and the high-pressure
connection O-ring will be blown out (see figure 3.4.3).
STEP 4. Detach the air cylinder by unscrewing the high-pressure connection as

this connection is hand tight it should unscrew very easily remember, it was tightened only
until snug if resistance to detaching seems too high the system is likely still
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pressurized! In this case, depressurize the system by following directions given above.
Unsnap the cylinder retention strap.
STEP 5. Exchange the air cylinder. Snap the cylinder retention strap around the neck
of the cylinder. Connect the high-pressure fitting to the air cylinder. If you have blown out the
O-ring follow the O-ring replacement procedures to install a new O-ring.
CAUTION! ALWAYS ensure the handset trigger is not locked in the down/on
position before turning on the systems air supply.
STEP 6. Slowly pressurize the system by turning the air cylinder knob counter-
clockwise. Listen for pressure entering the system also listen carefully for the hiss of
escaping air that may indicate an air leak. If there are no air leaks, check fluid levels and
continue the mission. If air can be heard escaping from the system immediately turn the air
off, activate the handset to release trapped pressure and trouble shoot.
4.8 System Shut Down.
The Macaw is powered by compressed air. ALWAYS purge residual pressure stored within
the pumping/plumbing systems after use, and before any maintenance procedure.
STEP 1. Turn off the air supply by turning the ON/OFF knob clockwise to the full stop
position. Some cylinder valves may require a push-to-turn step on the knob.
STEP 2. Purge the system of any trapped air by pointing the handset in a safe
direction and squeezing the handset trigger. Hold the trigger in the on position until all air has
been relieved from the lines.
STEP 3. If the system is to be stored during cold temperatures (near freezing and
below) the fluid tank must be drained and filled with winterizing solution or freeze-proof, fire
foam concentrate. See paragraph 4.11 for additional information.
STEP 4. Check the air remaining in the air cylinder by observing the cylinder air
pressure display. If the cylinder is to be removed for recharging disconnect the high-pressure
line and remove the cylinder.
STEP 5. If the system is to be stored for a long period of time or a different liquid
solution is to be used for the next operation, flush the system with a minimum of two gallons
of clean water to purge the tank and plumbing pathways of any remaining concentrate
residues. This prevents trapped concentrates from clogging the plumbing pathway.
It is now safe to change foam types, cylinders, change handsets/nozzles, and perform all
PMCS checks. This operation should be performed at the completion of each use.
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4.9 System Venting Procedure
CAUTION! The use of peroxide-based decontamination foam solutions (such

as EasyDECON DF200) may result in off-gassing and an internal buildup of
pressure within the Macaw. Hot weather conditions will aggravate this
condition. The unit can be easily vented to avoid potential damage.
The Macaw has two means of relieving internal pressure buildup in the storage tank and
plumbing pathway: (1) a self-venting storage tank cap (passive method); and (2) operator
procedure (active method). NOTE: if your system comes equipped with the optional Screw
Vent Cap, the operator must intervene to open or close the screw vent based on liquid fill,
transport or storage modes.
With the standard, self-venting cap, the operator need only keep the Macaw in an upright
(vertical) orientation for the vent hole in the cap to allow off-gassing from within the storage
tank.
CAUTION: If the tank is full and laid on its sides or back, the vent hole of
the standard, self-venting cap will leak fluid. The Macaw was not originally
designed for storage or transport in a non-vertical position.
With the optional Screw Vent Cap, open the screw vent by turning the screw counter-
clockwise of a turn. ALWAYS open the screw vent before operations to prevent vacuum
conditions inside the tank from damaging the tank and/or pump systems. Before transporting
or storing a full Macaw on its side or back (any non-vertical position), close the screw vent by
turning clockwise to the stop position to avoid any leakage from the screw vent.
Before or after an operation with off-gas producing fluids, turn the cylinder valve to the full
"off" position and squeeze the handset to release any residual pressure, including off-gassing
pressure that may build up in the plumbing pathway. ALWAYS vent excess pressure when
using peroxide-based or off-gassing decon solutions. When possible, store the Macaw in a
cool area out of direct sunlight, observe and follow all cautions and instructions displayed on
the unit and associated with the chemical MSDS in use.
4.10 Storage Options.
4.10.1 Storage in a Ready State. The Macaw can be stored full of water and Class A
or AFFF foam concentrates (not AR-AFFF) so long as the unit is protected from freezing. The
solution in the Macaw will freeze at or about 32 degrees Fahrenheit (0 degrees Celsius). If
freezing temperatures are likely but there is a need to maintain the Macaw system in a ready
state, use freeze-protected foam concentrate from one of many concentrate manufacturers.
NOTE: Do not store the Macaw in a ready state if using decontamination foam. Always
completely flush the Macaw with clean water before switching to a different foam than
previously used in the unit.
Once the Macaws consumables have been replenished the system is ready for stand-by.
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CAUTION! NEVER turn on the air supply until it is time to conduct a mission.
Energizing the system places the fluid in the lines under pressure protracted
inactivity with a pressurized system unnecessarily stresses components and
creates a potentially dangerous condition if someone does not know the unit is
energized.
WARNING! Disconnecting the discharge hose from a Macaw that is

pressurized will result in an energetic discharge of fluid from the hose connector
on the tank. ALWAYS make sure the air supply is off and the system is purged
of any trapped pressure before disconnecting the handset!
The Macaw system can be stored with a water/Class A or water/AFFF concentrate mixture
(solution) in the fluid tank for up to 180 days. Clean, good quality water should be used when
storing.
CAUTION! NEVER store the Macaw with AR-AFFF in the tank. AR-AFFF will
break down and become ineffective over the course of a day. NEVER store the
Macaw with decontamination formulation in the tank. It has a short shelf life
once mixed, and some formulas may cause damage to the system.
4.10.2 Short-to-Long Term Storage Using Screw Vent Cap and Discharge Plug.
(Prone Storage, Full but Non-Ready State). Your Macaw may be fitted with a Screw Vent
Cap on the tank, in which case a Discharge Plug must be installed in the Discharge Port for
storage in a prone and full, yet non-ready state. In this case, the Macaw is NOT being stored
in the ready state since the handset assembly is not attached. MAKE SURE TO STORE THE
HANDSET WITH THE MACAW SO IT IS NOT LOST! The Screw Vent Cap and Discharge
Plug are optional accessories/configurations that do not ship standard with the Macaw.
Installation of the Discharge Plug. Before installing the (optional) Discharge Plug, ensure
that the system is not under pressure by verifying that the air cylinder valve is in the OFF
position.
1. Purge residual pressure in the handset by pointing it in a safe direction and squeezing
the trigger to relieve any stored pressure.
2. Remove handset at the Discharge Port by sliding the collar on the stainless steel quick
disconnect back, and then removing the coupling.
3. Insert the Discharge Plug into the Discharge Port, and turn clockwise until secured
hand-tight. DO NOT OVERTIGHTEN! It is occasionally necessary to put pressure on
the plug to keep it from spinning inside the Discharge Port while screwing it in.
4. Ensure that the Screw Vent Cap is in the CLOSED position to prevent leakage of fluid
from the tank.
Removal is opposite of installation.
WARNING! Never store the Macaw filled with decontamination solution. This
will cause damage to the system due to off-gassing of the formula.
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4.10.3 Short-to-Long Term Storage/Inactivity (Non-Ready State). A system that is

being shut-down for short-term storage and does not need to be maintained in a ready state
should have a minimum of two gallons of clean water cycled through it prior to storage.
Performing this flushing operation will clean the fluid lines and prevent trapped materials
from possibly clogging the lines. After the system is flushed it should be emptied completely
and stored in a freeze protected environment. Note if there are still small amounts of fluid
in the system, owners must be aware that disconnecting the handset hose will allow fluid to
slowly leak from the discharge port. This is normal and does not indicate a maintenance
issue.
4.11 Freeze Protecting the Macaw.

There are two possibilities to consider when storing the Macaw under possible freezing
conditions:
4.11.1 Empty (Non-Ready State). In order to prepare the unit for storage under cold
weather conditions you must remove as much water as possible from the tank and lines.
After rinsing and draining the fluid tank, flush the system out by running 2 or 3 gallons (7.57 L
or 11.36L) of water through it. To rinse the lines out after flushing the system with water,
adjust the air control to full dry and activate the handset for approximately 15 seconds to
force trapped fluid from the lines. When all of the fluid has been evacuated from the system,a
turn the air supply off and purge the trapped air pressure by opening the handset. Turn the
air supply off, purge the trapped pressure and store the Macaw.
4.11.2 Full (Ready State). Owners may need to maintain the Macaw in a ready-to-use
state during cold weather. In these cases, it is recommended that the system is stored in a
temperature controlled environment where freezing will not occur.
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SECTION 5 PREVENTIVE MAINTENANCE CHECKS

5.0 General.
The Macaw is designed to be easy to use and maintain. Periodic inspection will help to
ensure it remains in good working order.
WARNING! Untrained/uncertified personnel are NEVER authorized to attempt

repair of the Macaws high-pressure components.
CAUTION! NEVER attempt to access the pump area of your Macaw DOING
SO WILL VOID YOUR WARRANTY!
If you are experiencing a problem with your system that you cannot correct, contact your
Distributor or Intelagard by phone, email or website. Please refer to page 9 for complete
contact information.The checks prescribed herein state the recommended frequency in the
interval column:
B: Inspect this item before placing the system into operation

D: Monitor the specified components during operations for correct operation or
serviceability
A: Perform these checks/procedures after operations to ensure your system is
ready for the next use and remains in good working order.
M: Perform these checks once per month minimum.
The last column, NMC If (Not Mission Capable) details conditions that will render the system
unusable, or useable with degraded performance.
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Item for
Item Interval Procedure NMC If:
Inspection
B Conduct a thorough physical inspection of the Missing components; structure
Macaw
1 A entire unit look for obvious damage that will damage to tank or air cylinder; air
Backpack
M impair safe/effective operation or fluid leaks
B Verify the air cylinder is charged by checking

2 Air Cylinder Cylinder not charged
A the pressure gauge on the cylinder neck
Inspect the threads of the air cylinder and the

B Threads dirty or damaged. If
threads of the high-pressure fitting on the
3 Air Cylinder damaged have the cylinder
A Macaw ensure they are clean and
inspected at your filling station
undamaged
Inspect the high-pressure connection that
High- mates to the cylinder valve. Note the presence O-ring missing or damaged -
Pressure and condition of the O-ring see Figure 5.0.1 system will leak air. Replace O-ring
B
Lines Inspect the cylinder retention strap for cuts, before attempting to operate
4 A
dry rot, or missing/damaged buckle Cylinder retention strap unusable
M
Cylinder Inspect the high-pressure lines look for High-pressure lines damaged or
Connection obvious conditions that could result in air leaks leaking
see Figure 5.0.2
Table 5.01. Macaw PMCS
Item 4 High-Pressure Connection O-ring Item 2 Cylinder Gauge

Location
Figure 5.0.1 - High Pressure Connection
Item 3 Cylinder & high-pressure

connection threads
High-Pressure Assembly
Figure 5.0.2 High Pressure Assembly

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Item Interval Item for Inspection Procedure NMC If

Visually inspect inside cavity for dirt Handset or nozzle connections dirty
or debris. Clean as necessary. clean before use.
Visually inspect the check balls by Connectors do not lock in place
looking inside the fitting cavity. clean thoroughly.
Ensure that there are no missing Ball bearings missing could result
check balls. in a poor connection and
Visually inspect the o-ring inside the disconnecting during operations
System Quick- fitting cavity for any obvious nicks or while under pressure replace
Connects: cuts. component.
Ensure spring collar slides back and
B Discharge Hose to forth freely and returns to a forward
5 Macaw Connector position under spring pressure when
A
released.
Discharge Handset Connect the handset to the
to Nozzle discharge port. Ensure that the
Connectors spring collar returns completely
forward. Pull lightly outward on the
handset hose to ensure a firm
connection.
Connect the nozzle to the handset
ensure the spring collar returns to a
forward position thus locking the
nozzle in place
Look for swollen sections of hose

along the entire length of the hose.
Bend the handset hose and examine
B closely - check for cracking, nicks,
6 Discharge Hose and abrasions.
M
While bending the hose listen for
popping or cracking noises - noise
Integrity of the discharge hose is
indicates aged reinforcement ply
compromised by swelling, cuts or
within the hose, or dry rot
tears replace.
Trigger fails to return to the off
Inspect for obvious physical damage. position when released ensure
It is important to routinely inspect that you are not locking it into place
the gun for: by squeezing the lower portion of
the trigger. Replace if not operator
Cracks and damage
B error.
Free movement (without binding)
7 A Handset of the trigger and trigger-lock Cracks in the fluid carrying portion
M mechanisms. of the handset.
Signs of leakage around the Missing hardware.
connecting ends or component Does not securely lock the nozzle
seams. into place exchange nozzles to
determine if the handset or nozzle is
at fault. Replace faulty part.
Table 5.01 - Macaw PMCS (Cont.)
Table 5.01 - Macaw PMCS
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Item for
Item Interval Procedure Not Mission Capable If
Inspection
Inspect all air and fluid line
connections of your Macaw unit Systems with air leaks must be shut down for
B safety.
D Before, during, and after
operation be observant note Attempt to trouble shoot users ARE NOT
8 A Seal Location authorized to attempt to repair high pressure
any air or fluid leaks from any
M airline or fluid line connections components without training and
certification from authorized Intelagard
See Figure 4.3.1 for all seal personnel
locations
Table 5.01 - Macaw PMCS (Cont.)
5.1 Macaw Periodic Maintenance Checks
Item for
Item Interval Procedure NMC If
Inspection
Periodically cycle fluids through
your system or exchange the
fluid as part of a routine
maintenance/training program
Leaving the system unchecked
for prolonged periods of time System has not been activated and tested
P-1 Monthly System increases risk of not being within the last six months. Test system and
mission ready when needed make any necessary repairs.
NOTE: If the system is to be
stored where temperatures can
o
drop below 32 F (0C) take
action to prevent freezing see
Section 4, paragraph 4.11
Every 5 Have cylinder hydrostatically Cylinder fails certification. Replace air
P-2 Cylinder
years tested cylinder.
Table 5.0.2 Periodic Maintenance Checks
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SECTION 6 - TROUBLESHOOTING
Refer to the following chart if you have any problems with the operation of your system.
PROBLEM SOLUTION
System does not function when air
Check cylinder air pressure. Replace with a full air
cylinder is opened and trigger is
cylinder.
squeezed.
Check air valve setting on right side of unit. Open
System operates, but produces only
valve fully. If open, check for foam in the water, and
water or non-expanded foam solution.
for quality of foam.
If system is equipped with Screw Vent Cap, verify
System does not discharge foam.
that thumb screw is in the open position.
Unit produces good quality foam at
first, but quality deteriorates as tank Mix foam concentrate into water more thoroughly.
empties.
Pump slows down during continuous System components may be icing. Warm the unit for
use in cold environments. a few minutes, and keep it warm prior to use.
When air cylinder is opened, pump Briefly squeeze handset trigger to allow trapped air
cycles continuously and will not prime. to escape so pump can prime.
After use, pump cycles continuously Fluid tank is empty. Shut off air cylinder valve,
regardless of handset trigger being off purge pressure, and refill storage tank.
If you experience any additional problems with the operation of your system, call your
Distributor or Intelagard Customer Support at 800-468-6090, or 303-309-6309.
SECTION 7 SUPPORTING INFORMATION

7.0 General.
This section provides information on operating the Macaw with a low-pressure air source as
well as general information regarding cylinder recharging and decontamination applications.
Section 7 contents:
7.1 Using the Macaw with a Low-Pressure Air Source
7.2 About Air Cylinder Recharging
7.3 Cylinder Capability Information
7.4 Macaw Decontamination Application Capability
WARNING! NEVER use high and low pressure sources to power the system at
the same time! Doing so will result in severe damage to system!
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7.1 Using the Macaw with a Low-Pressure Air Source.
The Macaw is capable of using air from an air compressor as an alternate air energy source
in lieu of using a high-pressure air cylinder. On standard models, the Macaw is equipped
with an air compressor port connection on the storage tank, over the wearers left hip. Note
that some customers order systems without this capability. The port is designed to
accept an industrial standard air quick-connect fitting on a standard air hose. Air hose
lengths up to 100 have performed to standard.
To effectively power the Macaw without any noticeable change in performance of the system
(when compared to using high-pressure), a compressor must be capable of providing a
minimum of 15 SCFM of filtered air at 100-110 psi (6.9 - 7.6 bar).
Compressors providing less than 12-CFM at 100 psi (6.9 bar) are capable of powering the
Macaw - albeit at reduced performance levels. Macaw owners desiring to use the Macaw
with a low-pressure air system (compressor) can safely test the Macaw with their compressor
system to determine performance - however ensure that air input pressure never exceeds
110-PSI (7.6 bar) doing so overtaxes the pump and air lines and will cause system
damage.
CAUTION! Air compressor input pressure must never exceed 110 psi (7.6 bar)!
System damage can occur and the warranty shall be void.
To use the Macaw with an air compressor perform the following steps:
STEP 1. Remove and safely store the air cylinder using an air compressor to provide
air means the air cylinder will not be used and this reduces the weight the operator has to
carry during operations in this mode.
STEP 2. Perform before operations maintenance checks as prescribed in Section 5.
STEP 3. On completion of the maintenance checks prepare the Macaw for operations.
CAUTION! Do not connect air hose at this time. Air compressors provide a
continuous stream of air - once the air hose is connected the system will be
energized.
STEP 4. Adjust the air compressor to provide optimum air flow 100 to110 psi (6.9 -
7.6 bar) at 15 SCFM.
WARNING! NEVER exceed air input pressure of 110 psi (7.6 bar) higher
internal pressures can damage the internal pump system and air lines.
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STEP 5. Start the air compressor and allow the air tank to fill completely.
STEP 6. Verify the handset trigger IS NOT locked down once the air line is
connected to the compressor port, the system will be energized. After verifying the handset
is not locked down, connect the airline, and don the Macaw.
STEP 7. Begin spray operations.
NOTE: Setting the Macaw to dispense dry (highly expanded) foam consumes more air
the higher the expansion setting the greater the demand on the air compressor. If you
experience problems with the compressor air supply there are several possible causes:
Compressor was not allowed to fully charge (fill) before beginning spray operations
Compressor is under-rated to the stated Macaw performance specifications
Compressors air reservoir is too small to support the Macaws air demands
If your compressor is not keeping up with the air demand during spray operations:
Adjust the Macaw Air Control valve to wetter setting this will decrease air
consumption.
Use short trigger bursts rather than continuous streams (reduces air demand and
allows compressor to keep up with demand).
7.2 About Air Cylinder Recharging.
The Macaw normally uses a carbon-fiber wrapped air cylinder charged to 4500 psi (310 bar)
and equipped with a CGA valve (standard) or DIN valve (optional). These cylinders are
standard 66 cu. ft. high-pressure cylinders as such, any facility with the ability to recharge
high-pressure air cylinders with filtered, breathing quality air will have the ability to recharge
the air cylinders. Macaw users that do not have a high-pressure refill capability are
encouraged to contact their local fire department.
Standard air compressors, such as those present in many garages and maintenance facilities
are low-pressure systems as such they DO NOT have the ability to generate the pressure
necessary to recharge the Macaws air cylinder. Additionally, these facilities generally DO
NOT produce filtered, breathing quality air which is cleaner and affords less risk of oils
and debris that could damage your Macaw.
Macaw users must be aware of the hydrostatic test requirements for high-pressure cylinders.
Additional information on cylinder safety is shown below.
7.2.1 Hydrostatic Testing. These air cylinders are reusable items provided they have
been successfully hydrostatically tested within the last five years. Note the last test date
which is annotated on the cylinder data plate. DO NOT use cylinders that have not been
inspected within the last five years.
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7.2.2 Cylinder Safety Ratings and Features. Factory-supplied air cylinders are
manufactured and certified to US DOT specifications with a safety factor of 3.33 times the
operating pressure of the cylinder. Factory-supplied cylinders are rated for operating pressure
of 4500 psi (310 BAR).
The valves of the factory-supplied air cylinders incorporate a burst disk. This disk is a built in
safety feature. In the event a cylinders internal pressure should exceed safe levels,, the burst
disk is designed to release the air from the cylinder in a controlled manner.
WARNING! ALWAYS retest air cylinders every 5 years per DOT OFFC &
DOT-SP11194 and per TC-SU5303.
WARNING! NEVER fill pressure air cylinders that are out of hydrotest period.
Refer to DOT regulations at all times.
7.3 Cylinder Compatibility Information.
Many of our clients may already have cylinders that they wish to use with the Macaw system.
Please note the essential cylinder compatibility information below.
7.3.1 Third party manufactured cylinders used in the Macaw must be compliant with
DOT, CGA, DIN and/or CE regulations/certifications. Look for this information on the data
plate. See Figure 7.3.1 for example DIN, CGA, CE, and DOT cylinder marking examples.
Use of non-compliant cylinders will void your warranty!!
7.3.2 Third party cylinders must be between 5.5 in (13.97cm) and 7 in (17.78cm) in
diameter and between 19 in (48.26 cm) and 21.5 in (54.61 cm) in length. Longer cylinders
can be accommodated with an optional adapter available from our factory. Cylinders must
have a rounded bottom to fit snugly in the cylinder rest.
7.3.3 Cylinder pressure ratings must be 4350 psi or 4500 psi (300 or 310 BAR). Note
that DOT-approved 4350 psi (300 BAR) cylinders can be safely charged to 4500 psi
(310 BAR) given the 3.33 safety factor included in DOT regulatory standards.
7.3.4 If so equipped, the cylinder valve gauge should match the cylinder service
pressure always check the cylinder labeling before charging a cylinder.
7.3.5 Cylinders that have been filled with industrial air (non-breathing quality air) are not
to be used for breathing air use! Note that industrial air can be used for Macaw operations but
you increase risk of oils/small debris that could affect Macaw performance.
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WARNING! NEVER mix industrial air cylinders and breathing air cylinders
accidental use of industrial air cylinders could create health problems if used
as breathing air.
If in doubt about cylinder compatibility contact your Distributor or Intelagard.
Figure 7.3.1 Example

of the types of valve
assemblies available
DIN on the left, CGA
(standard) on the right
7.4 Macaw Decontaminant Application Capability.
The Macaw is capable of employing decontaminating foams as well as fire fighting foams.
One decontaminant specifically optimized for foam applications is EasyDECON DF200 for
decontaminating most chemical and biological agents, as well as many other additional toxic
industrial materials and biological organisms. EasyDECON DF200 was developed by
Sandia National Laboratory and has been licensed to Intelagard. Please contact Intelagard
direct for additional information of the utility, capabilities and use of EasyDECON DF200.
48
BP122016v4
SECTION 8 FREQUENTLY ASKED QUESTIONS

Q: Where can I get my cylinder filled/refilled?
A: Many fire departments and diver supply companies have access to breathing quality air recharging systems.
Q: What can I spray with my Macaw?

A: Fire foam solutions, protein foams, decontaminating foams and many others. Contact your Distributor or
Intelagard if you have specific questions.
Q: Can I use my Macaw cylinder for other applications?

A: YES BUT your factory-supplied air cylinder can be used for other applications per its DOT rating. You
should NEVER fill your cylinder with anything other than breathing quality air if it will ever be used for
breathing applications. Filling a cylinder with industrial quality air could introduce oils and debris that could
cause health and/or respiratory problems.
Q: How do I protect my Macaw from freezing?

A: See paragraph 4.11 of this manual. If you have concentrate/freezing questions please contact Intelagard
Q: If I have a warranty claim who do I contact for resolution?

A: The supplier who sold the Macaw to you. Intelagards contact data is provided on page 9 of this manual.
Q: Where can I learn more about EasyDECON DF200?

A: www.intelagard.com
Q: Can I use an air compressor to provide air energy instead of the air cylinder?
A: YES see paragraph 7.1 of this manual
Q: Can my personal air compressor charge my high-pressure air cylinder?

A: NO a standard air compressor cannot be used to charge high-pressure air cylinders this requires a
specialized compressor
Q: Can I ship my air cylinders full of air?

A: YES BUT - this will require hazardous material certification and placards and will incur additional shipping
charges
Q: When I disconnect the handset my Macaw leaks from the discharge port is it broken?
A: NO - A Macaw stored full must have the handset (or discharge plug) attached to the discharge port to
prevent leaking when it has fluid in the tank.
Q: My Macaw leaked from the cap when it was full is it broken?

A: NO The fill cap has a vent hole to allow air to enter the tank to prevent internal vacuum conditions during
operation. Standard-equipped, full Macaws should be kept in the upright position. If equipped with an optional
Screw Vent cap, the thumb screw must be closed to prevent leakage from the cap vent.
49
BP122016v4
SECTION 9 REPAIR PARTS, REPLACEMENTS & CONSUMMABLES
9.0 Repair Parts, Replacements, Consumables & Optional Items.
The Macaw is designed to be rugged, easy to use and easy to maintain. Intelagard provides
a commercial warranty for materials and workmanship in the unlikely event your Macaw
should fail during the warranty period see your commercial warranty included with your
factory shipment for warranty claims assistance. If the Macaw is damaged or out of warranty
please contact your Distributor or Intelagard for replacement parts and/or instructions.
Before returning any contaminated equipment (or equipment that has been exposed to
contamination) to Intelagard, you MUST DECONTAMINATE it in accordance with an
established procedure approved by a Government who is a member of the World
Health Organization. Equipment must be free from any chemical, biological,
radioactive, toxic, corrosive or infectious contamination. Intelagard will not accept any
returned equipment unless accompanied by a Declaration of Decontamination. This
completed document must always be faxed in advance to Intelagard and the original
must be included inside the packing box. Any chemical, biological, radioactive, toxic,
corrosive or infectious materials that the equipment may have been exposed to must
be noted in the Declaration of Decontamination, as well as the detailed method of
cleansing and decontamination. Returned equipment will be kept on hold status or
returned to sender until the required documentation is received by Intelagard. A
Declaration of Decontamination form can be found at www.intelagard.com.
CAUTION! Attempts to repair, replace or adjust high-pressure components will
void the warranty on the unit and expose operators to potential danger. Please
DO NOT attempt to repair or replace any high-pressure sub-systems or
components without express authorization from Intelagard!
50
BP122016v4
9.1 Macaw Systems
Part # Description Note

46191601-V990 Macaw Backpack, Military Configuration Color: Desert sand
Includes: 4500 psi (310 BAR) carbon fiber Options available are
wrapped air cylinder (CGA Fitting). Digital- addressed in the options
cammo pattern backpack harness; air section of this worksheet.
compressor port; 5 ft (1.52m) handset hose, (Sec 9.3)
with handset and standard 9.5mm
smoothbore nozzle; accessory pouch; (2 each)
8 oz (236.6 ml) containers of Class A foam
(sample for training/testing); Long-neck
funnel; Operators Manual
46191601-V968* Standard Fire Configuration Macaw Backpack, Color: Safety Yellow
Yellow; Includes: 4500 psi (310 bar) carbon
fiber wrapped air cylinder (CGA Fitting). Black Includes 2 strips of reflective
backpack harness; air compressor port; 5 ft tape for increased visibility.
(1.52m) handset hose, with handset and
standard 9.5mm smoothbore nozzle; accessory
pouch; (2 each) 8 oz (236.6 ml) containers of
Class A foam (sample for training/testing);
Long-neck funnel; Operators Manual
* Contact Intelagard or distributor for additional configuration options.
9.2 Macaw Spares/Repairs
Part # System Description Note

Handset & Hose Assembly, 5 ft Stock unit replacement. Handset & hose, pre-assembled
46191603-V933
(1.52m) L, .5 (1.27cm) ID Does not include nozzle
Complete/Fully plumbed military Macaw body, ships with
Macaw Body, Replacement;
46191601-V998 backpack harness mounting screws. Does not include
Plumbed
handset, harness or cylinder.
Kit includes :
Roll, Teflon Tape
Plus 2 ea:
31181606-V200 Seal Kit
Valve connection O-rings
Handset Q-disconnect o-rings
Nozzle Q-disconnect washer
31162310-H3411 Cylinder Retention Strap Ships with replacement procedure

Smoothbore, general purpose Standard unit replacement. Provides maximum foam throw
46191603-V901
nozzle, 9.5mm distance.
51
BP122016v4
9.3 Macaw Optional Accessories/Replacement Parts
Part # Description Note

4350/4500 psi (300/310 bar) Carbon Fiber
46182004-V965 Recommend 1 per Macaw, +5% spares
Wrapped Air Cylinder, with preinstalled valve
Basic Nozzle Kit Provides the ability to apply foam in the
46191603-V969 Noun: ASSORTMENT, C-2 NOZZLE KIT, Includes manner most suitable for the mission and
MID-X, Fan Spray, Hazmat nozzles desired end-state.
Suitable for covering large surface areas with
46191603-V924 Fan Spray Nozzle
a thin layer of foam
46191603-V912 Mid-X Nozzle Air aspirating nozzle
Designed to push foam into a structure or
46191603-V922 Piercing Nozzle
vehicle through a small breech
46191603-V021 Hazmat Nozzle Suitable for deploying non-foaming agents
Secures the Macaw in the upright-travel
31162309-V994 Macaw Vehicle Mount position. Attaches to vehicle with 3-
mounting bolts provided
10 ft (3.1 m) Handset Hose, with connectors;
ASSEMBLY, HANDSET HOSE, TRIGGER ACTION Provides increased operational range for the
46191603-V935
VALVE, .5 in (1.27cm) ID X 10 ft (3.05) L; w/Class spray operator
2 connectivity
100 ft (30.5 m) Air Compressor Hose
Noun: ASSEMBLY, CLASS 2/3 UMBILLICAL AIR As above, but significantly increases
40142002-V670
HOSE, MALE INDUSTRIAL INTERCHANGE (ALL) X operational range
100 ft (30.5 m)L; W/Class 2 & 3 connectivity
Screw Vent Cap w/Lanyard - Discharge Plug Suitable for use when storing the Macaw in a
40141738-V715
Assembly prone position
21422004-V700 Venting Cap, Tank, Assembly, w/lanyard Suitable for use on any Macaw
9.4 Macaw Consumables
FIRE
Part # System Description Notes

Class-A Fire Concentrate
46191606-V838 Phos-Chek
Class A is used for structure fires wood,
Case, 24-each 8 oz (236.6 ml) containers
paper, etc. Class A is also suitable for
Class-A Fire Concentrate
training/familiarization with the Macaw unit.
46191606-V841 Phos-Chek
Pail, 5 gallon (18.93L)
AFFF Fire Concentrate
46191606-V840 Chemguard
Case, 12 each 20 oz (568.3ml) containers
AFFF is used for vehicle, fuel and rubber fires.
AFFF Fire Concentrate
46191606-V842 Chemguard
Pail, 5 gallons (18.93L)
52
BP122016v4
DECONTAMINATION EasyDECON DF200
Part # System Description Note

200-5312 EasyDECON DF200, 2 gal (7.6 L) kit*
200-5313 EasyDECON DF200, 5 gal (19 L) kit*
Military-grade decontaminant
200-5315 EasyDECON DF200, 100 gal (379 L) kit*
200-5316 EasyDECON DF200, 500 gal (1893 L) tote kit
200-9060 Fortifier Test Kit, 60 sample kit Recertifies Part 2 efficacy
*Minimum ship quantities apply to all 2, 5 and 100 gal (7.57, 18.93 and 178.5 L) kits
53
BP122016v4
INTELAGARD, INC. LIMITED WARRANTY

Intelagards Warranty obligations are limited to the terms set forth below:
Intelagard warrants to the original purchaser that the Macaw Backpack, the Merlin Handcart and the SwiftCAF Family of
Products are free of defects in materials and workmanship under normal use and service for a period of three years from the date of
purchase by the original purchaser. Intelagard warrants to the original purchaser that all other Intelagard products are free of defects in
materials and workmanship under normal use and service for a period of one year from the date of purchase by the original purchaser.
These periods of time will be referred to as the "Warranty Period" in this document.
Intelagard's obligation under this Warranty is specifically limited to replacing or repairing its products or parts thereof which are
shown by Intelagard's examination to be in a defective condition attributable hereunder to Intelagard. This Warranty covers net cost of parts
and labor only. Mileage, delivery, shipping and travel time, including diagnostic calls to analyze the problem, are not covered by this or any
other warranty. In the event of a Warranty claim by an end-user, an authorized Intelagard representative or distributor shall be responsible
for the initial investigation and Warranty claim. To qualify for this Warranty, alleged defective product must be returned to Intelagard at its
address listed below, transportation charges prepaid, within a reasonable time after discovery of alleged defect, and in no event later than
the expiration of the Warranty period. In no case will labor associated with removal and replacement/repair of defective components be
reimbursed without prior written approval, from a Director or Officer level representative of Intelagard. If, as a result of Intelagard's
examination of the returned product Intelagard concludes that a product defect attributable hereunder to Intelagard exists, Intelagard shall
cure such defect within a reasonable time, not to exceed forty five (45) days after such examination is completed.
The remedy of repair or replacement parts shall be carried out by Intelagard or a distributor trained and authorized to do repairs
on Intelagard products ("Authorized Distributor"). This Warranty is not transferable. The total responsibility of Intelagard for claims, losses,
liabilities, or damages, whether in contract or tort, related to its products shall not exceed the purchase price. In no event shall Intelagard be
liable for any special, indirect, incidental, or consequential damages including, but not limited to, loss of use of facilities or product, loss of
profits, property damage or lost production, whether suffered by the buyer or any third party. Repair parts and replacement products covered
under this Warranty are furnished, at Intelagard's option, on an exchanged basis and will either be reconditioned or new. All replaced
products and parts will become the property of Intelagard. Intelagard may request that the buyer replace defective parts with new or
refurbished user installable parts that Intelagard provides in fulfillment of its Warranty obligation. A replacement product or part, including a
user installable part that has been installed in accordance with instructions provided by Intelagard, assumes the remaining Warranty Period
of the original product. Parts provided by Intelagard in fulfillment of its Warranty obligation must be used in products for which Warranty
services are claimed. Workmanship related to non-warranty repairs shall be warranted for a ninety (90) day period.
Failure to follow procedures as laid out in this Warranty statement may cause forfeiture of claim. Distributors or end-users
automatically deducting the value of a Warranty claim from outstanding balances due prior to receiving written notification of Intelagard
approval of the Warranty claim may be subject to forfeiture of the entire claim.
The above remedy of product defects is the purchasers sole remedy.

Any modifications made, expiration of product, and/or the addition of other product to this product by the purchaser may render
this Warranty null and void. All Warranty repairs reimbursable under this Warranty must be performed by an Authorized Distributor using
Intelagard approved replacement parts. Repairs or attempted repairs by anyone other than an Authorized Distributor are not reimbursable
under this Warranty. In addition, these unauthorized repair attempts may result in additional malfunctions, and will void this Warranty.
This Warranty applies only to parts or components which are defective and does not cover repairs necessary due to normal wear,
misuse, accidents, collision with any object, fire, flooding, sand, dirt, windstorm, hail, lightning, earthquake or other acts of God, act of war or
hostilities, exposure to weather conditions, theft, abuse, modifications made by owner without the written permission of Intelagard, or lack of
proper maintenance. Wear caused by chemicals, abrasions, improper storage, or exposure to excessive temperature is not considered a
defect and is not covered by this Warranty. Maintenance and wear items are not warrantable items. Regular, routine maintenance of product
to keep it in proper condition is the responsibility of the owner. Intelagard makes no representations and disclaims all warranties of any kind,
express or limited relative to any third-party foam and solution product that may be resold by Intelagard, and defers entirely to the
statements, documentation, warranties and claims made by the foam or solution manufacturer.
INTELAGARD EXPRESSLY DISCLAIMS ALL EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH HEREIN AND
EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO
OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED AND INCLUDING A WARRANTY OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE HAS BEEN MADE OR WILL BE MADE. EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE
EXTENT PERMITTED BY LAW, INTELAGARD IS NOT RESPONSIBLE FOR DIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION, OR UNDER ANY OTHER LEGAL THEORY,
INCLUDING BUT NOT LIMITED TO LOSS OF USE; LOSS OF REVENUE; LOSS OF ACTUAL OR ANTICIPATED PROFITS (INCLUDING
LOSS OF PROFITS ON CONTRACTS); LOSS OF THE USE OF MONEY; LOSS OF ANTICIPATED SAVINGS; LOSS OF BUSINESS;
LOSS OF OPPORTUNITY; LOSS OF GOODWILL; LOSS OF REPUTATION; LOSS OF, DAMAGE TO OR CORRUPTION OF DATA; OR
ANY INDIRECT OR CONSEQUENTIAL LOSS OR DAMAGE HOWSOEVER CAUSED INCLUDING THE REPLACEMENT OF PRODUCT
AND PROPERTY.
Intelagard, Inc.
1275 Rock Creek Circle
Lafayette, CO 80026 USA
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BP122016v4

MACAW BACKPACK COMPRESSED AIR

Multi-Purpose, Portable Compressed Air Foam System

TABLE OF CONTENTS ....................................................................................................................... 3

SECTION 8 FREQUENTLY ASKED QUESTIONS .................................................................... 49

MACAW QUICK START

Cylinder Size Requirements

SECTION 1 FRONT MATTER

This symbol is used throughout this manual to clearly indicate an

When accompanied with the word WARNING this symbol

When accompanied with the word CAUTION this symbol

Heed all warnings and cautions!

FAILURE TO OBSERVE THESE WARNINGS AND CAUTIONS COULD RESULT IN

WARNING! Personnel using the Macaw to respond to a fire emergency

WARNING! Before operation, ALWAYS verify that all hoses and

WARNING! To enhance the service life of your Macaw system, we

WARNING! NEVER deploy liquid or foam onto a charged electrical fire.

WARNING! ALWAYS wear eye protection while operating any

WARNING SUMMARY - Continued

WARNING! The Macaw backpack is capable of deploying chemical

WARNING! ALWAYS treat the Macaw as though the discharge hose is

CAUTION! NEVER transport unrestrained/unsecured air cylinders. Doing

CAUTION! NEVER pick the Macaw up by the high-pressure lines on the

REVISION TRANSMITTAL PAGE

MACAW BACKPACK COMPRESSED AIR FOAM SYSTEM (CAFS)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

Contact us via telephone, email or mail. Address your suggestions to:

DATE OF REVISION SUMMARY OF CHANGE PAGES CHANGED

SECTION 2 - GENERAL INFORMATION

2.0 Scope of this Manual.

2.1 Equipment Model Number and Name

Macaw Backpack, Man-Portable CAFS Intelagard with or without air cylinder.

Air Cylinder Serial

Figure 2.1 Macaw Serial Number Location

2.3 List Of Abbreviations/Acronyms & Terms Used In This Manual

Compressed Air Foam. Foam created by injecting air into a surfactant-

Compressed Air Foam System. A foam generating system that uses

A highly concentrated foam solution intended to be combined with

Pounds per Square Inch Unit of measure for pressure.

Wet foam is a term used for unexpanded or minimally expanded foam.

TABLE 2.3.1 - Acronyms/Terms/Definitions

2.4 Purpose of Equipment

2.5 Safety, Care, and Handling

WARNING! The Macaw Backpack uses high-pressure, containerized air as an

2.6 Commercial Warranty Information

SECTION 3- EQUIPMENT DATA AND DESCRIPTION

3.1 Macaw Physical Parameters

3.2 Macaw Operational Parameters

Table 3.2.1 - List of Macaw Operational Parameters

3.3 Location of Major Components

#3. Air Cylinder #6. Tank Fill Port/Cap

#2. Cordura Fabric Harness #7. Nozzle

#1. Fluid Tank, 5-gallon

#9. Discharge Port (connector) #10. Low Pressure Port

Figure 3.3.1 - Location of Major Components.

ITEM COMPONENT FUNCTION

2 Harness Mold/mildew resistant Cordura fabric harness, integrated lumbar support

3.4 Description of Major Components

#2. Harness. The Macaw incorporates a fully adjustable

WARNING! To maintain the integrity of the system Intelagard recommends

Note: The high-pressure connection includes an O-ring

#5. Pressure Gauge. A pressure gauge attaches to the left shoulder

Figure 3.4.4 Macaw Pressure Gauge

WARNING! NEVER store the Macaw with EasyDECON DF200