Pu Skvga 02a

Compact/Duoblock Burner SKV(G)-A
Planning Documentation
2009-12-03
PU-SKVGA-02a Combustion and Energy Systems

2008
Technical Documentation SAACKE
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Combustion and Energy Systems

Contents SKV(G)-A
0 Contents
0 Contents ..................................................................................................................................4
1 Design And Function..............................................................................................................6
2 Dimensions / Types ................................................................................................................8
2.1 Basic Dimensions SKVG-A / SKV-A (Land Plants)................................................................................. 8
2.1.1 Fuel Connections ................................................................................................................................ 9
2.1.2 Swing-Out Range.............................................................................................................................. 10
2.2 Basic Dimensions SG-A ........................................................................................................................ 11
2.2.1 Fuel Connections .............................................................................................................................. 12
2.2.2 Swing-Out Range.............................................................................................................................. 13
2.3 Basic Dimensions SKV-A (Marine Plants) ............................................................................................ 14
2.3.1 Fuel Connections .............................................................................................................................. 15
2.3.2 Swing-out Range............................................................................................................................... 16
2.4 Burner Weight........................................................................................................................................ 16
2.5 Burner Mounting Plate........................................................................................................................... 17
2.6 Fan Position (Compact Burner)............................................................................................................. 19
2.7 Air Inlet Position (Duoblock Burners) .................................................................................................... 21
2.8 Connection Dimensions for the Fan / the Air Duct ................................................................................ 22
2.9 Fan (Compact Burner)........................................................................................................................... 24
2.9.1 Dimensions........................................................................................................................................ 24
2.9.2 Weight ............................................................................................................................................... 25
2.9.3 Rotary Cup Atomizer......................................................................................................................... 25
3 Technical Data ......................................................................................................................26

3.1 Capacity and Control Range ................................................................................................................. 27
3.2 Requirement for Fuels and Combustion Air .......................................................................................... 28
3.3 Miscellaneous Technical Data............................................................................................................... 29
4 Burner Selection ...................................................................................................................31

5 Furnace Dimensions ............................................................................................................33
6 Construction of the Refractory Brickwork .........................................................................35
6.1 Flame Tube Boiler ................................................................................................................................. 35
6.2 Upright Boilers with Firebox .................................................................................................................. 37
6.3 Upright Boilers with Tube Wall .............................................................................................................. 38
7 Mounting Instructions ..........................................................................................................39

7.1 Mounting the Burner.............................................................................................................................. 40
7.2 Mounting the Silencer for the Fan (Optional) ........................................................................................ 46
Technical Documentation
4 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Contents
7.2.1 Model AS Silencer............................................................................................................................. 46

7.2.2 Model AH Double Silencer ................................................................................................................ 47
8 Electrical Connections of the Burner .................................................................................48

8.1 Component Connection Diagrams SKV-A (Variant for Land Plants), SG-A and SKVG-A ................... 48
8.1.1 Explanations of How to Connect the Heaters for Heavy Oil Firing Operation Mode ........................ 56
8.2 Component Connection Diagrams SKV-A, Variant for Marine Plants .................................................. 57
8.2.1 Explanations of How to Connect the Heaters for Heavy Oil Firing Operation Mode ........................ 61
9 P&I Diagrams ........................................................................................................................62

9.1 SKVG-A, Variant with Mechanical Compound Regulation.................................................................... 62
9.2 SKVG-A, Variant with Electronic Compound Regulation ...................................................................... 64
9.3 SKV-A, Variant with Electronic Compound Regulation ......................................................................... 66
9.4 SKV-A, Variant With Mechanical Compound Regulation...................................................................... 68
9.5 SG-A, Variant with Electronic Compound Regulation ........................................................................... 70
9.6 SG-A, Variant with Mechanical Compound Regulation ........................................................................ 72
9.7 SKV-A, Variant for Marine Plants .......................................................................................................... 74
2009-12-03 PU-SKVGA-02a 5 / 76
Design And Function SKV(G)-A
1 Design And Function

The SKV(G)-A burner series is a modular, EC prototype-tested burner system with rotary
cup atomizer. It covers a power spectrum of 5.2 to 17.3 MW.
Burners of this series are available in three different models:
SKV-A for liquid fuels (heavy oil, MDO, light oil); a special variant for marine plants is
also available
SG-A for gaseous fuels (natural gas, town gas, propane gas)
SKVG-A ("dual-fuel burners") for all the fuels listed above.
The burners of this series are available as dual fuel burners (with integrated fan) and as
1
duoblock burners (with external fan) .
They are used in shell boilers (three-pass boilers), water-tube boilers, marine boilers,
thermal oil boilers and hot gas generators.
Burners of the SKV(G)-A series are made up of the following components:
Rotary cup atomizer with integrated center valve (safety shut-off device, only SKV-A
and SKVG-A), can optionally be swung open to the left or right
Air register with adjustable secondary air annulus for adaptation to the plant
conditions;
for the SG-A and SKVG-A types with Low-NOx gas mixing system including
replaceable primary and secondary gas nozzles.
Central windbox with variable air intake position
Oil fittings block with solenoid oil valve (safety shut-off device), oil flow meter, oil
pressure controller (only SKV-A and SKVG-A)
Compound regulation
Mechanical compound regulator with servomotor
Electronic compound regulation for the direct control of the flow meters and
control dampers via servomotors, control of the servomotors via the external
burner control system (e.g. SAACKE se@vis firing management system)
Fan (10), optionally with intake silencer
For compact burners: Integrated high-performance radial fan especially adapted
to the burner.
For duoblock burners: External fan
Igniter with ignition valve block
Optionally gas igniter SAACKE ZGE36 or light oil igniter SAACKE ZLE52.
Flame detection system for 72-h operation without supervision, optionally with single
or double flame scanner
Component connection box
Emergency operation box (only for the variant for marine plants)
1
Sizes 46 and 152 are available as duoblock burners only.
6 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Design And Function
Safety Equipment
Burners of the SKV(G)-A series feature safety equipment for constantly monitoring
all the important functions and for preventing incorrect operation:
Flame scanner(s) for monitoring the ignition flame and the main flame
Pressure monitor for monitoring the fan function, switches off the burner as
soon as the pressure drops below the set value
Differential pressure monitor for monitoring the integrated primary air fan and
the rotary cup atomizer rotation, switches off the burner as soon as the
pressure drops below the set value (SKV-A and SKVG-A only)
Temperature monitor for heavy oil for monitoring the oil temperature,
switches off the burner as soon as the temperature drops below or exceeds
the set value (SKV-A and SKVG-A only)
Optional oil pressure monitor for monitoring the controlled oil pressure,
switches off the burner as soon as the pressure exceeds the set value
(SKV-A and SKVG-A only)
Optional temperature monitor for combustion air, automatically switches on
the combustion air fan as soon as the air temperature in the burner clearly
exceeds 45 C (e.g. due to a return flow of combustion air from the heat
generator when the pressure in the machine room is low).
Swing-out switch, switches off the burner when the rotary cup atomizer
swings open (only SKV-A and SKVG-A)
2009-12-03 PU-SKVGA-02a 7 / 76
Dimensions / Types SKV(G)-A
2 Dimensions / Types
2.1 Basic Dimensions SKVG-A / SKV-A (Land Plants)
A086
2
Fig. 1: Burner dimensions
* Dimensions for size SKV-A / SKVG-A 152

P Main fuel inlet (oil)
R Main fuel outlet (oil)
G Main fuel inlet (gas, only for model SKVG-A)
GS Gas connection module (only for model SKVG-A)
Z Ignition medium inlet
2
The figure shows an example of an SKVG-A burner model (with gas connection module). It applies in
analogy for model SKV-A burners apart from the gas connection module.
8 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Dimensions / Types
Max Dimensions in mm
burner
Size d S T
capacity A B C D DN
3
5 mm
MW
4
46 5.2 1050 860 290 512 490 520 320 80
4
56 6.3 1050 860 290 512 490 520 320 80
4
68 7.6 1050 860 290 512 520 520 320 80
4
82 9.2 1050 860 290 512 520 520 320 80
102 11.5 1160 920 330 565 560 650 360 100
124 14.0 1160 920 330 565 560 650 360 100
134 15.2 1160 920 330 565 580 650 360 100
152 17.3 1250 1040 355 585 610 800 410 125
Table 1: Burner dimensions
2.1.1 Fuel Connections
A090
Fig. 2: Fuel connections for the main fuel oil
Main fuel oil

Inlet (P) Weld-on union for tube DN 16
Outlet (R) Weld-on union for tube DN 16
Main fuel gas (only for the SKVG-A model)
Inlet (DN) See above, "Burner dimensions" table
Ignition medium
Inlet (Z, see above) Compression-tube fitting for 8 mm tube
3 This dimension is not relevant for SKVG-A burner models.

4
Heed the chapter "Burner Connection Dimensions" since the burner mounting plate is different for each
igniter type!
2009-12-03 PU-SKVGA-02a 9 / 76
2.1.2 Swing-Out Range
A091
Fig. 3: Swing-out range of air register and rotary cup atomizer
The maximum opening angle of the rotary cup atomizer and the air register is
approx. 90.
The swing-out radius is 913 mm for the air register and 790 mm for the rotary cup
atomizer.
10 / 76 PU-SKVGA-02a 2009-12-03
2.2 Basic Dimensions SG-A
A094
* Dimensions for size SG-A 152

G Main fuel inlet
2009-12-03 PU-SKVGA-02a 11 / 76
Max. Dimensions in mm
Burner
Size d S T
capacity A B C D DN
5 mm
MW
5
46 5.2 1050 860 290 512 490 520 320 80
5
56 6.3 1050 860 290 512 490 520 320 80
5
68 7.6 1050 860 290 512 520 520 320 80
5
82 9.2 1050 860 290 512 520 520 320 80
102 11.5 1160 920 330 565 560 650 360 100
124 14.0 1160 920 330 565 560 650 360 100
134 15.2 1160 920 330 565 580 650 360 100
152 17.3 1250 1040 355 585 610 800 410 125

Main fuel gas
Inlet (DN) See above, "Burner dimensions" table
Ignition medium
5
Head the section Burner Connection Dimensions as the burner mounting pack is different for each igniter
type!
12 / 76 PU-SKVGA-02a 2009-12-03
2.2.2 Swing-Out Range
A099
Fig. 5: Swing-out range of air register and air connection module
The maximum opening angle of the air connection module and the air register is
approx. 90.
The swing-out radius is 913 mm for the air register and 768 mm for the air
connection module.
2009-12-03 PU-SKVGA-02a 13 / 76
2.3 Basic Dimensions SKV-A (Marine Plants)
A009
* Dimensions for SKV-A 152

P Main fuel inlet
R Main fuel outlet (P and R are on the same level)
14 / 76 PU-SKVGA-02a 2009-12-03
Max. burner Dimensions in mm

Size capacity d
A B C D S T
MW 5mm
6
46 5.2 1050 860 290 512 490 520 320
6
56 6.3 1050 860 290 512 490 520 320
6
68 7.6 1050 860 290 512 520 520 320
6
82 9.2 1050 860 290 512 520 520 320
102 11.5 1160 920 330 565 560 650 360
124 14.0 1160 920 330 565 560 650 360
134 15.2 1160 920 330 565 580 650 360
152 17.3 1250 1040 355 585 610 800 410
A025
Fig. 7: Fuel connections
Main fuel
Inlet (P) Weld-on union for tube DN 25
Outlet (R) Weld-on union for tube DN 25
Ignition medium
6
Be sure to consult the chapter Burner Connection Dimensions, since the burner mounting plate is different
depending on the model of igniter!
2009-12-03 PU-SKVGA-02a 15 / 76
2.3.2 Swing-out Range
A024
Fig. 8: Swing-out range of air register and rotary cup atomizer
The maximum opening angle of the rotary cup atomizer and the air register is
approx. 90.
The swing-out radius is 913 mm for the air register and 790 mm for the rotary cup
atomizer.
2.4 Burner Weight
Weight without fan

Size
SKV-A
SG-A SKVG-A
(Land and Marine Plants)
46 510 kg 550 kg 600 kg
56 510 kg 550 kg 600 kg
68 510 kg 570 kg 620 kg
82 510 kg 570 kg 620 kg
102 540 kg 600 kg 650 kg
124 540 kg 600 kg 650 kg
134 540 kg 600 kg 650 kg
152 570 kg 630 kg 680 kg
Table 4: Burner weight (approximate values)
16 / 76 PU-SKVGA-02a 2009-12-03
2.5 Burner Mounting Plate
Note
The burner mounting plate must be dimensioned specifically for each plant. It must
comply with the following specifications:
A014
Fig. 9: Burner mounting plate for all the burner models except for sizes 46 to 82
with light oil igniter and sizes 46 to 56 7 with gas igniter
A M16x40 stud screw

B Cut-out for igniter
d Refer to Basic Dimensions
7
The SKV(G)-A 68 burner models are also available as a special variant with a secondary air annulus of 28
mm. For this special variant, the burner mounting plate with the cut-out must be used.
2009-12-03 PU-SKVGA-02a 17 / 76
A015
Fig. 10: Burner mounting plate with cut-out for sizes 46 to 82 with light oil igniter
and sizes 46 to 567 with gas igniter
A M16x40 stud screw

B Cut-out for igniter
d Refer to Basic Dimensions
18 / 76 PU-SKVGA-02a 2009-12-03
2.6 Fan Position (Compact Burner)
Note
Size 152 is available exclusively in the form of duoblock burners. For this reason it
is not listed in the following tables.
The following figures shows an SKVG-A burner model as an example. They apply
in analogy for model SKV-A and SG-A burners.
A087
Fig. 11: Fan position (left-hand side: 45 variant, right-hand side: 315 variant) 8
Dimensions in mm
Size
G H I J K L M N
46 1790 1235 1200 570 2390 1820 960 225
56 1790 1235 1200 570 2390 1820 960 225
68 1790 1235 1200 570 2390 1820 960 225
82 1790 1235 1200 570 2390 1820 960 225
102 2130 1530 1498 815 2880 2235 1080 240
124 2130 1530 1498 815 2880 2235 1080 240
134 2130 1530 1498 815 2880 2235 1080 240
Table 5: Fan dimensions, 45 and 315 variants
8
Variant 1 shows the short, variant 2 the long (with extension) fan model.
2009-12-03 PU-SKVGA-02a 19 / 76
A088
9
Fig. 12: Fan position (top: 180 variant, bottom: 0 variant)
Dimensions in mm
Size
P R U a
46 1845 1275 905 473

56 1845 1275 905 473
68 1845 1275 905 473
82 1845 1275 905 473
102 2300 1657 1062 505
124 2300 1657 1062 505
134 2300 1657 1062 505
Table 6: Fan dimensions, 180 and 0 variants
9
Variant 1 shows the variant fan left, variant 2 the variant fan right.
20 / 76 PU-SKVGA-02a 2009-12-03
2.7 Air Inlet Position (Duoblock Burners)
A011 A013
10
Fig. 13: Air inlet position (left: 45 variant, right: 315 variant)
A010
A012
10
Fig. 14: Air inlet position (left: 180 variant, right: 0 variant)
10
The figures show a model SKVG-A burner. They apply in analogy for model SKV-A und SG-A burners.
2009-12-03 PU-SKVGA-02a 21 / 76
2.8 Connection Dimensions for the Fan / the Air Duct
Note for duoblock burners

An expansion joint must be installed between the (external) fan and the
combustion air inlet into the burner. The expansion joint is not included in the
scope of delivery of the burner.
12
3 x 100
320
380
420
M8 (2x)
15
4 x 110
249,5 190
520
580
620
A138
Fig. 15: Connection dimensions for the fan / the air duct, sizes 46 to 82
12
3 x 100
320
380
420
M8 (2x)
15
4 x 110
249,5 190
520
580
620
A137
Fig. 16: Connection dimensions for the fan / the air duct, sizes 102 to 134
22 / 76 PU-SKVGA-02a 2009-12-03
6 x 125
125 125
95
4 x 95
510
470
410
M8 (6x)
95
100
90
M12 (1x) 15
20
800 10
860
900
A139
Fig. 17: Connection dimensions for the fan / the air duct, size 152
2009-12-03 PU-SKVGA-02a 23 / 76
2.9 Fan (Compact Burner)
2.9.1 Dimensions
A089
Fig. 18: Fan dimensions
Dimensions in mm
Fan 11
Size h
model a b c e f g i
11
j k S T
Model AS / AH
4615
5615
6815 S630 473 478 570 413 735 335 1150 / 2230 850 480 315 520 320
6818
8218
8222 S630 473 478 570 413 735 335 1150 / 2230 850 565 365 520 320
10222 S720 505 557 642 737 842 400 1150 / 2230 1050 565 365 650 360
10230
12430
12437 S720 505 557 642 737 842 400 1150 / 2230 1050 610 405 650 360
13437
134-45
Table 7: Fan dimensions
11
Dimensions h and i refer to the optional silencer model AS (individual silencer) or AH (double silencer).
24 / 76 PU-SKVGA-02a 2009-12-03
2.9.2 Weight
12 Model AS silencer weight Model AH silencer weight

Size Fan weight
(optional) (optional)
46-15
5615 320 kg 70 kg 140 kg
6815
6818
330 kg 70 kg 140 kg
8218
8222 360 kg 70 kg 140 kg
10222 420 kg 75 kg 150 kg
10230
480 kg 75 kg 150 kg
12430
12437
500 kg 75 kg 150 kg
13437
134-45 560 kg 92 kg 184 kg
Table 8: Fan weight (approximate values)
2.9.3 Rotary Cup Atomizer

Size Cup Shroud
46 110 mm 118 mm
56 110 mm 118 mm
68 110 mm 120 mm
82 110 mm 122 mm
102 130 mm 142 mm
124 130 mm 144 mm
134 130 mm 144 mm
152 130 mm 145 mm
Table 9: Rotary cup atomizer dimensions
12
These data are standard values since the weight of the fan largely depends on the weight of the drive
motor.
2009-12-03 PU-SKVGA-02a 25 / 76
Technical Data SKV(G)-A
3 Technical Data
Note
These data specified in this context apply to the following ambient conditions:
Air density 1.15 kg/m

Installation height 250 m above sea level
Air temperature between 10 C and 30 C
In the case of deviating ambient conditions, please contact SAACKE Bremen.
Note
The diagrams for selecting the burner and for dimensioning the furnace are
included in the corresponding chapters of the planning documentation. For
dimensions and weights, please refer to the chapter entitled "Dimensions / Types".
Note
The technical data apply for all series SKV(G)-A burners unless otherwise
indicated.
26 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Technical Data
3.1 Capacity and Control Range
Note
The minimum and maximum power applicable to your burner is specified on the
rating plate of the burner.
Note
Size 152 is available exclusively in the form of a duoblock burner. For this reason it
is not listed in the fan motor power column.
Max. control Max. control

range
13
range
13 Burner draft
loss on gas Burner draft loss
Size Max. power Min. low load Min. low load side on air side Fan motor power
Compact Duoblock Gas firing Gas firing
Oil firing operation 14 Duoblock burner Compact burner
burner burner operation operation
1:5 (1:4.5) 1:5 (1:4.5)
46-15 46 5.2 MW 110 mbar 21 mbar 15 kW
1.0 MW 1.0 MW
1:6 (1:5) 1:6 (1:5)
56-15 56 6.3 MW 110 mbar 22 mbar 15 kW
1.0 MW 1.0 MW
1:6.5 (1:5) 1:6.5 (1:5)
68-15 68 7.6 MW 110 mbar 23 mbar 15 kW
1.1 MW 1.1 MW
1:6.5 (1:5) 1:6.5 (1:5)
68-18 68 7.6 MW 110 mbar 23 mbar 18.5 kW
1.1 MW 1.1 MW
1:7 (1:6) 1:7 (1:6)
82-18 82 9.2 MW 110 mbar 24 mbar 18.5 kW
1.2 MW 1.2 MW
1:7 (1:6) 1:7 (1:6)
82-22 82 9.2 MW 110 mbar 24 mbar 22 kW
1.2 MW 1.2 MW
1:7.5 (1:6) 1:7.5 (1:6)
102-22 102 11.5 MW 110 mbar 25 mbar 22 kW
1.4 MW 1.4 MW
1:7.5 (1:6) 1:7.5 (1:6)
102-30 102 11.5 MW 110 mbar 25 mbar 30 kW
1.4 MW 1.4 MW
1:8 (1:6.5) 1:8 (1:6.5)
124-30 124 14 MW 110 mbar 27 mbar 30 kW
1.6 MW 1.6 MW
1:8 (1:6.5) 1:8 (1:6.5)
124-37 124 14 MW 110 mbar 27 mbar 37 kW
1.6 MW 1.6 MW
1:8.5 (1:7) 1:8.5 (1:7)
134-37 134 15.2 MW 110 mbar 28 mbar 37 kW
1.7 MW 1.7 MW
13
The data given in brackets apply if plant-specific emissions values were specified. In this case the
corresponding value for the minimum low load also changes.
14
These data refer to Natural Gas with a calorific value of 31.7 MJ/m
2009-12-03 PU-SKVGA-02a 27 / 76
Max. control Max. control

range
13
range
13 Burner draft
loss on gas Burner draft loss
Size Max. power Min. low load Min. low load side on air side Fan motor power
Compact Duoblock Gas firing Gas firing
Oil firing operation 14 Duoblock burner Compact burner
burner burner operation operation
1:8.5 (1:7) 1:8.5 (1:7)
134-45 134 15.2 MW 110 mbar 28 mbar 45 kW
1.7 MW 1.7 MW
1:8.5 (1:7) 1:8.5 (1:7)
- 152 17.3 MW 110 mbar 30 mbar -
1.9 MW 1.9 MW
3.2 Requirement for Fuels and Combustion Air

Heavy oil as main fuel (only SKV-A and SKVG-A)
45 mm /s
2
Kinematic viscosity at burner inlet
Temperature required at burner inlet Refer to the viscositytemperature

diagram (maximum 120 C)
Pressure required at the burner inlet Minimum 2.5 bar
Maximum 3.5 bar
Maximum flow rate at the burner inlet 2000 l/h
15
Minimum flow rate at burner outlet 200 l/h
Maximum pressure at the burner outlet 0.5 bar
Light oil / MDO as main fuel (only SKV-A and SKVG-A)

Temperature required at burner inlet Minimum + 10 C
Maximum + 50 C
Pressure required at the burner inlet Minimum 1.5 bar
Maximum 2.5 bar
Max. flow rate at the burner inlet 2000 l/h
15
Minimum flow rate at burner outlet 200 l/h
Maximum pressure at the burner outlet 0.5 bar
Fuel Gas as main fuel (only SKV-A and SKVG-A)

Type Natural gas, town gas, propane
Pressure required at the burner inlet Plant-specific
Temperature at burner inlet Minimum +5C
Maximum +50 C
Status Gas phase, i.e. liquefied gas must have
evaporated before reaching the burner
15
Minimum spill flow rate with variant with an oil pressure controller; circulation flow rate with variant with an
oil throttle
28 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Technical Data
Ignition gas (only for burners with gas igniter)

Gas type Propane gas, natural gas, methane gas
Pressure required at the igniter inlet Minimum 50 mbar
Maximum 150 mbar
Combustion air
Temperature at fan inlet Minimum 5 C
Maximum 45 C
Relative air humidity Maximum 80%
3.3 Miscellaneous Technical Data

Burner protection class and interference suppression level
Protection class IP 54 according to EN 60529
Radio screening level N according to VDE 0875
Electrical Data
Control voltage 1 ~ 230 V 50 / 60 Hz
Power consumption of the control
Startup Operation
system
Without water injection MEF 1235 VA 815 VA
With water injection MEF 1320 VA 855 VA
Heating (for the combustion of heavy oil only)

Center valve 200 W
Oil fittings block 600 W
Oil fittings 2x150 W
Igniter 100 W
Maximum contact load

Air pressure monitor for secondary air / differential pressure monitor for primary air 3A
Swing-out switch 2A
Servomotor
Operating time between the limit positions 80 s
Position-dependent variable resistor (optional) 300
16
Maximum contact rating for microswitch 2A
Protection class IP54
16
Not available for seavis FSM servomotors
2009-12-03 PU-SKVGA-02a 29 / 76
Rotary cup atomizer drive motor (only SKV-A and SKVG-A)

Size Motor power at 50 Hz / 60 Hz
46 4.0 kW / 4.6 kW
56 4.0 kW / 4.6 kW
68 5.5 kW / 6.3 kW
82 5.5 kW / 6.3 kW
102 7.5 kW / 8.6 kW
124 7.5 kW / 8.6 kW
134 7.5 kW / 8.6 kW
152 7.5 kW / 8.6 kW
Data of the three-phase current motors (approximate values)

Connection voltage 380 to 420 V 380 V 220 V 440 V
Frequency 50 Hz 60 Hz 60 Hz 60 Hz
Circuit
17
Motor power Power consumption in A
4.0 kW 8.2 7.8 8.8 14.2 8.2
5.5 kW 10.8 9.8 10.8 18.7 10.8
7.5 kW 14.5 13.1 14.5 25.1 14.5
11.0 kW 21.1 19.0 21.1 36.4 21.1
15.0 kW 27.9 25.2 27.1 48.2 27.1
18.5 kW 34.2 31.0 34.2 59.1 34.2
22.0 kW 42.1 38.1 42.1 72.7 42.1
30.0 kW 55.8 50.5 55.8 96.4 55.8
37.0 kW 67.4 61.0 67.4 116.4 67.4
45.0 kW 81.1 73.3 81.1 140.0 81.1
Note
If the outline data applicable to your system are not covered by the technical data
listed here, please contact SAACKE.
17
Rights reserved to make changes
30 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Burner Selection
Wartung / ReinigungTranspot
4 Burner Selection
Note
These data specified in this context apply to the following ambient conditions:
Air density 1.15 kg/m

Installation height 250 m above sea level
Air temperature between 10 C and 30 C
In the case of deviating ambient conditions, please contact SAACKE Bremen.
A026
Fig. 19: Selection chart
A Static furnace back pressure in mbar

B Burner capacity in MW
The selection chart shows the maximum permissible burner capacity on the basis
of performance curves as a function of the static furnace back pressure. It is true if
the following conditions are met:
Power frequency 50 Hz
Air temperature Max. 25 C
Height above NN Maximum 250 m
Air density Minimum 1.15 kg/m
2009-12-03 PU-SKVGA-02a 31 / 76
Burner Selection SKV(G)-A
Selecting the burner
The starting point is the full load (in the example: 8.9 MW) intended for your burner
on axis "B".
From there, draw a line vertically to the top.
The second variable is the static furnace back pressure of your heat generator
(in the example: 12 mbar) on axis "A".
From there, draw a line horizontally to the right.
The point, at which the two lines meet is what is generally referred to as the
operating point. In the present example, the operating point is in the "82-22" field.
Thus, the following size is selected in the present example:
SKVG-A 18 82 22
Burner model Size Fan motor power in kW
18
Depending on whether you are planning an oil burner, a gas burner or a dual-fuel burner, please enter the
corresponding burner model here (SKV-A, SG-A or SKVG-A).
32 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Furnace Dimensions
5 Furnace Dimensions
A110
Fig. 20: Dimensioning diagram for furnace (flame tube boiler)
A Inside flame tube diameter dF in mm

B Burner capacity in MW
C Flame tube length in mm
Note
The dimensioning diagram applies to flame tube boilers with corrugated tube.
If a heat generator with a plain ended tube is used, the following formula applies:
Inside flame tube diameter in mm = dF according to the dimensioning diagram + 50
mm
Dimensioning the flame tube length and flame tube diameter
The starting point is the full load (in the example: 8.9 MW) intended for your burner
on the "burner capacity in MW" axis.
From there, draw a line vertically to the top.
The line will cross the two areas with a gray background, (1) and (2).
Select a value inside or above range (2) for the flame tube diameter.
2009-12-03 PU-SKVGA-02a 33 / 76
Furnace Dimensions SKV(G)-A
Select a value inside or above range (1) for the flame tube length.
Note
If you select a value along the lower limit of one of the two ranges, you should
select the other value more generously (i.e. near the top limit of the range or above
the range).
Example:
Heat generator: Flame tube boiler (three-pass boiler), 12 t/h

Intended full load: 8.9 MW
Selected according to the diagram:

Inside flame tube diameter: 1150 mm
Flame tube length: 5100 mm
The values for the flame tube diameter and flame tube length selected in the
present example are inside or above the ranges (1) and (2).
This means: The flame tube is sufficiently dimensioned.
Note
If plant-specific emission values need to be guaranteed or if other questions arise,
please contact SAACKE Bremen.
34 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Construction of the Refractory Brickwork
6 Construction of the Refractory Brickwork

Before the burner can be mounted on the heat generator, refractory brickwork must
be constructed in keeping with the specifications in the present chapter.
The fireproof material for the refractory brickwork should have a AL2O3 content of
at least 60% and a spalling resistance of at least 15.
6.1 Flame Tube Boiler
A041
Fig. 21: Construction of the refractory brickwork for flame tube boilers, for short
flame tube extension (top) and for long flame tube extension (bottom)
1 Burning mounting plate

2 Insulation
3 Refractory brickwork
4 Boiler bottom
* Cut-out for igniter in the burner mounting plate, make sure that you consult the chapter
"Dimensions / Types"
2009-12-03 PU-SKVGA-02a 35 / 76
Construction of the Refractory Brickwork SKV(G)-A
Note
The figure shows a burner of the SKVG-A model. For the SKV-A and SG-A models,
the figure shall apply in analogy. All the dimensions are identical.
Power d (mm) b (mm) b (mm) R (mm) () DM (mm)

Size
(MW) 5mm min max 10mm 5 min
19
46 5,2 490 70 80 50 60 800
19
56 6,3 490 70 80 50 60 885
68 7,6 520 19 70 80 50 60 950
19
82 9,2 520 70 80 50 60 1030
102 11,5 560 70 80 50 60 1120
124 14,0 560 70 80 50 60 1210
134 15,2 580 70 80 50 60 1250
152 17,3 610 70 80 50 60 1310
Table 10: Dimensions for refractory brickwork for flame tube boilers
19
Consult the chapter "Dimensions / Types" without fail since the burner mounting plate is different for each
igniter type!
36 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Construction of the Refractory Brickwork
6.2 Upright Boilers with Firebox
A075
Fig. 22: Construction of the refractory brickwork for upright boilers with firebox
d (mm)
Size Capacity MW
5mm
20
46 5.2 490
56 6.3 490 20
68 7.6 520 20
Table 1: Dimensions of the refractory brickwork for upright boilers with firebox
20
igniter type!
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Construction of the Refractory Brickwork SKV(G)-A
6.3 Upright Boilers with Tube Wall
A053
Fig. 23: Construction of the refractory brickwork for upright boilers with tube wall
d (mm)
Size Capacity MW
5mm
21
46 5.2 490
56 6.3 490 21
68 7.6 520 21
82 9.2 520 21
102 11.5 560
124 14.0 560
134 15.2 580
152 17.3 610
Table 1: Dimensions of the refractory brickwork for upright boilers with tube wall
21
igniter type!
38 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Mounting Instructions
Transport
7 Mounting Instructions
Warning! Risk of injury and property damage due to the weight of the burner
and the fan!
For all the work described in the following, always follow the instructions and safety
instructions in the chapter "Transport, Storage and Packaging" before starting with
any of the tasks described here!
Caution! Faulty mounting of the burner possible!

The correct construction of the refractory brickwork (refer to the chapter entitled
"Construction of the Refractory Brickwork") is a requirement for mounting the
burner.
Warning! Health hazard due to ceramic fiber material!

Sealing cords and fiber plates for sealing contain ceramic high-temperature mineral
fibers, which may be a health hazard in the case of direct contact or if fiber dust is
inhaled.
When handling sealing cords or fiber plates, wear appropriate protective clothing
(to protect your throat and wrists, loosely fitting overalls, gloves, safety goggles
with side shields, FFP2 respirators).
2009-12-03 PU-SKVGA-02a 39 / 76
Mounting Instructions SKV(G)-A
7.1 Mounting the Burner
Note
In this chapter we are using a model SKV-A burner as an example for the mounting
work. The mounting work on the models SKVG-A and SG-A is the same by
analogy.
Model SG-A burners are not equipped with a rotary cup atomizer. The equivalent
for gas-only burners is the air connection module.
A042
Fig. 24: Mounting the burner
A Mounting opening (on both sides)

B Hexagonal head screw with special washer (top and bottom)
C Primary air line
D Linkage
Warning for marine plants: Increased risk of accident during mounting!

The burner is very heavy so it can get out of your control when the ship moves. For
this reason, never mount the burner when you expect the ship to move.
40 / 76 PU-SKVGA-02a 2009-12-03
To mount the burner, the heat generator must be equipped with a burner mounting
plate (refer to the chapter on "Dimensions / Types") and with refractory brickwork
(refer to chapter "Construction of Refractory Brickwork").
Before mounting the burner, apply sealing cord to the burner mounting plate.
Open the two lateral mounting openings.
Position the burner in the intended mounting position using hoisting gear (refer to
the figure below).
A044
Fig. 25: Burner with hoisting gear, detail: mounting opening
Provisional mounting on the heat generator
The burner is in its intended mounting position.
Press the burner against the burner mounting plate.
The stud screws of the burner mounting plate slide into the locating holes of
the central windbox.
2009-12-03 PU-SKVGA-02a 41 / 76
Fasten the burner to the stud screws (accessible through the mounting openings,
refer to the detail in the previous figure) using nuts and washers.
Note
Perform this step at both the mounting openings.
Part of the burner has been fastened with screws no and you can perform the
following steps.
Warning! Risk of death if the burner tilts!

Ensure that the burner is connected to the burner mounting plate with at least four
nuts on each side before you start on the following steps.
Swing out the rotary cup atomizer 22 (see chapter Maintenance / Cleaning).
Now you can access the fastening screws (A) of the air register that are
covered when the rotary cup atomizer22 is swung shut.
A049
22
Fig. 26: Rotary cup atomizer swung out
Loosen the fastening screws (A).
Swing the rotary cup atomizer22 shut again.
22
On model SG-A burners: air connection module
42 / 76 PU-SKVGA-02a 2009-12-03
Connecting the air register and the rotary cup atomizer22
Loosen the two hexagonal head screws with special washers (B, refer to the
following figure).
A050
Fig. 27: Loosen the hexagonal head screws with special washers (B)
Connect the air register to the hinge of the rotary cup atomizer22 using these
hexagonal head screws and washers.
A051
Fig. 28: Hexagonal head screws with special washers (B) in new position
Dismount the primary air line.
Dismount the drive leverage of the primary air control damper.
Also remove all the other components (e.g. lines, cables) that could be damaged
when swinging the air register out.
Swing out the air register connected to the rotary cup atomizer22.
Now all the stud screws of the burner mounting plate are readily accessible.
Completely fasten the burner to the burner mounting plate.
2009-12-03 PU-SKVGA-02a 43 / 76
A052
22
Fig. 29: Air register connected to the rotary cup atomizer and swung out
Swing the air register connected to the rotary cup atomizer22 shut again
Re-mount the primary air line and the linkage.
Retighten all the screws you previously loosened.
Completing the mounting procedure
Re-mount the fan and/or the air duct.
Mount the silencer (if included in the scope of delivery) at the fan inlet (refer to the
following chapter)
Connect the burner to the electric system (refer to chapter "Electrical Connections")
Connect the fuel supply system to the burner.
Caution!
Pressure loss is possible in oil-firing operation with models
SKV-A and SKVG-A!
Inlet P (see following figure) must run parallel to the central windbox! Otherwise this
might cause a loss of pressure in the main fuel feed to the burner.
44 / 76 PU-SKVGA-02a 2009-12-03
1.
A090a
2.
A025a
Fig. 30: Connections for main fuel oil (1: variant for land plants, 2: variant for
marine plants)
This completes the mounting of the burner.
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7.2 Mounting the Silencer for the Fan (Optional)
Note
The silencer is an optional burner component and will be included in the scope of
delivery only when it has been ordered.
Caution!
The silencer side with the rounded end of the inner part (refer to B in the figure
below) must always be mounted to the fan inlet!
7.2.1 Model AS Silencer

The side with the straight end of the inner part (C) is the inflow side of the silencer.
A046
Fig. 31: Model AS silencer with protective grating (A)
Check on which side the protective grating has been mounted.
A048
Fig. 32: Protective grating
46 / 76 PU-SKVGA-02a 2009-12-03
It must be mounted on the inflow side. If this is not the case, you have to mount the
protective grating on the other side. The flange dimensions on either side are
identical. Proceed as follows:
Remove the screws on the front side.
Remove the protective grating.
Mount it on the other side.
Once the protective grating has been mounted on the correct side, you can mount
the silencer on the fan. The stud screws on the fan have been provided for this
purpose.
Mount the silencer on the fan stud screws provided for this purpose.
Note
An additional support for the silencer is not required.
7.2.2 Model AH Double Silencer

The double silencer consists of two silencer elements and one support (B).
Caution!
The second silencer element requires an additional support. The customer must
install the support (B) on the floor or on the boiler. The support should be at a
distance of approx. 100-300 mm from the front edge of the silencer.
The silencer side with the rounded end of the inner part is the inlet side. Only one
protective grating is required.
A047
Fig. 33: Model AH silencer with protective grating (A)
Check which side the protective grating has been mounted on.
It must be mounted on the inlet side. If this is not the case, you have to mount the
protective grating on the other side (for a description, please refer to chapter 7.2.1).
Screw the two elements together as shown in the figure.
Mount the double silencer on the fan stud screws provided for this purpose.
2009-12-03 PU-SKVGA-02a 47 / 76
Electrical Connections of the Burner SKV(G)-A
8 Electrical Connections of the Burner
8.1 Component Connection Diagrams SKV-A (Variant for Land Plants), SG-A and SKVG-A
Terminals
Device Number (Terminal strip Designation Burner model / Note
X8)
2T1 24 Ignition transformer All models

2Y1 57 Solenoid ignition valve 1 All models
2Y2 8 10 Solenoid ignition valve 2 All models

2Y3 11 13 Relief valve for ignition medium, open when de-energized Optional for all models
3A1 14 16 Rectifier All models
Solenoid oil valve ESV-A (safety shut-off device, connection via

3Y1 17 19 SKV-A and SKVG-A
3 A 1)
Center valve ZV16 (safety shut-off device, connection via 3 A
3Y2 20 22 SKV-A and SKVG-A
1)
Optional for
3Y5 29 31 Relief valve for main fuel (oil), open when de-energized
SKV-A and SKVG-A
SKV-A and SKVG-A

5E2 48 50 Heater for oil fittings block (600W)
For heavy oil operation
SKV-A and SKVG-A

5E3 51 53 Heater for solenoid oil valve ESV-A (150W)
Heater for relief valve for main fuel and oil tube, self- SKV-A and SKVG-A
5E4 54 56
regulating For heavy oil operation
SKV-A and SKVG-A

5E5 57 59 Heater for center valve ZV16 (200W)
Heater for transition block between oil fittings block and SKV-A and SKVG-A
5E6 60 62
rotary cup atomizer (150W) For heavy oil operation
SKV-A and SKVG-A, variant
6M1 64 66 se@vis FSM (servomotor) for oil flow controller with Firing Management System
se@vis
All models, variant with Firing

6M2 68 70 se@vis FSM (servomotor) for primary air control damper
Management System se@vis
All models, variant with Firing

6M3 72 74 se@vis FSM (servomotor) for secondary air control damper
Management System se@vis
SG-A und SKVG-A, variant with

7M2 80 82 se@vis FSM (servomotor) for gas control damper Firing Management System
se@vis
63 66
87 89 All models, variant with
6Y1 228 233 Conventional servomotor for mechanical compound regulator mechanical compound
276 281 regulation
513 516
9E1 108 110 Heater for component connection box (10 W) Optional for all models
9E2 105 107 Heater for igniter (100 W) Optional for all models
17 F 1 201 203 Differential pressure monitor for primary air (L) SKV-A and SKVG-A
17 F 2 204 206 Air pressure monitor for combustion air (L) All models
48 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A Electrical Connections of the Burner
Terminals
Device Number (Terminal strip Designation Burner model / Note
X8)
Double temperature monitor for main fuel (oil),

18 A 1 B1 210 212
(L)-part SKV-A and SKVG-A
Double temperature monitor for main fuel (oil), For heavy oil operation
18 A 1 B2 213 215
(H)-part
18 F 3 216 218 Air temperature monitor for combustion air (H) Optional for all models
Optional for
18 F 4 222 224 Oil pressure monitor (H)
SKV-A and SKVG-A
19 S 1 225 227 Swing-out switch SKV-A and SKVG-A
38 A 1 477 482 Flame monitor All models

40 B 1 501 506 Flame scanner All models
45 B 2 589 592 Speed pickup Optional for all models
Optional for
45 B 3 593 596 Pulse transmitter for oil flow meter
SKV-A and SKVG-A
Note
If you do not find the same number in the component connection diagram for your
burner, this means that the component is not available for your burner.
The components marked with a * in the component connection are not part of the
standard variant of the burner but they are available as an option.
Note
Components that are not listed here must be connected externally.
2009-12-03 PU-SKVGA-02a 49 / 76
A136
Fig. 34: Component connection diagram SKV-A (land plants) and SKVG-A, variant
with mechanical compound regulation
50 / 76 PU-SKVGA-02a 2009-12-03
A135
with se@vis firing management system
2009-12-03 PU-SKVGA-02a 51 / 76
A134
with conventional electronic compound regulation (e.g. Etamatic)
52 / 76 PU-SKVGA-02a 2009-12-03
A133
Fig. 37: Component connection diagram SG-A, variant with mechanical compound
regulation
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A132
Fig. 38: Component connection diagram SG-A, variant with se@vis firing
management system
54 / 76 PU-SKVGA-02a 2009-12-03
A131
Fig. 39: Component connection diagram SG-A, variant with conventional electronic
compound regulation (e.g. Etamatic)
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8.1.1 Explanations of How to Connect the Heaters for Heavy Oil Firing Operation Mode
The double temperature monitor 18 A 1 features two switching contacts ((L) and
(H)). It must interact with the burner control system in such a way that switching
contact (L) disables heaters 5 E 2 and 5 E 3 as soon as the set switch point has
been reached.
Heaters 5 E 5 and 5 E 6 must be controlled by the burner control system such that
they are active only during the purge phase.
Heater 5 E 4 is only available if a relief valve is included in the scope of delivery.
56 / 76 PU-SKVGA-02a 2009-12-03
8.2 Component Connection Diagrams SKV-A, Variant for Marine Plants

Terminals
Device
(Terminal Designation Note
Number
strip X8)
2T1 2-4 Ignition transformer
2Y1 5-7 Solenoid ignition valve 1
2Y2 8 - 10 Solenoid ignition valve 2
Relief valve for ignition medium (open when de-
2Y3 11 - 13
energized)
3A1 14 - 16 Rectifier
Solenoid oil valve ESV-A (safety shut-off device,
3Y1 17 - 19
connection via 3 A 1)
Center valve ZV16 (safety shut-off device, connection
3Y2 20 - 22
via 3 A 1)
3Y5 29 - 31 Relief valve for main fuel (open when de-energized)
5E2 48 - 50 Heater for oil fittings block (600W)
5E3 51 - 53 Heater for solenoid oil valve ESV-A (150W)
Heater for relief valve for main fuel and oil tube, self-
5E4 54 - 56
regulating
5E5 57 - 59 Heater for center valve ZV16 (200W)
Heater for transition block between oil fittings block
5E6 60 - 62
and rotary cup atomizer (150W)
23 Conventional servomotor for mechanical compound
6Y1 63 - 66 Conventional variant
regulator
Variant with se@vis
6 Y 1 23 64 - 68 se@vis servomotor for mechanical compound regulator
servomotor
9E1 108 - 110 Heater for component connection box (10 W) Optional
9E2 105 - 107 Heater for igniter (100 W) Optional
24 Variant with se@vis
16 A 1 189 - 200 Emergency operation box for variant with se@vis
servomotor
16 A 1 24 195 200 Emergency operation box for conventional variant Conventional variant
Variant with se@vis
16 K 1 63, 193, 194 Relais for emergency operation
servomotor
17 F 1 201 - 203 Differential pressure monitor for primary air (L)
17 F 2 204 - 206 Air pressure monitor for combustion air (L)
23
CAUTION: Note that there is a difference between a conventional servomotor (terminals 63 -66) and a
se@vis servomotor (terminals 64 - 68 with an additional relay on terminals 63, 193 and 194).
24
CAUTION: Note that for the variant with the se@vis servomotor there are six additional terminals for
microswitches compared with the conventional variant.
2009-12-03 PU-SKVGA-02a 57 / 76
Terminals
Device
(Terminal Designation Note
Number
strip X8)
18 F 1 210 - 212 Oil temperature (L)
18 F 2 213 - 215 Oil temperature monitor (H)
18 F 3 216 - 218 Air temperature monitor for combustion air (H)
18 F 4 222 - 224 Oil pressure monitor (H)
19 S 1 225 - 227 Swing-out switch
19 S 4 234 - 236 Limit switch solenoid oil valve 1 Optional
19 S 5 237 - 239 Limit switch solenoid oil valve 2 Optional
25 B 1 318 - 320 Second differential pressure monitor for primary air (L) Optional
25 B 2 321 - 323 Second air temperature monitor for combustion air (L) Optional
25 B 3 324 - 326 Second oil pressure monitor (L) Optional
25 B 4 237 - 329 Second oil pressure monitor (H) Optional
26 B 1 330 - 332 Second oil temperature monitor (L) Optional
26 B 2 333 - 335 Second oil temperature monitor (H) Optional
26 B 3 336 - 338 Second air temperature monitor for combustion air (H) Optional
40 B 1 501 - 506 Flame scanner
40 B 2 507 - 512 Second flame scanner
45 B 2 589 - 592 Speed pickup Optional
45 B 3 593 - 596 Pulse transmitter for oil flow meter Optional
49 M 1 654 - 660 Drive motor for rotary cup atomizer
Note
If you do not find the same number in the component connection diagram for your
burner, this means that the component is not available for your burner.
The components marked with a * in the component connection are not part of the
standard variant of the burner but they are available as an option.
Note
Components that are not listed here must be connected externally.
58 / 76 PU-SKVGA-02a 2009-12-03
A065
Fig. 40: Component connection diagram SKV-A for marine plants, variant with
mechanical compound regulation, with se@vis servomotor
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A064
Fig. 41: Component connection diagram SKV-A for marine plants, variant with
mechanical compound regulator, conventional servomotor
60 / 76 PU-SKVGA-02a 2009-12-03
8.2.1 Explanations of How to Connect the Heaters for Heavy Oil Firing Operation Mode
The temperature monitor (L) must interact with the burner control system in such a
way that switching contact (L) disables heaters 5 E 2 and 5 E 3 as soon as the set
switch point has been reached.
Heaters 5 E 5 and 5 E 6 must be controlled by the burner control system such that
they are active only during the purge phase.
Heater 5 E 4 is only available if a relief valve is included in the scope of delivery.
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P&I Diagrams SKV(G)-A
9 P&I Diagrams
9.1 SKVG-A, Variant with Mechanical Compound Regulation
A093
Fig. 42: P&I diagram SKVG-A, variant with mechanical compound regulation
62 / 76 PU-SKVGA-02a 2009-12-03
SKV(G)-A P&I Diagrams
Device Device
25 Reference 25 Reference
number number
A --- Main fuel inlet (oil) 13 3Y2 ZV16 center valve (safety shut-off device)
Servomotor and mechanical compound
B --- Main fuel outlet (oil) 14 6Y1
regulator
C --- Main fuel inlet (gas) 15 --- Secondary air control damper
D --- Ignition medium inlet 1 16 --- Primary air control damper
Differential pressure monitor (L) for primary
E --- Ignition medium inlet 2 (optional) 17 17 F 1
air
Ignition medium gas pressure controller 1,
F 2T1 Igniter 18.1 ---
e.g. natural gas (gas igniters only)
G --- Heat generator 18.2 ---
e.g. LPG (gas igniters only, optional)
Manual rapid shut-off for ignition medium
H --- Combustion air inlet 19 --- (one pce or two pces, depending on whether
one or two ignition media are used)
Various heaters,
1 Various 20 --- Pressure gauge with shut-off valve
enabled in heavy oil operation only
Double temperature monitor (L/H) main fuel (oil), 2Y1

2 18 A 1 21 Solenoid ignition valves (2 pces)
enabled in heavy oil operation only 2Y2
3 --- Pressure gauge 22 2Y3 Ignition medium relief valve (optional)
4 18 F 4 Oil pressure monitor (H) (optional) 23 3Y5 Main fuel (oil) relief valve (optional)
Air temperature monitor (H) for combustion

5 --- Thermometer 24 18 F 3
air (optional)
Oil pressure controller (not for SKV-A 152)
6 --- 25 External Drive motor of the rotary cup atomizer
Alternative: oil throttle
7 --- Oil flow controller 26 19 S 1 Swing-out switch
8 --- Oil flow meter 27 40 B 1 Flame scanner
9 --- Bypass oil flow meter (optional) 28 17 F 2 Air pressure monitor (L) for combustion air
10 --- Manual rapid shut-off for main fuel (oil) 29 --- Fan (optionally with silencer)
11 --- Dirt trap 30 Extern Drive motor for fan
12 3Y1 Solenoid oil valve ESV-A (safety shut-off device) 31 --- Gas control damper
Table 1: Legend for the figure "P&I diagram SKVG-A, variant with mechanical
compound regulation"
25
Cp. Component connection diagram
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9.2 SKVG-A, Variant with Electronic Compound Regulation
A092
Fig. 43: P&I diagram of SKVG-A, Variant with Electronic Compound Regulation
64 / 76 PU-SKVGA-02a 2009-12-03
Device Designation Device Designation

26
number number
A --- Main fuel inlet for oil 13 3Y2 ZV16 center valve (safety shut-off device)
Control system
B --- Main fuel outlet for oil 14 External
(e.g. se@vis firing management system)
27 Secondary air control damper with

C --- Main fuel inlet for gas 15 6M3
servomotor
27
D --- Ignition medium inlet 1 16 6M2 Primary air control damper with servomotor
E --- Ignition medium inlet 2 17 17 F 1
air
F 2T1 Igniter 18.1 ---
e.g. natural gas (gas igniters only)
G --- Heat generator 18.2 ---
e.g. LPG (gas igniters only, optional)
Manual rapid shut-off for ignition medium
(one or two, depending on whether one
H --- Combustion air inlet 19 ---
ignition medium or two ignition media is/are
used)
Various heaters,
1 Various 20 --- Pressure gauge with shut-off valve
only enabled in heavy oil operation mode
Double temperature monitor (L/H) for main fuel 2Y1

2 18 A 1 21 Solenoid ignition valves (2 pcs)
(oil), enabled in heavy oil operation mode only 2Y2
3 --- Pressure gauge 22 2Y3 Ignition medium relief valve (optional)
4 18 F 4 Oil pressure monitor (H) (optional) 23 3Y5 Main fuel(oil) relief valve (optional)
Air temperature monitor (H) for combustion

5 --- Thermometer 24 18 F 3
air (optional)
Oil pressure controller (not for SKV-A 152),
6 --- 25 External Drive motor of the rotary cup atomizer
Alternative: oil throttle
27
7 6M1 Oil flow controller with servomotor 26 19 S 1 Swing-out switch
8 --- Oil flow meter 27 40 B 1 Flame scanner
9 --- Bypass for oil flow meter (optional) 28 17 F 2 Air pressure monitor (L) for combustion air
10 --- Manual rapid shut-off for main fuel 29 --- Fan (optionally with silencer)
11 --- Dirt trap 30 External Drive motor for fan
27
12 3Y1 Solenoid oil valve ESV-A (safety shut-off device) 31 7M2 Gas control damper with actuator
Table 14: Legend for the figure "P&I diagram SKVG-A, variant with electronic
26
Cp. the component connection diagram
27
Only for variant with se@vis firing management system with se@vis FSM servomotors! In the case of
other electronic compound regulators (e.g. Etamatic), the servomotors are connected externally.
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9.3 SKV-A, Variant with Electronic Compound Regulation
A106
Fig. 44: P&I diagram of SKV-A, Variant with Electronic Compound Regulation
66 / 76 PU-SKVGA-02a 2009-12-03
Device Designation Device Designation

28 28
number number
A --- Main fuel inlet 13 3Y2 ZV16 center valve (safety shut-off device)
Control system
B --- Main fuel outlet 14 External
(e.g. se@vis firing management system)
29 Secondary air control damper with

C --- Ignition medium inlet 15 6M3
servomotor
29
D 2T1 Igniter 16 6M2 Primary air control damper with servomotor
E --- Heat generator 17 17 F 1
air
Ignition medium gas pressure controller
F --- Combustion air inlet 18 ---
(gas igniter only)
Various heaters, only enabled in heavy oil
1 Various 19 --- Manual rapid shut-off for ignition medium.
operation mode
Double temperature monitor (L/H) for main fuel (oil),
2 18 A 1 20 --- Pressure gauge with shut-off valve
enabled in heavy oil operation mode only
2Y1
3 --- Pressure gauge 21 Solenoid ignition valves (2 pcs)
2Y2
4 18 F 4 Oil pressure monitor (H) (optional) 22 2Y3 Ignition medium relief valve (optional)
5 --- Thermometer 23 3Y5 Main fuel relief valve (optional)
Oil pressure controller (not for SKV-A 152), Air temperature monitor (H) for combustion
6 --- 24 18 F 3
Alternative: oil throttle air (optional)
29
7 6M1 Oil flow controller with servomotor 25 External Drive motor of the rotary cup atomizer
8 --- Oil flow meter 26 19 S 1 Swing-out switch
9 --- Bypass for oil flow meter (optional) 27 40 B 1 Flame scanner
10 --- Manual rapid shut-off for main fuel 28 17 F 2 Air pressure monitor (L) for combustion air
11 --- Dirt trap 29 --- Fan (optionally with silencer)
12 3Y1 Solenoid oil valve ESV-A (safety shut-off device) 30 External Drive motor for fan
Table 15: Legend for the figure "P&I diagram SKV-A, variant with electronic
28
29
2009-12-03 PU-SKVGA-02a 67 / 76
9.4 SKV-A, Variant With Mechanical Compound Regulation
A063
Fig. 45: P&I diagram SKV-A, variant with mechanical compound regulation
68 / 76 PU-SKVGA-02a 2009-12-03
Device Device
number number
B --- Main fuel outlet 14 6Y1
regulator
C --- Ignition medium inlet 15 --- Secondary air control damper
D 2T1 Igniter 16 --- Primary air control damper
Differential pressure monitor for primary air
(L)
Ignition medium (gas) pressure controller
(gas igniter only)
Various heaters,
1 Various 19 --- Manual rapid shut-off for ignition medium
Double temperature monitor (L/H) for main fuel
2 18 A 1 20 --- Pressure gauge with shut-off valve
(oil), enabled in heavy oil operation only
2Y1
3 --- Pressure gauge 21 Solenoid ignition valves (2 pces)
2Y2
Oil pressure controller (not for SKV-A 152) Air temperature monitor (H) for combustion
6 --- 24 18 F 3
Alternative: oil throttle air (optional)
7 --- Oil flow controller 25 External Drive motor of the rotary cup atomizer
9 --- Bypass oil flow meter (optional) 27 40 B 1 Flame scanner
Table 1: Legend for the figure "P&I diagram SKV-A, variant with mechanical
30
2009-12-03 PU-SKVGA-02a 69 / 76
9.5 SG-A, Variant with Electronic Compound Regulation
A097
Fig. 46: P&I diagram of SG-A, Variant with Electronic Compound Regulation
70 / 76 PU-SKVGA-02a 2009-12-03
Device Designation
31
number
A --- Main fuel inlet
B --- Ignition medium inlet
C --- Combustion air inlet
D 2T1 Igniter
E --- Heat generator
1 --- Fan (optionally with silencer)
2 External Drive motor for fan
3 17 F 2 Air pressure monitor (L) for combustion air
32
4 6M3 Secondary air control damper with servomotor
32
5 6M2 Primary air control damper with servomotor
32
6 7M2 Gas control damper with servomotor
7 40 B 1 Flame scanner
8 18 F 3 Air temperature monitor (H) for combustion air (optional)
9 --- Ignition medium gas pressure controller (gas igniter only)
10 --- Manual rapid shut-off for ignition medium.
11 --- Pressure gauge with shut-off valve
2Y1
12 Solenoid ignition valves (2)
2Y2
13 External Control system (e.g. se@vis firing management system)
Table 17: Legend for the figure "P&I diagram SG-A, variant with electronic
31
32
2009-12-03 PU-SKVGA-02a 71 / 76
9.6 SG-A, Variant with Mechanical Compound Regulation
A098
Fig. 47: P&I diagram SG-A, variant with mechanical compound regulation
72 / 76 PU-SKVGA-02a 2009-12-03
Device
33 Reference
number
A --- Main fuel inlet
B --- Ignition medium inlet
C --- Combustion air inlet
D 2T1 Igniter
E --- Heat generator
1 --- Fan (optionally with silencer)
2 Extern Drive motor for fan
3 17 F 2 Air pressure monitor for combustion air (L)
4 --- Secondary air control damper
5 --- Primary air control damper
6 --- Gas control damper
7 40 B 1 Flame scanner
8 18 F 3 Air temperature monitor (H) for combustion air (optional)
9 --- Ignition medium (gas) pressure controller (gas igniter only)
10 --- Manual rapid shut-off for ignition medium
11 --- Pressure gauge with shut-off valve
2Y1
12 Solenoid ignition valves (2 pces)
2Y2
13 6Y1 Servomotor and mechanical compound regulator
Table 1: Legend for the figure "P&I diagram SG-A, variant with mechanical
33
2009-12-03 PU-SKVGA-02a 73 / 76
9.7 SKV-A, Variant for Marine Plants
A063
Fig. 48: P&I diagram SKV-A, variant for marine plants
74 / 76 PU-SKVGA-02a 2009-12-03
Device Device
number number
B --- Main fuel outlet 14 6Y1
regulator
C --- Ignition medium inlet 15 --- Secondary air control damper
D 2T1 Igniter 16 --- Primary air control damper
Differential pressure monitor for primary air
(L)
Ignition medium (gas) pressure controller
(gas igniter only)
Various heaters,
1 Various 19 --- Manual rapid shut-off for ignition medium
18 F 1 and Oil temperature monitors (L) / (H), enabled in
2 35 20 --- Pressure gauge with shut-off valve
18 F 2 heavy oil operation only
2Y1
3 --- Pressure gauge 21 Solenoid ignition valves (2 pces)
2Y2
Oil pressure controller (not for SKV-A 152) Air temperature monitor (H) for combustion
6 --- 24 18 F 3
Alternative: oil throttle air
7 --- Oil flow controller 25 49 M 1 Drive motor of the rotary cup atomizer
40 B 1
9 --- Bypass oil flow meter (optional) 27 Flame scanners
40 B 2
Table 1: Legend for the figure "P&I diagram SKV-A, variant for marine plants"
34
35
18 F 1 = oil temperature monitor (L) in the oil fittings block, 18 F 2 = oil temperature monitor (H) at the
main fuel outlet
2009-12-03 PU-SKVGA-02a 75 / 76
a
SAACKE GmbH
Sdweststrasse 13 28237 Bremen
GERMANY
Phone: +49 - 421- 64 95 0
Fax: +49 - 421- 64 95 5224
E-Mail: info@saacke.de
www.saacke.com
b
SAACKE Service GmbH
Sdweststrasse 13 28237 Bremen
GERMANY
Phone: +49 - 421- 64 95 0
Fax: +49 - 421- 64 95 5244
E-Mail: service@saacke.de
www.saacke.com
SAACKE-Hotline: +49-421-64 95 5201

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Compact/Duoblock Burner SKV(G)-A

PU-SKVGA-02a Combustion and Energy Systems

The copyright of this printed technical document as well

Combustion and Energy Systems

3 Technical Data ......................................................................................................................26

4 Burner Selection ...................................................................................................................31

7 Mounting Instructions ..........................................................................................................39

7.2.1 Model AS Silencer............................................................................................................................. 46

8 Electrical Connections of the Burner .................................................................................48

9 P&I Diagrams ........................................................................................................................62

1 Design And Function

Burners of this series are available in three different models:

Burners of the SKV(G)-A series are made up of the following components:

2.1 Basic Dimensions SKVG-A / SKV-A (Land Plants)

* Dimensions for size SKV-A / SKVG-A 152

Table 1: Burner dimensions

2.1.1 Fuel Connections

Main fuel oil

3 This dimension is not relevant for SKVG-A burner models.

2.1.2 Swing-Out Range

2.2 Basic Dimensions SG-A

* Dimensions for size SG-A 152

Table 2: Burner dimensions

2.2.1 Fuel Connections

2.2.2 Swing-Out Range

2.3 Basic Dimensions SKV-A (Marine Plants)

* Dimensions for SKV-A 152

Max. burner Dimensions in mm

Table 3: Burner dimensions

2.3.1 Fuel Connections

2.3.2 Swing-out Range

2.4 Burner Weight

Weight without fan

Table 4: Burner weight (approximate values)

2.5 Burner Mounting Plate

A M16x40 stud screw

A M16x40 stud screw

2.6 Fan Position (Compact Burner)

Table 5: Fan dimensions, 45 and 315 variants

46 1845 1275 905 473

Table 6: Fan dimensions, 180 and 0 variants

2.7 Air Inlet Position (Duoblock Burners)

2.8 Connection Dimensions for the Fan / the Air Duct

Note for duoblock burners

2.9 Fan (Compact Burner)

Table 7: Fan dimensions

12 Model AS silencer weight Model AH silencer weight

Table 8: Fan weight (approximate values)

2.9.3 Rotary Cup Atomizer

Table 9: Rotary cup atomizer dimensions

Air density 1.15 kg/m

In the case of deviating ambient conditions, please contact SAACKE Bremen.

3.1 Capacity and Control Range

Max. control Max. control

Max. control Max. control

3.2 Requirement for Fuels and Combustion Air

Temperature required at burner inlet Refer to the viscositytemperature

Light oil / MDO as main fuel (only SKV-A and SKVG-A)

Fuel Gas as main fuel (only SKV-A and SKVG-A)

Ignition gas (only for burners with gas igniter)

3.3 Miscellaneous Technical Data

Heating (for the combustion of heavy oil only)

Maximum contact load

Rotary cup atomizer drive motor (only SKV-A and SKVG-A)