Ultrasonic testing (UT) is a family of non-destructive testing techniques based on the propagation

of ultrasonic waves in the object or material tested. In most common UT applications, very short
ultrasonic pulse-waves with center frequencies ranging from 0.1-15 MHz, and occasionally up to
50 MHz, are transmitted into materials to detect internal flaws or to characterize materials. A
common example is ultrasonic thickness measurement, which tests the thickness of the test object,
for example, to monitor pipework corrosion.
Ultrasonic testing is often performed on steel and other metals and alloys, though it can also be used
on concrete, wood and composites, albeit with less resolution. It is used in many industries including
steel and aluminium construction, metallurgy, manufacturing, aerospace, automotive and
other transportation sectors.

Contents
[hide]

1History
2How it works
3Features
o 3.1Advantages
o 3.2Disadvantages
4Standards
5See also
6References
7Further reading
8External links

History[edit]
On May 27, 1940, U.S. researcher Dr. Floyd Firestone of the University of Michigan applies for a
U.S. invention patent for the first practical ultrasonic testing method. The patent is granted on April
21, 1942 as U.S. Patent No. 2,280,226, titled "Flaw Detecting Device and Measuring Instrument".
Extracts from the first two paragraphs of the patent for this entirely new nondestructive testing
method succinctly describe the basics of such ultrasonic testing. "My invention pertains to a device
for detecting the presence of inhomogeneities of density or elasticity in materials. For instance if a
casting has a hole or a crack within it, my device allows the presence of the flaw to be detected and
its position located, even though the flaw lies entirely within the casting and no portion of it extends
out to the surface. ... The general principle of my device consists of sending high frequency
vibrations into the part to be inspected, and the determination of the time intervals of arrival of the
direct and reflected vibrations at one or more stations on the surface of the part."
James F. McNulty (U.S. radio engineer) of Automation Industries, Inc., then, in El Segundo,
California, an early improver of the many foibles and limits of this and other nondestructive testing
methods, teaches in further detail on ultrasonic testing in his U.S. Patent 3,260,105 (application filed
December 21, 1962, granted July 12, 1966, titled Ultrasonic Testing Apparatus and Method) that
Basically ultrasonic testing is performed by applying to a piezoelectric crystal transducer periodic
electrical pulses of ultrasonic frequency. The crystal vibrates at the ultrasonic frequency and is
mechanically coupled to the surface of the specimen to be tested. This coupling may be effected by
immersion of both the transducer and the specimen in a body of liquid or by actual contact through a
thin film of liquid such as oil. The ultrasonic vibrations pass through the specimen and are reflected
by any discontinuities which may be encountered. The echo pulses that are reflected are received by
the same or by a different transducer and are converted into electrical signals which indicate the
presence of the defect. To characterize micro-structural features in the early stages of fatigue or
creep damage, more advanced nonlinear ultrasonic tests should be employed. These nonlinear
methods are based on the fact that an inten
intensive
sive ultrasonic wave is getting distorted as it faces micro
damages in the material.[1] The intensity of distortion is correlated with the level of damage. This
intensity can be quantified by acoustic non
non-linearity parameter (). is related to first and second
harmonic amplitudes. These amplitudes can be measured by harmonic decomposition of o the
ultrasonic signal through fast Fourier transformation or wavelet transformation.[2]

How it works[edit]

At a construction site, a technician tests a pipeline weld for defects using an ultrasonic phased
array instrument. The scanner, which consists of a frame with magnetic wheels, holds the probe in contact with
the pipe by a spring. The wet area is the ultrasonic couplant that allows the sound to pass into the pipe wall.

Non-destructive
destructive testing of a swing shaft showing spline cracking

In ultrasonic testing, an ultrasound transducer connected to a diagnostic machine is passed over the
object being inspected. The transducer is typically separated from the test object by a couplant (such
as oil) or by water, as in immersion testing. However, when ultrasonic testing is conducted with
an Electromagnetic Acoustic Transducer (EMAT) the use of couplant is not required.
There are two methods of receiving the ultrasound waveform: reflereflection
ction and attenuation. In reflection
(or pulse-echo)
echo) mode, the transducer performs both the sending and the receiving of the pulsed
waves as the "sound" is reflected back to the device. Reflected ultrasound comes from an interface,
such as the back wall of the object or from an imperfection within the object. The diagnostic machine
displays these results in the form of a signal with an amplitude representing the intensity of the
reflection
on and the distance, representing the arrival time of the reflection. In attenuation (or through-
through
transmission) mode, a transmitter sends ultrasound through one surface, and a separate
sepa receiver
detects the amount that has reached it on another surface after traveling through the medium.
Imperfections or other conditions in the space between the transmitter and receiver reduce the
amount of sound transmitted, thus revealing their pre
presence.
sence. Using the couplant increases the
efficiency of the process by reducing the losses in the ultrasonic wave energy due to separation
between the surfaces.

Features[edit]
Advantages[edit]
1. High penetrating power, which allows the detection of flaws deep in the part.
2. High sensitivity, permitting the detection of extremely small flaws.
3. In many cases only one surface needs to be accessible.
4. Greater accuracy than other nondestructive methods in determining the depth of internal
flaws and the thickness of parts with parallel surfaces.
5. Some capability of estimating the size, orientation, shape and nature of defects.
6. Some capability of estimating the structure of alloys of components with different acoustic
properties
7. Non hazardous to operations or to nearby personnel and has no effect on equipment and
materials in the vicinity.
8. Capable of portable or highly automated operation.
9. Results are immediate. Hence on the spot decisions can be made.
Disadvantages[edit]
1. Manual operation requires careful attention by experienced technicians. The transducers
alert to both normal structure of some materials, tolerable anomalies of other specimens
(both termed noise) and to faults therein severe enough to compromise specimen integrity.
These signals must be distinguished by a skilled technician, possibly requiring follow up with
other nondestructive testing methods.[3]
2. Extensive technical knowledge is required for the development of inspection procedures.
3. Parts that are rough, irregular in shape, very small or thin, or not homogeneous are difficult
to inspect.
4. Surface must be prepared by cleaning and removing loose scale, paint, etc., although paint
that is properly bonded to a surface need not be removed.
5. Couplants are needed to provide effective transfer of ultrasonic wave energy between
transducers and parts being inspected unless a non-contact technique is used. Non-contact
techniques include Laser and Electro Magnetic Acoustic Transducers (EMAT).
6. Inspected items must be water resistant, when using water based couplants that do not
contain rust inhibitors. In these cases anti-freeze liquids with inhibitors are often used