ENGINEERING MANUAL

FOR

TR-7570

TRANSFORMER PROTECTION RELAY

(WINDING TEMPERATURE SCANNER)
Doc. No.: 03052603

PECON
electronics

Po w e r E l e c t r o n i c s & C o n t r o l
1 4 5 / 2 , G . I . D. C . E s t a t e , N a r o d a ,
Ahmedabad - India : 382 330
Te l : + 9 1 ( 7 9 ) 2 2 8 1 3 4 3 2 , 2 2 8 1 7 8 9 2
Fax: +91(79) 2282 1397
email : pecon@vsnl.com
 TABLE OF CONTENTS

ON RECEIPT ....................................................................................................... 1

INITIAL CHECKING ............................................................................................. 1

PUSH BUTTON OPERATIONS ............................................................................ 2

OPERATOR INTERFACE..................................................................................... 3

PROGRAMMING OF THE CONTROLLER ............................................................ 4

SET MODE............................................................................................................ 4

FUNCTION MODE ............................................................................................... 5

INSTALLATION ................................................................................................... 7

OPERATION ........................................................................................................ 8
Normal Operation ................................................................................................. 8
Standby Mode ...................................................................................................... 8
Temperature and Channel Display ....................................................................... 8
LED Indicators ..................................................................................................... 8
Fault Conditions................................................................................................... 9
Display Messages ................................................................................................ 9
Relay operation .................................................................................................... 9

DEFAULT SETTINGS & SETTING LIMITS ......................................................... 10

ENGINEERING SPECIFICATIONS ..................................................................... 11

Technical Specifications .................................................................................... 11
Mechanical ......................................................................................................... 11
Electrical ............................................................................................................ 11
Environmental .................................................................................................... 11

LIST OF ATTACHMENTS
Annexure - 1: Front Layout Details
Fig. 1a - to -1f Operators Interface
Fig. 2a - to -2f Programming mode
Fig. 3 Relay Operation
Annexure - 2: Mechanical Dimensions
Annexure 3: Connection diagram for TR-7570
Drawing for RTD sensor S-02
 *
ENGINEERING MANUAL FOR TR-7570

ON RECEIPT
Ensure that the packing contains:
Controller TR-7570 1 No.
Sensor (RTD Pt-100) with approx. 1 meter lead length 3 No.
Mounting kit (Rubber mounting and screws) 1 Set
Engineering Manual 1 No.
Check for apparent damage that might have been caused during transit. In such an event,
report back to us.

INITIAL CHECKING
Please go through this manual carefully. Factory Default Settings are listed on page 10 and
Engineering Specifications are given on page 11. TR-7570 is fully set & programmed to meet
generally required demands for protection of your transformer.
For making connections, open the front cover of the controller by unscrewing two screws
provided at right hand side top and bottom corners on face of the controller.
Make either 240VAC or 110 VAC supply available. If available supply is 240VAC, connect it
at terminal 28 & 30 and if it is 110VAC, connect it at terminal 29 & 30.
Protective earth is to be connected at earthing stud provided externally on the enclosure.
RTD sensors (S-02) are to be connected at terminals 1 to 12. First RTD is to be connected as
follows:
White lead at terminal 1
Red leads at terminals 2 & 3.
Connect other two sensors in similar sequence on terminals marked for RTD 2 & 3. Leave
RTD 4 connections open.
Switch on the power to the controller. Sign on message t r. 7 5 7 0 will flash across the front
display.
In case, in an unlikely event, if the display shows scrolling characters instead of the above
message, please switch off the power supply and switch it on after a few seconds.
The display marked channel will start showing sequentially 1,2,3 corresponding to selection of
RTDs 1,2,3 and the display marked temperature will show their respective temperature in oC. As
the signal coming from RTD is filtered using normalizing technique, the temperature display will
rise slowly and initially may take around a minute to stabilize.
If any of the RTD connections are not proper or if the RTD is defective, Fault LED will light up
& the temperature display for that particular channel will show one of the following messages:
o P n. (OPEN) if any one or more of the leads are open circuited or if the RTD itself is open
circuited.
o
U d r. (UNDER-RANGE) if the temperature is below -50 C or the RTD leads are wrongly
connected or the RTD sensor is short-circuited.
If necessary, make proper connections before proceeding further.

*
This manual is effective for supplies made Sept, 2003 onwards.
 Power Electronics & Control

PUSH BUTTON OPERATIONS

To perform the necessary operations and programming, six pushbuttons (keys) are provided.
Some of the keys are dual function keys and are used to perform different tasks in different
modes. For actual operation and programming of the controller, graphical / pictorial diagrams and
flowcharts are provided which clearly indicate the functions of these keys. Generally, these keys
can be defined as follows,
1) Func. / Esc. key: This key (Func.) takes the controller to the function mode and (Esc)
out of the function mode or set mode.
2) Set / Reset key: This key (Set) takes the controller to the set mode. When in maximum
or current maximum mode, this key (Reset) is used to reset the recorded maximum
temperature readings. Reset key is duplicated on front cover.
3) Increment key (Up):
a) When in normal mode, this key will take display to the next channel.
b) In Function or in Set mode during programming, this key will increment the value.
i) When pressed and released within 1 sec., it increments the value by 1.
ii) When kept pressed for more than 3 seconds, it increments the value at faster
rate, till the key is released.
4) Auto / Manual key:
a) In normal mode or maximum mode, this key toggles the controller between Auto or
Manual (Hold) mode.
b) In programming mode, this key is ineffective.
5) Max / Enter Key:
a) In normal mode, this key (Max) is used to show recorded maximum or current
maximum temperatures. Max key is duplicated on front cover as Max Temp. key.
b) In function mode, set mode or in programming mode, this key (Enter) is used for
acknowledging the operation or entering the data.
6) Decrement key (Dn):
a) When in normal mode, this key will take display to the previous channel.
b) In Function or in Set mode during programming, this key will decrement the value.
i) When pressed and released within 1 sec., it decrements the value by 1.
ii) When kept pressed for more than 3 seconds, it decrements the value at faster
rate, till the key is released.

Note:
Max (maximum) and Reset (Reset) keys are duplicated on the front cover for ease and
convenience of the operator, during normal operation of the controller.
OPERATOR INTERFACE
The operator can check the following parameters and perform limited operations on the
controller.
a. Change between auto and manual mode. Refer Fig. 1.a.
Explanation:
In Auto mode, the controller will display the current temperatures of all the channels
sequentially. In Manual mode the display is locked to show the current temperature of
the selected channel. The channel can be changed using Up / Dn keys.
b. Change to maximum and current maximum modes and reset the recorded maximum
temperatures for fresh readings. Refer Fig. 1.b.
Explanation:
In Maximum mode, the display shows the recorded maximum temperature of each
channel. In this mode, controller can be taken to Auto / Manual mode also.
In Current Maximum mode, the display is dynamically held to the channel having
highest temperature. Therefore, the controller will necessarily be in Auto mode and will
display the highest temperature on the transformer.
Recorded maximum values can be erased from the memory for fresh recording of
maximum temperature, by keeping Rst pushbutton pressed for more than 3 Seconds.
This is possible only when the controller is in maximum or current maximum mode.
c. Check Fan, High & Very high relay operation set values and their operating differentials
using Set mode. Refer Fig. 1.c Operator Interface (Set mode) and
Fig. 3 Relay operation.
d. Check, the following parameters, using function mode.
Refer Fig. 1.d - to - 1.f Operator interface (Function mode).
- display speed,
- time delays for relay operation (also refer Fig. 3 Relay operation),
- relay grouping,
- remote output selection,
- Maximum temperature recording parameters.
Explanations:
- Display speed is the time in seconds for which one particular channel / winding
temperature is displayed. However, the controller is scanning all the channels /
windings and performing its assigned tasks in background at much higher speed.
- Time delay for relay operation is the time in seconds for which the controller verifies
the conditions for respective relay operation.
- Relay grouping relates the relay operations with channels. This check indicates which
relays (Fan, High & Very high) operate with each individual channel.
- Remote output selection: The output for remote temperature monitoring is available for
any one channel or for the channel having the highest temperature. This check shows
this setting.
- Maximum temperature recording parameters:
Record Maximum above - This check shows the temperature above which the controller
will start memorizing the maximum temperature of the winding.
Record Maximum in steps of - This is the resolution of the reading being recorded after
the maximum temperature rises more than the above set parameter.

Page 3
 Power Electronics & Control

PROGRAMMING OF THE CONTROLLER

TR-7570 is fully pre-programmed for safe operation of the transformer and to protect it from
excessive heating. However, fan operating set point and high & very high levels can be changed
to suit specific design requirement. These parameters can be changed and set to required levels
using the SET mode. Generally no other settings need alterations. Although, TR-7570 offers
complete programmability and parameters such as relay grouping, time delays for relay
operation, add/delete channels etc. etc. can also be changed.
TR-7570 can be taken to programming mode by putting the Prog switch into ON position.
This switch is provided between terminals 24 and 25. When in OFF position, it allows the
operator to view the set points but does not allow him to make any changes. For changing the
parameters, this switch is to be put in ON position. In this mode,
1) P r G message is displayed
2) Fault LED blinks
3) Fault relay turns on and off at approx. 5 Seconds interval.
Caution: During this mode, the controller does not have control over the relays. Therefore
one must ensure to switch the controller back to normal mode after doing necessary
programming.
Following parameters can be changed using SET mode.
h - High relay (set point and differential)
H - Very High relay (set point and differential)
F - Fan relay (set point and differential)
Following parameters can be changed using FUNCTION mode.
Display Speed (Function 1)
Time delays for relay operation (Function 2)
Relay Grouping (Function 3)
Add/Delete Channels (Function 4)
Remote Output Channel (Function 5)
Put Maximum recording settings (Function 7)
Calibration of channels (Function 8)
Restore factory calibration values (Function 9)

SET MODE
Refer graphical flow chart, Fig. 2.a Programming (Set mode) to execute this mode.
h - High relay
o Set point (xxx oC)
o Differential (Hysteresis / Dead band) (d.xx oC.)
H - Very High relay
o Set point (xxx oC)
o Differential (Hysteresis / Dead band) (d.xx oC.)
F - Fan relay
o Set point (xxx oC)
o Differential (Hysteresis / Dead band) (d.xx oC.)
Note:
1) Range of settings is listed on page 10 in section Default settings and Setting Ranges
2) An interlock has been provided which inhibits to set set-point less then the differential
value. Similarly the differential value cannot be set more than the set-point value.
FUNCTION MODE
Following functions are used to set necessary parameters
F 1: Change Display Speed.
This function allows changing the period of time for which the controller displays winding
temperature (actual or maximum) of each channel in auto mode or in maximum mode.
F 2: Change time delays for High, Very High & Fan
This function allows changing the time delays in operation of relays for High, V. High and
Fan. This delay is the time the controller reconfirms the conditions before energizing the
corresponding relays.
F 3: Relay Grouping
The controller offers the flexibility of programming the relay operation with selected channels.
In simple words, the controller can be programmed to give fan control, alarm, and trip signal from
any one or more channels. Alarm and trip signals refer to High and V. high setpoints respectively.
Note: Only Fan, High and Very High relays can be assigned to any of the channels. Fault
relay is completely independent and operates as per the conditions described in section
Fault Conditions on page 9.
F 4: Add / Delete Channels
This function allows adding or deleting a channel from control action. Note that, all channels
cannot be deleted and E r r message is displayed in case, attempt is made to select the last
undeleted channel.
F 5: Remote Output Channel / Max. Ch.
The controller provides signal for remote indication of temperature for any one of the
channels. This can also be configured for the channel having the highest temperature of the
transformer. This function allows making this selection.
F 7: Maximum Temperature Recording Parameters
The Maximum temperatures are recorded in NVRAM, so that they are available even after
power failure. The NVRAM has limited erase and write capabilities. The capabilities are enough
for a long life of the controller. However, to enhance the life of NVRAM, it is recommended that
this erase and write cycles are minimized. One of the ways to minimize the erase / write cycles is
to avoid storing unnecessarily low values which may not be meaningful. Therefore, the threshold
setting of 100 oC or 120 oC can be used. To further reduce the erase / write cycles, the resolution
(steps) can be 2 oC or 4 oC or even higher, depending on the users choice.
For this, the user is prompted to feed these two values.
Record Maximum temperature above (xxx oC):
Minimum temperature for storing: This is the temperature at which the controller will start
memorizing the maximum temperature. Kindly note that maximum temperature facility is available
for temperatures from 0 to 300 OC. It is just that the recorded value below this setting will not be
available after power failure.
Record Maximum temperature in steps of (S.xx oC):
This is the resolution of the reading being recorded. The default value is 2 oC. This means that the
maximum temperature will be recorded only if the new maximum temperature reading is greater
by 2 oC from the earlier recorded maximum temperature. This is effective once the temp.
increases beyond the Record Maximum temp. above setting described in point no. 1.
Page 5
 Power Electronics & Control
F 8: Calibration of channels
Usually there is no need for re-calibration of the controller. However, in case of need, it can
be calibrated with ease. All four channels need to be calibrated individually. For this,
Select channel no 1 and press Enter.
A message S h t (short) is displayed. Short all the three terminals of the respective
RTD/Channel and press Enter.
r 5 0. 0 is displayed. Connect 150.0 ohm 0.1% W resistor between terminal no. 1 & 2
meant for this RTD and short terminal no 2 & 3.
Press Enter.
This completes the calibration for channel 1. The controller will complete the necessary
calculations & manipulations internally.
Repeat the similar procedure for other channels.
After completing the calibration of all the channels, press Esc. The controller will restart and
show P r G message after sign on message.
F 9: Restore factory calibration values
With this function original factory calibration can be restored.

Important Note:
1. At any stage in Set mode or Function mode, if no key is pressed for about 60
seconds, the controller will return to display Program message.
2. After making all the necessary settings,
a. Put the Prog. switch into Off position.
The controller will go to normal mode of operation.
b. Verify these settings using Operator interface.
INSTALLATION
The controller is designed for indoor / marshalling box application. Anti-vibration mountings,
along with necessary screws, have been provided with the controller. Make appropriate
arrangements for fixing this controller in marshalling box referring dimensional & mounting details
given in Annexure-2.
RTD sensors are to be installed in the transformer windings. For this, kindly refer our
application note AN-202 Installation of RTDs on CRT.
TR-7570 has a provision to accept four RTD signals from the transformer. In its standard
configuration, TR-7570 comes with three RTD sensors for three phase winding signals & is
programmed to accept only three sensors. Usually, these three numbers of RTDs are installed in
three L.V. phase windings of the transformer. If customer desires, a fourth RTD can be used to
monitor core temperature. In that case, appropriate programming change to include the fourth
channel has to be made.
The leads from these RTDs have to be brought to TR-7570 for termination on terminals
1 to 12 as shown in Annexure - 3 (Typical connection diagram for TR-7570). Care should be
taken to connect RTD leads in proper sequence to the controller. All external leads are to be
taken inside the controller, by puncturing rubber grommets provided on the bottom side of the
controller. Alternatively, suitable cable glands can be provided for this by removing these rubber
grommets. Do not leave sensor leads in hanging and loose conditions. Tie them properly and
rigidly so that they are securely in place. Excess lead length should be accommodated in the
controller rather than in the transformer enclosure. In case the sensor leads are required to be
cut, do not solder the free ends of the sensor leads provide suitable end ferrules.
Control Relay contacts are available on terminals 13 to 24. They should be wired in external
control circuit appropriately. Schematic and indicative wiring scheme is depicted in Annx 3.
Auxiliary power of appropriate rating is to be given on terminals 28, 29 & 30. At a time the
controller can accept only one power i.e. either 240 VAC or 110 VAC. These power connections
should be made very carefully. For safety of the transformer, ensure to maintain power to
TR-7570 all the time, whenever the transformer is energized. Further, in case of insufficient
power, the controller will go into a standby mode and stop its normal operation, thereby
jeopardizing the safety of the transformer. Therefore, ensure to have proper supply of specified
rating.
Earthing connection should be made at earthing stud provided on the controller body.
Signal for remote indication is available at terminals 25 & 26.
After making connections, close the front cover of the controller.
On switching on power, sign on message t r. 7 5 7 0 will flash across the display and the
controller will start with Normal mode. In this mode, the controller will display temperature of the
three phase windings sequentially. Normally, the controller should be left in this mode.
Operator can check and monitor maximum temperature or reset these maximum
temperatures with the help of push buttons provided on the front cover.

Caution: Never mount TR-7570 inside the transformer enclosure, as the temperature inside
the enclosure is likely to be more than the permissible max. ambient temperature limit
O
(50 C) for the controller.

Page 7
 Power Electronics & Control

OPERATION
Normal Operation
During normal operation, TR-7570 measures temp. of all the three windings and displays
them sequentially in oC. It constantly compares these temperatures with set values for fan
operation & for giving alarm (high) and trip (Very high) signals for the transformer. Before giving
these signals, TR-7570 verifies these conditions for set period of time delay, thereby avoiding
false or nuisance operation of the relays. During normal operation, with proper power supply and
all healthy sensor conditions, fault relay will remain energized.

Standby Mode
The controller will go into standby mode in case of insufficient auxiliary power for its safe
operation. The controller will revert back automatically to its normal operating mode, as soon as
the power supply normalizes. In standby mode, the state of the fault relay is purely governed by
available power level and cannot be defined.

Temperature and Channel Display

Temperature of the winding is displayed in oC directly on the 3-digit display marked
Temperature. This temperature display is also used for giving messages like o P n., U d r. &
o v r. for conditions corresponding to, sensor (RTD) open, sensor short / under-range and
over-range respectively. The corresponding channel (RTD) number is displayed on adjacent
single digit display marked Channel.
Both these displays are also used for viewing & setting all the parameters like display speed,
relay set points, relay differentials, etc. etc.

LED Indicators
Eight LEDs are provided to indicate the following:
1) Function LED adjacent to Func / Esc key
a) Steady glowing LED indicates that:
i) The controller is in function mode.
ii) The display is not showing actual temperature.
2) Auto/Manual LED adjacent to Auto/Manual key
a) Steady glowing LED indicates that the controller is in auto mode.
3) Set LED indicated as Set
a) Steady glowing LED indicates that:
i) The controller is in set mode
ii) The display is not showing actual temperature.
4) Maximum LED indicated as Max.
a) Steady Glowing of LED indicates that
i) Display is showing maximum temperature of each individual channel.
b) Blinking of LED indicates that
i) Display is showing the channel which has the highest temperature.
5) Fault LED
a) Steady Glowing of LED indicates that
i) Any one or more channels have Open circuited sensor(s) or
ii) Any one or more channels have Short circuited sensor(s) or
 iii) Any one or more channels sensor is wrongly connected or
iv) Any one or more channels temperature is under-range or over-range.
b) Blinking LED indicates that
i) Programming Mode is on
ii) The transformer is unprotected
iii) The Fault relay will turn on and off.
6) Fan LED
a) Glowing of LED indicates that:
i) Fan Relay / Switch is in energized state
ii) In Function no 3 it indicates this relay is included in relay grouping of the channel.
7) High LED
a) Glowing of LED indicates that:
i) High relay/switch is in energized state
ii) In Function no 3 it indicates this relay is included in relay grouping of the channel.
8) V. High LED (Very high LED)
a) Glowing of LED indicates that:
i) Very High relay/switch is in energized state
ii) In Function no 3 it indicates this relay is included in relay grouping of the channel.

Fault Conditions
When power is applied to the controller, the fault relay energizes. The fault relay will
de-energize:
If the auxiliary power to the controller fails (also termed as Electric fail fault) or
any one or more channels have Open circuited sensor or
any one or more channels have Short circuited sensor or
any one or more channels sensor is wrongly connected or
any one or more channels Temperature is under-range i.e. below -50 oC or
any one or more channels Temperature is over-range i.e. above 300 oC.

Display Messages
O P n. - OPEN indicates that
the Sensor is open circuited.
U d r. - Under-range indicates that
the temperature measured is under-range i.e. below -50oC or
the sensor is short-circuited or
the sensor is wrongly connected.
O v r. - Over-range indicates that
the temperature measured is over-range i.e. above 300 oC.

Relay operation
Fault Relay: Normally energized and to de-energize on fault conditions
High Relay: To energize when temperature rises above set High limit. The contacts of
this relay are usually used for generating over temperature alarm for the transformer.
Very High Relay: To energize when temperature rises above set Very High limit. The
contacts of this relay are usually used for tripping the transformer on account of
excessive temperature rise of the transformer.
Fan Relay: To start cooling fan when transformer temp. rises above set level for this
operation.

Page 9
 Power Electronics & Control

DEFAULT SETTINGS & SETTING LIMITS

Channel Status
Channel 1 / RTD 1: Undeleted (On)
Channel 2 / RTD 2: Undeleted (On)
Channel 3 / RTD 3: Undeleted (On)
Channel 4 / RTD 4: Deleted (Off)
Relay grouping
Channel 1 / RTD 1: will operate High, Very High and Fan relays
Channel 2 / RTD 2: will operate High, Very High and Fan relays
Channel 3 / RTD 3: will operate High, Very High and Fan relays
Channel 4 / RTD 4: will not operate any relay.

Default setting Setting Limit

o
Set Point 90 C 0 - 300 oC.
Fan Relay Differential (d.) 8 oC 0 - 300 oC.
Time Delay (t.) 5 Seconds. 1 - 60 seconds.
Set Point 130 oC 0 - 300 oC.
o
High Relay Differential (d.) 4 C 0 300 oC.
Time Delay (t.) 5 Seconds. 1 - 60 seconds.
o
Set Point 140 C 0 - 300 oC.
Very High Relay Differential (d.) 8 oC 0 - 300 oC.
Time Delay (t.) 7 Seconds. 1 - 60 seconds.

Record Above temp. 100 oC. 0 - 300 oC.

Max. Temp. In steps of (S.) o
2 C. 1 - 20 oC.
Display Speed 4 Seconds 1 - 60 seconds
Channel 1,2,3 or 4
Remote O/p. for 2 nd Channel or
Current Max. Temp.

Note
These are the settings usually provided on the controller when it is shipped out of
the factory. Against specific orders, the controllers are shipped with the specified
settings.
These settings can be changed over indicated limits.
Any other deviation from standard supply will be indicated in the test report.
ENGINEERING SPECIFICATIONS
Technical Specifications
Temperature Sensor: RTD (Pt-100 DIN 43760)
No. of Sensor Inputs: Four
No. of Set-points: Three (High, V.High & Fan.)
Indication Range: -50 to 300 OC
Set point range 0 to 300 OC
Resolution: 1 OC
Accuracy: 1 OC
Display Scan Speed: User Settable (1 - 60 Seconds.)
Display: Seven Segment 1/2" red LEDs
One for displaying Channel no.
Three for displaying Temperature
Indications: Red LEDs to indicate
a) Function Mode b) Set Mode
c) Max. Temp. Display Mode d) Auto / Manual mode.
e) "Fault" Relay energized. f) "High" Relay energized
g) "V. High" Relay energized h) "Fan" Relay energized

Mechanical
Overall Dimensions: 215 (H) x 265 (W) x 130 (D) mm
Mounting: Wall mounting by 3 nos. M6 Screws
Weight: 3.5 kg approx. without packing.
Enclosure: IP-52, M.S. Sheet steel powder coated enclosure with acrylic
viewing window

Electrical
Supply Voltage: Either one of the following
(1) 240 / 110 VAC (+/- 10 %) 50 / 60 Hz.
(2) 90 - 270 VAC/DC (AC supplies 40 400 Hz.) (optional)
(3) other user specified voltages (optional)
Outputs: Four 1C/O Relay contacts
One analog o/p (4-20mA in 250 ohms load) (optional).
Contact Rating: 5A at 240VAC Res. load, 100W at 220 VDC.
Terminals: Screwed Caged suitable for one 2.5 sq. mm. wire.
Insulation: Insulation resistance will be 100Mohm or more when 500 VDC is
applied between each terminal in turn and earth.
Controller will withstand 2 KV rms at 50/60 Hz. for 1 min., applied
between all relay & supply terminals shorted together and earth.
Power consumption: Max. 15VA

Environmental
Operating conditions: Temp.: -20 to 50 oC. R.H.: 95% Max non -condensing.

Page 11
 Transformer Protection Relay TR-7570

Channel Temperature

C
Set

Max. Press RESET for more than 3 secs.

to RESET Max. Temp

Func. Set
Fault High V. High Fan Esc. Reset

Auto Max.
R
Manual Enter
PECON Power Electronics & Control,
electronics Ahmedabad-382 330..

RTD 1 RTD 2 RTD 3 RTD 4 Fault High Very High Fan Remote Aux. Supply
o/p.

110V
240V
~
~
-
N
+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30
Prog.

Terminals for External Connections.

DIP Switch to select
Programming mode
Push-button Keys Status Indication LEDs

NOTE:
Programming Mode ON Terminal 27 does not exist
Increment Key (Up)
Prog.
ANNEXURE - 1
Decrement Key (Dn) Programming Mode OFF FRONT LAYOUT DETAILS
Prog. (View on Opening the Front Cover)
 TR-7570
O
X X X - Actual Temperature C
Channel Temperature
Func.
Set o

C X X X C Auto Change
Max. ON Channel
x x x x Off LED
Fault High V. High Fan Prog.
Steady On LED
C - Channel / RTD number
(Normal mode) x LED (On or OFF)
X X X - Actual Temperature O C Blinking LED
Manual
Channel Temperature
Func.
(t)s Keep Key Pressed for
Set o

C X X X C Auto Change specified time in Secs.

Max. ON Channel ON
x x x x Programming mode OFF.
Auto Fault High V. High Fan Prog. Prog.
ON
(Manual Mode)
Programming mode ON.
Prog.

Manual Mode :
The display is locked to show the temperature
of manually selectable channel.

PECON
electronics
Fig - 1.a Operator Interface (Manual Mode)
 TR-7570
O
X X X - Actual Temperature C
Channel Temperature
Func.
Set o

C X X X C Auto
Max. ON
x x x x Off LED
Fault High V. High Fan Prog.
Steady On LED
C - Channel / RTD number
(Normal mode) x LED (On or OFF)
Blinking LED

(t)s Keep Key Pressed for

X X X - Max. Temp. Deg. C Reset Maximum Message specified time in Secs.
Channel Temperature
(3)s Channel Temperature
Reset ON
Func. Func.
Set o Set o Programming mode OFF.
C X X X C x
Auto C x
Auto Prog.
Max. ON Max. ON ON
Max. x x x x x x x x Programming mode ON.
Fault High V. High Fan Prog.
After Reset Fault High V. High Fan Prog. Prog.

(Maximum mode)
Change
Channel
Auto Toggle between
Manual Auto / Manual Mode
Normal Mode

Max.

X X X - Actual Temp. Deg. C Reset Maximum Message

Channel Temperature
(3)s Channel Temperature
Max. Reset
Func. Func.
Set o Set o

C X X X C Auto C Auto
Max. ON Max. ON
x x x x x x x x
Fault High V. High Fan Prog.
After Reset Fault High V. High Fan Prog.
Note :
C - Channel with highest Temperature. 1. All timings are indicative and
(Current Maximum Mode) approximate.

PECON
electronics
Fig - 1.b Operator Interface (Maximum Mode)
 TR-7570
O O O
X X X - Actual Temperature C X X X - High Set Value C X X X - Differential C - High
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C X X X C Auto X X X C Auto X X C Auto

Max. ON Max. ON Max. ON
Set
x x x x x x x x x x x x Off LED
Fault High V. High Fan Prog. Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter
Steady On LED
C - Channel / RTD number (SET mode)
(Normal mode) x LED (On or OFF)
Blinking LED

(t)s Keep Key Pressed for

O O
X X X - Very High Set Value C X X X - Differential C - V. High specified time in Secs.
Channel Temperature Channel Temperature
ON
Func. Func.
Set o Set o
Programming mode OFF.
X X X C Auto X X C Auto Prog.
Max. ON Max. ON ON
x x x x x x x x Programming mode ON.
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Prog.

X X X - Fan Set Value O C X X X - Differential O C - Fan

Channel Temperature Channel Temperature
Func. Func.
Set o Set o

X X X C Auto X X C Auto
Max. ON Max. ON
x x x x x x x x
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter

Notes :
1.The controller can be taken out of Set
mode any time using Esc key.
2. Any key operation other than indicated
will be ignored by the controller.
3. If no key is pressed for 60 secs, the
controller will return to normal mode.

PECON
electronics
Fig - 1.c Operator Interface (SET Mode)
 TR-7570
O
X X X - Actual Temperature C
Channel Temperature
Func.
Set o

C X X X C Auto
Max. ON
x x x x Off LED
Fault High V. High Fan Prog.
Steady On LED
C - Channel / RTD number
(Normal mode) x LED (On or OFF)
Blinking LED
Func.
(t)s Keep Key Pressed for
Esc. specified time in Secs.
ON

Programming mode OFF.

Fn. 1- Display Speed. Prog.
Channel Temperature ON

Set o
Func. Programming mode ON.
X C X = Either 0 or last entered Prog.
Auto
Max. ON
Function number
x x x x
Fault High V. High Fan Prog.
(Function mode)

Change
Function No.

Fn. 1- Display Speed. X X - Display Speed Secs.

Channel Temperature Channel Temperature
Func. Func.
Set o Set o

C Auto X X C Auto
Max. ON Max. ON
x x x x x x x x
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter
(Function mode)

Notes :
1.The controller can be taken out of
Function mode any time using Esc key.
Change 2. If no key is pressed for 60 secs, the
Function No. controller will return to normal mode.

Continued To Next Page R

PECON
electronics
Fig - 1.d Operator Interface (Function Mode)
 Continued from Prev. Page TR-7570
Fn. 2- Time Delay for Relay Operations. X X - Delay in Secs for High Relay. X X - Delay in Secs for V. High Relay.
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o

C Auto
Set
X X C
o

Auto
Set
X X C o

Auto
Max. ON Max. ON Max. ON
x x x x x x x x x x x x Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog.
Steady On LED
(Function mode)
x LED (On or OFF)
Enter Blinking LED

(t)s Keep Key Pressed for

X X - Delay in Secs for Fan Relay. specified time in Secs.
Channel Temperature
ON
Func.
Programming mode OFF.
Enter Set
X X C o

Auto Prog.
Max. ON ON
x x x x Programming mode ON.
Fault High V. High Fan Prog. Prog.

Change
Function No.

Fn. 3 - Relay Grouping X - Channel number X - Channel number

Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X C Auto X C Auto

Max. ON Max. ON Max. ON
x x x x x x x x x
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Esc.
(Function mode)
Relay controlled by this channel are
indicated by glowing of respective LEDs
Esc. Change Notes :
Channel no. 1.The controller can be taken out of
Function mode any time using Esc key.
Change 2. If no key is pressed for 60 secs, the
Function No. controller will return to normal mode.

Continued To Next Page R

PECON
electronics
Fig - 1.e Operator Interface (Function Mode)
 Continued from Prev. Page TR-7570

Fn.5 - Remote O/p Selection. X - Channel number Channel with Highest Temp.
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X C Auto C Auto

Max. ON Max. ON OR Max. ON
x x x x x x x x x x x x Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Fault High V. High Fan Prog. Enter
Steady On LED
(Function mode)
- means MAX. x LED (On or OFF)
Blinking LED

(t)s Keep Key Pressed for

specified time in Secs.
ON

Programming mode OFF.

Prog.
ON
Change
Programming mode ON.
Function No. Prog.

X X X - Record Maximum Above Deg. C X X - Record Maximum in Steps of Deg. C

Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X X X C Auto X X C Auto

Max. ON Max. ON Max. ON
x x x x x x x x x x x x
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter
(Function mode)

Notes :
1.The controller can be taken out of
Function mode any time using Esc key.
2. If no key is pressed for 60 secs, the
controller will return to normal mode.

PECON
electronics
Fig - 1.f Operator Interface (Function Mode)
 TR-7570
O O
Program message X X X - High Set Value C X X X - High S.P. Differential C
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X X X C Auto X X X C Auto

Max. ON Max. ON Max. ON
Set
Off LED
Fault High V. High Fan Prog. Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter
Steady On LED
(Programming mode) (SET mode)
Change Change x LED (On or OFF)
XXX XXX
Blinking LED

(t)s Keep Key Pressed for

O O
X X X - Very High Set Value C X X X - V. High S.P. Differential C specified time in Secs.
Channel Temperature Channel Temperature
ON
Func. Func.
Set o Set o
Programming mode OFF.
X X X C Auto X X X C Auto Prog.
Max. ON Max. ON ON

Programming mode ON.

Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Prog.

Change Change
XXX XXX

X X X - Fan Set Value O C X X X - Fan S.P. Differential O C

Channel Temperature Channel Temperature
Func. Func.
Set o Set o

X X X C Auto X X X C Auto
Max. ON Max. ON

Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter

Change Change
XXX XXX

Notes :
Return after saving new set values 1. The new set values are saved for future
use only if the the whole cycle is
completed.
2. The controller can be taken out of Set
mode any time using Esc key.
3. Any key operation other than indicated
will be ignored by the controller.
4. If no key is pressed for 60 secs, the
controller will return to display
Program message.

PECON
electronics
Fig - 2.a Programming mode (SET Mode)
 TR-7570

Program message
Channel Temperature
Func.
Set o

C Auto
Max. ON
Off LED
Fault High V. High Fan Prog.
Steady On LED
(Programming mode)
x LED (On or OFF)
Blinking LED
Func.
(t)s Keep Key Pressed for
Esc. specified time in Secs.
ON

Programming mode OFF.

Fn. 1- Display Speed. Prog.
Channel Temperature ON

Set o
Func. Programming mode ON.
X C Auto
X = Either 0 or last used Prog.
Max. ON
Function number

Fault High V. High Fan Prog.

(Function mode)

Change
Function No.

Fn. 1- Display Speed. X X - Display Speed Secs.

Channel Temperature Channel Temperature
Func. Func.
Set o Set o

C Auto X X C Auto
Max. ON Max. ON
Change
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog.
Value XX
(Function mode)

Notes :
1.The controller can be taken out of
Function any time using Esc key.
Enter
2. If no key is pressed for 60 secs, the
Change controller will return to display
Function No. Program message.

Continued To Next Page R

PECON
electronics
Fig - 2.b Programming mode (Function Mode)
 Continued from Prev. Page TR-7570
Fn. 2- Time Delay for Relay Operations. X X - Delay in Secs for High Relay. X X - Delay in Secs for V. High Relay.
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o

C Auto
Set
X X C
o

Auto
Set
X X C o

Auto
Max. ON Max. ON Max. ON
Change Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Value XX
Steady On LED
Change
x LED (On or OFF)
Value XX
Enter Blinking LED

(t)s Keep Key Pressed for

X X - Delay in Secs for Fan Relay. specified time in Secs.
Channel Temperature
ON
Func.
Programming mode OFF.
Enter Set
X X C o

Auto Prog.
Max. ON ON

Programming mode ON.

Fault High V. High Fan Prog. Prog.

Change Change
Function No. Value XX

Fn. 3 - Relay Grouping X - Channel number X - Channel number

Enter
Channel Temperature Channel Temperature Channel Temperature To change Y
Func. Func. Func.
Set o Set o Set o between
C Auto X C Auto X Y C Auto h means high
Max. Max. Max.
ON ON ON H means Very High
x x x and
Fault High V. High Fan Prog. Enter Fault High V. High Fan Esc. Fault High V. High Fan
Prog. Prog.
F means Fan
(Function mode) Relay controlled by this channel To toggle the status of
are indicated by glowing of Enter LED corresponding to Y
Esc.
respective of LEDs
Change Channel Notes :
Restart message 1.The controller can be taken out of
Channel Temperature
Function any time using Esc key.
Func.
Change Set o 2. If no key is pressed for 60 secs, the
Function No.
C Auto controller will return to display
Max. ON Program message.
Controller restarts & displays PRG
Fault High V. High Fan Prog. after flash on message.
Continued To Next Page R

PECON
electronics
Fig - 2.c Programming mode (Function Mode)
 Continued from Prev. Page TR-7570

Fn.4 - Add / Delete Channels X - Channel number X - Channel number

Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X C Auto X C Auto

Max. ON Max. ON Select Channel Max. ON
Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Fault High V. High Fan Prog.
Steady On LED
(Function mode) Enter
Toggle between x LED (On or OFF)
message Blinking LED
on and off
Esc.
(t)s Keep Key Pressed for
Restart message X - Channel number specified time in Secs.
Esc.
Channel Temperature Channel Temperature
ON
Func. Func.
Set o Set o Programming mode OFF.
C Auto X C Auto Prog.
Max. ON Max. ON ON

Programming mode ON.

Fault High V. High Fan Prog. Fault High V. High Fan Prog. Prog.

Select Controller restarts & displays PRG

Function No. after flash on message.

Fn.5 - Remote O/p Selection. X - Channel number Channel with Highest Temp.
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X C Auto C Auto

Max. ON Max. ON OR Max. ON

Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Fault High V. High Fan Prog.
(Function mode)
- means MAX.
Enter
Change between Channel 1,2,3, 4
and Highest temperature Channel Save new Notes :
Value 1.The controller can be taken out of
Function any time using Esc key.
Select 2. If no key is pressed for 60 secs, the
Function No. controller will return to display
Program message.

Continued To Next Page R

PECON
electronics
Fig - 2.d Programming mode (Function Mode)
 Continued from Prev. Page TR-7570

Fn.7- Max. Temp. Recording Parameters X X X - Record Maximum Above Deg. C X X - Record Maximum in Steps of Deg. C
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X X X C Auto X X C Auto

Max. ON Max. ON Max. ON
Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Enter
Steady On LED
(Function mode)
Change Change x LED (On or OFF)
Value XXX Value XX Blinking LED

(t)s Keep Key Pressed for

specified time in Secs.
Select ON
Function No. Programming mode OFF.
Prog.
ON

Programming mode ON.

Prog.
Fn.9 - Default Calibration X - Channel number X - Channel number
Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto C Auto
Toggle between C Auto
Max. ON Max. ON Yes & Nol Max. ON

Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Fault High V. High Fan Prog.
(Function mode)
Will return without Will return with factory
Enter making any changes Enter calibration values

Select
Function No.

Notes :
1.The controller can be taken out of
Continued To Next Page Function any time using Esc key.
2. If no key is pressed for 60 secs, the
controller will return to display
Program message.

PECON
electronics
Fig - 2.e Programming mode (Function Mode)
 Continued from Prev. Page TR-7570

Fn. 8 - Calibration X - Channel number Restart message

Channel Temperature Channel Temperature Channel Temperature
Func. Func. Func.
Set o Set o Set o

C Auto X C Auto
Esc.
C Auto
Max. ON Max. ON Max. ON
Off LED
Fault High V. High Fan Prog. Enter Fault High V. High Fan Prog. Fault High V. High Fan Prog.
Steady On LED
(Function mode) Controller restarts & displays PRG
after flash on message. x LED (On or OFF)
Enter Blinking LED
Select
Channel no. (t)s Keep Key Pressed for
specified time in Secs.
Channel Temperature
ON
Func. Short the three terminals
Set o Programming mode OFF.
C Auto
for RTD - X Prog.
Max. ON ON

Programming mode ON.

Fault High V. High Fan Prog. Prog.

Enter

Resistor Value - 100.0 ohms

Channel Temperature
Func.
Put a 150.0 (0.1%) resistor
Enter Set o
between first and second terminal for RTD-X
Esc.
C Auto Short second and third terminal for RTD-X
Max. ON

Fault High V. High Fan Prog.

Notes :
1. As this is a very important and critical
adjustment, care should be taken not to
press any key other than depicted as it
may lead to wrong calibration.
2.The controller can be taken out of
Function any time using Esc key.
3. If no key is pressed for 60 secs, the
controller will return to display
Program message.

PECON
electronics
Fig - 2.f Programming mode (Function Mode)
 TR-7570

o
C

180
d for Very High Relay
172
160
156 d for High Relay
Temperature
Transformer
Winding

90
82 d for Fan Relay

time

Set point : 90 oC
Relay

On d = 8 oC
Fan

t = 5 Sec
Off
t time t t t

Set point : 160 oC

Relay

On d = 4 oC
High

t = 5 Sec
Off
t t time t t
Very High

Set point : 180 oC

Relay

On d = 8 oC
t = 7 Sec
Off
time t t

d = differential / hysterysis in relay operation - oC

t = time delay in relay operation - seconds
R

PECON
electronics
Fig - 3 Relay Operation (For Default Settings)
 130
265 235 (+5/-0)

X X
= =
30
A
C

150 (+5/-0)
215

Front Cover
Fixing Screw
(Open for making
connections
Transformer Protection Relay
R
TR-7570 and settings)
PECON
electronics

Power Electronics & Control

M6 Threads
Ahmedabad : 382 330

MOUNTING DETAILS
FRONT VIEW SIDE VIEW

Mounting Plate of
Controller
Purchaser
Mounting Slot
(Max. 6 mm thick) ~
Plain Washer
75 55 35 Earthing Stud
(1/4" x 3/4" SCREW)

6 mm X 30 mm Long

27
Fixing Screw
40

Anti Vibration
Nut and 2 Rubber
3 x 25.4 Dia (1") Plain Washer
BOTTOM VIEW Hole for cable gland
~ 17

DETAIL-A

Note : - All dimensions are in m.m.

- Mounting assembly shown at
ANNEXURE - 2
only one bracket DIMENSIONAL & MOUNTING
DETAILS OF TR-7570
 1 2 3

White Red
13
14
15 Channel Temperature

16 Pt-100
C
Set

17 Max.
30
18 Aux. Supply
29
19 Fault High V. High Fan
28 (fused)
20
21
22 For Aux supply 240 VAC
PECON - WTI/SCANNER RTD-1 CONNECTIONS
SUPPLY

23 Connect Neutral at Terminal 30

24 TR-7570 TO TR-7570
Connect Line at Terminal 28
For Aux Supply 110 VAC
Trip Contactor Connect Neutral at Terminal 30
Fault Alarm Coil for Fan Connect Line at Terminal 29
25 26 1 2 3 4 5 6 7 8 9 10 11 12

Terminal block
To terminal block
Note : Fault relay is normally in energized state.
It de-energizes on Fault condition.

+
Use
Aux.
2.5 mm2 Teflon covered
Supply
- copper wires
4-20 mA Remote Indicator for extension
(RWTI-400 or Equivalent) RTD RTD RTD

Note : 1) Numbers in are terminal nos. on TR-7570.

Terminal no 27 does not exist RTD embeded
inside the coil
2) Remote output can be programmed for either one of the channels
or to correspond to the maximum temperature being monitored

4 Alarm / Hooter AL-03 1 Annunciator / RTCC

3 Remote Indicator RWTI-400 1 Optional on RTCC ANNEXURE - 3
Embended in
2 RTD Pt-100 S-02 3
Trafo. windings
CONNECTION DIAGRAM
FOR CR / DRY TYPE TRANSFORMER
1 WTI/Scanner TR-7570 1 Marshalling Box
WTI-SCANNER TR-7570
Sr.No. Item Type No. Qty. Location.
 Doc. No.: 02041201

White
3 mm dia Ceramic, Pt-100 element

Red
Red
inside heat shrink sleeve

White
Red
4 mm

Pt - 100
Red

40 mm max.

Extention leads teflon over teflon insulated silver plated

copper wires 24/7/32 AWG terminated on Bootlace ferrules
(Standard lead length is 1000 mm +25 mm )

RTD Sensor S-02

These sensors are tested for :

1) Dimensions
Pt-100 Temperature - resistance characteristic (DIN 43760)
2) Calibration at 50OC, 100 OC & at 180 OC
3) Dielectric Strength : 2KV rms for 1 min. Temp. Deg. C. -25.00 0.00 50.00 100.00 150.00 200.00

Resistance Ohms 90.15 100.00 119.40 138.50 157.31 175.84

R

PECON
electronics
RTD Sensor S-02
Title
Note : Power
1) RTD Sensor S-02 is suitable over -50 to +200 OC temperature range Electronics
2) Sensor S-02 is Class B IEC 751 Date Scale Drg. no.
permissible error OC = [ 0.3 + (.005 x t) ] & Control
where t is the temperature in OC. 01/08/ NTS PEC/02041201
3) Longer lead lengths are available for specific needs. Ahmedabad 1999