Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
- Anubhuti lal
- Himanshu Shekhar
- Vishal Kumar
VISION
Established in 1977 .
9%
5% 18%
5%
6%
16%
6%
9%
13%
13%
While presenting the Sample to the buyer, the designers give details like :
- Sample
Richa & Co. has a centralised purchase department, which sources the material for
Designing as well as for Production.
2. Deciding the supplier from whom the material is to be sourced (According to the purchase
order)
4. Tracking the status of orderer material and notifying the employee on the arrival of material.
5. Stock management.
PROCESS FLOW OF PURCHASE DEPARTMENT
MERCHANDISING
- 1 Merchandiser Manager
- 4 Production Merchandiser
- 6 Assistant Merchandiser.
RESPONSIBILITIES
NO OF OPERATORS OPERATIONS
28 SNLS
3 ADDA WORKER
3 EMBROIDERY
5 QUALITY ASSURANCE
6 PATTERN MASTER
6 CUTTING MASTER
4 HAND FINISH AND THREAD
CUTTING
2 SMOAKING
Proto Sample
Fit Sample (After 2nd Fit Sample
(Review by the
correction) (If required)
buyer)
Pre-Production
GPT (Garment
Sample (Actual
Photo shoot Package Testing)/
fabric, trims and
Sample FPT (Fabric
accessories is
Package Testing)
used)
TOP (Top of
Production)
Sample
ROLES AND RESPONSIBITIES OF MERCHANDISER REGARDING SAMPLING :
Perching Machine :
1. Spreading
2. Cutting
For purpose of bundling they uses the color code sticker, the colours
of sticker were either based on the buyer size set or Delivery
country.
PROCESS FLOW OF CUTTING DEPARTMENT
PROCESS FLOW OF CUTTING DEPARTMENT
PPC
I.E.
SEWING DEPARTMENT
FEATURES
MAKE & ATTACH M/L & W/L SNLS 32 31 SNLS 1 HEM BOTTOM
MARK & MAKE SLEEVE OPENING PLEAT,S 1 SNLS 28 27 SNLS 1 TOP STITCH AT SIDE
JOINT SHOULDER WITH E/S STITCH 1 SNLS 20 19 SNLS 1 ATTACH & E/S STITCH BACK YOKE
MAKE & FINISH SLEEVE SLIT 1 SNLS 12 11 SNLS 1 MAKE & FINISH SLEEVE SLIT
ATTACH BAND TO COLLOR 1 SNEC 4 3 HD 1 MARK & CREASE COLLOR BAND & READY COLLOR PRESS
COLLER TURN & RE-CUT MARGIN 1 SNEC 2 1 SNLS 1 R/S AT COLLER & T/S
WASHING DEPARTMENT
TYPE OF WASHES
THREAD CUTTING
INTIAL CHECKING
MEASUREMENT CHECKING
VISUAL/FINAL CHECKING
PRESSING
RANDOM AUDIT
PROCESS FLOW
GARMENTS
BUTTON
BROUGHT TO GARMENTS
CLOSING BY PRESSING
FINISHING LOADING
BUTTONER
DEPARTMENT
INITIAL
CHECKING TEAM
PRESENTATION HANGERING AND RE-PRESS AND
(INNER AND
CHECKING SIZING MEASUREMENT
OUTER
CHECKING)
A quality audit is done after the garment is finished. This is one of the most
important steps. AQL of 2.5 is followed most commonly.
2 to 8 2 0 1
9 to 15 3 0 1
16 to 25 5 0 1
26 to 50 8 0 1
51 to 90 13 1 2
91 to 150 20 1 2
151 to 280 32 2 3
281 to 500 50 3 4
501 to 1200 80 5 6
Ratio Packing: In this method the carton box includes garments of same colour but of different
sizes according to the ratio. For example, S: M: L: XL = 5: 7: 7: 5. This ratio is provided by the
buyer.
Bulk Packing: In this method the carton box includes garments same size and same color and
each pack of carton have 36 pieces.
Information to be given on each type of box: -
SHIPPING DEPARTMENT
Invoice
Packing List
Certificate of Origin
Shipping Bill
Airway Bill
Bill of Lading
Line Balancing for Improving Apparel Production by Operator Skill
Matrix
WHY SKILL MATRIX
couple of hours, high skilled operators start sitting idle and low
skilled operators stuck with their work & lot of productive time is
lost as operators sit idle.
DEVELOPING SKILL MATRIX
In the assembly line after some time of the line setting, it is found that at some places in the line,
work is started to pile up and few operators sit idle due to unavailability of work.
Methodology
Step 1: Capacity study
Step 2: Target setting
Step 3: Identification of bottleneck areas
Step 4: Eliminate bottlenecks from the line:
Capacity study
STEPS TO REMOVE BOTTLENECK OPERATIONS
This study is to Identify DHU% of the industry and to look for different
approaches to reduce DHU%.
Also in this project, Pareto chart and Cause-Effect Diagram have been used
with an objective to identify and classify the reason sthat are responsible for
various defects in the sewing section & find remedies for them
Specific objectives
To assess the root causes of the defects by cause and effect diagram
Data Collection
For our research work, we have collected a months defect data
starting from 31stJune, 2017 to 28th august, 2017.
The data has been taken for the production line G3of sewing
section of Unit 225 for the style Double face twill shirt.
For that particularstyle, 20 defect positions were identified where
29 types of defects occur
In experimental work we have collected day wise DHU%.
for Ten Days Data Report before Trial