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SAFI SHIPYARD INC

2500 GRT SLIPWAY PROJECT


MATERIAL TAKE OFF AND COST ESTIMATE
qty unit unit cost Price
1. Rail and Winch Foundation including
RC Piles
Concrete 918.60 cu meter 4,500.00 4,133,713.50
Rebars 137,353.02 kg 40.00 5,494,120.80
Riprap - Station 5 to 21 two side 1,987.50 cu meter 1,000.00 1,987,500.00
Plaster 20.00 cu meter 4,500.00 90,000.00

Riprap - Station 5 to 13 670.00 cu meter 1,000.00 670,000.00


Plaster 10.00 cu meter 4,500.00 45,000.00

2. Carriage
Steel materials 99,538.08 kg 45.00 4,479,213.53
Wooden Blocks 8,412.00 bd ft 50.00 420,600.00
Steel strap 430.68 kg 45.00 19,380.71

Roller wheels 26,491.91 kg 35.00 927,216.86


Connecting bar 717.80 kg 16.00 11,484.86
rails 40,192.00 kg 20.00 803,840.00

Roller wheels 15,153.76 kg 80.00 1,212,300.64


shafting 1,953.66 kg 60.00 117,219.48
housing/saddle 12,608.47 kg 45.00 567,380.99
rails 20,000.00 kg 80.00 1,600,000.00
3. Hauling Mechanism
Main Winch 2,500,000.00
Back Hauling Winch 1,500,000.00
sheaves and housing - plates 13,054.46 kg 45 587,450.79
sheaves and housing - shafting 2,259.49 kg 65 146,866.99
hauling wire rope - 31.5 dia x 1000 meters 3,830.00 kg 120 459,600.00
ck hauling wire rope - 28 dia x 800 meters 2,416.00 kg 120 289,920.00

4. MISCELLANEOUS 30 % OF TOTAL MAT 8,418,842.74


Sheet piles

TOTAL BASIC MATERIALS 36,481,651.89


LABOR 45 % 16,416,743.35

TOTAL ESTIMATE 52,898,395.25


A. EXCAVATION AND BACKFILL ESTIAMTE
CAUSE WAY PORTION EXCAVATION @ SLIPWAY PORTION CAUSE WAY PORTION

AREA MEAN AREA DIST VOL STA AREA MEAN AREA DIST VOL STA AREA MEAN AREA DIST VOL

0 (WINCH F.) 14.328 10.00 143.280 0 (WINCH F.)

WINCH F END 22.843 WINCH F END

22.601 6.50 146.907

1 22.359 1

22.886 10.00 228.855

2 23.412 2

25.542 10.00 255.420

3 27.672 3

31.496 10.00 314.955

4 35.319 4

39.839 10.00 398.390

5 44.359 5

49.180 10.00 491.795

6 54.000 6

60.469 10.00 604.690

7 66.938 7

68.344 10.00 683.440

8 69.750 8

73.688 10.00 736.875

9 77.625 9

82.688 10.00 826.875

10 87.750 10

104.450 10.00 1,044.500

6.29 11 121.150 11 6.29

6.105 10.00 61.050 123.925 10.00 1,239.250 6.105 10.00 61.050

5.92 12 126.700 12 5.92

5.735 10.00 57.350 129.225 10.00 1,292.250 5.735 10.00 57.350

5.55 13 131.750 13 5.55

5.550 10.00 55.500 136.875 10.00 1,368.750 5.550 10.00 55.500

5.55 14 142.000 14 5.55

5.550 10.00 55.500 146.875 10.00 1,468.750 5.550 10.00 55.500

5.55 15 151.750 15 5.55

5.550 10.00 55.500 156.375 10.00 1,563.750 5.550 10.00 55.500

5.55 16 161.000 16 5.55

5.550 10.00 55.500 165.375 10.00 1,653.750 5.550 10.00 55.500

5.55 17 169.750 17 5.55

5.365 10.00 53.650 171.025 10.00 1,710.250 5.365 10.00 53.650

5.18 18 172.300 18 5.18

174.355 10.00 1,743.550


19 176.410 19

394.050 173.295 10.00 1,732.950 394.050

20 170.180 20

161.907 10.00 1,619.065

21 153.633 21

161.000 10.00 1,609.995

22 168.366 22

166.583 10.00 1,665.830

23 164.800 23

149.717 10.00 1,497.165

24 134.633 24

83.843 10.00 838.425

25 33.052 25

26,879.712

TOTAL 27,667.812 cu. Meter


B. RIPRAP ESTIMATE
CAUSE WAY PORTION EXCAVATION @ SLIPWAY PORTION

AREA MEAN AREA DIST VOL STA AREA MEAN AREA DIST VOL

6 2.375
2.750 10.00 27.500
7 3.125
3.500 10.00 35.000
8 3.875
4.250 10.00 42.500
9 4.625
4.688 10.00 46.875
10 4.750
5.000 10.00 50.000
4.65 11 5.250
4.650 10.00 46.500 5.375 10.00 53.750
4.65 12 5.500
4.650 10.00 46.500 5.625 10.00 56.250
4.65 13 5.750
4.650 10.00 46.500 5.875 10.00 58.750
4.65 14 6.000
4.650 10.00 46.500 6.125 10.00 61.250
4.65 15 6.250
4.650 10.00 46.500 6.375 10.00 63.750
4.65 16 6.500
4.650 10.00 46.500 6.625 10.00 66.250
4.65 17 6.750
4.650 10.00 46.500 6.875 10.00 68.750
4.65 18 7.000

325.500 630.625
FOR 2 SIDES 651.000 1,261.250

TOTAL 1,912.250
C. PEIR, RAIL AND WINCH FOUNDATION

1. READY MIX CONCRETE


DIMENSION
PARTICULARS VOL QTY TOTAL VOL
L W H

WINCH FOUNDATION 10.00 7.00 2.50 175.00 1.00 175.00


RAIL FOUNDATION 237.35 0.80 189.88 3.00 569.64
CROSS BEAM 1 3.50 1.00 0.50 1.75 8.00 14.00
CROSS BEAM 2 1.50 2.73 4.09 2.00 8.18
RC SHEET PILE CAPPING 110.00 0.48 52.80 1.00 52.80
STEEL SHEET PILE CAPPING 134.00 1.56 209.04 1.00 209.04
TIE-BEAM 1 5.50 0.30 0.45 0.74 30.00 22.28
TIE-BEAM 2 50.60 0.60 0.45 13.66 1.00 13.66
SLAB 30.00 11.00 0.20 66.00 2.00 132.00

TOTAL 1,196.59
C. PEIR, RAIL AND WINCH FOUNDATION

2. REBARS
WINCH FOUNDATION

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

AT 10 x 7 25 34 11 374 6 5.00 74.800 23.120 1,729.388


AT 7 x 2.5 25 19 43 817 6 5.00 163.400 23.120 3,777.834
AT 10 x 2.5 25 25 30 750 6 5.00 150.000 23.120 3,468.024
TOTAL Wt REQ'D 8,975.246

RAIL FOUNDATION

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BARS 25 1 9 9 6 5.00 1.800 23.120 41.616


STRAIGHT BARS 20 1 4 4 6 5.20 0.769 14.797 11.382
STIRRUPS - 1 12 2.6 5 13 6 5.52 2.355 5.327 12.545
STIRRUPS - 2 12 3 5 15 6 5.52 2.717 5.327 14.475
Wt REQ'D PER METER 65.544
Wt REQ'D FOR RF (712.05m) 46,670.403

CROSS-BEAM - 1

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BARS 25 9 8 72 6 5.00 14.400 23.120 332.930


STIRRUPS - 2 12 3 45 135 6 5.52 24.457 5.327 130.277
Wt REQ'D FOR CB1 463.207
Wt REQ'D FOR 4 CB1 1,852.829

CROSS-BEAM - 2

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BARS 25 4.5 5 22.5 6 5.00 4.500 23.120 104.041


STRAIGHT BARS 25 9 10 90 6 5.00 18.000 23.120 416.163
STIRRUPS - 1 12 5 30 150 6 5.00 30.000 5.327 159.807
STIRRUPS - 2 12 4 30 120 6 5.52 21.739 5.327 115.802
Wt REQ'D Wt OF CB2 680.010

RC SHEET PILE CAPPING


REQ'D TOTAL EFFECTIVE QTY OF Wt PER
PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BAR 20 1 6 6 6 5.20 1.154 14.797 17.073


STIRRUPS 12 3 5 15 6 6.00 2.500 5.327 13.317
GUTTER 12 1 6 6 6 5.52 1.087 5.327 5.790
GUTTER STIRR 12 1 5 5 6 6.00 0.833 5.327 4.439
Wt OF CAPPING PER METER 40.620
Wt OF CAPPING FOR 110m 4,468.169

STEEL SHEET PILE CAPPING

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BAR 20 1 22 22 9 8.20 2.683 22.195 59.549


STIRRUPS 12 6.2 5 31 9 8.52 3.638 7.990 29.073
STIRRUPS - M 12 0.7 4 2.8 6 5.52 0.507 5.327 2.702
GUTTER 12 1 6 6 6 5.52 1.087 5.327 5.790
GUTTER STIRR 12 1 5 5 6 6.00 0.833 5.327 4.439
Wt OF CAPPING PER METER 101.552
Wt OF CAPPING FOR 134m 13,608.034

TIE-BEAM - 1

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BARS 16 5 10 50 6 5.36 9.328 9.470 88.340


STIRRUPS - 2 12 2.1 42 88.2 6 5.52 15.978 5.327 85.114
Wt REQ'D FOR TB1 173.454
Wt REQ'D FOR 12 TB1 2,081.449

TIE-BEAM - 2

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

STRAIGHT BARS 16 5.5 10 55 6 5.50 10.000 9.470 94.700


STIRRUPS - 2 12 1.5 44 66 6 6.00 11.000 5.327 58.596
Wt REQ'D FOR TB2 153.296
Wt REQ'D FOR 30 TB2 4,598.877

SLAB (11 x 30 DOUBLE MATT)

REQ'D TOTAL EFFECTIVE QTY OF Wt PER


PARTICULARS BAR DIA NO. OF BARS COMM L TOTAL Wt
LENGTH LENGTH LENGTH COMM L COMM L

SIDE 1 12 1 10 10 6 5.52 1.812 5.327 9.650


SIDE 2 12 1 10 10 6 5.52 1.812 5.327 9.650
Wt REQ'D PER SQUARE METER 19.300
Wt REQ'D FOR 2 - 11 x 30 SLAB (660m )
2
12,738.202

TOTAL WEIGHT OF REINFORCING BARS REQUIRED 95,673.220


553.8462
D. RC PILES AND SHEET PILES ESTIMATE

6 m RC PILE - PILE 1
LENGTH OF TOTAL QTY OF 6m L RB Wt per
REBAR DIA QTY/PILE Wt Req'd
TIE LENGTH PLAN FAB meter

TYPICAL TIE 10.000 1.450 34.000 49.300 8.217 8.500 0.617 30.395

DIAMOND 10.000 1.100 34.000 37.400 6.233 6.500 0.617 23.059

AVE. L ROUNDS
SPIRAL 10.000 1.130 50.000 56.500 9.417 9.500 0.617 34.834

L of RB
MAIN 16.000 6.000 8.000 48.000 8.000 8.000 1.578 75.760
PILE SHOE
ANCHOR 16.000 0.400 4.000 1.600 0.133 1.578 2.525
THK
ANGLE 0.008 0.240 1.000 0.240 9.420 2.261
75 X 75
168.834
Wt REQ'D FOR 56units P1 9,454.729

7.5 m RC PILE - PILE 2


LENGTH OF TOTAL QTY OF 6m L RB Wt per
REBAR DIA QTY/PILE Wt Req'd
TIE LENGTH PLAN FAB meter

TYPICAL TIE 10.000 1.450 39.000 56.550 9.425 9.500 0.617 34.865

DIAMOND 10.000 1.100 39.000 42.900 7.150 7.500 0.617 26.449

AVE. L ROUNDS
SPIRAL 10.000 1.130 50.000 56.500 9.417 9.500 0.617 34.834

L of RB
MAIN 20.000 7.500 8.000 60.000 12.000 12.000 2.466 147.969
PILE SHOE
ANCHOR 16.000 0.400 4.000 1.600 0.133 1.578 2.525
THK
ANGLE 0.008 0.240 1.000 0.240 9.420 2.261
75 X 75
248.904
Wt REQ'D FOR 113units P2 28,126.173

9 m RC PILE - PILE 3
LENGTH OF TOTAL QTY OF 6m L RB Wt per
REBAR DIA QTY/PILE Wt Req'd
TIE LENGTH PLAN FAB meter

TYPICAL TIE 10.000 1.450 44.000 63.800 10.633 11.000 0.617 39.335

DIAMOND 10.000 1.100 44.000 48.400 8.067 8.500 0.617 29.840

AVE. L ROUNDS
SPIRAL 10.000 1.130 50.000 56.500 9.417 9.500 0.617 34.834

L of RB
MAIN 20.000 9.000 8.000 72.000 14.400 14.500 2.466 177.563
PILE SHOE
ANCHOR 16.000 0.400 4.000 1.600 0.133 1.578 2.525
THK
ANGLE 0.008 0.240 1.000 0.240 9.420 2.261
75 X 75
286.359
Wt REQ'D FOR 60units P3 17,181.530

RC SHEET PILES (12m)


LENGTH OF TOTAL QTY OF 6m L RB Wt per
REBAR DIA QTY/PILE Wt Req'd
TIE LENGTH PLAN FAB meter

TYPICAL TIE 10.000 1.400 73.000 102.200 17.033 24.500 0.617 63.010
L of RB
MAIN 16.000 12.000 4.000 48.000 9.600 10.000 1.578 75.760
12.000 12.000 2.000 24.000 4.800 5.000 0.888 21.308
PILE SHOE
ANCHOR 16.000 0.400 4.000 1.600 0.133 1.578 2.525
THK
ANGLE 0.008 0.500 1.000 0.500 9.420 4.710
100 X 100
167.313
Wt REQ'D FOR 275units RSP 46,011.116
TOTAL Wt OF STEEL REQ'D FOR RC PILES 100,773.549
CONCRETING
PARTICULARS L W H QTY VOL
P1 6.000 0.400 0.400 56 53.760
P2 7.500 0.400 0.400 113 135.600
P3 12.000 0.400 0.400 60 115.200
RC SHEET PILE 12.000 0.400 0.200 275 264.000
TOTAL VOLUME 568.560
12.560

208.000
109.650

109.650
1,676.750
360.000
CARRIAGE and ROLLER ESTIMATE -- 53 sheets 25mm x 6ft x 20 ft. approximate
SC - 1
PARTICULARS L W T QTY Wt
LONGITUDINAL FLANGE 3.990 0.360 0.025 2.000 563.787
4.850 0.300 0.025 4.000 1,142.175
7.200 0.300 0.025 4.000 1,695.600
LONGITUDINAL WEB 3.650 0.450 0.012 1.000 154.724
4.850 0.450 0.012 2.000 411.183
6.900 0.450 0.012 2.000 584.982
TRANSVERSE FLANGE 4.170 0.300 0.025 8.000 1,964.070
3.080 0.300 0.025 2.000 362.670
TRANSVERSE WEB 9.000 0.450 0.012 2.000 763.020
3.380 0.450 0.012 1.000 143.278
BRACKET 0.052 0.025 60.000 612.300
STIFFENER 0.140 0.450 0.012 9.000 53.411
INSERTED PLATE 0.490 0.450 0.032 3.000 166.169
8,617.369 109,907.709

SC - 2 #DIV/0!
PARTICULARS L W T QTY Wt
LONGITUDINAL FLANGE 5.980 0.360 0.025 2.000 844.974
5.980 0.300 0.025 4.000 1,408.290
LONGITUDINAL WEB 5.000 0.450 0.012 3.000 635.850
TRANSVERSE FLANGE 4.170 0.300 0.025 12.000 2,946.105
TRANSVERSE WEB 9.000 0.450 0.012 3.000 1,144.530
BRACKET 0.052 0.025 48.000 489.840
STIFFENER 0.140 0.450 0.012 6.000 35.608
INSERTED PLATE 0.490 0.450 0.032 6.000 332.338
7,837.534

SC - 3 (SIM TO 4,5,....10)
PARTICULARS L W T QTY Wt
LONGITUDINAL FLANGE 7.980 0.360 0.025 2.000 1,127.574
7.980 0.300 0.025 4.000 1,879.290
LONGITUDINAL WEB 7.000 0.450 0.012 3.000 890.190
TRANSVERSE FLANGE 4.170 0.300 0.025 16.000 3,928.140
TRANSVERSE WEB 9.000 0.450 0.012 4.000 1,526.040
BRACKET 0.052 0.025 64.000 653.120
STIFFENER 0.140 0.450 0.012 8.000 47.477
INSERTED PLATE 0.490 0.450 0.032 6.000 332.338
10,384.168
Wt OF CARRIAGE 3,4...10) 83,073.347
SC - 11
PARTICULARS L W T QTY Wt
LONGITUDINAL FLANGE 4.840 0.360 0.025 2.000 683.892
7.990 0.300 0.025 4.000 1,881.645
6.085 0.300 0.025 4.000 1,433.018
LONGITUDINAL WEB 4.500 0.450 0.012 1.000 190.755
7.500 0.450 0.012 2.000 635.850
6.385 0.450 0.012 2.000 541.320
TRANSVERSE FLANGE 4.170 0.300 0.025 12.000 2,946.105
TRANSVERSE WEB 9.000 0.450 0.012 3.000 1,144.530
BRACKET 0.052 0.025 52.000 530.660
STIFFENER 0.140 0.450 0.012 10.000 59.346
INSERTED PLATE 0.490 0.450 0.032 6.000 332.338
10,379.458

Wt OF CARRIAGE SECTIONS 109,907.709

CARRIAGE WHEEL (30 T)


PARTICULARS L W T QTY Wt
HOUSING 0.002 1.250 4.000 93.337
BRACKET 0.200 0.180 0.012 2.000 6.782
STIFFENER-1 0.175 0.075 0.012 12.000 14.837
STIFFENER-2 0.180 0.075 0.012 2.000 2.543
ROLLER 0.053 0.160 3.000 200.054
AXLE 0.003 0.360 3.000 26.426
AXLE CLAMP 0.260 0.064 0.070 3.000 27.431
SPACER 0.260 0.064 0.006 3.000 2.351
Wt PER ASSEMBLY 373.761
Wt OF 40 ASSEMBLIES 14,950.457

CARRIAGE WHEEL (20 T)


PARTICULARS L W T QTY Wt
HOUSING 0.002 0.850 4.000 63.469
BRACKET 0.200 0.180 0.012 1.000 3.391
STIFFENER-1 0.175 0.075 0.012 8.000 9.891
STIFFENER-2 0.180 0.075 0.012 2.000 2.543
ROLLER 0.053 0.160 2.000 133.370
AXLE 0.003 0.360 2.000 17.617
AXLE CLAMP 0.260 0.064 0.070 2.000 18.287
SPACER 0.260 0.064 0.006 2.000 1.567
Wt PER ASSEMBLY 250.136
Wt OF 68 ASSEMBLIES 17,009.259

TOTAL Wt OF CARRIAGE 141,867.425


25 x 6' x20' 2083.33kg 2.08333
12 x 6' x 20' 1000kg 1 ton
SAFI SHIPYARD INC
2500 GRT SLIPWAY PROJECT
MATERIAL TAKE OFF AND COST ESTIMATE

SUMMARY OF COST ESTIMATES QTY UNITS UNIT COST SUB-TOTAL

A. EXCAVATION AND BACK FILLING


Excavation 28,000 cu. Meter 60.00 1,680,000.00
Backfill 3,300 cu. Meter 60.00 198,000.00
1,878,000.00
B. RIPRAP
Stone and boulders with concrete plaster 1,900 cu. Meter 1,600.00 3,040,000.00

C. PEIR, RAIL AND WINCH FOUNDATION


Ready mix concrete 1,200 cu. Meter 5,500.00 6,600,000.00
Rebars 96,000 kilogram 50.00 4,800,000.00
11,400,000.00
D. RC PILES AND SHEET PILES ESTIMATE
Ready mix concrete 600 cu. Meter 5,500.00 3,300,000.00
Rebars 100,800 kilogram 50.00 5,040,000.00
8,340,000.00
E. CARRIAGE ROLLERS, and RAIL
Carriage 109,900 kilogram 65.00 7,143,500.00
Roller 20t 15,000 kilogram 75.00 1,125,000.00
Roller 30t 17,000 kilogram 75.00 1,275,000.00
Rails and anchoring 36,000 kilogram 75.00 2,700,000.00
12,243,500.00
F. WINCH AND RIGGING ARRANGEMENT
Main Winch 1 set 2,250,000.00 2,250,000.00
Sheave 9 pc 19,550.00 175,950.00
Wire Rope 1,700 meter 700.00 1,190,000.00
Housing and Anchoring 8,000 kilogram 65.00 520,000.00
Back hauling Winch 1 set 1,800,000.00 1,800,000.00
Sheave 8 pc 19,550.00 156,400.00
Wire Rope 1,220 meter 700.00 854,000.00
Housing and Anchoring 7,500 kilogram 65.00 487,500.00
7,433,850.00
G. STEEL SHEET PILE
Steel sheet pile 150,000 kilogram 75.00 11,250,000.00

H. ELECTRICAL
Panel boards, cable, lighting, and fixtures 1 lot 1,500,000.00 1,500,000.00

I. DESIGN AND PROJECT MANAGEMENT


Project Staff and Equipment 1 lot 2,800,000.00 2,800,000.00
-
J. MISCELLANEOUS 1 lot 2,000,000.00 2,000,000.00

TOTAL ESTIMATED PROJECT COST P 61,885,350.00


63383550
PREPARED BY:

JEROME MANUEL
Naval Architect and Marine Engineering
PRC No. 0000328
PTR NO. 5467899 ISSUED ON FEBRUARY 3, 2014 AT MANDAUE CITY
causeway piles
steel sht 11250000
concrete 3420000
14670000

rail piles
concrete 6840000
mech
6840000

winch concrete 1140000


mech 7433850
8573850

1,498,200.00