Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 1 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Plan
Training
Session
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 2 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
How to Use This Competency Based Learning Materials
Welcome to the module in Performing Groove Welding on Carbon
Steel Plates. This module contains training materials and activities
for you to comply.
When you have completed this module and feel confident that you
have had sufficient practice, tell your trainer that you are ready for
assessment. He will arrange an appointment with a registered
assessor to assess you. The results of your assessment will be
recorded in your competency Achievement Record.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 3 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Data Gathering Instrument for Trainee's Characteristics
ANDAN, CLYDE
Name of Trainee: ANTHONY
Characteristics of Learners
Average grade in:
English Math
Language, literacy
and numeracy a. 95 and
(LL&N) a. 95 and above above
b. 90 to 94 b. 90 to 94
c. 85 to 89 c. 85 to 89
d. 80 to 84 d. 80 to 84
e. 75 to 79 e. 75 to 79
Ethnicity/culture:
a. Ifugao
b. Igorot
Cultural and c. Ibanag
language d. Gaddang
background e. Muslim
f. Ibaloy
g. Others( please
specify)____Hiligaynon_________
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 4 of 55
Developed by:
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QA
using SMAW
SYSTEM Revision # 00
h. High School Level
i. High School
Graduate
j. College Level
k. College Graduate
l. with units in Master's degree
m. Masteral Graduate
n. With units in Doctoral Level
o. Doctoral Graduate
a. Male
Sex
b. Female
Age Your age: _19
1. Disabilities(if any)_____________________
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 5 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
retain information, oral or written,
presentations of new information
must contain diagrams and drawings,
preferably in color. The visual learner
a. Financially
challenged
b. Working student
Other needs c. Solo parent
d. Others(please specify)
________________________
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 6 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
INSTRUCTIONS: This Self-Check Instrument will give the trainer
necessary data or information which is essential in planning training
sessions. Please check the appropriate box of your answer to the
questions below.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 7 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Evidences/Proof of Current Competencies
Weld Carbon
Steel Pipes
Using SMAW
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 9 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Qualification Title:
Name of Trainee: Andan, Clyde
Shielded Metal Arc
Anthony
Welding NCII
Module Title /
Training Needs ( Learning
Module of
Outcomes)
Instruction
L.O.1 Weld carbon steel plates in flat
position (1G)
L.O.2 Weld carbon steel plates in
horizontal position (2G) 2. Weld Carbon Steel
L.O.3 Weld carbon steel plates in vertical Pipes Using SMAW
position (3G)
L.O.4 Weld carbon steel plates in overhead
position (4G)
L.O.1 Weld Carbon Steel Pipes In
Horizontal Position (2G)
L.O.2 Weld Carbon Steel Pipe In Fixed 2. Weld Carbon Steel
Pipe, Horizontal Position (5G)
Pipes Using SMAW
L.O.3 Weld carbon steel pipes in fixed pipe,
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 10 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
LIST OF COMPETENCY
Unit of Module
No. Code
Competency Title
Performin
g groove
Weld Carbon welding on
1 MEE721306
Steel Plates carbon
steel
plates
Performing
groove
Weld Carbon
2 welding on MEE721306
Steel Pipes
carbon steel
plates
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 11 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
MODULE CONTENT
NOMINAL DURATION:
INTRODUCTION:
This module covers the skills, knowledge and attitude required
in welding carbon steel plates in different positions such as 1G, 2G,
3G, & 4G using SMAW process.
LEARNING OUTCOMES:
1. Weld carbon steel plates in flat position (1G)
2. Weld carbon steel plates in horizontal position (2G)
3. Weld carbon steel plates in vertical position (3G)
4. Weld carbon steel pates in overhead position (4G)
ASSESSMENT CRITERIA:
1. Instructions for the preparation of the work activity are communicated
and confirmed to ensure clear understanding.
2. Tools, and equipments needed to perform SMAW process are
identified, checked to ensure they work correctly as intended and are
safe to use in accordance with established procedures
3. Materials needed for work are obtained in accordance with established
procedures
4. Protective gears and body coverings should be used to avoid accidents
and injuries. Safety should always be observed.
5. SMAW process is performed in accordance to the latest edition of
Training Regulations (TR), Competency Based Curriculum and other
related articles obtained from the Technical Education and Skills
Development Authority.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 12 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Outcome # 1: WELD CARBON STEEL
PLATES IN FLAT POSITION
(1G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Flat position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
Learning Experiences
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 13 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Activities Specific Instruction
After reading INFORMATION
1. READ INFORMATION
SHEET NO. 1.1-1 proceed to
SHEET NO. 1.1-1 on AWS
Task Sheet 1.1-1
Code
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 14 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Weld Carbon Steel Plates In Flat Position (1G)
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 15 of 55
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Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
TASK SHEET 1.1-1
Title: Weld Carbon Steel Plates In Flat Position (1G)
Assessment Method:
1. Observation
2. Examination of plates
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 16 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Performance Criteria Checklist 1.1-1
CRITERIA
YES NO
1. Deposit weld beads on plate?
2. weld plates in single pass groove joints in flat
positions
3. weld plates in multiple pass groove joints in
flat position
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 17 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
SELF-CHECK NO. 1.1-1
Is your response
is satisfactory?
Direction: Answer the following questions
briefly. Compare your response to the model
Sati Not
answer provided. Tick on the box to indicate
sfac Satisf
whether your response is satisfactory or not
tory actor
satisfactory based on your own judgment. y
1. Performed lecture and demonstration
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 18 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Outcome # 2: WELD CARBON STEEL
PLATES IN HORIZONTAL
POSITION (2G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Horizontal position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 19 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Activities Specific Instruction
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 20 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Horizontal Welding
CRITERIA
YES NO
1. deposit weld beads on plate?
2. weld plates in single pass groove joints in
horizontal positions
3. weld plates in multiple pass groove joints in
horizontal position
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 22 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
SELF-CHECK NO. 1.2-1
Is your response
is satisfactory?
Direction: Answer the following questions
briefly. Compare your response to the model
Sati Not
answer provided. Tick on the box to indicate
sfac Satisf
whether your response is satisfactory or not
tory actor
satisfactory based on your own judgment. y
1. Performed lecture and demonstration
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 23 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Outcome # 3: WELD CARBON STEEL
PLATES IN VERTICAL
POSITION (3G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
EQUIPMENT
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 24 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. 4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities Specific Instruction
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 25 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
INFORMATION SHEET NO. 1.3-1
Vertical Welding
There are two basic techniques for performing welds in the vertical
position. These two techniques are commonly referred to as vertical
up and vertical down. These two techniques can be used to perform
welds in the 3G and 3F positions.
The following is a set of instructions for performing vertical up
and vertical down welds. For most welders, light metal is easier to
weld than heavy metal because it requires less penetration.
Be certain that the metal plate is secured in a vertical position. The
use of adjustable locking pliers or C-clamps is recommended to aid in
securing the metal in position.
Position the electrode at an angle of 60 to the plate and in the
path of the weld. The electrode should be perpendicular to the sides of
the plate.
For vertical down welding, begin at the top of the plate with a
short arc. If the electrode sticks, stop and increase the amperage. If
the electrode burns through the metal, lower the amperage. If the
electrode continues to burn through the metal, increase the speed of
the electrode movement downward.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 26 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
When welding vertical up, position the electrode 85 to the plate
in the path of the weld. Begin at the bottom of the plate and work up.
Use the same procedures if the electrode sticks or burns through the
metal.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 27 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 28 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
TASK SHEET 1.3-1
Title: Weld Carbon Steel Plates In Vertical Position (3G)
es/Materials :Electrode, welding mask, clear and dark glass, chipping hammer,
steel brush, mechanical pliers
Welding machine (AC or AC/DC), welding table, portable grinder,
welding booth, portable oven
Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a flat position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in flat position
6. turn off the welding machine
Assessment Method:
1. demonstration
2. observation
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 29 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Performance Criteria Checklist 1.3-1
CRITERIA
YES NO
1. deposit weld beads on plate?
2. weld plates in single pass groove joints in
vertical positions
3. weld plates in multiple pass groove joints in
vertical position
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 30 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
SELF-CHECK NO. 1.3-1
Is your response
is satisfactory?
Direction: Answer the following questions
briefly. Compare your response to the model
Sati Not
answer provided. Tick on the box to indicate
sfac Satisf
whether your response is satisfactory or not
tory actor
satisfactory based on your own judgment. y
1. Performed lecture and demonstration
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 31 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Outcome # 4: WELD CARBON STEEL
PLATES IN OVERHEAD
POSITION (4G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. 3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. 4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 32 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Activities Specific Instruction
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 33 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
INFORMATION SHEET NO. 1.4
Overhead Welding
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 34 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
TASK SHEET 1.4-1
Title: Weld Carbon Steel Plates In Overhead Position (4G)
Assessment Method:
1. demonstration
2. observation
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 35 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Performance Criteria Checklist 1.4-1
CRITERIA
YES NO
1. deposit weld beads on plate?
2. weld plates in single pass groove joints in
overhead positions
3. weld plates in multiple pass groove joints in
overhead position
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 36 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
SELF-CHECK NO. 1.4-1
Is your response
is satisfactory?
Direction: Answer the following questions
briefly. Compare your response to the model
Sati Not
answer provided. Tick on the box to indicate
sfac Satisf
whether your response is satisfactory or not
tory actor
satisfactory based on your own judgment. y
1. Performed lecture and demonstration
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 37 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Outcome # 5: WELD CARBON STEEL PIPES
IN HORIZONTAL POSITION
(2G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel pipe in horizontal position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 38 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Learning Activities Specific Instruction
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 39 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Horizontal Position
The 1G pipe welding position is a pipe in the horizontal position and the pipe
is rolled when welding. This is basically welding in the flat position. The 1G
pipe welding certification is rarely used.
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 40 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
TASK SHEET 1.5-1
Title: Weld Carbon Steel pipes In Horizontal Position (2G)
Performance Objective:
Should be able to perform penetration, filling and capping to plates
in flat position
Supplies/Materials :
Electrode, welding mask, clear and dark glass, chipping hammer,
steel brush, mechanical pliers
Equipment:
Welding machine (AC or AC/DC), welding table, portable grinder,
welding booth, portable oven
Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a flat position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in flat position
6. turn off the welding machine
Assessment Method:
1. demonstration
2. observation
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 41 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
Performance Criteria Checklist 1.5-1
CRITERIA
YES NO
1. deposit weld beads on pipe?
2. weld plates in single pass groove joints in
horizontal position
3. weld plates in multiple pass groove joints
horizontal position
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 42 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00
SELF-CHECK NO. 1.5-1
Is your response
is satisfactory?
Direction: Answer the following questions
briefly. Compare your response to the model
Sati Not
answer provided. Tick on the box to indicate
sfac Satisf
whether your response is satisfactory or not
tory actor
satisfactory based on your own judgment. y
1. Performed lecture and demonstration
Document No.
Date Developed:
MODULE IN SHIELDED August 2012
KABANKALAN Issued by:
METAL ARC WELDING
TRAINING CENTER
SMAW NCII
KTC Page 43 of 55
Developed by:
Weld Carbon Steel Plates
QA
using SMAW
SYSTEM Revision # 00