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Sequence of Basic Job Steps Potential Accidents OR Hazards Recommended Safe Job Procedure
Non-compliance with CMES and Facilitys HSE MS Obtain a cold work permit and other associated permits from
Planning procedures Chevrons facility operators.
Unauthorized personnel. Conduct tool box talk.
Defective tools/equipment. Barricade the area where hydro-test is to be carried out.
Post warning notice.
Ensure the equipment/tool to be used for hydro-test (such as hose,
pump, coupling, pressure gauge, spade, gasket etc) are free
from defect and suitable for the pressure rating of the system.
Hydro-testing Exceeding maximum allowable pressure. Ensure the pressure relieving device is set at maximum allowable
Injury to workers. pressure for weakest portion of the segment to be hydrotested.
Damage to equipment/system. Keep away from the pressurized segment of the system being
Un-attended equipment/system. hydro-tested.
Changing the duration of the hydro-test. Monitor the pressure gauge from a safe distance away from the
Unsafe depressurization of hydro-test fluid. potential source of high pressure jetting (such as flange joint,
spade and coupling etc).
Do not leave the pressurized hose or pump unattended when the
hydo-test is going on.
Isolate the equipment from all source of energy when not in use.
Do not change (exceed/decrease) the duration of hydro-test
without permission from the inspection engineer.
Ensure the safe depressurization of hydro-test fluid.
Completion of hydro- Scattered material Ensure proper wind up and housekeeping at site.
test/housekeeping The accessories (hose and pump) not being used must be
disconnected and stored separately.