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JITENDRA SURVE Page 1 07/03/03

Piping Guide
Index

PIPES
Dimensional Standard : ASME B36.10M

MATERIALS OF CONSTRUCTION

Service Max Size Material Grade Fab.


Temp/Pr. Range Type

ASTM A-
65 deg C / 1/8 6 B PE/SMLS
Utilities and 106
17 barg
Process 8 28 API 5L B PE/SAW
(Carbon Steel) 100 deg C / 1/8 ASTM A-
B PE/SMLS
45.5 barg 24 106
Utilities and
Process 150 deg C / 1/8 ASTM A-
TP304 PE/SMLS
(Stainless 70 barg 12 312
Steel)
Solid additive,
PE/EFW
polymer+gas,
120 deg C / ASTM A- (SMLS
polymer 2 24 TP304
11.5 barg 312 for below
powder/pellets,
2)
Polymer slurry-
220 deg C / 1/8 ASTM A-
polymer+gas- TP304 SMLS
25 barg 12 312
liquid additive
14 ASTM A-
TP304 EFW
28 312
PE/SMLS
and PE/
Process (SS 150 deg C / 1/8 ASTM A-
TP304 EFW for
304) 8 barg 24 312
2 and
above.

Note: Material : API 5L Grade B : This material is used for near-ambient


temperature process and utilities i.e. below 65 deg. C and 17 barg
pressure, and for pipes 8 and more with SAW fabrication.

As temperature and pressure increases, size range for which SMLS


fabrication type is used increases.
For upt0 120 deg C and 11.5 barg, all SS pipes can be EFW for 2 and
above.
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AMBIENT TEMPERATURE CARBON STEEL FOR 8 AND ABOVE

Services
Process.
Utilities.

Temperature and Pressure Range


65 deg C., 17 barg

Material Used
API 5L - B : Pipe.

Thickness/SCH
8 12 And 24 : S-20.
14 Above Except 24 : S-10.

Fabrication Type
All pipes from 8 to 28 are PE and SAW.

HIGH TEMPERATURE CARBON STEEL

Services
Process.
Utilities.

Temperature and Pressure Range


220 deg. C
70 barg.

Material Used
ASTM A106-B : Seamless carbon steel pipe for high temperature
servuce.

Thickness/SCH
Depends of pressure.
Upto 11/2 : S-XS.
Above 2 to 6: S-STD.
Above 6 : S-30
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Fabrication Type
All pipes from PE AND SMLS.

STAINLESS STELL 304

Services
Process.
Polymer.
Solid additives.
Jacket (LP steam)
Liquid additives.

Temperature and Pressure Range


Max temp 220 deg C. Max pressure. 62 barg.

Material Used
ASTM A312-TP304 : Seamless and welded austenitic stainless steel
pipe.

Fabrication Type
End condition for all pipes PE.
Fabrication depends upon Temperature and pressure. For lower
temperatures below 150 deg C: 11/2 and below are SMLS and higher
as EFW.

LOW TEMPERATURE CARBON STEEL (LTCS)

Services
Process. (120C,22barg,1/8-24,)
Process. (220C,3.5barg,1/8-24,PE,SMLS)
Low blow down (Not clean). (120C, 3.5barg, 1/8-24)
Propylene off gas. (150C, 36barg, 1/8-24)
Propylene (120C, 62barg, 1/8-24)
Flare Header. (120C, 3.5barg, 1/8-30)
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Temperature and Pressure Range


Max temp 220 deg C. Max pressure. 62 barg.

Material Used
ASTM A333-6 : Seamless and welded steel pipe for low temperature
services.

Fabrication Type
All pipes from 1/8 to 30 are PE and SMLS.

HIGH TEMPERATURE ALLOY STEEL

Services
High temperature and pressure STEAM.

Temperature and Pressure Range


Max temp 470 deg C. Max pressure. 47 barg.

Material Used
ASTM A335-P11 : Seamless Ferritic alloy steel pipe for high
temperature service.

Fabrication Type
All pipes from 1/2 to 14 are PE and SMLS.

UNDERGROUND UTILITIES (WRAPPED AND COATED CS)

Services
Underground Utilities.

Temperature and Pressure Range


Max temp 65 deg C.
Max pressure. 17 barg.

Material Used
ASTM A53-B W&C : Pipe, steel, black and hot-dipped, zinc coated,
welded and semless.
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Thickness/SCH
Upto 11/2 : S-XS.
2 6 : S-STD.
8-12 and 24 : S-20
14 36 except 24 : S-10.

Fabrication Type
1/8 to 6 are PE and SMLS.
8 to 28 are PE and ERW.

GALVANISED PIPES

Services
Drinking Water.
Instrument Air.

Temperature and Pressure Range


65 deg C., 10.5 barg : Instrument air and Drinking water.
100 deg C., 30 barg : Instrument air.

Material Used
ASTM A53-B GALV : Pipe, steel, black and hot-dipped, zinc coated,
welded and semless.

Thickness/SCH
Upto 2 : S-XS.
Above 2 : S-STD.

Fabrication Type
All pipes from 1/2 to 4 are MT and SMLS.
JITENDRA SURVE Page 6 07/03/03

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