SUPRAdisc

Depth Filter Modules

SUPRAdisc Depth Filter Modules
The Complete Filter System

Pall, has consistently developed high performance depth filters for chemical applications. The
SUPRAdisc module design concept combines the advantages of conventional depth filter sheets
with the positive features of enclosed filters.

SUPRAdisc MODULE CONCEPT THE COMPLETE FILTER SYSTEM

Each module consists of three major components: The SUPRAdisc module adapter has two O-rings and a
Filter cells bayonet lock. Consequently, the SUPRAdisc modules can
Tubular center core be installed quickly and easily into filter housings. A flat
Adapters gasket adapter version is also available. For both adapter
The individual filter cells have two filter sheets and a drainage types, a module lifting device is available. In the flat gasket
plate which are edge sealed in an injection mold process. adapter version an integrated gripping groove permits the
The drainage plate reduces the flow resistance, guarantees use of a module lifting device and in the double O-ring type
an excellent flow distribution over the filter sheet and enables the bayonet lock enables this capability.
a high filter cell stability.
Up to 21 cells can be stacked on a tubular core, compressed
and joined to form a unit. This design results in a reliable SUPRAdisc MODULE SCALE-UP
sealing between the filter cells, even if the module is in a dry INFORMATION
state, which eliminates the need for retightening after wetting. Product Filter Filter area in m2 Filter area in ft2 Typical filtered
volume (L)
SUPRAcap 60 0.002 0.022 0.5 5
EDF* 6-0
SUPRAdisc MODULE FILTER MEDIA EDF* 6-3

Depth filter sheets have been successfully used in a vast EDF*14-0 0.012 0.13 1 10
EDF*14-3
range of applications. Due to their excellent mechanical
EDF* 32-0 0.075 0.81 3 20
strength, these sheets can readily be incorporated into modules. EDF* 32-5
Almost all grades of depth filter available in Pall flat sheet SUPRAdisc 203 0.30 3.2 5 50
format are also available in SUPRAdisc modules, so that the SUPRAdisc 205 0.50 5.3 5 300
change from open sheet filter systems to closed systems SUPRAdisc 209 1.00 10.7 > 50
is straightforward. SUPRAdisc modules provide a system SUPRAdisc 216 1.80 19.3 > 50
similar to filter cartridges, with high efficiency and excellent SUPRAdisc 509 2.30 24.7 > 100

filtration properties. In many applications, SUPRAdisc modules SUPRAdisc 516 4.00 43.0 > 100

provide a more economic alternative to cartridge filters. SUPRAdisc 520 5.00 53.8 > 100

*Filter holder

1
Technical Service
For best possible results and maximum rialbility we re-
commend a test run under practical conditions. Depth
filtration calls for detailed knowledge of the product and
the filtration sequence. In this area Pall specialists can
provide valuable assistence they are in an position to
study the filtration task in the field or in our SLS (Scientific
and Laboratory Services) labs. Pall offers hands-on
assistance and places its extensive technical resources
at the disposal of its customers in the form of worldwide
technical advice, including cost reduction programs,
process review and problem solving.

2
SUPRAdisc Depth Filter Modules
High Performance Filtration
Due to their material composition and their structural design, depth filters can be compared
with a maze-like, extremely fine three-dimensional sieve with a huge number of branched
micro channels.
Depth filters form a structure with a void volume of 70 - 85%
of the total volume of the depth filter. This is indicative of the
high dirt holding capacity. The void volume of a Pall depth
filter can amount to almost 4 L/m of filter area.
2
The passage of the liquid through the module channels is
relatively slow so that the contact time with the filter medium
is relatively long. Particles and colloids are trapped on this
long passage through this fine maze with a synergistic
effect between the three-dimensional mechanical screen
and the adsorptive capabilities of the electrokinetic potential.
Table 1 indicates the factors which influence the retention
rates of Pall depth filters.
In a special process developed originally by Pall, the relatively
coarse cellulose fibers are processed to a specific fineness.
In this way they are rendered suitable for the homogeneous
3
incorporation of additives such as very fine mixtures of diato-
maceous earth. Due to sophisticated manufacturing methods,
a stable positive electrokinetic potential forms during aqueous
product flow through the filter.
The special manufacturing process provides a highly per-
meable void volume with a characteristic, very high dirt holding
capacity. As a result, the progressive differential pressure
increase during filtration is slow, and the tendency for spon-
taneous blocking is practically eliminated. Careful selection
of the raw materials, their specific upgrading, a wellbalanced
ratio between void volume and electrokinetic potential, the
proportion of the ingredients, as well as reliable control of all
process parameters, determine the desired properties of
Pall depth filters and required to maximize performance.
Fiber or particle release from the outlet side of the depth filters
is prevented by special technologies.
TABLE 1
Mechanical Factors
Product Depth Filter

Nature of the solids/particles Void volume of the filter medium

Number and size of the solids/particles Structure of the three-dimensional screen

Viscosity Size of the internal surface area

(dirt holding capacity)

Chemical composition Thickness of the filter medium

Composition and processing of media

components

Adsorptive Factors
Product Depth Filter

Chemical composition Structure of the three-dimensional screen

Charge of the solids/particles Number of the charge carriers

Concentration of the solids/particles Nature of the charge carriers

pH Magnitude of the charge carriers

Polarity of the solids/particles

Temperature

4
SUPRAdisc Depth Filter Modules
SD-Series

SD-SERIES

With 13 different retention rates the K series represents the

standard depth filter media series of Pall SUPRAdisc modules.
The retention rate starts from 0,1 m and goes up to 20 m.
The EKSP, the EK 1 and the EK are used for fine particles.
Grades K 100 through to K 900 cover the entire range from
fine filtration through clarifying filtration to coarse filtration.

Material components
Due to their material composition and their structural design
SeitzSchenk depth filters can basically be compared with a
maze-like, extremely fine three-dimensional sieve with innu-
25
merous, branched micro"channels".

20
The main components are cellulose, diatomaceous earth
and/or perlite and synthetic polymers. The cellulose generates
Retention rates []m]

15 the matrix of the depth filter. The diatomaceous earth and/or

perlite are responsible for the clarifying effect. The synthetic
10
polymers build up the wet strength and the the positive
5 ZETA potential.

0
80

00
SP

0
50

50
00

00
00

00
0

0
1

5
EK

KS

K7

K9
K1

K2
K2
EK

K3
K1

K8
EK
KS

Medium Application
EKSP
EK 1
1800
1700 EK Fine clarification
1600 KS 50
1400
KS 80
1275
K 100 Clarifying filtration
Permeability [Lm-2 min-1]

1200
K 150 Retention of activated carbon
1000
925 K 200 Retention of salts
800 K 250 Removal of gels from silicones, alkyd resins,
785
polymers
600
K 300 Catalyst retention from various solutions
510
400
K 700 Retention of gels from resins (alkyd resins,
200 185 213 polyacrylates)
146
93
113 K 800 Silicon oils and silicon resins
29 41 68
0 K 900 Tensides (clarifying filtration)
80

00
SP

00
50

50
00

00
00

00
0
1

The figures quoted in the diagrams and tables should be regarded as guidelines.
EK

KS

K7

K9
K1

K2
K2
EK

K3
K1

K8
EK
KS

p = 100 kPa (1 bar), T = 20C, medium H2O

5
 SUPRAdisc Depth Filter Modules
T-Series

T-SERIES

The T series of Pall SUPRAdisc modules includes filter media

with 7 different degrees of permeability.

Grade T 950 is used for clarifying filtration. Due to its positive

ZETA potential this depth filter possesses a high adsorption
capacity. In contrast, grades T 1000 to T 5500 are designed
for coarse filtration. They are characterized by an open
structure and combine very high outputs with long filtration
cycles due to their high dirt holding capacity. Grades T 1000
to T 5500 have proved successful in the filtration of viscous
media, for the retention of gel particles and coarse dispersed
80
substances at low differential pressures.
70

60
Retention rates [m]

50 Medium Application

40 T 950
T 1000 Filtration of viscous oils and highly viscous oils
30
T 1500
20
T 2100 Catalyst removal (e.g. from tensides and amines,
T 2600 from silicones etc.)
10
T 3500 Coarse filtration
0 T 5500 Removal of salt / Removal of gels
50

0
00

50

10

60

50

50
T9

T1

T1

T2

T2

T3

T5

The figures quoted in the diagrams and tables should be regarded as guidelines.

30000

25000
25000
Permeability [Lm-2 min-1]

20000

15000
12750

10200 10200
10000

7285
5000 3400
1700

0
0

0
50

00

50

10

60

50

50
T9

T1

T1

T2

T2

T3

T5

p = 100 kPa (1 bar), T = 20C, medium H2O

6
SUPRAcap 200 Depth Filter Modules
Encapsulated for Reduced Cleaning and Easier Handling

The use of encapsulated systems in the chemical industry is becoming more widespread due to
the significant advantages they provide including reduced operator exposure, reduced cleaning,
increased yield and easier handling. Encapsulate filters can also help eliminate cleaning pro-
blems this is particularly beneficial where chemical products are being filtered. in applications
where toxic materials such as catalysts or contaminated activated carbon have to be removed,
Pall SUPRAcap 200 modules offer increased operator protection and simplified process hand-
ling. Pall SUPRAcap 200 modules are the first encapsulated disposable depth filter modules for
large scale process filtration.

Pall SUPRAcap 200 modules help to reduce cleaning costs, Applications for Pall SUPRAcap 200 modules
minimize operator exposure and enhance product yields. include:

Pall SUPRAcap 200 modules are encapsulated in polypropylene Filtration of toxic products
and installed in a specially constructed housing so that only Removal of filter aids
the inlet and outlet socket and the ejection plates between Removal of catalysts
the stacked modules are in contact with product in the filter Removal of activated carbon
housing. These housings parts are removable and can be
washed separately so that the cleaning effort are dramatically
reduced, compared to standard depth module applications.

Minimized contact between operator and fluids, means

reduced expose risks
Reduced product hold-up due to capsule design means
higher yields
Easier handling of difficult and toxic products
Shorter processing times due to reduced cleaning effort
Reduced cross contamination risks

7
 SUPRAdisc II Depth Filter Modules
Next Generation Depth Filter Modules

The constantly increasing demands and requirements in the chemical industries not only relate
to the manufacturing process itself, but also to the components used. In these processes, filtration
is of crucial importance from coarse filtration to fine filtration.
For many years, Pall filter cartridges have proved to combine excellent reliability and high performance.
These high quality standards are now extended to Pall lenticular depth filters, with the develpoment
of SUPRAdisc II depth filter modules. These modules are based on a completely new design
incorporating the double separator concept, whereby the filter medium and separators are stacke
on the central core and compressed to produce a stable, high strength unit.

Pall SUPRAdisc II features

This new concept guarantees distinctly increased process
safety and reliability.

Optimal support for the filter sheets During filtration

the upper and lower filter sheets of the modules are very
well protected against pressure surges

Highest handling safety Rigid edge clipping protects

the filter medium from damages during insertion or removal

Highest process safety by back pressure resistance

Damage to the depth filter module by vacuum shocks
and pressure shocks can be clearly reduced by the new
design

Constant flow distribution due to stable design The

stiff clip connection leads to defined and regular filter cell
spacing around the periphery

Inside Outside

8
SUPRAdisc Depth Filter Modules
Technical and Ordering Information

FILTER MEDIA CONFIGURATIONS

Media Depth Filter Weight per Typical Ash Extractable Ions Soluble in Acetic Acid
Code Type(1) Area (g/m 2) Content (%) (mg/m2) (Typical Values)

Ca Fe Al

PEKS EKSP 1400 58 600 30 220

XEK1 EK 1 1400 51 1600 15 140

XEK0 EK 1350 46 1400 10 120

X050 KS 50 1350 46 1400 10 120

X080 KS 80 1350 46 1200 15 120

X100 K 100 1350 46 1400 15 120

X150 K 150 1350 46 1300 15 120

X200 K 200 1350 46 1200 15 110

X250 K 250 1300 46 1000 15 70

X300 K 300 1300 46 900 15 50

X700 K 700 1300 46 900 15 50

X900 K 900 1300 46 900 25 40

C100 K 100 IR 1400 51 200 20 75

C250 K 250 IR 1250 46 150 15 50

C800 K 800 IR 1250 46 120 10 30

C900 K 900 IR 1200 46 120 10 30

T950 T 950 850 40 600 13 25

T100 T 1000 950 35 570 15 30

T150 T 1500 850 33 500 12 25

T210 T 2100 700 15 350 11 20

T260 T 2600 700 <1 300 1 5

T350 T 3500 880 15 450 15 30

T550 T 5500 750 <1 300 1 5

(1)
Other Depth Filter Types availiable on request.

9
TECHNICAL SPECIFICATIONS

Operating Characteristics(1) Nominal Dimensions

Maximum Operating 80C (176F) in Polypropylene design SUPRAdisc Modules

Temperature 160C (320F) in Polyamide design
Nominal Total Length
Maximum Operating 2.4 bard (35 psid)
Differential Pressure Double-O-ring 332 mm (13.1 in.)
(1)
With compatible fluids, which do not soften, swell or adversely affect the Flat gasket 272 mm (10.7 in.)
products or its material of construction.

Plastic Parts of Construction of SUPRAdisc Modules Nominal Diameters 284 mm (12 in.) for ordering codes
203, 205, 209 and 216 in
SUPRAdisc components Polypropylene Polypropylene and Polyamide designs
Polyamide 410 mm (16.1 in.) for ordering codes
(Only high temperature version) 409, 416 and 421 in
O-rings Silicone elastomer Polyamide design
FEP capsulated 413 mm (16.3 in.) for ordering codes
PTFE 509, 516 and 520 in
EPDM Polypropylene design
Viton

PART NUMBERING AND ORDERING INFORMATION

SUPRAdisc I Part Number: 3

Code Module Code Filter Code Adapter Code Filter Code Gasket Code Plastic Parts
Type components Option Area Material
00 SD I Standard S Double 203 (3) 0.3 m 2 (3.2 ft 2) S Silicone P Polypropylene
01 SD I High see filter O-ring 205 (3)* 0.5 m 2 (5.3 ft 2) elastomer A Polyamide (6)
Temperature media code C Flat 209 (3) 1.0 m 2 (10.7 ft 2) F FEP
30 SD I Increased Gasket 216 (3) 1.8 m 2 (19.3 ft 2) T PTFE(7)
cell distance 409 (4) 2.1 m 2 (22.5 ft 2) E EPDM
This is a guide to the part number structure and 416 (4) 3.7 m 2 (39.8 ft 2) V Viton
possible options only. 421(4) 5.0 m 2 (53.8 ft 2) P Perpunan
For availability of specific options, contact Pall.
509 (5) 2.3 m 2 (24.7 ft 2) Other gaskets available on request
516 (5) 4.0 m 2 (43.0 ft 2) (3) Available in Polyamide and Polypropylene design
(4) Only available in Polyamide design
Example Part Numbers 520 (5) 5.0 m 2 (53.8 ft 2) (5) Only available in Polyropylene design
(6) High Temperature only SD I
Standard 300X100S216SP (7) On request for SUPRAdisc II
High Temperature 301X100S216SA * Only available with Double O-ring.

SUPRAdisc II Part Number: 2 P**

Code Module Type Code Filter components Code Adapter Option Code Filter Area Code Gasket Material

00 SD II see filter media code S Double O-ring 232 1.8 m 2 (19.4 ft 2) S Silicone elastomer
** Polypropylene parts C Flat Gasket F FEP
T PTFE(7)
E EPDM
V Viton
P Perpunan

SUPRAcap 200 Part Number: C S P**

Code Contains Code Inter Disc Code Filter Media Code Filter Area Code Gasket Material
Module Type Spacing

2 SUPRAdisc II 00 Standard see filter media code 209(2) 1.0 m 2 (10 ft 2) S Silicon elastomer
3 SUPRAdisc I 30 Increased cell 214 1.6 m 2 (17.2 ft 2) F FEP coated silicone
distance(1) 216(2) 1.8 m 2 (19.4 ft 2) (2)
SUPRAdisc I design only.
(3)
SUPRAdisc II design only.
(1)
SUPRAdisc I design only. ** Polypropylene parts 232(3) 1.8 m 2 (19.4 ft 2)

10
Pall GmbH
Planiger Strasse 137
55543 Bad Kreuznach/Germany
+49.(0)671.88220 phone
+49.(0)671.8822200 fax
fuels.chemicals.de@pall.com email
Visit us on the Web at www.pall.com
Pall Corporation has offices and plants throughout the world in locations including:
Argentina, Australia, Austria, Belgium, Brazil, Canada, China, France, Germany, India,
Indonesia, Ireland, Italy, Japan, Korea, Malaysia, Mexico, the Netherlands, New
Zealand, Norway, Poland, Puerto Rico, Russia, Singapore, South Africa, Spain, Sweden,
Switzerland, Taiwan, Thailand, United Kingdom, United States, and Venezuela.
Distributors are located in all major industrial areas of the world.
Copyright 2006, Pall Corporation. Pall and , are trademarks of Pall Corporation.
Indicates a Pall trademark registered in the USA. is a
service mark of Pall Corporation.
Reorder Code. PFC-P108 engl. 1 06/06 WH