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Article history: Separation of propylenepropane mixtures using facilitated transport membrane is potentially a novel
Received 20 June 2008 separation process for olen gas purication. The main purpose of this study was to nd optimum values
Received in revised form 17 February 2009 of the process parameters using the Taguchi approach. The Taguchi method was selected as the
Accepted 18 February 2009
statistical technique since it allows the main effects to be estimated with a minimum number of
experimental runs. Moreover, it makes use of fractional factorial and orthogonal arrays to identify the
Keywords: factors and the optimum factor setting for each experimental run. Trans-membrane pressure and carrier
Facilitated transport membrane
concentration were two inuential parameters that affect the separation performance of the present
Propylene
membrane system. These control factors in three levels were considered in the Taguchi analysis. L9
Propane
Silver nitrate orthogonal array has been used to determine the signal-to-noise (S/N) ratio. Analysis of variance
Taguchi analysis (ANOVA) was used to determine the optimum conditions. It indicated that carrier concentration has the
ANOVA most contribution (72%) in the membrane separation of propylenepropane mixture. Moreover, to
achieve an optimum operating condition, trans-membrane pressure and carrier concentration should be
set at 120 kPa and 20 wt.%, respectively. According to the Taguchi approach, by setting control factors at
optimum values a product with 99.801 (vol.%) propylene was obtained. A verication test was also
performed to check the optimum condition. Experimental results conrmed optimum values obtained
by the Taguchi analysis and showed that at optimum operating conditions, a product with 99.63 (vol.%)
propylene was obtained.
2009 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1876-1070/$ see front matter 2009 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.jtice.2009.02.007
512 M. Takht Ravanchi et al. / Journal of the Taiwan Institute of Chemical Engineers 40 (2009) 511517
Table 1
Nomenclature C3H6/C3H8 permeation data in solid polymer electrolyte membranes.
Table 2
The detailed analysis of feed gases.
N2
CH4 <1 ppm 5 ppm
C2H6 <1 ppm 545 ppm
C2H4 <1 ppm 1 ppm
C3H8 2622 ppm 99.79 mole%
C3H6 99.74 mole% 731 ppm
3.4. Analysis
and 50 m in length).
Design of experiments is an invaluable tool for identifying Quality characteristic is the output or the response variable to
critical parameters, optimizing chemical processes and identifying be observed. The quality characteristic of this study is separation
operating regions for the process (Godbert, 2000). percent (SP) which is dened as below:
The Taguchi method is a powerful problem solving technique
C permeate C feed
for improving process performance. It reduces scrap rates, SP (1)
rework costs and manufacturing costs due to excessive C feed
variability in processes (Antony and Antony, 2001). The In separation processes, separation percent is the most
techniques for laying out experiments when multiple factors important criteria by which process performance can be evaluated.
are involved, has been known for a long time and is popularly Thus, in the present study it is chosen as quality characteristic.
known as the factorial design of experiments. This method helps Noise factors are those parameters which are either uncontrol-
researchers to determine the possible combinations of factors lable or are too expensive to control such as variation of
and to identify the best combination. However, in industrial environmental operating conditions. Control parameters are those
settings, it is extremely costly to run a number of experiments to design factors that can be set and maintained. The levels for each
test all combinations. The Taguchi approach developed rules to control parameter must be chosen at this point. The number of
carry out the experiments, which further simplied and levels for each control parameter denes the experimental region.
standardized the design of experiments, along with minimizing The array experiment is designed by selecting the appropriate
the number of factor combinations that would be required to orthogonal array for the control parameters. Orthogonal array for a
test the factor effects. So the Taguchi method has been chosen particular project depends on the number of factors and their
for this study. levels. In order to analyze the results, the Taguchi method uses a
The Taguchi method was developed by Genichi Taguchi statistical measure of performance called signal-to-noise (S/N)
between 1950 and 1960. This method (Peace, 1993; Taguchi, ratio. The S/N ratio can be used to determine the product quality
1990) is a systematic application of design and analysis of and to compare the product performance. It can be combined with
experiments for the purpose of designing and improving product the orthogonal array for the design of experiments to improve
quality. In recent years, the Taguchi method has become a product and process. In its simplest form, the S/N ratio is the ratio
powerful tool for improving productivity during research and of the mean (signal) to the standard deviation (noise). The Taguchi
development so that, high quality products can be produced method uses the S/N ratio to measure the separation percent
quickly and at low cost. Optimization of process parameters is the deviation from the desired value. There are three standard S/N
key step in the Taguchi method in achieving a high quality without ratios, i.e., bigger-is-better, smaller-is-better and nominal-is-best
increasing the cost. This is because optimization of process quality characteristics. As in the separation of propylenepropane
parameters can improve performance characteristics and the mixture propylene is the desirable product, and S/N ratio was
optimal process parameters obtained from the Taguchi method are calculated on the basis of propylene concentration in the product,
insensitive to the variation of environmental conditions and other the more the S/N ratio the better the separation performance. For
noise factors. Basically, classical process parameter design is the larger the better responses, as in this study, the following
complex and not easy to use. Especially, a large number of relation is used to calculate S/N ratio:
experiments have to be carried out when the number of the !
process parameters increases. To solve this task, the Taguchi 1X n
1
S=N 10 log (2)
method uses a special design of orthogonal arrays to study the n i1 y2i
entire process parameter space with a small number of experi-
ments only (Kargari et al., 2004b). where n is the number of experiments and yi is the response at each
In the Taguchi approach, orthogonal arrays and analysis of experiment (Montgomery, 1991).
variance (ANOVA) are used as the tools of analysis.
A brief overview of the process followed by the Taguchis 5. Results and discussion
approach to parameter design is provided in Fig. 4. These steps can
be grouped as 5.1. Taguchi approach
- planning an array experiment to determine the effects of the In the Taguchi analysis for experimental design, important
control factors, factors that have inuence on process and their levels must be
M. Takht Ravanchi et al. / Journal of the Taiwan Institute of Chemical Engineers 40 (2009) 511517 515
Table 3 Table 5
Separation factors and their levels. The separation percent and the signal to noise ratio based upon experimental
results.
Factor Unit Level 1 Level 2 Level 3
Experiment number Separation percent S/N ratio (db)
Trans-membrane pressure kPa 50 100 120
Carrier concentration wt.% 5 10 20 1 95.60 39.81
2 96.72 39.86
3 98.94 39.95
4 96.96 39.87
determined at rst. Trans-membrane pressure and carrier con-
5 98.22 39.92
centration were two inuential parameters that affect the 6 99.20 39.96
separation performance of a facilitated transport membrane. Thus, 7 97.20 39.88
they were chosen as separation factors. Three levels set for each of 8 98.48 39.93
these factors, which are demonstrated in Table 3. 9 99.26 39.97
According to the Taguchis experimental layout (Table 4), some 5.3. Analysis of variance
experiments were conducted the results of which are demon-
Taguchi-oriented practitioners often use the analysis of
Table 4 variance to verify the factors that inuence the mean response.
Experimental layout using L9 orthogonal array.
1 50 5 Response Factors
2 50 10 Trans-membrane pressure Carrier concentration
3 50 20
4 100 5 L1 98.543 98.293
5 100 10 L2 99.063 98.903
6 100 20 L3 99.156 99.566
7 120 5 L2 L1 0.52 0.61
8 120 10 L3 L1 0.613 1.273
9 120 20 L3 L2 0.093 0.663
516 M. Takht Ravanchi et al. / Journal of the Taiwan Institute of Chemical Engineers 40 (2009) 511517
Table 7
Propylene permeability and propylenepropane selectivity.
6. Conclusion
Table 8
Statistical results of ANOVA.
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