7896785en01 04

SM6
MV distribution
factory built assemblies
at your service
ENGLISH
instructions for
use
installation and
operation of keylocks
Under Promotion to RFM

Printed on 2011/08/23
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rdaction: Service Documentation
http://www.schneider--- electric.com Technique T&D
7896785EN revision : 04 Edition du : 2011/07/07
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
description of typical diagrams and their operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

type A1 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
type C1 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
type C4 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
type C4D diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
type C4C diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
type A3 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
type A4 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
type A5 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
type P1 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
type P2 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
type P3 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
type P5 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
type 50 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
type 52 diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
composition of locking kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
general layout of keylocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
servicing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
access to cable compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
access to the operating mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
removing the multifunction plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
mounting the locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1 switchgear open position lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 switchgear open position lock (lever lockout bar free) . . . . . . . . . 26
1 earthing switch open position lock . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 switchgear open position locks (lever lockout bar blocked) . . . . . 29
1 switchgear open position lock +1 switchgear closed position lock (lever
lockout bar free) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 earthing switch open position locks . . . . . . . . . . . . . . . . . . . . . . . . . 32
1 switchgear closed position lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1 earthing switch closed position lock . . . . . . . . . . . . . . . . . . . . . . . . . 34
2 earthing switch closed position locks . . . . . . . . . . . . . . . . . . . . . . . . 35
2 earthing switch closed and opened position locks . . . . . . . . . . . . . 36
1 front panel lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
cubicle version circuit ---breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1 front panel lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
cubicle version switch unit/contactor unit and incoming . . . . . . . . . 38
1 front panel lock before Evolis circuit breaker . . . . . . . . . . . . . . . . . . 39
key unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
preparation of operating mechanism compartment front plate . . . . 41
refitting the multifunction plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
refitting the operating mechanism front plate . . . . . . . . . . . . . . . . . . . 42
refitting the low voltage front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
closing the cable compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
checking the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
preventive maintenance, cleaning instructions and power---up . . . . 44
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7896785EN revision : 04 Printed on 2011/08/23
1
2 7896785EN revision : 04
foreword
symbols and Caution:

conventions you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.
DANGER as per iso 3864---2
DANGER: failure to follow this

instruction will result in death or serious
injury.
WARNING as per iso 3864---2
WARNING: failure to follow this

instruction may result in death or
serious injury.
CAUTION as per iso 3864---2
CAUTION: failure to follow this

instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.
INFORMATION--ADVICE
We draw your attention to this specific point.

3
contact the Schneider
Electric service unit for
diagnosis and advice
Call your sales representative who

will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com
distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by
Schneider Electric.
safety rules
CAUTION WARNING
All the operations described below The contractor must be certified

must be performed in compliance and authorised to manipulate
with applicable safety standards, and perform work on the SM6
under the responsibility unit.
of a competent authority.
CAUTION
Only undertake the work after

having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules,
please contact Schneider
Electric.

description of typical diagrams and
their operation
For the installation and operation of complex locking systems (combinations of several
typical diagrams), refer to the project diagram.
protection cubicle TR or plug --- in

type A1 diagram
(MV switch) connection cubicle LV
Keylock legend:
key absent
key free
key captive
panel or door
locking functions prevents:
H closing of the earthing switch

and access to the fuses of the
protection cubicle unless the main
LV circuit-breaker is locked in
open or disconnected
position.
operation access to the fuses:
Open (or withdraw to

disconnected position) and lock
the LV circuit-breaker.
(key O is free)
Insert key O in earthing switch of
the protection cubicle.
Open the switch.
Unlock and close the earthing
switch.
Remove the panel.
(the earthing switch can be
reopened; key O remains captive)

5
type C1 diagram
(MV switch) connection cubicle LV
Keylock legend:
key absent
key free
key captive
panel or door
H access to the transformer

unless the earthing switch is
locked in closed position.
operation access to the fuses: access to transformer in TR

cubicle:
Open the protection cubicle
switch. Lock the earthing switch of the
protection cubicle in closed
Close the earthing switch. position.
(key S is free)
Remove the panel.
(the switch is mechanically locked) Using this key, unlock and remove
the upper panel.
Once this panel has been
removed, the next panels are free.
access to plug-in connection (key S is captive)
transformer:
Lock the earthing switch of the
protection cubicle in closed
position.
(key S is free)
Using this key, unlock the
connector protection shutters.
(with the shutters removed, key S
is captive)

type C4 diagram (MV switch) connection cubicle LV
Keylock legend:
key absent
key free
key captive
panel or door
locking functions prevents: H access to the power transformer

unless the earthing switch of the
H closing of the earthing switch protection cubicle is locked in
and access to the fuses of the closed position.
protection cubicle unless the main
LV circuit-breaker is locked in
position.
operation access to the fuses: access to transformer in TR

cubicle:
disconnected position) and lock With the protection cubicle panel
the LV circuit-breaker. removed, take key S from inside.
(key O is free)
Using this key, unlock and remove
Insert key O in the earthing switch the upper panel.
of the protection cubicle.
Open the switch. removed, the next panels are free.
(key S is captive)
switch. (key O is captive)
Remove the panel.
access to plug-in connection

transformer:
With the protection cubicle panel
removed, take key S from inside.
is captive)

7
type C4D diagram
(single--- isolation) connection cubicle LV
Always used with type 50
circuit-breaker cubicles.
Keylock legend:
key absent
key free
key captive
panel or door
locking functions prevents: H access to the power transformer

and access to the MV closed position.
circuit-breaker unless the LV
circuit-breaker is locked in open
or disconnected position.
operation access to the MV circuit-breaker: access to transformer in TR

cubicle:
disconnected position) the LV With the circuit-breaker cubicle
circuit-breaker. (key O is free) panel removed, take key S from
inside.
Insert key O in the earthing switch
of the circuit-breaker cubicle. Using this key, unlock and remove
the upper panel.
Open the MV circuit-breaker and
the MV disconnector. Once this panel has been
removed, the next panels are free.
Unlock and close the earthing (key S is captive)
switch.
(key O is captive)
Remove the panel.

transformer:
With the circuit-breaker cubicle
panel removed, take key S from
inside.
is captive)

type C4C diagram LV
(contactor) connection cubicle
Always used with type 52
contactor cubicles.
Keylock legend:
key absent
key free
key captive
panel or door
locking functions prevents: H access to the transformer

and access to the contactor unless closed position.
the LV circuit-breaker is locked in
position.
operation access to the contactor: access to transformer in TR

cubicle:
disconnected position) the LV With the contactor cubicle panel
circuit-breaker. removed, take key S from inside.
(key O is free)
Using this key, unlock and remove
Insert key O in the earthing switch the upper panel.
of the contactor cubicle.
Open the contactor and the MV removed, the next panels are free.
disconnector. (key S is captive)
switch.
(key O is captive)
Remove the panel.

transformer:
With the contactor cubicle panel
removed, take key S from inside.
is captive)
9
MV switch MV switch
type A3 diagram
Keylock legend:
key absent
key free
key captive
panel or door 1 2
H closing of the earthing switch

and access to the cable
terminations of cubicle n 2 unless
cubicle n 1 switch is locked in
open position.
operation access to the cable terminations

of cubicle n 2:
Open MV switch n 1 and lock it in
open position.
(key O is free)
Insert key O in the earthing switch
of cubicle n 2.
Open the switch of cubicle n 2

and unlock and close the earthing
switch.
(key O is captive)
Remove the panel.


10 7896785EN revision : 04
type A4 diagram MV switch MV switch
Keylock legend:
key absent
key free
key captive
panel or door
H simultaneous closing of two

switches.
operation to close one of the two switches:
Unlock and close the switch in

question.
(key O remains captive)
If necessary, open the other switch

to recover the key.

11
type A5 diagram
protection cubicle
(MV switch) duct MV switch
key absent
key free
key captive
panel or door
S O
S
locking functions prevents :

closing of the earthing switches
terminations unless the upstream
and downstream switches are
locked in open position.
operating pour accs aux ttes de cbles

de la gaine :
Open the switch on protection
cubicle 1 and lock it in the
BopenB position.
(key 0 is free).
Place key 0 on the earthing switch
key---lock on the UPSTREAM
switch cubicle 2.
Open the UPSTREAM switch 2,
release the earthing switch and
close it.
Key 0 is captive and key S is freed
(access to the cubicle 2 cable
heads is then possible).
Take key S and carry it to the
earthing switch key---lock on
duct 3.
Release the earthing switch and
close it.
The key remains captive.
Once the earthing switch has been
closed,
the panel can be removed to
access the cable heads.
Once the panel has been
removed, the earthing
switch can be re---opened. Key S
remains captive.

12 7896785EN revision : 04
MV switch MV switch
type P1 diagram
Keylock legend:
key absent
key free
key captive
panel or door 1 2
H closing of the earthing switches

and downstream switches are
operation access to the cable terminations access to the cable terminations

of cubicle n 1: of cubicle n 2:
Open the MV switch of cubicle n 2 Open the MV switch of cubicle n 1
and lock it in open position. and lock it in open position.
(key X is free) (key O is free)
Open the MV switch of cubicle Open the MV switch of cubicle
n 1 and, using key X, unlock and n 2 and, using key O, unlock and
close the earthing switch. close the earthing switch.
(key X is captive) (key O is captive)
Remove the panel. Remove the panel.
(the earthing switch can be (the earthing switch can be
reopened; key X remains captive) reopened; key O remains captive)

13
MV disconnector MV switch
type P2 diagram
Keylock legend:
key absent
key free
key captive
panel or door
1 2
locking functions prevents: H live closing of the earthing

switches unless the MV
H on-load switching of the disconnector and switch are
disconnector of cubicle n 1. locked in open position.

(key O is free) (key O is free)
Unlock and open the disconnector Unlock and open the disconnector
of cubicle n 1. of cubicle n 1.
(key O is captive) (key O is captive)
Close the earthing switch of Lock the disconnector of cubicle
cubicle n 1. n 1 in open position.
(key X is free)
Remove the panel.
(the earthing switch can be Unlock and close the earthing
reopened) switch of cubicle n 2.
(key X is captive)
Remove the panel.
reopened; key X remains captive)

14 7896785EN revision : 04
type P3 diagram
MV disconnector MV switch
key unit
Keylock legend:
key absent
key free
key captive
panel or door
1 2
locking functions prevents: allows:
H on-load switching of the MV H off-load opening and closing of

disconnector of cubicle n 1. the MV switch.
H closing of the earthing switches
and downstream switchgear is

Unlock and open the disconnector Unlock and open the disconnector
of cubicle n 1; lock it in open of cubicle n 1; lock it in open
position. position.
(key A is free) (key A is free)
Insert key A in the key unit to free Insert key A in the key unit to free
keys O and X. keys O and X.
At this point, a no-load test can be Unlock and close the earthing
carried out on the MV switch of switch of cubicle n 2.
cubicle n 2. (key X is captive)
Unlock and close the earthing Remove the panel.
switch. (the earthing switch can be
(key O is captive) reopened; key X remains captive)
Remove the panel.
15
protection cubicle
type P5 diagram incoming cable---
(MV switch) connection unit
Keylock legend:
key absent
key free
key captive
panel or door
H closing of the earthing switch of

the incoming cable-connection unit
unless the MV switch is locked in
open position.
operation access to the cable terminations

of the incoming
cable-connection unit:
Open the MV switch and lock it in
open position. (key P is free)
Check that there is no voltage
upstream.

switch of the incoming
cable-connection unit.
(key P is captive)
Remove the panel; the earthing
switch can be reopened.
(key P is free)

16 7896785EN revision : 04
double isolation single isolation
type 50 diagram
Functional locking always
mounted on single or double
isolation cubicles.
Keylock legend:
key absent
key free
key captive
panel or door
H on-load switching of the H off-load operation of the

disconnectors. circuit-breaker with the
disconnectors open.
(double isolation)
H off-load operation of the
circuit-breaker with the
disconnector open.
(single isolation)
operation operation of the MV off-load operation of the

disconnectors: circuit-breaker:
Open the circuit-breaker and lock Lock the disconnectors in open
it in open position. position.
Insert the key in the disconnector Insert the key in the circuit-breaker
lock; unlock and open or close the lock and unlock it.
disconnectors.

17
contactor cubicle
type 52 diagram
Functional locking always
mounted on contactor cubicles.
Keylock legend:
key absent
key free
key captive
panel or door
H on-load closing of disconnector. H off-load switching of contactor

with disconnector open.
operation operation of the MV off-load switching of the

disconnector: contactor:
Open the contactor and lock it in Lock the disconnector in open
open position. position.
Fit the key in the disconnector Fit the key in the contactor lock
lock, unlock and open or close the and unlock the contactor.
disconnector.

18 7896785EN revision : 04
composition of locking kits
door open/S open interlock
2 ES closed position locks
S or D open position lock

Disc. closed position lock
type 50 (circuit breaker)
ES closed position lock

type C4 / C4C / C4D
2I or 2S or 2 Smalt.O
locks versions
type 50 (EVOLIS)
type 52 (contactor)
type A3 / A4
type C1
type A1
type A5
type P1
type P2
type P3
type P5
26,27,28,30,31
26 28,30,31
28,37,38,39
diagram
mouting
29 ou 32
25,28,36
26,27,28
25,28
28,37
25,28
30,31
30,31
30,31
25,28
34
35
34
33
28
bag of nuts and bolts for transformer 1 1

lock support 1 1 1 2 3 4 3 4 2 1 1 1 1 1 1 1 1
truncated cam 1
coupling cam 1 1
connecting rod cam 1 1 1 1 1 1
lock bolt 1 1 1 1 1 1
closing connecting rod 1 1 1 1
bearing 1 1 1 1 1 1
rotating lock bolt spring 1 1 1 1 1 1 1 1 1 1
elbow connecting rod 1 1 1 1 1 1
door locks support 1 1
top support 1 1 1 1
bottom lock bolt 1 1 1 1
top cam 1 1 1 1
door cam 1 1
short cam 1 1 2 3 2 1 2 2 1
lock kit 3731438 or 3731638 1 1
lock kit 3731439 or 3731639 1 1
lock kit 3731440 or 3731640 1 2 2 2 1
lock kit 3731441 or 3731641 1
lock kit 3731442 or 3731642 1
lock kit 3731443 or 3731643 1 2 1 1 2 1
lock kit 3731444 or 3731644 1
lock kit 51238362F0 or 51238363F0 1
lock kit 51238362F0 or 51238363f0 1
lock label 1 1 1 2 3 4 3 4 2 1 1 1 1 1 1 1 1
lock label 1 1
sliding lock bolt 2 2 2 1 1 1
rotating lock bolt 2 2 2 1 1 1
lock bolt support 2 2 2 1 1 1
lock bolt guide 4 4 4 2 2 2
lock bolt ring 2 3 3 2 2 2
guide ring 4 4 4 2 2 2
key unit support 1
dummy lock 2 1 1
lock bolt spring 2 2 2 1 1 1
nut for dummy lock 4 2 2
spring stop 2 2 2 1 1 1
aluminium rivet, 4.2 mm dia. X 12 mm 6 6 6 3 3 3
ss/ rivet, 4.8 mm dia.10 mm 4
front plate 1
front plate support 2
extended operting mechanism compart 1
19
example of use For a type P5 lock system, the kit
is made up of the following items:
H 2 lock supports.
H 2 short cams.
H 1 lock kit
3 731 440 (Profalux) or
3 731 640 (Ronis).
H 2 lock labels.
Note: 1 bag of nuts and bolts is
included in each kit.
additional items H for types A1, C4, C4C and C4D

lock systems, the MV/LV interlock
bag includes the mounting
instructions for the low voltage
part.

20 7896785EN revision : 04
general layout of keylocks
key unit.
H used at E for type P3 locking
diagram.
switch locking with 1 or E

2 locks. D
H open position.
1 lock at B
2 locks at B + A
C
earthing switch locking 1
with 1 or 2 locks.
2
H earthing switch closed locking.
1 lock at C
2 locks at C + D A B
H earthing switch open locking.
1 lock at D
2 locks at D + C 3
H earthing switch open/closed
locking.
1 open lock at D
1 closed lock at C
panel removed locking with P

1 lock.
H 1 lock at P.
labels:
1: panel locking
2: earthing switch locking
3: switch or disconnector locking
Note: for the layout of locks on

other cubicles not presented in this
document, refer to the
corresponding instruction
manuals.

21
personal notes
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
22 7896785EN revision : 04
installation instructions
marking For the safety of personnel and to

avoid damaging the equipment,
the marking of all keys and
keylocks is mandatory.
H carry out marking in such a way
that it is visible during operation.
H mark using the letters
corresponding to the typical
diagrams, together with indices if
necessary. (1,2, 3, etc.)
servicing conditions
CAUTION
If low voltage devices are present

on the cubicle concerned (auxiliary
switches, motor mechanism, etc.),
always cut the low voltage power
before servicing.
For all types of locking systems, For type C4, C4C and C4D locking
except for C4, C4C and C4D: systems:
put the switchgear in open close the earthing switch.
position, operating mechanism no switching with front plate
discharged. removed.
no switching with front plate
removed.
access to cable Note: the front panel can only be

removed with the earthing switch
compartment closed.
For types C4, C4C and C4D only.

Remove the front panel.

23
access to the operating
mechanism
Unscrew and remove the low Unscrew and remove the

voltage front plate. (2 screws HM6) operating mechanism front plate.
(3 screws HM6)
removing the Note: the multifunction plate does

not have to be removed for the
multifunction plate installation of open position locks.
Unscrew the multifunction plate.

(3 screws HM5)
Pull the multifunction plate out
slightly together with the lockout
bar that covers the lever insertion
holes.
mounting the locks Refer to the mounting diagrams on

next pages.

24 7896785EN revision : 04
1 switchgear open
position lock
(lever lockout bar blocked)
1: multifunction plate
2: Profalux lock barrel
2 bis: Ronis lock barrel
The barrels should be mounted as 1
indicated opposite (slottless part at
the bottom for the Profalux lock), 2
with the key inserted and in
captive position.
3: CBLX tap screw, M4, 8 mm long
4: lock support 2 bis
5: lock securing nut
Tightening torque: 9 to 10 N.m.
(apply high-strength thread locking
compound)
6: short cam
7: cam nut
Tightening torque: 2 to 2.3 N.m.
compound)
3 4
CAUTION
when tightening this nut, the key

should be inserted halfway into the
lock barrel.
(to prevent misalignment of the 5 6 7
parts inside the lock)
8: lock ring
9: label for operating mechanism 2 8
front plate
open
locked
key free

25
1 switchgear open
position lock 1 2 3 4 2
(lever lockout bar free)
1: aluminium rivet,
4.2 mm dia. x 12 mm
2: lock bolt guide
3: sliding lock bolt
4: lock bolt support
5: nut HM 3
6: screw HM 3 x 12 mm
Note: for CIT operating
mechanisms (without latching or
without pushbutton), insert this
screw from the opposite side.
7: spring stop
5 6 7 1
8: cam nut
Tightening torque: 2 to 2.3 N.m. 8 9 10
compound)
11 12 13 14 15
CAUTION
When tightening this nut, the key

lock barrel (to prevent
misalignment of the parts inside
the lock)
9: rotating lock bolt

10: lock bolt ring
11: guide ring
(apply high-strength thread locking 16 17 11 16 18
compound)
13: lock support
14: lock ring
15 bis: Ronis lock barrel 15
The barrels should be mounted as
the bottom for the Profalux lock),
captive position. 15 bis
16: dummy lock securing nut
17: lock bolt spring
(bearing against 7 and 11)
18: dummy lock

26 7896785EN revision : 04
20: CBLX tap screw, M4,
8 mm long
21: label for operating mechanism
front plate
19
20
20
21
open
locked
key free

27
1 earthing switch open
position lock
1: multifunction plate 1
3: lock support 2 3
compound)
5: short cam
6: cam nut
Tightening torque: 2 to 2.3 N.m. 4 5 6
compound)
CAUTION 7 8

lock barrel.
(to prevent misalignment of the
7: Profalux lock barrel 7

captive position. 7 bis
8: lock ring
front plate
open
locked
key free

28 7896785EN revision : 04
2 switchgear open
position locks
(lever lockout bar
blocked) 1
the bottom for the Profalux lock), 2 bis
captive position.
4: lock ring
(apply high-strength thread locking 6 7
compound)
6: coupling cam 5
7: cam nut 3 2 4
compound)
CAUTION
5 8
lock barrel.
parts inside the lock) 2 4 9
8: truncated cam
9: lock support
front plate
10
open
locked
key free

29
1 switchgear open
1 2 3 4 2
position lock +
1 switchgear closed
position lock
(lever lockout bar free)
1: aluminium rivet,
4.2 mm dia. x 12 mm
2: lock bolt guide
3: sliding lock bolt
4: lock bolt support
5: nut HM 3
6: screw HM 3 x 12 mm
Note: for CIT operating
mechanisms (without latching or
without pushbutton), insert this
screw from the opposite side.
7: spring stop
5 6 7 1
8: cam nut
(apply high-strength thread locking 8 9 10
compound)
11 12 13 14 15
CAUTION

lock barrel.
9: rotating lock bolt

10: lock bolt ring
11: guide ring
compound) 16 17 11 14
13: lock support
14: lock ring
captive position.
15 bis
16: connecting rod cam
17: lock bolt spring
(bearing against 7 and 11)

30 7896785EN revision : 04
19: flat washer,
4 mm dia., 0.8 mm thick
20: baumann clip for 4 mm dia. pin
21: elbow connecting rod
(to be mounted behind the lockout
bar that blocks the lever insertion
holes) 18
22: rotating lock bolt spring
(active between 90 and 180)
8 mm long
24: bolt HM4, 20 mm long
25: bearing support
(factory mounted)
26: bearing
27: lock bolt
28: thick washer, 4 mm dia.
29: nylstop nut HM4
Tightening torque: 2.8 N.m.
front plate
19 20 21
19 20
22
23
23
24 25 26 27 28 29
30
closed open
locked
key free

31
2 earthing switch open
position locks 3 4
1 2
(apply high-strength thread locking 5
compound) 6 7 8
3: coupling cam
4: cam nut
compound) 1 9
CAUTION
When tightening this nut, the key 7 8

lock barrel.
5: lock support
6: CBLX tap screw, M4, 8 mm long 7
captive position.
8: lock ring
9: truncated cam
front plate
10
open
locked
key free

32 7896785EN revision : 04
1 switchgear closed
position lock
with the key inserted and in 2 bis
captive position.
3: connecting rod cam
4: elbow connecting rod
holes)
5: flat washer, 4 mm dia.,
3 4 5 6
0.8 mm thick
7: lock ring
8: lock support
9: lock securing nut 7 8
Tightening torque: 9 to 10 N.m. 9
compound)
10: rotating lock bolt spring 10
11: cam nut 11
compound)
2 12
CAUTION

should be inserted halfway into the 13 14 15 16 17 18
lock barrel.
12: CBLX tap screw, M4, 19

8 mm long
14: bearing support
(factory mounted) closed
15: bearing locked
key free
16: lock bolt
17: thick washer, 4 mm dia.
18: nylstop nut HM4
front plate

33
1 earthing switch
closed position lock
1: top cam
1 2 3 4 5
2: closing connecting rod 6
bar that blocks the lever insertion 7
holes) 8 9
0.8 mm thick
4: cam nut
compound)
CAUTION
When tightening this nut, the key 10

lock barrel. 1112 13 14
15
compound)
7: lock support
8
16
8:Profalux lock barrel
captive position.
9: lock ring
8 mm long
11: top support
12: nylstop nut HM4 17
13: bottom lock bolt
(active between 90 and 180) closed
15: bolt HM4, 10 mm long locked
key free
front plate

34 7896785EN revision : 04
2 earthing switch
closed position locks 1 2 3 4 5 6 5
(apply high-strength thread locking 7
compound) 8 9 10
2: top cam
0.8 mm thick
4: coupling cam
5: cam nut
compound)
CAUTION 9 10

should be inserted halfway into the 12 13 3
11 14 15 16 6
lock barrel.
6: baumann clip for 4 mm dia. pin 17

7: lock support
9
indicated opposite (slottless part at 9 bis
captive position.
10: lock ring
12: nylstop nut HM4
14: top support
18
16: closing connecting rod
(to be mounted behind the lockout closed
bar that blocks the lever insertion locked
holes) key free
front plate

35
2 earthing switch
closed and opened
position locks
5
1 : lock securing nut.
Tightening torque : 9 to 10 Nm.
(apply high---strength thread 2 4 3 6
locking compound) 1
2 : top cam
3 : flat washer 4 mm dia,
0,8 mm thick 9 10 7
4 : coupling cam
5 : cam nut
Tightening torque : 2 to 2,3 Nm.
(apply high---strength thread
locking compound)
6 : virole baumann pour
axe 4
7 : support serrures
3 6
9: Profalux lock barrel 9 10 8
9 bis: Ronis lock barrel 12 13 16
indicated opposite (slottless part at 14 15
captive position.
10: lock ring
17
12: nylstop nut HM4 9
9 bis
14: top support
16: closing connecting rod 18
holes)
17: multifunction plate ferm ouvert
verrouill
18: label for operating mechanism cl libre
front plate

36 7896785EN revision : 04
1 front panel lock
cubicle version 1
circuit---breaker
1: left frame of cubicle (front view)
2: bolt HM6 and nylstop nut HM6
Tightening torque: 10 N m.
3: door lock support
Position A for switch, contactor
and incoming cable-connection
cubicles. 2
Position B for circuit-breaker
cubicles. 3
The barrels should be mounted as 4
captive position. 6
5: lock ring
compound)
7: cam nut 4
Tightening torque: 2 to 2.3 N.m. front view
compound)
4 bis
CAUTION

lock barrel.
8: door cam
9: label for operating mechanism 772.5
front plate
4
8
A
90
9 top view
key for access to transformer

captive behind
bottom panel

37
1 front panel lock
cubicle version switch
unit/contactor unit and 1
incoming
2
1: left frame of cubicle (front view)
2: bolt HM6 and nylstop nut HM6
3: door lock support
Position A for switch, contactor 3
and incoming cable-connection
cubicles.
Position B for circuit-breaker vue de face
cubicles. 4
captive position. 7 8
5: lock ring
compound)
7: cam nut NOGAPI PS (PROFALUX) > 4
compound) 4 bis
NOGAPI RP (RONIS) >
CAUTION
vue de dessus
should be inserted halfway into
the lock barrel.
8: door cam 772.5

9: label for operating mechanism 4
front plate
8
A 90
B

38 7896785EN revision : 04
1 front panel
lock before Evolis
circuit breaker
1 : lower washboard
4
2 : aluminium rivet,
4,12 mm dia.x12 mm
3 : lock support
4 : profalux lock barrel 4 bis
4 bis : Ronis lock barrel.
The barrels should be mounted
as indicated opposite (slottless
part at the bottom for the Profalux
lock), with the key inserted and in
captive position;
5 : lock ring
6 : lock securing nut.
Tightening torque : 9 to 10 Nm.
(apply high---strength thread
locking compound)
7 : cam nutTightening torque: 2
to 2.3 N.m.
compound) 3
CAUTION
7
should be inserted halfway into
8 the
lock barrel. 1
6
8 : door came
5
9 : label for operating
mechanism front plate 2
4
4
9
key for acess to transformer front view

captive behind
bottom panel

39
key unit
1: key unit support to be mounted
on front plate
2: 4 s/s rivets 4.8 mm dia. x 10 mm
to secure the key unit support
3: front plate support
4: 4 bolts 6 mm dia. x 16 mm , 1
5 lock washers 6 mm dia. and
6 nylstop nuts
5: front plate
6: key unit with Profalux lock
barrels
6 bis: key unit with Ronis lock
barrels
The key units should be fit with the
barrels mounted as indicated
opposite.
(slottless part at the bottom for the 2
Profalux lock)
7: 2 bolts 6 mm dia. x 16 mm ,
2 lock washers 6 mm dia. and 6
6 cage nuts
3 4 5
6 bis

40 7896785EN revision : 04
preparation of
operating mechanism
compartment front plate
number of labels to be
applied for the different
types of lock systems
type C4 / C4C / C4D
type A3 / A4
type C1
type A5
type P2
type 50
type A1
type P1
type P3
type P5
type 52
closed label 1
open label 1 1 2 2 4 2 3 2
closed/open label 1 1 1 1 1
transformer acess label 1
front plate holes 2 1
Use a knife to cut the holes in the The shaded parts of the above
polycarbonate plate required for diagram indicate the possible hole
fitting the label rivets and the locations.
locks. 1: holes for the locks
Use the holes drilled in the front 2: holes for the label rivets
plate as a guide. Secure the labels with the plastic
(visible from the inside) rivets.

41
refitting the Note: the plate can only be refit if
the locking configuration
multifunction plate corresponds with the status of the
switchgear to be locked.
Remount the multifunction plate.

(3 screws HM5)
Tightening torque: 5.5 N m.
refitting the operating

mechanism front plate
Refit the operating mechanism

front plate.
(3 screws 6 mm dia. x 16 mm +
contact washers)
refitting the low voltage

front plate
For all types of lock systems For type P3 lock system:

except P3: refit the special key unit low
refit the low voltage front plate. voltage front plate.
(2 screws HM6) (2 screws HM6)

42 7896785EN revision : 04
closing the cable
compartment
For type C4, C4C and C4D lock

systems only.
Remount the front panel.
checking the assembly After installing the lock system, For this, carry out an operating
always carry out a general check cycle, following the instructions
on the effectiveness of the system given for each type of lock system.
with respect to the objectives.

43
preventive We strongly recommend that you
carry out at regular intervals (at
maintenance, cleaning least roughly every 2 years) a few
instructions and operating cycles on the
power---up switching devices.
If necessary: contact the

Schneider Electric group service
centre.
Never lubricate the disconnector

operating mechanism.
CAUTION If necessary: contact the
Schneider Electric group service
centre. In normal operating
conditions (temperature between
--- 5C and 40 C) no special
maintenance is required.
Never use solvents and alcohol. If the insulating parts are dusty,
CAUTION We recommend that you inspect that you remove the dust using a
each compartment (cable, fuse, dry cloth.
busbar)* at regular intervals
according to environmental
conditions.
example :

44 7896785EN revision : 04
recovery of SF6 gas at end of life
principle The SF6 must be removed before any

dismantling operation can be carried out in
for disconnector cubicle compliance with the procedures described in
IEC-- 61634 and according to the following
The SF6 must be removed instructions.
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and
according to the following
instructions. A
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP
Remove the cover (A) from the NB : SF6 gas recycling at the
control cabinet. end of circuit-- breaker life, refer
to its instruction for use.
control cover access

Remove the control cover (B).
Remove the 3 screws retaining the

operating mechanism.
Cut the wiring to remove
the operating mechanism.
Drill 2 holes in the filler valve

safety cap 4 mm, centreline 20
mm, max. depth 4 mm
pump the gas for at least 15

minutes.
Connect the special pumping

Using a spanner wrench, remove equipment (C).
the safety cap from thePromotion
Under valve. to RFM
45
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
46 7896785EN revision : 04
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
47
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
48 7896785EN revision : 04

7896785en01 04

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

7896785en01 04

Caricato da

Copyright:

Formati disponibili

SM6

Under Promotion to RFM

description of typical diagrams and their operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

composition of locking kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

general layout of keylocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

symbols and Caution:

DANGER as per iso 3864---2

DANGER: failure to follow this

WARNING as per iso 3864---2

WARNING: failure to follow this

CAUTION as per iso 3864---2

CAUTION: failure to follow this

Under Promotion to RFM

Call your sales representative who

All the operations described below The contractor must be certified

Only undertake the work after

Under Promotion to RFM

protection cubicle TR or plug --- in

locking functions prevents:

H closing of the earthing switch

operation access to the fuses:

Open (or withdraw to

Under Promotion to RFM

locking functions prevents:

H access to the transformer

operation access to the fuses: access to transformer in TR

Under Promotion to RFM

locking functions prevents: H access to the power transformer

operation access to the fuses: access to transformer in TR

access to plug-in connection

Under Promotion to RFM

locking functions prevents: H access to the power transformer

operation access to the MV circuit-breaker: access to transformer in TR

access to plug-in connection

Under Promotion to RFM

locking functions prevents: H access to the transformer

operation access to the contactor: access to transformer in TR

access to plug-in connection

locking functions prevents:

H closing of the earthing switch

operation access to the cable terminations

Open the switch of cubicle n 2

Remove the panel.

Under Promotion to RFM

locking functions prevents:

H simultaneous closing of two

operation to close one of the two switches:

Unlock and close the switch in

If necessary, open the other switch

Under Promotion to RFM

locking functions prevents :

operating pour accs aux ttes de cbles

Under Promotion to RFM

locking functions prevents:

H closing of the earthing switches

operation access to the cable terminations access to the cable terminations

Under Promotion to RFM

locking functions prevents: H live closing of the earthing

operation access to the cable terminations access to the cable terminations

Under Promotion to RFM

locking functions prevents: allows:

H on-load switching of the MV H off-load opening and closing of