Annex I

TITLE: DESIGN CALCULATIONS OF TIMBER FORM WORK FOR

BAMBARANDA STATION BUILDING FOUNDATION (STRIP
BASE)

1 Calculation of Max Concrete Pressure.. 1

2 Calculation of Capacity of Plywood Sheet.. 2

3 Calculation of Vertical 100x50mm C14 Timber.. 3

4 Calculation of Horizontal 48mm Dia GI Pipe.. 4

 CCHMET_HZ

PROJECT: Matara- Kataragama Railway Extension Project

TITLE: Design of Formwork for station building foundation (strip base)-Bambaranda
FEATURE: Calculation of Max Concrete Pressure
Prepared By: Indunil
Prepared Date: 1/01/2017

Reference Description Symbol Value Unit

Vertical Formwork Height: H 0.40 m

Vertical Pour Height: h 0.40 m

Weight Density of Concrete: D 25.00 kN/m3

Concrete Temperature at Placing: T 30.00

Shape of Formwork: Base

Coefficient of Formwork: C1 1.0

Constituent Materials of the Concrete: Type 1

Table 1, CIRIA Coefficient of the Concrete: C2 0.30

Report 108 Placing Speed of Concrete: 18.0 m3/h

Avg Width of base: w 1.40 m

Avg Breadth of base: b 10.80 m

Bottom Area of base A = w b: A 15.12 m2

Rate at Which Concrete Rises Vertically up the Form: R 1.190 m/h

Temperature Coefficient = (36/(T+16))^2: K 0.612

Dh= Dh 10.0 kN/m2

Or, D*(C1*SQRT(R)+C2*K*SQRT((H-C1*SQRT(*R))) = Pmax Can't
#NUM!solve kN/m2

Design Concrete Pressure, Pmax or Dh, which smaller: 10.0 kN/m2

Table 2, Clause Partial Load Factors for Live Load: - 1.6

2.4, BS 5950 Design Pressure [Unfactored]: - 10.0 kN/m2

Design Pressure [Factored]: - 16.0 kN/m2

 PROJECT: Matara- Kataragama Railway Extension Project
TITLE: Design of Formwork for station building foundation (strip base)-Bambaranda
FEATURE: Calculation of Plywood Shutter Board (Trade name Merbok)
Prepared By: Indunil
Prepared Date: 1/01/2017

Reference Description Symbol Value Unit

For Loading Width: - 1.000 m

Span: L 0.4 m

Plywood Class 1 and 2

Design Pressure [Factored]: - 16.0 kN/m2

Design Loading: q 16.0 kN/m

BS8110-
Max Design Moment = 0.086FL: Mmax 0.22 kNm
Table 3.12
Check Shear Stress:
Table 45,
Shear Capacity of Plywood v 4.43 N/mm2
BS5268

Width of Timber: 1000 mm

1000mm Timber Net Section Area: A 15000 mm2

Actual Shear Force = 0.5*q*L: Qmax 3.20 kN

Maximum Shear = Qmax/A: max 0.21 N/mm2

Check Shear Stress: max < Tv Ok

Check Bending Stress:

Table 45,
Permissible Bending Stress: w 17.8 N/mm2
BS5268
Relevant Axis Section Modulus: W 37500 mm3
Applied Bending Stress = Mmax/W: fb 5.87 N/mm2

Check Bending Stress: fb < w Ok

Check Deflection:
Table 45,
Young's Modulus of plywood: E 4,750 N/mm2
BS5268
Net-sectional Moment of Inertia: I 28.13 cm4

Permissible Deflection = L/400: p 1.00 mm

Actual Deflection = (q*L^4)/(384*E*I): 0.80 mm

Check Actual Deflection: < p Ok

 PROJECT: Matara- Kataragama Railway Extension Project
TITLE: Design of Formwork for station building foundation (strip base)-Bambaranda
FEATURE: Calculation of Vertical 100x50mm C14 Timber
Prepared By: Indunil
Prepared Date: 1/01/2017

Reference Description Symbol Value Unit

For Loading Width: - 0.4 m

Span: L 0.4 m

Strength Class of Timber: C14

Design Pressure [Factored]: - 16.0 kN/m2

Design Loading: q 6.4 kN/m

Max Design Moment = (q*L^2)/8: Mmax 0.13 kNm

Check Shear Stress:

Table 7,BS
Shear Capacity of Timber: v 0.60 N/mm2
5268
Width of Timber: 100.0 mm

100mm Timber Net Section Area: A 5000 mm2

Actual Shear Force = 0.5*q*L: Qmax 1.28 kN

Maximum Shear = Qmax/A: max 0.26 N/mm2

Check Shear Stress: Tmax < Tv Ok

Check Bending Stress:

Table 7,BS
Permissible Bending Stress: w 4.1 N/mm2
5268
Relevant Axis Section Modulus: W 83333 mm3
Applied Bending Stress = Mmax/W: fb 1.54 N/mm2

Check Bending Stress: fb < w Ok

Check Deflection:
Table 7,BS
Young's Modulus of Timber: E 6,800 N/mm2
5268

Net-sectional Moment of Inertia: I 416.67 cm4

Permissible Deflection = L/400: p 1.00 mm

Actual Deflection = (5*q*L^4)/(384*E*I): 0.08 mm

Check Actual Deflection: < p Ok

 PROJECT: Matara- Kataragama Railway Extension Project
TITLE: Design of Formwork for station building foundation (strip base)-Bambaranda
FEATURE: Calculation of Horizontal 48mm Dia,3.5mm Thick GI Pipe2
Prepared By: Indunil
Prepared Date: 1/01/2017

Reference Description Symbol Value Unit

For Loading Width: - 0.400 m

Span: L 0.800 m

Design Pressure [Factored]: - 16.0 kN/m2

Design Loading: q(two) 6.40 kN/m

Design Loading: q 3.20 kN/m

Max Design Moment = (q*L^2)/8: Mmax 0.26 kNm

Check Shear Stress:

Clause
3.1.1, Design Strength: Py 235 N/mm2
BS5950/1
Diameter of Pipe: 48.0 mm

48mm Diameter Pipe Net Section Area: A 489 mm2

Shear Area = 0.6*A: Av 293 mm2

Clause
4.2.3, Shear Capacity of Channel = 0.6*Py*Av: Pv 41.37 kN
BS5950/1
Actual Shear Force = 0.5*q*L: Qmax 1.28 kN

Check Shear Stress: Qmax < Pv Ok

Check Bending Stress:

Permissible Bending Stress: w 145 N/mm2

Relevant Axis Section Modulus: W 4890 mm3

Applied Bending Stress = Mmax/W: fb 52.35 N/mm2

Check Bending Stress: fb < w Ok

Check Deflection:
Clause 2.5
and 3.1.2, Young's Modulus of Steel: E 206,000 N/mm2
BS5950/1
Net-sectional Moment of Inertia: I 12.19 cm4
Permissible Deflection = L/300: p 2.67 mm

Actual Deflection = (0.677*q*L^4)/(100*E*I): 0.35 mm

Check Actual Deflection: < p Ok