Engine specifications &

Injection pump datas

DIESEL ENGINE for INDUSTRIAL

DB58
DB58S
DB58T
DB58TI
DB58TIS
1. GENERAL INFORMATION
1.1. Engine specifications

Engine
DB58/DB58S DB58T DB58TI DB58TIS
Model Items
4 cycle in-line 4 cycle in-line, 4 cycle in-line,
Engine type Naturally Water-cooled Water-cooled type
aspirated Turbo charged Turbo charged & intercooled
Combustion chamber type Direct injection type
Cylinder liner type Dry type
Timing gear system Gear driven type
No. of piston ring 2 compression ring, 1 oil ring
No. of cylinder-bore x stroke (mm) 6 102 x 118
Total piston displacement (cc) 5,785
Compression ratio 17.5 : 1 18.5
Engine dimension
1,173x666x793 1,172x724x912 1,184x657x934 1,184x690x970
(length x width x height) (mm)
Engine weight (kg) 450 480 505 480
Rotating direction (from fly wheel) counter clockwise
Fuel injection order 1-5-3-6-2-4
Fuel injection timing (B.T.D.C static) 15 or 18 13 11
Injection pump type Bosch in-line A type
Governor type Mechanical governor RSV type
Injection nozzle type Multi-hole type (5 hole) Multi-hole type (6 or 7 hole)
Fuel injection pressure (kg/cm )
2
220 185 190
Compression pressure (kg/cm )
2
28 (at 200 rpm)
Intake & exhaust valve (mm)
0.4
clea rance (at cold)
Open at 28 (B.T.D.C)
Intake valve
Close at 62 (A.B.D.C)
Open at 70 (B.B.D.C)
Exhaust valve
Close at 28 (A.T.D.C)
Lubrication method Pressurized circulation
Oil pump type Gear type
Oil filter type Full-flow, cartridge type
Lubricating oil capacity
14.5(13) or 20.5(19)
(oil pan) (lit)
Oil cooler type Water cooled
Water pump Belt driven impeller type
Cooling Method Pressurized circulation
Cooling water capacity
12
(engine only) (lit)
Thermostat type Wax pallet type (71 ~ 85C or 82 ~95C)
Cooling fan 7-N457 blower, N595, N625 or 8-N685 sucker
Alternator voltage capacity (V - A) 24 60 or 24 - 50
Starting Motor
24 4.5
(voltage output) (V - kW)
Battery (capacity) (V - AH) 24 - 120

-1- General information

1.2. Engine power
Production tolerance : 5%

Engine model Performance

Injection
Power Torque Low idle High idle
Model Suffix timing Remark
(PS/rpm) (kg.m/rpm) (rpm) (rpm)
(BTDC)
EARDA 88.5/1,800 35.5/1,600 950-1,000 2,000~2,030 -
EAREA 113/2,200 38/1,600 850-900 2,370~2,470
20
EAREB 775-825 2,370~2,470
EARFE 86025 2,42025
92/2,200 32/1,600
EARFI/J 16
80025 2,42050
DB58 EARFH 18 -
EARFF 20 85025 2,42025
EARFG 18 102/2,200 35.5/1,600
80025 2,42050
EARFK 16
EARLA/B 18 108/2,200 37.5/1,600 97525 2,42050
EARLC 16 98~102/2,200 38.0/1,600 97525 2,42050
ECRFA 15 102/2,200 37/1,600 80025 2,42050
DB58S ECRFB 15 90/2,200 33/1,600 80025 2,42050 TIER-II
ECRFC 15 94/2,400 33/1,600 80025 2,64050
EATEA 18 44/1,600 925~975 2,370~2,470
EATEE 132/2,200 1,10025 2,24050
13 45/1,600
EATEH 950-980 2,370~2,470
EATEB 18 825~875 2,03550
111/1,850
EATEF 13 45/1,700 1,05010 2,03550
DB58T TIER-I
EATED 18 114/1,950 1,15025 2,14050
EATEG 120/2,050 45/1,600 1,15025 2,25550
13
EATEI 100+2/1,850 39.0/1,700 1,05010 2,03550
EATLA 18 139/2,300 45.5/1,600 875~925 2,48050
EATLB 13 132/2,200 45.0/1,600 97525 2,42050
EAOEA
13 150/2,000 57/1,600 1,15025 2,20050
EAOED
EAOEB 13 160/2,200 2,42050
DB58TI 1,20025 -
EAOEC 13 155/2,100 58/1,600 2,31050
EAOLA/B 13 145/2,000 975~1,025 2,370~2,470
EAOEE 13 160/2,000 59/1,600 1,15025 2,20050
ECOEA 11 173/2,000 68/1,400 1,250~1,275 2,200~2,250
ECOEB 11 157/1,950 62/1,400 1,200~1,225 2,150~2,200
ECOEC 11 162/2,200 2,370~2,470
60/1,500 1,200~1,225
ECOEG 11 158/2,100 2,260~2,360
DB58TIS ECOED 11 135/2,200 50/1,400 1,100~1,125 2,420~2,470 TIER-II
ECOEE 11 154/2,000 60,1,500 1,20025 2,20050
ECOEF 11 124/1,950 48/1,400 1,150~1,175 2,095~2,195
ECOLA 13 165/2,200 73/1,400 1,075~1,125 2,370~2,470
ECOLB 11 145/2,200 63/1,500 1,10025 2,42050

* Note : All data are based on operation without cooling fan at DIN 6270B

General information -2-

1.3. Performance curve

1.3.1. Performance curve (DB58)

DIN 6270A
DIN 6270B
PS kW N.m kg.m

380 38
100 340 34
300 30

120

80

100

80 60

60
40

g/kW.h g/ps.h
260 190
240
170
220
150
200
0 1000 1500 2000 2500 3000

Revolution (rpm)

EC9OM001

Performance DIN 6270B DIN 6270A

Output (rated) 96 kW(130PS)/2,800 rpm 85 kW(115PS)/2,800 rpm
Torque (min) 370 N.m(38.0 kg.m)/1,600 rpm
Fuel consumption (min) 218 g/kW.h(160 g/PS.h)

-3- General information

1.3.2. Performance curve (DB58T)

DIN 6270A
DIN 6270B
PS kW N.m kg.m
440
44
420
42
400
140 40
100

120

80

100

60
80

60
g/kW.h g/ps.h
40
260 190

240
170
220

200 150

1000 1500 2000 2500

Revolution (rpm)

EC9OM002

Performance DIN 6270B DIN 6270A

Output (rated) 104 kW(142PS)/2,500 rpm 90 kW(122PS)/2,500 rpm
Torque (min) 450 N.m(46.0 kg.m)/1,600 rpm
Fuel consumption (min) 211 g/kW.h(155 g/PS.h)

General information -4-

1.3.3. Performance curve (DB58TI)

DIN 6270A
DIN 6270B
PS kW N.m kg.m

550 55
500 50
450 45
120

150

100

120

80

90
60

60 g/kW.h g/ps.h
40
260 190

240
170
220

200 150

1000 1400 1800 2200

Revolution (rpm)

EC9OM003

Performance DIN 6270B DIN 6270A

Output (rated) 112 kW(152PS)/2,200 rpm 102 kW(138PS)/2,200 rpm
Torque (min) 539 N.m(55.0 kg.m)/1,600 rpm
Fuel consumption (min) 204 g/kW.h(150 g/PS.h)

-5- General information

1.3.4. Performance curve (DB58TIS)

PS kW N.m kg.m
700 70

200 600 60
140

500
50

120

150

100

80
100

60

g/kW.h g/ps.h
220 160
40
50 200 150
140
180 130

1000 1500 2000

Revolution (rpm)

EC9OM004

Performance DIN 6270B

Output (rated) 126.5 kW(172PS)/2,200 rpm
Torque (min) 696 N.m(71 kg.m)/1,400 rpm
Fuel consumption (min) 217.5 g/kW.h(160 g/PS.h)

General information -6-

1.4. Engine assembly

1.4.1. Engine sectional view (DB58TI/TIS : air to water type)

7 8 9 10 11 12 20 21 22 23 24 25

19 26

18 27

17 28

6 16

4
3

13 14 15 29 30 31 32 33

EC9OM005

EC9OM005

1. Oil spray nozzle 18. Piston pin

2. Connecting rod 19. Thermostat
3. Cylinder liner 20. Intake valve
4. Oil cooler 21. Exhaust valve
5. Piston 22. Breather
6. Swirl chamber 23. Inter cooler
7. Fuel injection pipe 24. Rocker arm
8. Fuel injection nozzle 25. Oil filler cap
9. Valve cotter 26. Cylinder head cover
10. Valve spring 27. Cylinder head
11. Valve stem seal 28. Push rod
12. Valve guide 29. Vibration damper
13. Oil pan 30. Oil drain plug
14. Oil pump strainer 31. Crank shaft
15. Oil pump 32. Cam shaft
16. Cooling water pump 33. Tappet
17. Cooling water pump pulley

-7- General information

1.4.2. Engine sectional view (DB58TIS : air to air type)

7 8 9 10 11 12 20 21 22 23 24

19
25
18
26
17
27

16
6

4
3
2

13 14 15 28 29 30 31 32

EC9OM006

EC9OM006

1. Oil spray nozzle 17. Cooling water pump pulley

2. Connecting rod 18. Piston pin
3. Cylinder liner 19. Thermostat
4. Oil cooler 20. Intake valve
5. Piston 21. Exhaust valve
6. Swirl chamber 22. Breather
7. Fuel injection pipe 23. Rocker arm
8. Fuel injection nozzle 24. Oil filler cap
9. Valve cotter 25. Cylinder head cover
10. Valve spring 26. Cylinder head
11. Valve stem seal 27. Push rod
12. Valve guide 28. Vibration damper
13. Oil pan 29. Oil drain plug
14. Oil pump strainer 30. Crank shaft
15. Oil pump 31. Cam shaft
16. Cooling water pump 32. Tappet

General information -8-

1.4.3. Engine assembly views

(1) DB58

3 4 5 6 7 8

14
2
15
1 9

10
11

12
13
16 17 18 24 25 26

19
20
21

22 23 EC9OM007

EC9OM007

1. Oil filter 10. Cooling fan idler 19. Push rod chamber cover
2. Lifting hook 11. Crank shaft pulley 20. Flywheel housing
3. Oil cooler 12. Vibration damper 21. Fly wheel
4. Intake manifold 13. Oil drain plug 22. Oil pan
5. Priming pump 14. Cooling water pump 23. Starter
6. Fuel injection pump 15. Alternator 24. Cylinder head cover
7. Fuel injection pipe 16. Fan drive mounting 25. Fuel injection nozzle
8. Water outlet 17. Oil level gauge 26. Fuel filter
9 .Cooling fan 18. Exhaust manifold

-9- General information

(2) DB58T

3 4 5 6 7 8 14
15
2
16
1

10

11
12 13

17 18 19 20 26 27 28
29
21
22

23

24 25 EC9OM008

EC9OM008

1. Engine pick-up sensor 11. Vibration damper 20. Oil filler cap
2. Lifting hook 12. Oil filter 21. Push rod chamber cover
3. Oil cooler 13. Oil drain plug 22. Flywheel housing
4. Intake manifold 14. Air pipe 23. Fly wheel
5. Priming pump (turbo charger to intake manifold) 24. Oil pan
6. Fuel injection pump 15. Cooling water pump 25. Starter
7. Fuel injection pipe 16. Alternator 26. Oil level gauge
8. Water outlet 17. Breather 27. Cylinder head cover
9. Cooling fan 18. Turbo charger 28. Fuel injection nozzle
10. Crank shaft pulley 19. Exhaust manifold 29. Fuel filter

General information - 10 -
(3) DB58TI/TIS

2 3 4 5 6

13

1 14

9
10 11 12
15 16 17 22 23 24 25 26

18

19

20

21 EC9OM009

EC9OM009

1. Fuel filter 10. Oil filter 19. Flywheel housing

2. Oil cooler 11. Oil pan 20. Fly wheel
3. Intake manifold 12. Oil drain plug 21. Starter
4. Priming pump 13. Cooling water pump 22. Turbo charger
5 .Fuel injection pump 14. Alternator 23. Oil level gauge
6. Fuel injection pipe 15. Water outlet 24. Air pipe
7. Cooling fan 16. Exhaust manifold (turbo charger to intercooler)
8. Crank shaft pulley 17. Oil filler cap 25. Fuel injection nozzle
9. Vibration damper 18. Push rod chamber cover 26. Intercooler

- 11 - General information
(4) DB58TIS

3 4 5 6 7 17 18

2 16

1
8

15 19

9 10 11 12 13 14
27 28
20 21 22 23

24 25 26 EC9OM010

EC9OM010

1. Flywheel housing 10. Oil pan 20. Water outlet

2. Lifting hook 11. Oil drain plug 21. Air pipe
3. Oil filler cap 12. Fuel injection pump (turbocharger to intercooler)
4. Fuel filter 13. Fuel feed pump 22. Turbo charger
5. Intake manifold 14. Priming pump 23. Exhaust manifold
6. Air pipe 15. Cooling water pump 24. Crank shaft pulley
(intercooler to manifold) 16. Air heater 25. Starter
7. Breather 17. Thermostat housing 26. Push rod chamber cover
8. Cooling fan 18. Water pump pulley 27. Oil level gauge
9. Oil filter 19. Alternator 28. Fuel injection pipe

General information - 12 -
2. TECHNICAL INFORMATION
2.1. Engine model and serial number

The engine model and serial number is locat-

ed on the engine as illustrated. These num-
bers are required when requesting warranty
and ordering parts. They are also referred to
as engine model and serial number because
of their location.

Engine number
EC9OM011

Engine serial No. (example 1 : DB58)

DB58 3 00001 FA

Engine suffix(EARFA)
Serial no.
Production year(2003)
Engine model

Engine serial No. (example 2 : DB58S)

DB58S 3 00001 FA EC9OM012
Engine suffix(ECRFA) <Name plate : EPA & CARB>
Serial no.
Production year(2003)
Engine model

Engine serial No. (example 3 : DB58T)

DB58T 3 00001 EA

Engine suffix(EATEA)
Serial no.
Production year(2003)
Engine model

Engine serial No. (example 4 : DB58TI)

DB58TI 3 00001 EB

Engine suffix(EAOEB)
Serial no.
Production year(2003)
Engine model

- 17 - Technical information
5.3.3. Parts no of injection system
1) Injection pump assembly

Engine model Part no. Suffix

65.11101-7380 EARDA/EAREA/B/EARFA/B/C/D/E/F/H/I/J
DB58
EARLA/B/C
DB58S 65.11101-7399 ECRFA/B/C/ECRLA
65.11101-7655 EATEA/B/C/D/EATLA
DB58T
65.11101-7375 EATEE/F/G/H/I/J/EATLB
65.11101-7327 EAOEA/D/E/F
DB58TI 65.11101-7374 EAOEB/C/G
65.11101-7353 EAOLA/B
65.11101-7391 ECOEA/B
65.11101-7389A ECOEC/D/E/F/G
DB58TIS
65.11101-7392 ECOLA
65.11101-7390 ECOLB

2) Injection nozzle assembly

Engine model Part no. Suffix

DB58 EARDA/EAREA/B
65.10101-7295 EARFA/B/C/D/F/G/K/EARLA/B/C
DB58T EATEA/B/C/D/E/F/G/H/I/J/EATLA/B
DB58 EARFE/H/I/J
65.10101-7086
DB58S ECRFA/B/C/ECRLA
DB58TI 65.10101-7058 EAOEA/B/C/D/E/G/EAOLA/B
DB58TIS 65.10101-7092 EAOEF/ECOEA/B
DB58TIS 65.10101-7091 ECOEC/D/E/F/G/ECOLB

3) Injection pipe assembly

Engine model Part no. Suffix

DB58 EARDA/EAREA/B
65.10301-6144 EARFA/B/C/D/E/F/G/H/I/J/K
DB58S EARLA/B/C/ECRFA/B/C/ECRLA
DB58T 65.10301-6289 EATEA/B/C/D/E/F/G/H/I/J/EATLA/B
DB58TI 65.10301-6072 EAOEA/B/C/D/E/F/G/EAOLA/B
65.10301-6088
DB58TIS ECOEA/B/C/D/E/F/G/ECOLA/B
65.10301-6089

Maintenance of major components - 148 -

5.3.4. Injection pump calibration
1) DB58 engine
(1) Injection pump assembly : 65.11101-7380 (101605-996F DOOWON)
- Injection pump : KP-PES6A95C410RS2000 (101062-8300)
- Governor : KP-EP/RSV200-1450AQ43A311 (105419-1340)
- Plunger and barrel : 131151-3200, 131100-7900
- Delivery valve : 131160-1120
- Feed pump : KP-FP/KS-A (105220-6290)
- Prestroke : 3.60.05mm
- Coupling : 156639-9820
(2) Nozzle holder assembly : 65.10101-7295 (105160-4650 DOOWON)
(3) Nozzle : 65.10102-6044 (105025-138A DOOWON)
(4) Injection pipe : 65.10301-6144
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6044 Nozzle (5 x N 0.27)
65.10101-7295 220 kg/cm2
Injection pipe (IDxODxL) 65.10301-6144 N1.6 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7380)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Notch : 5 Notch

Rack limit

14.0 above
Idle sub spring set. for inj. pump standard parts
D

10.1 0.1 B A 8.8 1,100 55.01 59.4 2 -

Rack position (mm)

9.1 A
9.0
0.1
7.8

B 9.1 800 (56.0)2 62.7 -

0.05

0.1
6.5
0.3

6.1 C Difference of
N=1,100 and N=800

C 6.7 415 8.01.3 -

0 350 415 (1130) 1190
900 10

Injection pump speed (rpm)

1150
D - 100 10010 -

Boost pressure : zero boost

Fuel injection pump
Plunger N9.5 Left hand 20 lead retraction pressure 43mm3/st(N6x1.5mm) t=0.99
Max. pump speed
2,290 rpm opening pressure 25.9 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=12 kgf/mm Idling sub spring k=2.1 kgf/mm
Start spring k=0.005 kgf/mm Adapter spring k=11 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

- 149 - Maintenance of major components

(6) Rack diagram and setting valve at each point
a) DB58 : EARDA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 58.01 -
B 9.1 800 (56.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

b) DB58 : EAREA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 61.01 -
B 9.1 800 (59.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

c) DB58 : EAREB/RFE/RFI/RFJ/RFH

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 50.01 -
B 9.1 800 (50.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

d) DB58 : EARFF

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 55.01 -
B 9.1 800 (56.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

e) DB58 : EARLA/B

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 58.01 -
B 9.1 800 (58.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

f) DB58 : EARLC

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 55.01 -
B 9.1 800 (59.0)2 -
C 6.7 415 8.01.3 -
D - 100 10010 -

Maintenance of major components - 150 -

(7) Rack curve of standard injection pump (65.11101-7380)

Notch : 5 Notch

Rack limit

14.0 above
Idle sub spring set.

10.1 0.1 B
Rack position (mm)

9.1 A
9.0
0.1
7.8

0.05
0.1
6.5

0.3
6.1 C Difference of
N=1,100 and N=800

0 350 415 (1130) 1190

10
900 1150

Injection pump speed (rpm)

EC9OM035

- 151 - Maintenance of major components

2) DB58 engine (EARFG/EARFK)
(1) Injection pump assembly : 65.11101-7398 (101605-996G DOOWON)
- Injection pump : KP-PES6A95C410RS2000 (101062-8300)
- Governor : KP-EP/RSV200-1450AQ43A311 (105419-134A)
- Plunger and barrel : 131151-3200, 131100-7900
- Delivery valve : 131160-1120
- Feed pump : KP-FP/KS-A (105220-6290)
- Prestroke : 3.60.05mm
- Coupling : 156639-9820
(2) Nozzle holder assembly : 65.10101-7295 (105160-4650 DOOWON)
(3) Nozzle : 65.10102-6044 (105025-138A DOOWON)
(4) Injection pipe : 65.10301-6144
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6044 Nozzle (5 x N 0.27)
65.10101-7295 220 kg/cm2
Injection pipe (IDxODxL) 65.10301-6144 N1.6 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7380)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
position speed
point (mmHg)
Rack limit

(mm) (rpm) (A) Test condition (B) Engine

0.1
Boost compensator stroke ; 1.2 mm

R1+0.4
I for inj. pump standard parts
B

A 8.9 1,100 58.01 -

Rack position (mm)

R1(11.9) C
A
R2(R1-0.2)
D

(8.5) 0.19
B 9.2 800 (59.0)2 -
C 6.6 400 8.01.3 -
0 250under (475) 700 (950) 1210
(325) (620) (1120)
D - 100 10010 -
Injection pump speed (rpm)

Boost pressure : zero boost

Fuel injection pump
Plunger N9.5 Left hand 20 lead retraction pressure 43mm3/st(N6x1.5mm) t=0.99
Max. pump speed
2,290 rpm opening pressure 25.9 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=12 kgf/mm Idling sub spring k=3.0 kgf/mm
Idle spring k=1.9 kgf/mm Start spring k=0.005 kgf/mm
Adapter spring k=11 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 152 -

(6) Rack curve of standard injection pump (65.11101-7380)

Rack limit
0.1
Boost compensator stroke ; 1.2 mm

I
R1+0.4

B
Rack position (mm)

R1(11.9) C
A
R2(R1-0.2)
D

0.19
(8.5)

0 250under (475) 700 (950) 1210

(325) (620) (1120)

Injection pump speed (rpm)

EC9OM036

- 153 - Maintenance of major components

3) DB58S engine (ECRFA/B/C)
(1) Injection pump assembly : 65.11101-7399 (101605-996X DOOWON)
- Injection pump : KP-PES6A95C410RS2000 (101062-830A)
- Governor : KP-EP/RSV200-1450AQ43A311 (105419-1340)
- Plunger and barrel : 131151-3200, 131100-7900
- Delivery valve : 131160-1120
- Feed pump : KP-FP/KS-A (105220-6290)
- Prestroke : 3.60.05mm
- Coupling : 156639-9820
(2) Nozzle holder assembly : 65.10101-7295 (105160-4650 DOOWON)
(3) Nozzle : 65.10102-6044 (105025-138A DOOWON)
(4) Injection pipe : 65.10301-6144
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6044 Nozzle (5 x N 0.27)
65.10101-7295 220 kg/cm2
Injection pipe (IDxODxL) 65.10301-6144 N1.6 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7380)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Notch : 5 Notch
Rack limit
14 above
Idle sub spring set.
for inj. pump standard parts
A 10.1 1,100 58.01 -
0.1
11.5
10.7
Rack position (mm)

0.1
10.4
0.1
8.4

6.1
6.8

0.1 Difference of
B 6.8 400 8.01.3 -
N=700 and N=1,100

C 10.7 700 (68.0) -

0 300 400 (1160) 1230
950

Injection pump speed (rpm)

1190
D - 100 10010 -
EC9OM07

Boost pressure : zero boost

Fuel injection pump
Plunger N9.5 Left hand 20 lead retraction pressure 59mm3/st(N6x1.5mm) t=0.09
Max. pump speed
2,290 rpm opening pressure 25.9 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=12 kgf/mm Idling sub spring k=2.1 kgf/mm
Idle spring k=1.9 kgf/mm Start spring k=0.005 kgf/mm
Adapter spring k=11 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 154 -

6) Rack curve of standard injection pump (65.11101-7399)

a) DB58S : ECRFA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 10.1 1,100 58.1 -
B 6.8 400 8.01.3 -
C 10.7 700 (68.0) -
D - 100 10010 -

b) DB58S : ECRFB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (63) -
D - 100 (43.6)10 -

c) DB58S : ECRFC

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (63) -
D - 100 (43.6)10 -

- 155 - Maintenance of major components

4) DB58T engine (EATEA/B//D/TLA)
(1) Injection pump assembly : 65.11101-7655 (101605-9760 DOOWON)
- Injection pump : KP-PES6A95C410RS2000 (101062-9040)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-1820)
- Plunger and barrel : 131151-3200, 131100-7900
- Delivery valve : 131110-4320
- Feed pump : KP-FP/KS-A (105220-6410)
- Prestroke : 3.40.05mm
- Coupling : 156639-4220
(2) Nozzle holder assembly : 65.10101-7295 (105160-4650 DOOWON)
(3) Nozzle : 65.10102-6044 (105025-138A DOOWON)
(4) Injection pipe : 65.10301-6289
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6044 Nozzle (5 x N 0.27)
65.10101-7295 220 kg/cm2
Injection pipe (IDxODxL) 65.10301-6289 N1.8 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7655)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
Notch : 10
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Rack limit
14.0 above
Idle sub spring set.

9.8 0.1
E
Gover spring set.

Boost compensator stroke ; (0.25)

0.1
mm
for inj. pump standard parts
9.1

A 9.1 1,100 73.52.5 67.12 Above 300

Rack position (mm)

D C A
8.8

0.1
7.9

5.7 B B 5.7 550 9.41.3 -

0.1
5.5

C 9.1 800 (63) 68.1 Above 300

(1100)

D 9.1-0.25 500 (43.6)2 58.1 -

0 230 (450) 1210
300 550 1145
Injection pump speed (rpm)

E - 100 65
Boost pressure : zero boost
Fuel injection pump
Plunger N9.5 Left hand 20 lead retraction pressure 51mm3/st(N6x1.8mm)
Max. pump speed
2,290 rpm opening pressure 17.0 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.78 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Start spring k=0.005 kgf/mm Boost compensator spring k=0.6 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 156 -

(6) Rack diagram and setting valve at each point
a) DB58T : EATEA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (63) -
D - 100 (43.6)2 -

b) DB58T : EATEB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (63) -
D - 100 (43.6)10 -

c) DB58T : EATED

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 72.01.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (62) -
D - 100 (42)10 -

d) DB58T : EATLA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 -
B 9.1 800 9.41.3 -
C 6.7 415 (63) -
D - 100 (43.6)10 -

- 157 - Maintenance of major components

(6) Rack curve and boost pressure of standard injection pump(65.11101-7655)

Notch : 10

Rack limit
14.0 above
Idle sub spring set.
Gover spring set.
0.1
9.8 E 0.1
Boost compensator stroke ; (0.25) mm
9.1
Rack position (mm)

D C A
8.8

0.1
7.9

5.7 B

0.1
5.5

0 230 (450) (1100) 1210

300 550 1145
Injection pump speed (rpm)

EC9OM037

N=500 rpm

(9.1)
Rack position (mm)

R1-0.25

0 150
20 ~
~ 200

Boost pressure(mmHg)

EC9OM038

Maintenance of major components - 158 -

5) DB58T engine (EATEE/F/G/H/I/EATLB)
(1) Injection pump assembly : 65.11101-7375 (101605-9720 DOOWON
- Injection pump : KP-PES6A95C410RS2000 (101062-8250)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-1940)
- Plunger and barrel : 131151-3200, 131100-7900
- Delivery valve : 131110-4320
- Feed pump : KP-FP/KS-A (105220-6410)
- Prestroke : 3.40.05mm
- Coupling : 156639-7620
(2) Nozzle holder assembly : 65.10101-7295 (105160-4650 DOOWON)
(3) Nozzle : 65.10102-6044 (105025-138A DOOWON)
(4) Injection pipe : 65.10301-6289
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6044 Nozzle (5 x N 0.27)
65.10101-7295 220 kg/cm2
Injection pipe (IDxODxL) 65.10301-6289 N1.8 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7375)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
Notch : 10 Notch position speed
point (mmHg)
14.0 above
Rack limit
(mm) (rpm) (A) Test condition (B) Engine
Idle sub spring set.
Gover spring set. for inj. pump standard parts
0.1
9.8 E 0.1
Boost compensator stroke ; (0.25) mm

A 9.1 1,100 73.51.5 67.12 Above 300

9.1
Rack position (mm)

D C A
8.8

B 5.7 550 9.41.3 -

0.1
8.3

5.7 B

C 9.1 800 (63) 68.1 Above 300

0.4
5.2

0 290
300
(450)
550
(1100)

1135
1210
D 9.1-0.25 500 (43.6)2 58.1 -
Injection pump speed (rpm)

E - 100 65
Boost pressure : zero boost
Fuel injection pump
Plunger N9.5 Left hand 20 lead retraction pressure 51mm3/st(N6x1.8mm)
Max. pump speed
2,290 rpm opening pressure 17.0 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.78 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idle spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm - -
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

- 159 - Maintenance of major components

(6) Rack diagram and setting valve at each point
a) DB58 : EATEE/TEH/TLB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 Above 300
B 9.1 800 9.41.3 -
C 6.7 415 (63) Above 300
D - 100 (43.6)2 -

b) DB58 : EATEF

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 73.51.5 Above 300
B 9.1 800 9.41.3 -
C 6.7 415 (63) Above 300
D - 100 46.610 -

c) DB58 : EATEG

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 72.01.5 Above 300
B 9.1 800 9.41.3 -
C 6.7 415 (60) Above 300
D - 100 5310 -

d) DB58 : EATEI

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 67.01.5 Above 300
B 9.1 800 9.41.3 -
C 6.7 415 (57) Above 300
D - 100 5010 -

Maintenance of major components - 160 -

(7) Rack curve and boost pressure of standard injection pump(65.11101-7374)

Notch : 10 Notch

Rack limit
14.0 above
Idle sub spring set.
Gover spring set.
0.1
9.8 E 0.1
Boost compensator stroke ; (0.25) mm
9.1
Rack position (mm)

D C A
8.8

0.1
8.3

5.7 B

0.4
5.2

0 290 (450) (1100) 1210

300 550 1135

Injection pump speed (rpm)

EC9OM039

N=500 rpm

R1(9.1)
Rack position (mm)

R1-0.25

0 150 200

Boost pressure(mmHg)

EC9OM040

- 161 - Maintenance of major components

6) DB58TI engine (EAOEA/D/E/F)
(1) Injection pump assembly : 65.11101-7327 (101605-9880 DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-8260)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2240)
- Plunger and barrel : 131150-2600, 131100-8600
- Delivery valve : 131110-5520
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-8820
(2) Nozzle holder assembly : 65.10101-7058 (105160-466A DOOWON) : EAOEA/D/E
65.10101-7092 (105160-5420 DOOWON) : EAOEF
(3) Nozzle : 65.10102-6054 (105025-139A DOOWON) : EAOEA/D/E
65.10102-6064 (105025-4200 DOOWON) : EAOEF
(4) Injection pipe : 65.10301-6072
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6054 Nozzle (6 x N 0.235)
(EAOEA/D/E) 65.10101-7058 185 kg/cm2
Nozzle & holder assy 65.10102-6064 Nozzle (7 x N 0.22)
(EAOEF) 65.10101-7092 200 kg/cm2
Injection pipe (IDxODxL) 65.10301-6072 N1.8 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7327)
Injection Q`ty on RIG
curve
Rack Pump
Notch: 11 Notch

Check position speed (mm3 / 1,000st)

Not operate boost compensator.
Press.
point Rack limit
(mmHg)
(mm) (rpm) (A) Test condition (B) Engine
14 above
Idle sub spring set.

0.1
D
for inj. pump standard parts
10.4
Rack position (mm)

R1(9.8)

8.8 0.1
A R1(9.8) 1,000 97.5 1.5
C A 80.7 2
(7.3)
6.9
6.4
B
0.1
6.9 550 B
22.0 1.5
0.3
5.7

C (R1) 750 (63) 86.4

+10
E 0 - 300 100
550 70 0 (1025) 1040 1100
1090
1300

Injection pump speed (rpm)

Boost pressure : zero boost

Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idle spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm - -
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 162 -

(6) Rack diagram and setting valve at each point
a) DB58TI : EAOEA/OED

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 97.51.5 -
B 9.1 800 22.01.5 -
C 6.7 415 (93.5) -
D - 100 755.0 -

b) DB58TI : EAOEE

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 8.8 1,100 104.5 1.5 -
B 9.1 800 22.0 1.5 -
C 6.7 415 (100) -
D - 100 75 5.0 -

c) Rack curve of standard injection pump(65.11101-7374)

Rack curve
Notch: 11 Notch
Not operate boost compensator.

Rack limit

14 above
Idle sub spring set.

D
0.1
10.4
Rack position (mm)

R1(9.8)
C A
8.8 0.1
(7.3)
6.9 B
0.1
6.4
0.3
5.7

0 300 550 (1025) 1040 1100 1300

1090

Injection pump speed (rpm)

EC9OM041

- 163 - Maintenance of major components

7) DB58TI engine (EAOEB/OEC)
(1) Injection pump assembly : 65.11101-7374 (101605-983X DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-8260)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2240)
- Plunger and barrel : 131150-2600, 131100-8600
- Delivery valve : 131110-5520
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-8820
(2) Nozzle holder assembly : 65.10101-7058 (105160-466A DOOWON)
(3) Nozzle : 65.10102-6054 (105025-139A DOOWON)
(4) Injection pipe : 65.10301-6072
(5) Injection order :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6054 Nozzle (5 x N 0.28)
65.10101-7058 185 kg/cm2
Injection pipe (IDxODxL) 65.10301-6289 N1.8 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7374)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
curve Check Press.
Notch : 12
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Rack limit
0.1
14 above Boost compensator stroke:0.75 mm

E
Idle sub spring set.
for inj. pump standard parts
10.2 0.1
C A

A 9.6 1,100 95.01.5 80.82 Above 350

Rack position (mm)

R 1 (9.6)

0.1
8.5
0.1
8.0
B
6.3
6.2
0.3

0.1
B 6.9 550 22.01.5 -
C R1(9.6) 500 (85.0) 76.7 Above 350
0 300 480 1140 1210
1180
E - 100 77
Injection pump speed (rpm)

Boost pressure : zero boost

Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idle spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm - -
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 164 -

(6) Rack diagram and setting valve at each point
a) DB58TI : EAOEB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 9.6 1,100 95.01.5 Above 350
B 6.9 550 22.01.5 -
C R1(9.6) 500 (85.0) Above 350
E - 100 77-5+10 -

b) DB58TI : EAOEC

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 9.6 1,100 97.01.5 Above 350
B 6.9 550 22.01.5 -
C R1(9.6) 500 (87.0) Above 350
E - 100 77-5+10 -

c) Rack curve and boost pressure of standard injection pump (65.11101-7374)

Rack curve
Notch : 12

Rack limit
0.1
14 above Boost compensator stroke:0.75 mm
Idle sub spring set.

E
10.2 0.1
C A
Rack position (mm)

R 1 (9.6)

0.1
8.5
0.1
8.0
B
0.3
6.3
0.1
6.2

0 300 480 1140 1210

1180

Injection pump speed (rpm)

EC9OM042

- 165 - Maintenance of major components

 Boost pressure
Np=500

Rack position (mm) R1(9.6)

R1-0.75

0
130 (270)

Boost pressure(mmHg)

EC9OM043

Maintenance of major components - 166 -

8) DB58TI engine (EAOLA/OLB)
(1) Injection pump assembly : 65.11101-7353 (101609-9130 DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-8260)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2350)
- Plunger and barrel : 131150-2600, 131100-8600
- Delivery valve : 131110-5520
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-8820
(2) Nozzle holder assembly : 65.10101-7058 (105160-466A DOOWON)
(3) Nozzle : 65.10102-6054 (105025-139A DOOWON)
(4) Injection pipe: : 65.10301-6072
(5) Injection order: :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6054 Nozzle (5 x N 0.28)
65.10101-7058 185 kg/cm2
Injection pipe (IDxODxL) 65.10301-6072 N1.8 x N6.0 x 580mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7353)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
curve
position speed
point (mmHg)
Notch : 11

(mm) (rpm) (A) Test condition (B) Engine

Rack limit

for inj. pump standard parts

14 above
Idle sub spring set.
0.1
Boost compensator stroke:0.6 mm
E
10.6 0.1
C
A 9.2 1,100 881.5 71.52 Above 500
Rack position (mm)

R1 (9.8)
9.5 A
D

8.0
7.0
0.1
B B 7.0 488 22.02.0 -
0.3
6.0
5.8
0.3

C R1(9.8) 750 (92.0) 83.4 Above 500

0 300 488 1000 1140
1170
1200
D R1-0.6 550 (72.0)2.0 -
(1025)
Injection pump speed (rpm)
E - 100 80.010 -
Boost pressure : zero boost
Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idling spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Angleich spring k=5.4 kgf/mm Boost compensator spring k=0.6 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

- 167 - Maintenance of major components

(6) Rack diagram and setting valve at each point
a) DB58TIS : EAOLA/OLB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A 9.2 1,100 881.5 Above 500
B 7.0 488 222.0 -
C R1(9.8) 750 (92) Above 500
D R1-0.6 550 (72)2.0 -
E - 100 8010

b) Rack curve and boost pressure of standard injection pump (65.11101-7353)

Rack curve
Notch : 11

Rack limit

14 above
Idle sub spring set.
0.1
Boost compensator stroke:0.6 mm
E
0.1
10.6 C
Rack position (mm)

R1 (9.8)
9.5 A
D

8.0 0.1

7.0
B

0.3
6.0
0.3
5.8

0 300 488 1000 1140 1200

1170
(1025)
Injection pump speed (rpm)

EC9OM044

Maintenance of major components - 168 -

Boost pressure
N = 550rpm

R1
Rack position (mm)

R1-0.6

0 210 (350)

Boost pressure(mmHg)

EC9OM045

- 169 - Maintenance of major components

9) DB58TIS engine (ECOEA/OEB)
(1) Injection pump assembly : 65.11101-7391 (101605-830A DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-826A)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2340)
- Plunger and barrel : 131150-2600 131100-8600
- Delivery valve : 131160-3620
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-882C
(2) Nozzle holder assembly : 65.10101-7092 (105160-5420 DOOWON)
(3) Nozzle : 65.10102-6064 (105025-4200 DOOWON)
(4) Injection pipe: : 65.10301-6088, 65.10301-6089
(5) Injection order: :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6064 Nozzle (7 x N 0.22)
65.10101-7092 190 kg/cm2
Injection pipe (IDxODxL) 65.10301-6088,6089 N1.8 x N6.0 x 912mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7391)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
curve
position speed
Notch : 9
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Rack limit
14 above
Idle sub spring set.

E
Boost compensator stroke : 0.9
0.1
mm for inj. pump standard parts
0.1
11.2 A
C

A R1(10.6) 1,000 112 1.5 92

Rack position (mm)

10.6

D
0.1
9.1

6.3
0.1
B
B 6.7 550 22 2.0 -
6.2

C 6.7 550 (103) Above 400

0 300 550 (1020) 1100
1040
D (R1-0.9) 550 (84) 82 -
Injection pump speed (rpm)

E - 100 9510 -
Boost pressure : zero boost
Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idling spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 170 -

(6) Rack diagram and setting valve at each point
a) DB58TIS : ECOEA

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.6) 1,000 1121.5 -
B 6.7 550 222.0 -
C 6.7 550 (103) Above 400
D (R1-0.9) 550 (84) -
E - 100 9510

b) DB58TIS : ECOEB

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.6) 1,000 1051.5 -
B 6.7 550 222.0 -
C 6.7 550 (96) Above 400
D (R1-0.9) 550 (81) -
E - 100 9510

c) Rack curve and boost pressure of standard injection pump (65.11101-7391)

Rack curve
Notch : 9
Rack limit
14 above
Idle sub spring set.
0.1
Boost compensator stroke : 0.9 mm
E
0.1
11.2 A
C
Rack position (mm)

10.6

D
0.1
9.1
B
6.3
0.1
6.2

0 300 550 (1020) 1100

1040

Injection pump speed (rpm)

EC9OM046

- 171 - Maintenance of major components

 Boost pressure
Np = 550

Rack position (mm) R1(10.6)

(R1-0.9)

0 130 (340)

Boost pressure(mmHg)

EC9OM047

Maintenance of major components - 172 -

10) DB58TIS engine (ECOEC/D/E/F/G)
(1) Injection pump assembly : 65.11101-7389 (101605-810A DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-826A)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2240)
- Plunger and barrel : 131150-2600, 131100-8600
- Delivery valve : 131110-5520
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-882C
(2) Nozzle holder assembly : 65.10101-7091 (105160-5330 DOOWON)
(3) Nozzle : 65.10102-6061 (105025-4000 DOOWON)
(4) Injection pipe: : 65.10301-6088, 65.10301-6089
(5) Injection order: :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6061 Nozzle (6 x N 0.235)
65.10101-7091 190 kg/cm2
Injection pipe (IDxODxL) 65.10301-6088,6089 N1.8 x N6.0 x 912mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7389)
Power Injection Q`ty on RIG
Check Rack Pump (mm3 / 1,000st) Press.
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Notch : 11

Rack limit
14 above
Idle sub spring set.
0.1
for inj. pump standard parts
Boost compensator stroke : 1.4 mm
E
10.8 0.1
C A
A R1(10.3) 1,100 1091.5 85.82 Above 450
Rack position (mm)

R1(10.3)

B 6.6 600 222.0 -

0.1
7.7
B
6.2
0.1
5.3

C R1 500 (97) 95.2 Above 450

0 300 600 (1150)
1170
1220
D (R1-1.5) 500 (61) 69.9 -
Injection pump speed (rpm)

E - 100 9610 -
Boost pressure : zero boost
Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idling spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

- 173 - Maintenance of major components

(6) Rack diagram and setting valve at each point
a) DB58TIS : ECOEC

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.3) 1,100 1091.5 Above 450
B 6.6 600 222.0 -
C R1 500 (97) Above 450
D (R1-1.5) 500 (61) -
E - 100 9610

b) DB58TIS : ECOED

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.3) 1,100 911.5 Above 450
B 6.6 600 222.0 -
C R1 500 (81) Above 450
D (R1-1.5) 500 (53) -
E - 100 9610

c) DB58TIS : ECOEE

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.3) 1,100 1131.5 Above 450
B 6.6 600 222.0 -
C R1 500 (101) Above 450
D (R1-1.5) 500 (61) -
E - 100 9610

d) DB58TIS : ECOEF

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.3) 1,100 951.5 Above 450
B 6.6 600 222.0 -
C R1 500 (84) Above 450
D (R1-1.5) 500 - -
E - 100 9610

e) DB58TIS : ECOEG

Injection Q`ty on RIG Pressure

Check Point Rack position(mm) Pump speed(rpm)
(mm3 / 1,000st) (mmHg)
A R1(10.3) 1,100 1111.5 Above 450
B 6.6 600 222.0 -
C R1 500 (99) Above 450
D (R1-1.5) 500 (61) -
E - 100 9610

Maintenance of major components - 174 -

(7) Rack curve and boost pressure of standard injection pump(65.11101-7389)

Notch : 11

Rack limit
14 above
Idle sub spring set.
0.1
Boost compensator stroke : 1.4 mm
E
10.8 0.1 A
C
Rack position (mm)

R1(10.3)

D
0.1
7.7
B
6.2
0.1
5.3

0 300 600 (1150) 1220

1170

Injection pump speed (rpm)

EC9OM048

Np = 500

R1(10.3)
Rack position (mm)

(R1-1.5)

0 60 (350)

Boost pressure(mmHg)

EC9OM049

- 175 - Maintenance of major components

11) DB58TIS engine (ECOLA)
(1) Injection pump assembly : 65.11101-7392 (101605-840A DOOWON)
- Injection pump : KP-PES6AD105B410RS2 (101061-882B)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-224A)
- Plunger and barrel : 131151-2700 131100-7800
- Delivery valve : 131110-8820
- Feed pump : KP-FP/KS-ADS (105210-5280)
- Prestroke : 4.3 0.05mm
- Coupling : 156639-8820
(2) Nozzle holder assembly : 65.10101-7092 (105160-5420 DOOWON)
(3) Nozzle : 65.10102-6064 (105025-4200 DOOWON)
(4) Injection pipe: : 65.10301-6088, 65.10301-6089
(5) Injection order: :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6061 Nozzle (7 x N 0.22)
65.10101-7091 185 kg/cm2
Injection pipe (IDxODxL) 65.10301-6088,6089 N1.8 x N6.0 x 912mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7392)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
position speed
urve Notch : 7
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
D : Full rack set point

Rack limit

for inj. pump standard parts

14 above
Idle sub spring set.

0.1
Boost compensator stroke : 1.1 mm
E

A R1(10.6) 1,100 1281.5 882 Above 450

0.1
11.5 A
C
Rack position (mm)

10.6

B 6.8 550 201.5 -

0.1
8.2
B
6.2
0.1

C R1 550 (130) Above 450

5.5

0 300 550 (1100)

1130
1210 D (R1-1.6) 1,100 (95) 86 -
Injection pump speed (rpm)

E - 100 11010 -
Boost pressure : zero boost
Fuel injection pump
Plunger N10.5 Left hand 20+40 lead retraction pressure 70mm3/st(N6x2.5mm) t=0.11mm
Max. pump speed
1,970 rpm opening pressure 23.1 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idling spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.35 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 176 -

(6) Rack curve
a) Rack curve and boost pressure of standard injection pump(65.11101-7392)

Rack curve Notch : 7

D : Full rack set point

Rack limit
14 above
Idle sub spring set.

0.1
Boost compensator stroke : 1.1 mm
E
0.1
11.5 A
C
Rack position (mm)

10.6

D
0.1
8.2
B
6.2
0.1
5.5

0 300 550 (1100) 1210

1130
Injection pump speed (rpm)

EC9OM050

Boost pressure
Np = 550

R1(10.6)
Rack position (mm)

(R1-1.1)

0 50 (220)

Boost pressure(mmHg)

EC9OM051

- 177 - Maintenance of major components

12) DB58TIS engine (ECOLB)
(1) Injection pump assembly : 65.11101-7390 (101605-820A DOOWON)
- Injection pump : KP-PES6AD100B410R (101062-8260)
- Governor : KP-EP/RSV200-1350AQ49A311(105411-2350)
- Plunger and barrel : 131150-2600, 131100-8600
- Delivery valve : 131110-5520
- Feed pump : KP-FP/KS-AD (105220-6490)
- Prestroke : 3.80.05mm
- Coupling : 156639-882C
(2) Nozzle holder assembly : 65.10101-7091 (105160-5330 DOOWON)
(3) Nozzle : 65.10102-6061 (105025-4000 DOOWON)
(4) Injection pipe: : 65.10301-6088, 65.10301-6089
(5) Injection order: :153624

(A) Test condition Nozzle & holder assy 105780-8140 Opening pressure :175kg/cm2
for injection pump Injection pipe(IDxODxL) - N 2.0 x N 6.0 - 600 mm
Test oil ISO4113 Temperature :40 5C
(B) Engine standard parts Nozzle & holder assy 65.10102-6061 Nozzle (6 x N 0.235)
65.10101-7091 190 kg/cm2
Injection pipe (IDxODxL) 65.10301-6088,6089 N1.8 x N6.0 x 912mm
Rack diagram and setting valve at each point : Specification of standard pump(65.11101-7390)
Injection Q`ty on RIG
Rack Pump (mm3 / 1,000st)
Check Press.
urve
Notch : 11
position speed
point (mmHg)
(mm) (rpm) (A) Test condition (B) Engine
Rack limit
14.0 above
Idle sub spring set.

E
Boost compensator stroke ; 1.8
0.1
mm for inj. pump standard parts
11.2 0.1
C
R1(10.3)

A 9.8 1,100 971.5 76.62 Above 500

A
Rack position (mm)

D
8.2

0.1
7.2

6.6
B
B 6.8 550 222.0 -
5.7

C R1(10.1) 600 (92) 97 Above 500

0 350 550
1000 10
(1150)
1170
1210
D (R1-1.5) 600 (58) -
Injection pump speed (rpm)

E - 100 7210 -
Boost pressure : zero boost
Fuel injection pump
Plunger N10 Left hand 20+50 lead retraction pressure 59mm3/st(N6x2.1mm)
Max. pump speed
2,100 rpm opening pressure 20.8 kgf/cm2
(limit plunger bouncing) Delivery valve
Holder delivery valve
- Spring k=1.63 kgf/mm
with damping valve
Governor
Governor weight 740 g Lever ratio (min. speed / max. speed) 1 : 1.2 / 1 : 1.2
Governor spring k=10 kgf/mm Idling sub spring k=2.1 kgf/mm
Idling spring k=2.6 kgf/mm Start spring k=0.005 kgf/mm
Boost compensator spring k=0.6 kgf/mm
Feed pump
Max. operating pressure 3.4 kgf/cm2 Piston spring k=0.735 kgf/mm

Maintenance of major components - 178 -

(6) Rack curve and boost pressure of standard injection pump(65.11101-7390)

Rack curve
Notch : 11

Rack limit
14.0 above
Idle sub spring set.
0.1
Boost compensator stroke ; 1.8 mm
E
11.2 0.1
C
R1(10.3)
A
Rack position (mm)

D
8.2

0.1
7.2

B
6.6
5.7

0 350 550 (1150) 1210

10
1000 1170

Injection pump speed (rpm)

EC9OM052

Boost pressure
Np = 550

R1(10.3)
Rack position (mm)

(R1-1.8)

0 60 (480)

Boost pressure(mmHg)

EC9OM053

- 179 - Maintenance of major components