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DOC. REF.

PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 1 OF 6

Date : 8/11/2017 Customer name : Esh El Malaha Site : Hurghada


Model : Waukesha (L7042 GSI) / 12 cylinders
Engine SN : 11351922
Power : .
Fuel type : Natural Gas
No. of Hrs : 395 Hrs
Report No. : (3 / 2017)
Work Order : ( 73 / OP / 2017 )
Sound Proof : 1R1GR0810196

Operation conditions

Ambient conditions
Temperature : 26 C Humidity : N/A % Altitude: N/A m

Power Battery
Load % V HZ A1 A2 A3
KW Volt

276 397 50.6 575 361 613 26

No Cylinders temperatures

Cylinders 1 2 3 4 5 6 7 8 9 10 11 12

Temp. N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
DOC. REF.
PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 2 OF 6

No Main Bearings Tempeeratures

Main Bearing 1 2 3 4 5 6 Front Rear


Temp. N/A N/A N/A N/A N/A N/A N/A N/A

Vibrations of Gas Generator (mm/sec)

POINT X Y Z

1 4.6 2.5 6.15


2 2.25 2.2 5.5
3 4.19 3.8 4.23

4 4.5 4.43 3.3

5 3.5 4.14 6.9


6 6.5 N/A N/A

7 1.79 3.9 5.6

Right Intake Temperature 39.4 C

Left Intake Temperature 40 C

Right Turbo Temperature 391 C

Left Turbo Temperature 395 C


DOC. REF.
PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 3 OF 6

Data of Gas Engine

Engine Oil pressure 5.5 Bar


Engine Oil Temperature 60 C
Water jacket pump pressure Non
Water auxiliary pump pressure Non
Water jacket Temperature 74 C
Water auxiliary Temperature 36 C
Right Intake Manifold Pressure Non

Left Intake Manifold Pressure Non

Fuel line pressure 35 psi

Right Pressure after regulator Non

Left Pressure after regulator Non

RPM 1012 RPM


DOC. REF.
PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 4 OF 6

Evaluation:

No. Comments No. of Pics.

1 Concentration of coolant on radiator is zero. ..

2 No Water levels protections on radiator. ..

3 No oil temperature sensor and protection. ..

Oil level protection on oil sump is not


4 ..
connected.

5 No water jacket pump pressure gauge. ..

6 No auxiliary water pump pressure gauge. ..

7 No pressure gauge for right intake manifold. ..

8 No pressure gauge for left intake manifold. ..

9 No pressure gauge after right regulator. ..

10 No pressure gauge after left regulator. ..

11 No Firefighting System ..
Fire Alarm System is not completed and Not
12 ..
working.
DOC. REF.
PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 5 OF 6

Setting pressure of Safety relief valve on


Scrubber is not suitable for this application
13 ..
So there no protection on high pressure fuel
line.
14 Leakages from gas drain line. ..

15 Reading for second phase is not correct. ..


Range of intake Murphy temperature is not
16 ..
suitable for this application (60 to 120 C).
Protection of intake temperature is too high
17 ..
(95C).
18 Covers of alternator are not fixed. ..

19 No boxes for batteries and charger. ..

20 Damage air filters. ..

21 No Main bearings temperatures ..

22 No Cylinders temperatures. ..

23 No labels on gauges. ..

24 Guard of Belts is not fixed in its place. ..


Misalignment between Main pulley and
25 ..
auxiliary water pump & only one belt used.
Guard of fan is not fixed and found it
26 ..
thrown.
DOC. REF.
PH IMS SP0-FR0
NO.
POWER HOUSE
REVISION 01/01
/ ISSUE
DATE 01-03-2016
Generator Audit Check List
PAGE 6 OF 6

27 Found oil on drain line of gas fuel line. ..


Gas fuel line enter Cuno filter before
28 ..
Separator.
Storage of site has no Spare Parts for any
29 preventive maintenance or any trouble .
shooting.
Gas fuel line was not treated and taken from
30
flair line.
Charger for only two batteries not for all four
31 ..
batteries.
No sensors for measuring right and left
32 ..
intake manifold temperatures
No sensors for measuring right and left turbo
33 .
chargers.

Inspected By Q C DEP Reviewed By Approved by

Name: Alaa Sobh Name: Mohamed wageh Name: Bassam Mokhtar

Signature: Alaa Sobh Signature: Mohamed wageh TQM Director


Date : 10/11/2017 Date : 10/11/2017 Date : 10/11/2017

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