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Roman Jantas,

*Katarzyna Grna
Antibacterial Finishing of Cotton Fabrics
Department of Physical Chemistry of Polymers, Abstract
Technical University of d, Antibacterial properties have been given to the surface of a cotton fabric by a two-stage
eromskiego 116, d, Poland process of chemical modification. First, the fabric was treated with chloroacetyl chloride in
E-mail: rojan@ck-sg.p.lodz.pl THF using pyridine as a catalyst to incorporate chloroacetate groups. During the second
*Polymer Research, AO/ASIF Research Institute,
stage, the chloroacetylated cotton was reacted with a potassium salt of a bioactive 1-
naphthylacetic acid to prepare a cellulose-1-naphthylacetic acid adduct. The results of the
CH-7270 Davos, Switzerland FTIR ATR spectra confirmed the existence of a chemical linkage between 1-naphtylacetic
acid and the cellulose chains. As a result of this modification, the cotton fabric surface
becomes hydrophobic, and the fabric thermal stability is decreased. The hydrolysis in
the heterogenous phase of adducts showed that the release of the bioactive compound is
dependent on the pH values of the medium. An analysis of the antibacterial activity of one
of the obtained adducts towards Escherichia coli was also performed.

Key words: cotton fabric, functionalization, chloroacetate groups, bioactive carboxylic


acid, antibacterial activity.

a slow-releasing method. According roacetyl chloride in THF, using pyridine


to this method, sufficient antibacterial as catalyst. In the second stage, the chlo-
agents are incorporated into fibres or fab- roacetylated cotton is treated with a bio-
rics by means of a wet finishing process. active carboxylic acid (1-naphthylacetic
The treated fabrics deactivate bacteria acid) in the form of potassium salt to
by slowly releasing the biocide from obtain a cellulose-1-naphthylacetic acid
the materials. However, the antibacte- adduct. Then, this adduct is hydrolysed
rial agents will vanish completely if they in a heterogeneous phase to evaluate
are impregnated in materials without the release of the bioactive compound.
covalent bond linkages. Some success- Its activity towards Escherichia coli on
ful examples of chemically incorporated the modified cotton fabric is then deter-
techniques have been noted. mined.

Sun el at. [3, 4] obtained antimicro-


bial textile materials based on helamine n Experimental
chemistry. These materials have dem- Materials
onstrated biocidal properties against a
wide range of pathogens, and are also Cotton fabric (from Uniotex) with a
non-toxic and environmentally friendly. surface weight of about 140 g/m2 was
In that approach, a dimethylol hydantoin purified by treating it with a solution con-
derivative, dimethylol-5,5-dimethylhy- taining 1.5 g sodium carbonate in 1 dm3
danation, was used in chemical treatment of water, followed by washing in distilled
n Introduction of cellulose]], and subsequent chlorine water and then in ethanol. Finally, 100%
bleaching can convert unreacted amide cotton fabric was dried and cut into rec-
In recent years, great interest in the tangular 55cm pieces. Tetrahydrofurane
antibacterial finishing of fibres and fab- or imide bonds in the hydantoin.
(THF) (Aldrich) and dimethyl sulphoxide
rics for practical applications has been (DMSO) (Merck) were purified by distil-
Anti-microbial cellulosic fabrics were
observed [1, 2]. Most textile materials lation and then stored above Merck 4 A
developed by means of the use of
currently used in hospitals and hotels are molecular sieves. Chloroacetyl chloride
1,2,3,4-butanetetracarboxylic acid and
conducive to cross-infection or transmis- (Aldrich) was used without further purifi-
citric acid, together with subsequent oxy-
sion of diseases caused by micro-organ- cation. Pyridine (POCh) was refluxed over
gen bleaching. Carboxylic acids has been
isms. Textiles for medical and hygienic CaH2 under a nitrogen atmosphere and
converted to peroxyacids by being react-
use have become important areas in the ed with hydrogen peroxide under acidic then distilled. 1-naphtylacetic acid (Fluka)
textile industry. In general, antimicro- conditions, while carboxylic acid groups was used without further purification.
bial properties can be imparted to textile can be incorporated into cellulose fab-
materials by chemically or physically rics. Polymeric materials containing such Potassium salt of 1-naphtylacetic acid
incorporating functional agents onto moieties were found to exhibit oxidative was obtained by dissolving 9.3 g (0.05
fibres or fabrics. The antimicrobial prop- potentials, in particular antibacterial mol) of the acid in 50 cm3 of chloroform,
erties of such textile materials can be activities against Escherichia coli [5,6]. which was then neutralised with 2.8 g
grouped into two categories, temporarily (0.05) mol of KOH dissolved in 50 cm3
or durably functional fabrics. Temporary The present paper considers the pos- of ethyl alcohol. The reaction product
biocidal properties of fabrics are easy to sibilities of antibacterially finishing was precipitated by pouring the mixture
achieve in finishing, but easy to lose in cotton woven fabrics by a two-stage into 600 cm3 of dry acetone. After filtra-
laundering. Durability has generally been chemical modification. In the first stage, tion, the salts were dried under reduced
accomplished by a common technology, the fabric is chloroacetylated with chlo- pressure at 50 oC to a constant weight.

88 FIBRES & TEXTILES in Eastern Europe January / March 2006, Vol. 14, No. 1 (55)
Reaction of cotton fabric with chloro- Measurements terial textiles) was used to assess the an-
acetyl chloride Infrared spectra of the samples were tibacterial efficiency of the cotton fabric
The typical esterification procedure was recorded in reflection mode using a Fou- with added naphthylacetic groups. The
as follows: the sample of cotton fabric rier-Transform Perkin Elmer 2000 FT-IR test method was performed using a gram-
1.4 g (5 x 5 cm) was placed in 250 cm3 spectrometer (Beaconsfield, Bucking- positive strain of Escherichia coli (ATCC
round-bottom flasks equipped with a hamshire, England). An attenuated total 11229, American Type Culture Collec-
stirrer, and then 60 cm3 THF and 1.0 reflection (ATR) unit was fitted with a tion). The germs counted on the cotton
cm3 (13.4 mmol) pyridine were added. KRS-5 crystal (45o entrance angle). fabric containing incorporated naphthy-
The mixture was cooled to 0oC, and Thirty scans were taken for each sample. lacetic groups and those on a reference
1.0 cm3 (12.4 mmol) chloroacetyl chlo- A Hitachi S-4100 field emission scanning sample were determined after a 24-hour
ride dissolved in 5 cm3 THF was added electron microscope (Tokyo, Japan) was incubation period. The antibacterial ac-
dropwise. The reactions were carried out used to observe the samples spattered tivity (quantitative test) was determined
at 25 oC in a nitrogen atmosphere. After with a 15nm thick gold-palladium layer. at the Microbiological Laboratory of the
24 h, the fabric samples were separated The instrument was operated at 5.0 kV. Institute of Chemical Fibres in d.
from the precipitated pyridine hydrochlo- The water contact angle on the surface
samples of the chemically modified cot-
ride, carefully washed with water and
ton fabrics was measured using a sessile
n Results and discussion
ethanol to remove impurities, and then
dried under reduced pressure at 40 oC to drop method at 250.1 oC using a DSA Cotton fabrics modified by chloroacetate
a constant weight. 10 Drop Shape Analysis System (Krss, groups with different degrees of substitu-
Hamburg, Germany). Two samples of tion were synthesised in a heterogenous
Reaction of chloroacetylated cotton each material were measured, and six medium using the method followed for
fabric with the potassium salt measurements were carried out for each the bromoacetylation of polysaccharide
of 1-naphtylacetic acid sample. The data presented are the means [7, 8], according to the reaction presented
of twelve measurements ( standard de- by the scheme in Figure 1.
The sample chloroacetylated cellulose
viation).
fabric with dimensions of 55 cm was
The effect of reaction conditions on the
placed in 250 cm3 round-bottom flasks
The thermogravimetric (TG) investiga- degree of substitution is summarised in
equipped with a magnetic stirrer, and
tions were performed using a TGA-7 Table 1. The extent of modification was
50 cm3 of DMSO was added. Next, a
thermobalance of Perkin-Elmer in a controlled by the amount of chloroacetyl
solution of 1.2 g (18 mmol) of potassium
nitrogen atmosphere (sample of about 5 chloride used and the temperature. Based
salt of 1-naphtylacetic acid dissolved in
mg, a heating rate of 15 oC min-1 within on the chlorine content in the fabric sam-
5 cm3 DMSO was added. The reaction the temperature range of 25 to 600 oC). ples, the extent of fabric surface modi-
was performed at 30 oC with intense fication was assessed. Its value slightly
stirring for about 5 h. Once the reaction A Japanese Industrial Standard (JIS L increased when the chloroacetyl chloride
was terminated, the fabric sample was 1902:1998 Testing method for antibac- to cotton fabric ratio was increased, as
carefully washed with ethyl alcohol
to remove unreacted potassium salt of
1-naphthylacetic acid, and then dried
under reduced pressure at 60 oC to a
constant weight.
Figure 1. Scheme of the reaction of cellulose modified with chloroacetate groups.
Study of heterogenous hydrolysis of
cellulose-1-naphthylacetic acid adduct
A 22 cm sample of cotton fabric
containing the incorporated bioactive
1-naphthylacetic groups was placed in
a conical flask with 100 cm3 of aque-
ous NaOH solution (pH = 12 13) and
heated at 35 oC in a water bath. At fixed
intervals, solution specimens were taken Figure 2. Scheme of the coupling of bioactive carboxlic acid to cellulose functionalised with
from the liquid above the padded cot- chloroacetate groups by using the potassium salt of 1-naphtylacetic acid.
ton fabric samples. The homogenous
solution contained the released bioactive Table 1. Effect of reaction conditions on the containing chloride for the esterification of the
agent, which was quantitatively deter- cotton fabric with chloroacetyl chloride.
mined by UV spectroscopy at the absorp- ClCH2COCl
Sample Temperature, oC Cl, %
tion wavelength of 1-naphthylacetic acid Cotton fabric, g/g
( = 281 nm) using calibration curves 1 1.0 25 0.48
(the aqueous solution of sodium hydrox- 2 2.1 25 0.78
ide as a solvent). Tests were performed 3 4.2 25 1.09

for the various pH values of the reaction 4 2.1 35 0.95


5 2.1 40 1.14
environment.

FIBRES & TEXTILES in Eastern Europe January / March 2006, Vol. 14, No. 1 (55) 89
Figure 3. FTIR
spectra of unmodi-
fied cotton fabric
(A), chloroacety-
lated cotton fabric
(B), cotton fabric
containing incor-
porated naphthyla-
cetic groups (C).

well as with the increase in temperature tability. As has been found, the condition
shown in Table 1. of fibre or fabric surface can be exam-
ined by measuring the wetting angle.
The coupling of bioactive carboxylic The contact angles of untreated cotton
acid to cotton fabrics functionalised with fabric and chemically modified cotton
chloroacetate groups was achieved by us- fabrics are presented in Table 2. It was
ing the potassium salt of 1-naphtylacetic not possible to measure the angle contact
acid according to the the reaction pre- for the sample A untreated cotton fabric.
sented by the scheme in Figure 2. The drop immediately after placing it on
these surfaces was absorbed by the fab-
Figure 3 (A-C) shows the FTIR ATR rics fibres. Such behaviour by the water
spectra of the unmodified cotton fabric drops may result from the hydrophilicity
(A), the chloroacetylated cotton fabric of these samples, and additionally from
(B) and the cotton fabric with added the capillary effect connected with the
naphthylacetic groups (C). Unlike the fabric structure. Despite having the same
spectrum of the unmodified cotton fabric, fabric structure as that of the unmodi-
the spectrum of the chloroacetylated fab- fied sample, sample B (chloroacetylated
ric shows a new weak signal at 1760 cm- cotton fabric, 1.09 %Cl) and sample C
1 derived from the ester groups >C=O, (cotton fabric with added 1-naphtylacetic
while the spectrum of the cotton fabric groups) show higher contact angle val- Figure 4. SEM photographs of the
containing 1-naphthylacetic groups in- ues, indicating that the chemical modi- surfaces of unmodified cotton fabric (A),
corporated on its surface reveals a higher fication has significantly changed their chloroacetylated cotton fabric (B),
cotton fabric containing incorporated
intensity of the band of ester groups at surface properties from hydrophilic to naphthylacetic groups (C); (900).
1742 cm-1 as well as a band at 780 cm-1, hydrophobic.
which results from scissoring vibration Table 3. Thermal stability indices of untreated
bands >C=C< and C-H in the naphthyl Figure 5 shows thermograms of the and modification of cotton fabric.
ring [9, 10]. An analysis of the results unmodified cotton fabric (curve A),
of FTIR ATR spectroscopy confirmed chloroacetylated cotton fabric (curve B) Sample
Thermal stability indices
the existence of the chemical linkage and cotton fabric containing incorporated T5 T50

between cellulose chains and bioactive naphthylacetic groups on its surface A 321 395
1-naphtylacetic acid. (curve C). The decompositions of the B 254 380

three samples under examination show C 304 375

Representative scanning electron micro- a similar character. Initially, up to a tem- T5, T50 temperature of 5 and 50% mass
graphs of the unmodified cotton fabric, perature of about 70 oC, a weight loss of loss of the sample.
the chloroacetylated cotton fabric and the about 2% is observed, which can result
cotton fabric with added naphthylacetic from the evaporation of residual water is probably connected with the weakest
groups are shown in Figure 4. As can and volatile impurities. bond C-Cl, which has already decom-
be seen, the surface of the elementary posed at about 240 oC, resulting in an
cotton fibres of the unmodified fabric Table 3 includes the values of tempera- appreciable weight losses.
(Figure 4A) is smoother and more homo- tures at which samples lose their weight
geneous than that of the chemically mod- from 5% to 50% as determined from the An analysis of heterogenous hydrolysis
ified fabric (Figure 4B, C). The surfaces TG curves. Both the TG curves and the of the cellulose-1-naphthylacetic acid
of both modified fibres are rougher. thermal stability indices show that the adduct at various solution pH values was
unmodified cotton fabric has a higher also performed. Analysing the curves
Considering the changes in the modified thermal stability than those of cotton fab- shown in Figure 6, it is seen that the re-
fabric surface, it should be expected that rics modified by the two-stage process. lease of the bioactive compound from the
they would be reflected by changes in the The lowest thermal stability is shown by cellulose-1-naphthylacetic acid adduct
properties of fabric surface such as wet- the chloroacetylated cotton fabric, which formed on the fabric surface depends on

90 FIBRES & TEXTILES in Eastern Europe January / March 2006, Vol. 14, No. 1 (55)
the pH value of the medium. The higher is The efficacy of the antibacterial activ- was compared to those of the cotton
the pH of the solution, the higher the rate ity of the cellulose-1-naphthylacetic acid sample used as reference material. Tests
of the bioactive compound release. This derivative produced was also analysed. of the cellulose-1-naphthylacetic acid
is consistent with the results obtained by Table 4 presents the results of bioactivity adduct confirm not only the inhibition of
Arranz et al. [11] for the poly(vinyl alco- of cotton fabric containing the incorpo- bacteria growth, but also its total destruc-
hol)-1-naphthylacetic acid adduct. rated naphthylacetic groups. The data tion. The high values of bacteriostatic
and bactericidal activities indicate the
Figure 5. TG cu- efficiency of the adduct produced.
rves of unmodified
cotton fabric (A),
chloroacetylated
cotton fabric (B),
n Conclusions
cotton fabric conta- As the result of the esterification of the
ining incorporated
naphthylacetic gro- cotton fabrics surface with chloroacetyl
ups (C). chloride, using pyridine as catalysts and
THF, a cotton fabric with chloroacetate
groups was produced. The presence of
chloroacetate groups was used to obtain
an adduct with bioactive carboxylic acid
during the reaction with potassium salt.
On the basis of the results of the adducts
heterogenous hydrolysis, it was stated
that the rate of biocide release depends on
the pH value of the reaction environment.
Quantitative tests of the bacteriological
activity of cotton fabric containing in-
corporated naphthylacetic groups show
highly bacteriostatic and bactericidal
activities against Escherichia coli.

References
1. S. D.Worley, G. Sun, Trends in Polymer
Science, 4, 364 (1996).
2. G. Sun, Bioactive Fibres and Polymers,
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D.C., 2001.
3. G. Sun, X. Xu: Textile Chemist and Colo-
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Arranz, Polymer, 35, 2651 (1994).
Figure 6. The release of the bioactive compound from the cellulose-1-naphthylacetic acid 8. Ch. Y. Won, Ch. Ch. Chu, T. J. Yu, Car-
adduct formed on the surface of cotton fabric, versus the pH of the reaction medium. bohydrate Research, 32, 2392 (1997).
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fabric. (1989).
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12. S. Zikeli, Avantex International Forum
Time, Total bacteria Bacteriostatic Bactericidal Antibacterial and Symposium for High-tech Apparel
Sample symbol h number,CFU activity activity activity [12] Textiles, Proceedings of Symposium,
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Tested sample 24 2.6x101 6.7 3.4 strong Received 04.06.2005 Reviewed 01.12.2005

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