Sei sulla pagina 1di 65

Stratos® 2402 CondI

Instruction manual
Warranty Contents
Defects occurring within 3 years from delivery date shall be
remedied free of charge at our plant (carriage and insurance Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
paid by sender). Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Sensors, fittings, and accessories: 1 year. EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . .7
Overview of Stratos e 2402 CondI . . . . . . . . . . . . . . . . . . .9
Subject to change without notice. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Mounting plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pipe mounting, panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Information on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Installation and connection . . . . . . . . . . . . . . . . . . . . . . .14
Preparing the shield connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Typical wiring SE 655 / SE 656 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Typical wiring SE 652 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Typical wiring SE 654 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Sensors from other manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Protective wiring of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
User interface and display . . . . . . . . . . . . . . . . . . . . . . . .22
Operation: Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Sensocheck, Sensoface sensor monitoring . . . . . . . . . . . . . . . . . . . . . . . .25
GainCheck device self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Automatic device self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Knick Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
External activation of Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Elektronische Messgeräte Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
GmbH & Co. KG Menu structure of configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
P.O. Box 37 04 15 Overview of configuration steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
D-14134 Berlin Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Temperature compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Phone: +49 (0)30 - 801 91 - 0 Limit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Fax: +49 (0)30 - 801 91 - 200 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Internet: http://www.knick.de Controlling a rinsing probe or signaling parameter set 2 . . . . . . . . . . . .64

knick@knick.de
3
Selecting parameter set 1/2 . . . . . . . . . . . . . . . . . . . . . . .66 Safety information
Manually or automatically via Control . . . . . . . . . . . . . . . . . . . . . . . . . .66
External switchover of parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Default settings of parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Be sure to read and observe the following instruc-
Parameter set, individual settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 tions!
Calibration by input of cell factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Calibration with calibration solution . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 The device has been designed in accordance with the state of
Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 the art and complying with the applicable safety regulations.
Zero calibration in air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Zero calibration with calibration solution . . . . . . . . . . . . . . . . . . . . . . . . .82 When operating the device, certain conditions may neverthe-
Adjusting temp probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 less lead to danger for the operator or damage to the device.
Diagnostics functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Display of output currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Caution!
Display of calibration data (Cal Info) . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Sensor monitor for validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Commissioning may only be carried out by trained experts.
Display of last error message (Error Info) . . . . . . . . . . . . . . . . . . . . . . . . .85 Whenever it is likely that protection has been impaired, the
Specify current at output 1 (current source 1) . . . . . . . . . . . . . . . . . . . . .86 device shall be made inoperative and secured against unintend-
Specify current at output 2 (current source 2) . . . . . . . . . . . . . . . . . . . . .86
Relay test (manual test of contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
ed operation.
Controller test (manual specification of controller output) . . . . . . . . . . . .87
Controller functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 The protection is likely to be impaired if, for example:
PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 • the device shows visible damage
Pulse length / pulse frequency controller . . . . . . . . . . . . . . . . . . . . . . . .90
Error messages (error codes) . . . . . . . . . . . . . . . . . . . . . .92
• the device fails to perform the intended measurements
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 • after prolonged storage at temperatures above 70 °C
Sensoface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 • after severe transport stresses
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Product line and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Before recommissioning the device, a professional routine test
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 in accordance with EN 61010-1 must be performed. This test
Explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Warnings and notes to ensure safe operating . . . . . . . . . . . . . . . . . . . .107 should be carried out by the manufacturer.
Control Drawing CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Calibration solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Concentration measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Concentration curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Caution!
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Before commissioning it must be proved that the device may
be connected with other equipment.

4 Stratos e 2402 CondI 5


Intended use EC Declaration of Conformity
Stratos e 2402 CondI is used for measurement of electrical con-
ductivity and temperature in liquids using electrodeless (toroidal)
sensors.
Fields of application are: biotechnology, chemical industry, envi-
ronment, food processing, water/waste-water treatment.
The rugged molded enclosure can be fixed into a control panel
or mounted on a wall or at a post. The protective hood provides
additional protection against direct weather exposure and
mechanical damage.
The Stratos has been designed for electrodeless sensors, in par-
ticular for sensors of the SE 655/656 Series (Knick). It provides a
second current output for temperature measurement, a PID con-
troller (making use of the relay contacts), and a universal power
supply for 24 ... 230 V AC/DC.
For CIP applications, you can switch between two parameter
sets.

Trademarks

The following names are registered trademarks. For practical rea-


sons they are shown without trademark symbol in this manual.
Stratos®
Sensocheck®
Sensoface®
VariPower®

6 Stratos e 2402 CondI 7


Overview of Stratos e 2402 CondI

receive hi
1 CondI Output 1 9 + output 1
input
receive lo 10 - output 1/2
2

drain Output 2 11 + output 2


3

R1 12 relay 1
send lo 4

send hi 5 13 relay 1/2

R2 14 relay 2
shield C
Temp
Alarm 15 alarm
RTD
D input
16 alarm
RTD
E
clean
Clean 17 Pset2

Hold PSet2 clean


hold 6 18
PSet2
input
hold/
control 7 Power 19 power
Control
control 8 input 20 power

8 Stratos e 2402 CondI 9


Assembly

Package contents Mounting plan


Check the shipment for transport damage and completeness.
144 105
The package should contain:
• Front unit of Stratos 27
• Lower case
• Bag containing small parts
• Instruction manual

144
• Specific test report

15
11
42 21
84 43
10 2
1 2
3 32 80
9 1 Cable gland (3 pieces)
2 Breakthroughs for cable gland
or conduit 1/2”,
ø 21.5 mm (2 breakthroughs)

72
8 Conduits not included!
3 Breakthroughs for pipe mounting
(4 breakthroughs)

6,2
3 4 Breakthroughs for wall mounting
7 6 5 4 (2 breakthroughs)

1 Jumper (2 piece) 6 Sealing inserts (1 piece) 4


2 Washer (1 piece), for conduit 7 Rubber reducer (1 piece)
mounting: place washer between 8 Cable glands (3 pieces)
enclosure and nut 9 Filler plugs (3 pieces)
3 Cable ties (3 pieces) 10 Hexagon nuts (5 pieces) Fig.: Mounting plan
4 Hinge pin (1 piece), insertable from 11 Sealing plugs (2 pieces),
either side for sealing in case of wall mounting
5 Enclosure screws (4 pieces)

Fig.: Assembling the enclosure

10 Stratos e 2402 CondI 11


Pipe mounting, panel mounting

132 max. 25 1 Screws (4 pieces)


40 60 78 27 2 Gasket (1 piece)
1 3 Panel
4 Span pieces (4 pieces)
5 Threaded sleeves (4 pieces)
2
3 1
4
5 4

1 ZU 0276 protective hood (if required) 2


2 Hose clamps with worm gear drive to DIN 3017 (2 pieces) 1...22 3
3 Pipe-mount plate (1 piece)
4 For vertical or horizontal posts or pipes Fig.: ZU 0275 panel-mount kit
5 Self-tapping screws (4 pieces)
Fig.: ZU 0274 pipe-mount kit

165 132

1 1
173

Fig.: ZU 0276 protective hood for wall and pipe mounting

12 Stratos e 2402 CondI 13


Installation and connection

Information on installation
Caution! 3 2
• The Stratos may only be installed by trained experts
in accordance with this instruction manual and as
per applicable local and national codes.
• Be sure to observe the technical specifications and input ratings.
• Be sure not to notch the conductor when stripping the
insulation.
• Before connecting the device to the power supply, make sure
that its voltage lies within the range 20.5 to 253 V AC/DC.
• When commissioning, a complete configuration must be
carried out by the system administrator.
1
The terminals are suitable for single wires and flexible leads up to
2.5 mm2 (AWG 14).

Warning!
Additional safety precautions have to be taken for applications in
hazardous locations to CSA (CLI DIV2 GPA,B,C,D T4, Ex nA IIC T4)!
(See Pg 107)
Terminal assignments 1 Terminals for temperature probe and outer shield
2 Terminals for sensor
3 Terminals for power supply

Fig.: Information on installation, rear side of device

Division 2 wiring
The connections to the Stratos are incendive and
must be installed in accordance with the National
Electric Code (ANSI-NFPA 70) Division 2 hazardous
(classified) location incendive wiring techniques.
Fig.: Terminal assignments Stratos e 2402 CondI

14 Stratos e 2402 CondI 15


Typical wirings

Preparing the shield connection Typical wiring of SE 655 / SE 656 sensor


Pre-assembled special cable for SE 655 / SE 656 sensors Connection of pre-assembled cable

• Insert the special cable through


the cable entry into the terminal 2402 CondI
compartment.

receive hi

receive lo
• Remove the already separated part

send lo

send hi

shield
drain
of the cable insulation (1).

RTD
RTD
3
• Turn the shielding mesh (2)
over the cable insulation (3).

gn/yw
bu

bu

yw
wt
gn
4

rd

rd

shield (gn/yw)*
• Then shift the crimp ring (4) over
the shielding mesh and tighten it
using a pince (5)

coax- wt
coax- rd
5

The pre-assembled special cable:

bu
receive hi
coax rd rd
receive lo
rd
coax wt send lo (jumper to 3!)
bu
send hi
gn
RTD (temp) * The shield wire (gn/yw) must be connected to the shielding
wt RTD (temp) mesh of the special cable using a crimp ring
yw sense (temp) (see “Preparing the shield connection”).
gn/yw
shield

16 Stratos e 2402 CondI 17


Typical wiring Typical wiring
SE 652 sensor SE 654 X sensor

2402 CondI 2402 CondI

receive hi

receive lo
receive hi

receive lo

send lo

send hi
send lo

send hi

shield
drain
shield

RTD
RTD
drain

RTD
RTD

transparent

transparent
13 bn (snd)
16 bk (rcv)

jumper!

12 bu
15 wt

17 bk

14 bk

11 rd

bu

bn
wt
bk
rd
coax wt

coax bk
Caution! Sensors of other manufacturers:
Place jumper across terminals 3 and 4! For special applications (chemical resistance, type of mounting), you
can also connect sensors from other manufacturers.
Permissible ranges for the Stratos e 2402 CondI as well as terminal
assignments and factory settings for these sensors are available on
request.

18 Stratos e 2402 CondI 19


Protective wiring of switching outputs

Protective wiring of switching contacts Typical protective wiring measures


Relay contacts are subjected to electrical erosion. Especially
with inductive and capacitive loads, the service life of the con-
tacts will be reduced. For suppression of sparks and arcing,
components such as RC combinations, nonlinear resistors,
series resistors and diodes should be used.

Typical AC applications
with inductive load
1
1 Load
1 2 2 RC combination, e.g. RIFA PMR 209
Typical RC combinations
for 230 V AC:
2
3 Capacitor 0.1µF / 630V,
3 Resistor 100 Ohms / 1 W A: DC application with inductive load
3 Contact
B: AC/DC applications with capacitive load
C: Connection of incandescent lamps
A1 Inductive load
A2 Free-wheeling diode, e.g. 1N4007
(Observe polarity)
A3 Contact
B1 Capacitive load
B2 Resistor, e.g. 8 Ohms/1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact

Warning!
Make sure that the maximum ratings of the relay
contacts are not exceeded even during switching!

20 Stratos e 2402 CondI 21


User interface and display

User interface Display

1 2 3 4 5 6 7 8 9 10

20
11
19

18 12
13

17 16 15 14

1 Mode code entry 14 Lower display


2 Parameter set 2 selected 15 Manual temp indicator
3 Temperature 16 Hold mode active
4 Current output 17 Waiting time running
5 Limit values 18 Electrode data
6 Alarm 19 Main display
7 Sensocheck 20 Sensoface
8 Calibration
9 Interval/response time
10 Wash contact
11 Measurement symbols
12 Proceed with enter
13 Bar for identifying the
1 Display 3 Keypad device status, above mode
2 Mode indicators (no keys), from left to right: 4 Coding indicators from left to right:
- Measuring mode 5 Rating plate - Measuring mode
- Calibration mode 6 Model designation - Calibration mode
- Alarm 7 Alarm LED - Alarm
- Wash contact - Wash contact
- Configuration mode - Configuration mode

22 Stratos e 2402 CondI 23


Operation: Keypad Safety functions

Start, end calibration

Start, end configuration Sensocheck, Sensoface sensor monitoring


Sensocheck continuously monitors the sensor and its wiring.
Select digit position Sensocheck can be switched off (Configuration, Pg 57).
(selected position flashes)
Edit digit
Sensoface provides information on the conductivity
• Calibration: sensor condition. The primary coil and its wirings are
Continue in program sequence continuously monitored for short circuits, the secondary
• Configuration: Confirm entries, coil and its wirings are checked for open circuits.
next configuration step The three Sensoface indicators inform of the sensor
• Measuring mode: Display output current condition.

Cal Info: Display of cell factor and zero point GainCheck device self test
A display test is carried out, the software version is displayed and
the memory and measured value transfer are checked.
Error Info: Display of last error message
Start GainCheck device self-test: +
+ Start GainCheck device self-test

Automatic device self-test


The automatic device self-test checks the memory and meas-
ured-value transfer. It runs automatically in the background at
fixed intervals.

24 Stratos e 2402 CondI 25


Safety functions

Hold mode To activate the Hold mode from outside


Display:
The Hold mode can be activated from outside by sending a
signal to the Hold input (e.g. from the process control system).

The Hold mode is a safety state during configuration and cali-


Power supply
bration. Output current is frozen (Last) or set to a fixed value 12...24 V AC/DC
(Fix). Alarm and limit contacts are disabled.
Hold
If the calibration or configuration mode is exited, the Stratos
6
remains in the Hold mode for safety reasons. This prevents
undesirable reactions of the connected peripherals due to
input 7
incorrect configuration or calibration. The measured value and
“HOLD” are displayed alternately. The Stratos only returns to Stratos e 2402 Process control system (PCS)
measuring mode after enter is pressed and a waiting time of
20 s has passed.

Hold active Hold inactive


10 ... 30 V AC/DC 0 ... 2 V AC/DC

26 Stratos e 2402 CondI 27


Configuration
In the Configuration mode you set the device parameters. The Stratos can
store two different parameter sets and switch between them. Sensor data
Menu structure of configuration
and “Clean/Pset2” output are edited in parameter set 1 only. They are valid
for both parameter sets. The configuration steps are assigned to different menu groups.
With the arrow keys you can jump between the individual menu
Configuring Press conf.
groups.
Parameter set 1 Each menu group contains menu items for setting the parameters.
Enter mode code “1200”:
Pressing enter opens a menu item. The values are edited using the
Edit parameter set 1 with and
arrow keys. Pressing enter confirms/stores the settings.
, confirm/proceed with enter.
Return to measurement: Press conf.
Parameter set 2 Enter mode code “1288”:
Configure:
Edit parameter set 2 with and Select menu group Menu group Code Display Select menu item
“88” appears in
the display.
, confirm/proceed with enter.
Output 1 o1.
Hold The output current is frozen
(at its last value or at a preset fixed
Menu item 1
value, depending on the configura-
During config- tion), limit and alarm contacts are Menu item 2
uration the inactive. The controller is in the con-
Stratos remains figured state, Sensoface is off, mode Menu item ...
in the Hold HOLD icon indicator “Configuration” is on.
mode. Output 2 o2.

Input errors The configuration parameters are


checked during the input. In the Temperature
tc.
compensation
case of an incorrect input “Err” is
displayed for approx. 3 s. The Alarm
AL.
incorrect parameters cannot be settings
stored. Input must be repeated.
Relay / Controller rL. Previous menu
group:

End End with conf. The measured value


and Hold are displayed alternately, CLEAN contact /
enter flashes. Press enter to end the Signaling param- Cn.
Hold mode. The measured value is dis- eter set 2
played. The output current remains
frozen for another 20 s (HOLD icon
on, “hourglass” flashes).

28 Stratos e 2402 CondI 29


Overview of configuration steps

Code Menu Selection / Default Code Menu Selection / Default


tc Temperature compensation
out1 Output 1 tc. Temperature compensation selection OFF / Lin / nLF
o1. Sensor selection * SE 652/SE 654/SE 655/SE 656/other Lin: Input of temp. coefficient xx.xx %/K
other *: Entry of cell factor xx.xxx c ALrt Alarm settings
Enter transfer ratio xxx.xx AL. Select Sensocheck ON / OFF
Meas. frequency selection 8 kHz / 16 kHz Enter alarm delay xxxx s
LED in HOLD mode ON / OFF
Select temperature probe Pt100/Pt1000/NTC100
rLAY Relay 1/2: Limit values, controller
Select measured variable mS/cm, S/m, Conc, SAL
rL. Select limit function / controller LiMIT / CtROL
Select solution (Conc) NaCl, HCl, NaOH, H2SO4, HNO3
L1. Select contact function Lo / Hi
(Code 01 ... 10, see Pg 114)
Select contact response N/O / N/C
Select current range 0-20 mA / 4-20 mA
Enter switching point xxxx
Characteristic (not for Conc, SAL) Linear LIN / Logarithmic LOG Enter hysteresis xxxx
LIN: Enter current beginning xxxx mS Enter delay xxxx SEC
Enter current end xxxx mS L2. Select contact function Lo / Hi
LOG: Enter current beginning in decades: 0.001 ... 1000 Select contact response N/O / N/C
Enter switching point xxxx
Enter current end in decades: 0.001 ... 1000
Enter hysteresis xxxx
Time constant of output filter xxxx SEC Enter delay xxxx SEC
22 mA signal for error messages ON / OFF Ct. Enter controller setpoint xxxx
Signal behavior during HOLD Last / Fix Enter neutral zone xxxx
Fix: Enter fixed value xxx.x mA (P) Controller gain KP xxxx %
(I) Reset time TR xxxx SEC
out2 Output 2
(D) Rate time TD xxxx SEC
o2. Select temperature unit °C / °F
Pulse length/frequency controller PLC / PFC
Select current range 0-20 mA / 4-20 mA PLC: Pulse length xxxx SEC
Enter current beginning xxx.x PFC: Pulse frequency xxxx /min
Enter current end xxx.x Select HOLD behavior Y Last / Y Off
Time constant of output filter xxxx SEC Cln Contact CLEAN / PSet2
22 mA signal in the case of temp error ON / OFF Cn. (Select Cleaning/Signal/Parameter set)* rinse / PSEt 2
Signal behavior during HOLD Last / Fix rinse Rinsing interval xxx.x h
Fix: Enter fixed value xxx.x mA Rinse duration xxxx SEC
Contact response N/O / N/C

30 Stratos e 2402 CondI * These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
31
Configuration
Output 1
Select sensor
Code Display Action Choices
Menu group Code Display Select menu item o1. Select configuration
(Press conf.)
Output 1 o1. Sensor selection
For parameter set 1:
Select measured variable Enter mode code “1200”
(Select position using arrow
Select solution (Conc) After correct input a welcome key and edit number using .
text (CONF) is displayed for
approx. 3 s When the display reads “1200”,
Select 0-20 / 4-20 mA press enter to confirm.)
Characteristic: LIN / LOG For parameter set 2:
Enter current beginning Enter mode code “1288”
(Select position using arrow
Enter current end key and edit number using .
When the display reads “1288”,
After correct input a welcome
Set output filter text (CONF) is displayed for press enter to confirm.)
approx. 3 s

22 mA in the case of error


The Stratos is in HOLD mode
Hold mode (HOLD icon is on).
Select sensor *: Select with SE 655
arrow key. Proceed with enter. (SE 652
SE 654
Note: SE 655
After each sensor selection the SE 656
nominal cell factor of the sensor other)
is stored.
To adjust the cell factor to the
device, calibrate the sensor
afterwards!
End:
Press conf, then enter
Note: Characters represented in gray are flashing and can be edited.

32 Stratos e 2402 CondI * These parameters are only edited in parameter set 1.
33
They are valid for both parameter sets.
Configuration
Output 1
Select sensor and temperature probe
Code Display Action Choices

Menu group Code Display Select menu item


o1. With other selected the sensor
parameters are entered separate-
Sensor selection ly:
Output 1 o1.
• Enter cell factor:
Select measured variable
(Select position using arrow
Select solution (Conc) key and edit number using .)
Proceed with enter
Select 0-20 / 4-20 mA
• Enter transfer ratio
Characteristic: LIN / LOG Proceed with enter.

Enter current beginning • Select measuring frequency 8 KHZ


Select with arrow key (8 KHZ
16 KHZ)
Enter current end
Set output filter
Proceed with enter
22 mA in the case of error
Hold mode • Select temperature probe 100Pt
Select with arrow key (100Pt
1000Pt
Proceed with enter
100NTC)
Note
When other is called up once
more, the last sensor parame-
ters are displayed and can be
edited.

End: Note: Characters represented in gray are flashing and can be edited.
Press conf, then enter

34 Stratos e 2402 CondI 35


Configuration
Output 1
Select measured variable
Code Display Action Choices

Menu group Code Display Select menu item o1. Select measured variable: 000.0 mS
(0.000 mS
Sensor selection Select with arrow key 00.00 mS
Output 1 o1. 000.0 mS
Proceed with enter 0000 mS
Select measured variable 0.000 S/m
00.00 S/m
Select solution (Conc) 00.00 SAL
Conductivity:
• 0.000 ... 9.999 mS/cm 00.00 %
Select 0-20 / 4-20 mA (Conc))
• 00.00 ... 99.99 mS/cm
Characteristic: LIN / LOG • 000.0 ... 999.9 mS/cm
• 0000 ... 1999 mS/cm
Enter current beginning • 0.000 ... 9.999 S/m
• 00.00 ... 99.99 S/m
Enter current end
Salinity (SAL):
Set output filter
• 0.0 ... 45‰
22 mA in the case of error
Hold mode Concentration (Conc)
• 00.00 ... 99.99 % by wt

End:
Press conf, then enter Note: Characters represented in gray are flashing and can be edited.

36 Stratos e 2402 CondI 37


Configuration
Output 1
Concentration measurement: Select process solution
Code Display Action Choices

Menu group Code Display Select menu item o1. Only with 00.00 % CoNC -01-SOL
you can select the process solution: (-01-SOL
Output 1 o1. Sensor selection -02-SOL
Select with arrow key
-03-SOL
Select measured variable -01- NaCl (0 ... 26 % by wt) -04-SOL
-05-SOL
Select solution (Conc) -02- HCl (0 ...18 % by wt)
-06-SOL
-03- NaOH (0 ... 14 % by wt) -07-SOL
Select 0-20 / 4-20 mA -04- H2SO4 (0 ... 30 % by wt) -08-SOL
-09-SOL
-05- HNO3 (0 ... 30 % by wt)
Characteristic: LIN / LOG -10-SOL)
-06- H2SO4 (92 - 99 % by wt)
Enter current beginning -07- HCl (22 - 29 % by wt)
-08- HNO3 (35 -36 % by wt)
Enter current end -09- H2SO4 (32 - 84 % by wt)
Set output filter -10- NaOH (18 ... 50 % by wt)
Proceed with enter
22 mA in the case of error
Hold mode
Example: Concentration curves / ranges
Measurement ranges for see Pg 114 and the following
sulphuric acid

The concentration curves of many sub-


stances show a maximum. This means that
if the substance concentration continues to
increase and the temperature remains con-
stant, the conductivity will drop. Therefore,
a one-to-one correlation of values is only
possible in defined ranges.
These partial ranges must be selected as
End: measurement ranges in the configuration.
Press conf, then enter

38 Stratos e 2402 CondI 39


Configuration
Output 1
Output current range. LIN/LOG curve
LIN curve: Current beginning / end Code Display Action Choices
Menu group Code Display Select menu item o1. Set output current range 4-20 mA
Select with key (0 - 20 mA
Sensor selection Proceed with enter 4 - 20 mA)
Output 1 o1.

Select measured variable Select output characteristic LIN


(LIN / LOG)
Select with key
Select solution (Conc) Proceed with enter
(Step omitted for % (Conc) and SAL))
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG With LIN selected: 000.0 mS
• Enter current beginning (xxx.x mS)
Enter current beginning Enter lower end of scale
Select with key,
Enter current end edit number with key,
proceed with enter
Set output filter • Enter current end 100.0 mS
22 mA in the case of error Enter upper end of scale (xxx.x mS)
Proceed with enter
Hold mode

Assignment of measured values:


Current beginning and current end
Example 1: Range 0...200 mS/cm Example 2: Range 100...200 mS/cm
Advantage: Higher resolution in range of
[mS/cm] interest

200 Conductivity [mS/cm] Conductivity


200

End: Output current Output current


Press conf, then enter 0 100
4 20 [mA] 4 20 [mA]

40 Stratos e 2402 CondI 41


Configuration
Output 1
Output current range. LOG curve
Current beginning / end Code Display Action Choices
Menu group Code Display Select menu item o1. With LOG selected: 0.1 mS
(0.001 mS
• Enter current beginning
Output 1 o1. Sensor selection Enter lower end of scale
0.01 mS
1.0 mS
Select measured variable Select with key, 10 mS
edit number with key, 100 mS
Select solution (Conc) proceed with enter key. 1000 mS)

Select 0-20 / 4-20 mA


Characteristic: LOG • Enter current end 100 mS
Enter upper end of scale (0.001 mS
Enter current beginning Select with key, 0.01 mS
1.0 mS
edit number with key.
Enter current end 10 mS
100 mS
Set output filter 1000 mS)
Proceed with enter
22 mA in the case of error
Hold mode Example: Measurement range over 3 decades

Y Conductivity Selection: 0-20/4-20mA


[mS/cm] • Current beginning: 4 mA
100 • Current end: 20 mA

Characteristic: LOG
10
• 4 mA 0.1 mS/cm
• 20 mA 100 mS/cm
1

0.1
X
[mA]
End: 4.0 9.3 14.7 20.0
Press conf, then enter Output current

42 Stratos e 2402 CondI 43


Configuration
Output 1
Time constant of output filter
Code Display Action Choices

Menu group Code Display Select menu item o1. Time constant of output filter 0s
Default setting: 0 s (inactive). 0 ... 120 s
Sensor selection To specify a time constant:
Output 1 o1.
Select with key,
Select measured variable edit number with key,
proceed with enter key.
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG Time constant of output filter (attenuation)
To smoothen the current output, a low-pass filter with
Enter current beginning
adjustable filter time constant can be switched on. When there
Enter current end is a jump at the input (100 %), the output level is 63 % after
the time constant has been reached.
Set output filter The time constant can be set from 0 to 120 s.
22 mA in the case of error If the time constant is set to 0 s, the current output follows the
input.
Hold mode Note:
The filter only acts on the current output, not on the display, the
limit values, or the controller!

Leitfähigkeit
Conductivity

Time constant 0 to 120 s

End:
Press conf, then enter

44 Stratos e 2402 CondI 45


Configuration
Output 1
Output current during Error and HOLD.
Code Display Action Choices

Menu group Code Display Select menu item o1. 22 mA signal for error message OFF
Select with key (OFF
Proceed with enter ON)
Output 1 o1. Sensor selection
Select measured variable Output signal during HOLD LAST
LAST: During HOLD the last (LAST
FIX)
Select solution (Conc) measured value is maintained at
the output
Select 0-20 / 4-20 mA FIX: During HOLD a value (to be
entered) is maintained at the
Characteristic: LIN / LOG output
Enter current beginning Select with key.
Proceed with enter
Enter current end Only with FIX selected: 021.0 mA
Enter current which is to flow at (00.0 ...
Set output filter 21.0 mA
the output during HOLD
22 mA in the case of error Select position with key,
edit number with key,
Hold mode proceed with enter key.

Output signal for HOLD:

Output current Output signal HOLD Output signal HOLD


[mA] Setting FIX = 21.0 mA Setting LAST
21

End:
Press conf, then enter 4
HOLD active HOLD active

46 Stratos e 2402 CondI 47


Configuration
Output 2
Temperature unit and output current.
Code Display Action Choices

Menu group Code Display Select menu item o2. Specify temperature unit °C
Select with key (°C
Select °C/°F Proceed with enter °F)
Output 2 o2.

Select 0-20 / 4-20 mA Set output current range 4-20 mA


Select with key (4 - 20 mA
Proceed with enter 0 - 20 mA)
Enter current beginning
Enter current end Current beginning: Enter lower 000.0 °C
end of scale. (xxx.x °C)
Set output filter Select with , edit number with
, proceed with enter.
22 mA for temp error
Current end: Enter upper end of 100.0 °C
Hold mode scale. (xxx.x °C)
Select with , edit number with
, proceed with enter.

Process temperature: Current beginning and current end


Example 1: Range 0 to 100 °C Example 2: Range 50 to 70 °C.
Advantage: Higher resolution in
[°C] range of interest

100 Process temperature [°C] Process temperature


70

Output current Output current


0 50
End: 4 20 [mA] 4 20 [mA]
Press conf, then enter

48 Stratos e 2402 CondI 49


Configuration
Output 2
Time constant of output filter.
Code Display Action Choices

Menu group Code Display Select menu item o2. Time constant of output filter 0s
Default setting: 0 s (inactive). (0 - 120 s)
To specify a time constant:
Output 2 o2. Select °C/°F
Select with key,
Select 0-20 / 4-20 mA edit number with key,
proceed with enter key.
Enter current beginning
Enter current end
Set output filter Time constant of output filter (attenuation)
To smoothen the current output 2, a low-pass filter with
22 mA for temp error adjustable filter time constant can be switched on. When there
Hold mode is a jump at the input (100 %), the output level is 63 % after
the time constant has been reached.
The time constant can be set from 0 to 120 s.
If the time constant is set to 0 s (default), the current output
follows the input.
Note:
The filter only acts on the current output, not on the display!

Conductivity
Leitfähigkeit

Time constant 0 to 120 s

End:
Press conf, then enter

50 Stratos e 2402 CondI 51


Configuration
Output 2
Temperature error. Output current during HOLD.
Code Display Action Choices

Menu group Code Display Select menu item o2. 22 mA signal for error message OFF
Select with arrow key (ON)
Proceed with enter
Output 2 o2. Select °C/°F
Output signal during HOLD LAST
Select 0-20 / 4-20 mA (FIX)
LAST: During HOLD the last
Enter current beginning measured value is maintained at
the output
Enter current end FIX: During HOLD a value (to be
entered) is maintained at the
Set output filter output
Select with arrow key.
22 mA for temp error Proceed with enter
Hold mode Only with FIX selected: 21.0 mA
Enter current which is to flow at (00.0 ...
the output during HOLD 21.0 mA
Select position with key,
edit number with key,
proceed with enter key.

Output signal during HOLD:

Output current Output signal HOLD Output signal HOLD


[mA] Setting FIX = 21.0 mA Setting LAST
21

End:
Press conf, then enter 4
HOLD active HOLD active

52 Stratos e 2402 CondI 53


Configuration
Temperature compensation
Select temperature compensation
Code Display Action Choices

Menu group Code Display Select menu item tc. Temperature compensation OFF
selection (not for SAL, CONC) (OFF
LIN
Temperature Select OFF: Temperature compensa-
tc. nLF)
compensation temperature compensation tion switched off
Select with key,
proceed with enter
LIN:
Linear temperature compensa-
Only with entry
tion with manualof temp detec-
temperature
tion selectedand
coefficient (MAN)
reference tem-
Enter temperature.
perature
Select
NLF: position with arrow key
and edit number
Temperature with key. for
compensation
Proceed with enter
natural waters to
EN 27888
Only with linear temperature 02.00%/K
compensation (LIN) selected: (xx.xx%/K)
Enter temperature coefficient.
Select position with key,
edit number with key,
proceed with enter key.

End:
Press conf, then enter

54 Stratos e 2402 CondI 55


Configuration
Alarm settings

Code Display Action Choices

Menu group Code Display Select menu item AL. Select Sensocheck OFF
(Continuous monitoring of (ON / OFF)
Alarm
AL.
Select Sensocheck sensor properties)
settings Select with , proceed with
Delay enter

LED in HOLD mode


Alarm delay 0010 s
Select with , edit number (xxxx s)
End:
with , proceed with enter.
Press conf, then enter
LED in HOLD mode OFF
(ON / OFF)
Select with , proceed with
enter

LED state:
Configuration Alarm HOLD
ON on flashes
Alarm contact OFF flashes off
Alarm 15
The alarm contact is closed during normal operation
16 (N/C). It opens in the case of alarm or power outage.
As a result, a failure message is provided even in the
case of line breakage (fail-safe behavior). For contact rat-
ings, see Specifications.
Error messages can also be signaled by a 22 mA output
current ( see Pg 47, 53, 92).
The operating behavior of the alarm contact is shown on
Pg 94.

The alarm delay acts on the LED, the 22 mA signal


and the alarm contact.

56 Stratos e 2402 CondI 57


Configuration
Limit function
Relay 1
Code Display Action Choices

rL. Use of relays: LiMIT


Menu group Code Display Select menu item (LiMit
• Limit function (LiMIT) CtROL)
L1. Contact function • Controller (CtROL)
Relay / Controller rL.
Select with .
Contact response Proceed with enter

Enter switching point Note:


Selecting CtROL leads to
Enter hysteresis Controller menu group Ct.

L1. Limit 1 function , see Pg 61. Lo


Delay (Lo/Hi)
Select with .
L2. Relay 2 menu group Proceed with enter
Ct. Controller menu group Limit 1 contact response N/O
(NO
N/O: normally open contact N/C)
N/C: normally closed contact
Select with .
Proceed with enter

Limit 1 switching point 000.0 mS


(xxxx)
Select with , edit number
with , proceed with enter.

Limit 1 hysteresis 001.0 mS


Select with , edit number (xxxx)
with , proceed with enter.

Limit 1 delay 0010 s


(0 ...
The contact is activated with 9999 s)
delay (deactivated without
delay)
End: Select with , edit number
Press conf, then enter with , proceed with enter.

58 Stratos e 2402 CondI 59


Configuration
Limit function
Relay 2
Code Display Action Choices

Menu group Code Display Select menu item L2. Select Limit 2, see Fig. below. Hi
(Lo/Hi)
Select with .
Relay / Controller rL.
L1. Relay 1 menu group Proceed with enter

L2. Contact function Limit 2 contact response N/O


N/O: normally open contact (N/O
Contact response N/C)
N/C: normally closed contact
Select with .
Enter switching point Proceed with enter
Enter hysteresis
Limit 2 switching point 100.0 mS
(xx.xx mS)
Delay Select with , edit number with
, proceed with enter.
Ct. Controller menu group
Limit 2 hysteresis 001.0 mS
(xx.xx mS)
Select with , edit number with
, proceed with enter.

Limit 2 delay 0010 s


(0 ...
The contact is activated with
9999 s)
delay (deactivated without
delay)
Select with , edit number with
, proceed with enter.

Limit Lo Limit Hi
Signal Signal
Hysteresis +
Switching
Switching
point
point
Hysteresis -

1 1
End: Contact Contact

Press conf, then enter 0 0

60 Stratos e 2402 CondI 61


Configuration
Controller (for description see Pg 88 and the following)
Setpoint. Neutral zone.
Code Display Action Choices
Ct. Setpoint 050.0 mS
Menu group Code Display Select menu item
Select with , edit number with (xxx.x mS)
L1. Relay 1 menu group , proceed with enter.
Relay / Controller rL.
Neutral zone (dead band) 001.0 mS
L2. Relay 2 menu group
Select with , edit number with (xxx.x mS)
Ct. Controller setpoint , proceed with enter.

Enter neutral zone Controller: P action 0100 %


Select with , edit number with (xxxx %)
(P) Controller gain , proceed with enter.
(I) Reset time TR Controller: I action (reset time) 0000 s
Select with , edit number with (xxxx s)
(D) Rate time TD
, proceed with enter.
Pulse length/Pulse frequency 0000 s
Controller: D action (rate time)
PLC: Pulse length Select with , edit number with (xxxx s)
, proceed with enter.
PFC: Pulse frequency PLC
Pulse length /Pulse frequency
Select with . PLC/(PFC)
HOLD behavior
Proceed with enter

PLC: Pulse length 0010 s


Select with , edit number with (xxxx s)
, proceed with enter.

PFC: Pulse frequency 0060 /min


Select with , edit number with (xxxx /min)
, proceed with enter.

End: Behavior during HOLD Y Last


Select with . (Y Off/
Press conf, then enter Y Last)
Proceed with enter.

62 Stratos e 2402 CondI 63


Konfiguration
Controlling a rinsing probe or
signaling parameter set 2 Controlling a rinsing probe
The “Clean” contact can be used to connect a simple rinsing probe.
Rinse duration and rinsing interval are defined during configuration.
Menu group Code Display Select menu item Contact response can be set as N/O, N/C.
Contact: Cln Select CLEAN/ PSEt2
CLEAN / PSEt2 e.g. rinse cleaning
Rinsing interval
Rinse duration
Clean 17

Contact response 18

Power supply

Code Display Action (Rinsing probe) Choices Signaling parameter set 2

Cn. Control* of: rinse Depending on the selected parameter set, the relay
• Rinsing probe (rinse) (rinse / PSEt2) is active or inactive. The signal can be used for
• Signaling parameter set 1/2 For PSEt2, superordinated process control systems.
Select with . see next page Parameter set 2 is indicated by “88” in the upper
Proceed with enter left corner of the display.

Rinsing interval* 000.0 h


Select with , edit number (xxx.x h) Power supply
Clean
with , proceed with enter. PSet2
17
rinse Rinse duration* 0060 s
Select with , edit number (xxxx s) 18
with , proceed with enter.
Stratos e 2402 Process control system
Contact response* N/O (PCS)
N/O: normally open contact (N/O
N/C: normally closed contact N/C) Parameter set 1 selected Power supply:
AC< 250 V / < 3 A / < 750 VA
Select with . Parameter set 2 selected DC< 30 V / < 3 A / < 90 W
Proceed with enter
* These parameters are only edited in parameter set 1.
64 They are valid for both parameter sets. 65
Selecting parameter set (1/2)
Manually or via a signal at the Control input

Display Action Choices Display Action Choices


Select parameter set With Control input Ctr-EXT selected:
Press conf, enter code 7654 You can switch between the parame-
Select with , edit number with , ter sets by applying an external signal
After correct input a welcome
proceed with enter. to the Control input:
text (CONF) is displayed for
approx. 3 s
Wrong settings change the measure-
ment properties!
If an invalid code is entered, the
Stratos returns to measuring mode.
External switchover of parameter sets
Select: -1-
• Parameter set 1 (MAN) (-1- MAN The parameter set can be selected from outside by sending a
• Parameter set 2 (MAN) -2-MAN signal to the Control input (e.g. from the process control sys-
• Automatic switchover via Ctr-EXT) tem). To do so, the Control input is set to Ctr-EXT during config-
Control input (Ctr-EXT) uration.
Select with , proceed with enter Ctr-EXT:
see next
page
Power supply
12...24 V AC/DC
Control
With -1- or -2- selected: 7
Since the complete device configuration
is changed in one step, there is a secu- input 8
rity prompt (No/Yes).
Stratos e 2402 Process control system (PCS)
Note:
When pressing enter directly, the
selection is not stored. 0 ... 2 V AC/DC Parameter set 1 selected
Activation of parameter set 2 is indi- 10 ... 30 V AC/DC Parameter set 2 selected
cated by “88” in the upper left corner
of the display. Note:
Parameter set 2 is indicated by “88” in the upper left corner of the
display.

66 Stratos e 2402 CondI 67


Default settings of parameter sets

Two complete parameter sets are stored in the EEPROM.


As delivered, the two sets are identical but can be edited.
Note:
Fill in your configuration data on the following pages.

Code. Parameter Default setting Code. Parameter Default setting

o1. Sensor selection * SE 655 AL. Sensocheck OFF


o1. Process variable 000.0 mS AL. Alarm delay 0010 s
o1. Conc solution -01- AL. LED Hold OFF
o1. 0/4-20 mA 4-20 mA rL. Relay function Limit
o1. Characteristic LIN L1. Contact function Lo
o1. Current start (LIN) 000.0 mS L1. Contact response N/O
o1. Current end (LIN) 100.0 mS L1. Switching point 000.0 mS
o1. Current start (LOG) 0.1 mS L1. Hysteresis 001.0 mS
o1. Current end (LOG) 100 mS L1. Delay 0010 s
o1. Filter time 0s L2. Contact function Hi
o1. 22mA signal OFF L2. Contact response N/O
o1. Hold behavior Last L2. Switching point 100.0 mS
o1. Fix current 021.0 mA L2. Hysteresis 001.0 mS
o2. Unit °C / °F °C L2. Delay 0010 s
o2. 0/4...20mA 4-20 mA Ct. Setpoint 050.0 mS
o2. Current start 000.0 °C Ct. Neutral zone 001.0 mS
o2. Current end 100.0 °C Ct. P action 0100 %
o2. Filter time 0s Ct. I action 0000 s
o2. 22mA signal OFF Ct. D action 0000 s
o2. Hold behavior Last Ct. PLC/PFC controller PLC
o2. Fix current 021.0 mA Ct. Pulse length 0010 s
tc. Temp compensation OFF Ct. Pulse frequency 0060 /min
tc. Temp coefficient 02.00%/K Ct. Hold behavior Last
Cn. Rinse/Pset2 * rinse
Cn. Rinsing interval * 000.0 h
Cn. Rinse duration * 0060 s
Cn. Contact response* N/O

* These parameters are only edited in parameter set 1.


68 Stratos e 2402 CondI They are valid for both parameter sets. 69
Parameter set - user settings

Code. Parameter Setting Code. Parameter Setting


P1 (conf 1200) P2 (conf 1288) P1 (conf 1200) P2 (conf 1288)

o1. Sensor selection ____________ * rL. Relay function ____________ ____________


o1. Process variable ____________ ____________ L1. Contact function ____________ ____________
o1. Solution (Conc) ____________ ____________ L1. Contact response ____________ ____________
o1. 0/4-20 mA ____________ ____________ L1. Switching point ____________ ____________
o1. Characteristic (LIN/LOG) ____________ ____________ L1. Hysteresis ____________ ____________
o1. Current start ____________ ____________ L1. Delay ____________ ____________
o1. Current end ____________ ____________ L2. Contact function ____________ ____________
o1. Filter time ____________ ____________ L2. Contact response ____________ ____________
o1. 22mA signal ____________ ____________ L2. Switching point ____________ ____________
o1. Hold behavior ____________ ____________ L2. Hysteresis ____________ ____________
o1. Fix current ____________ ____________ L2. Delay ____________ ____________
o2. Unit °C / °F ____________ ____________ Ct. Setpoint ____________ ____________
o2. 0/4...20mA ____________ ____________ Ct. Neutral zone ____________ ____________
o2. Current start ____________ ____________ Ct. P action ____________ ____________
o2. Current end ____________ ____________ Ct. I action ____________ ____________
o2. Filter time ____________ ____________ Ct. D action ____________ ____________
o2. 22mA signal ____________ ____________ Ct. PLC/PFC controller ____________ ____________
o2. Hold behavior ____________ ____________ Ct. Pulse length ____________ ____________
o2. Fix current ____________ ____________ Ct. Pulse frequency ____________ ____________
tc. Temp compensation ____________ ____________ Ct. Hold behavior ____________ ____________
tc. Temp coefficient ____________ ____________ Cn. Rinse/ PSet2 ____________ *
AL. Sensocheck ____________ ____________ Cn. Rinsing interval ____________ *
AL. Alarm delay ____________ ____________ Cn. Rinse duration ____________ *
AL. LED Hold ____________ ____________ Cn. Contact response ____________ *

70 Stratos e 2402 CondI * These parameters are only edited in parameter set 1.
They are valid for both parameter sets. 71
Calibration
Calibration adjusts the device to the sensor.
Activate Activate with cal
Information on calibration
Calibration can be performed by:
Enter mode code: • Entry of cell factor
• Entry of cell factor 1100 • Determining the cell factor with a known calibration
• With calibration solution 0110 solution taking account of the temperature
• Product calibration 1105
• Zero point 1001 • Product calibration
• Temp probe adjustment 1015 • Zero calibration in air or with calibration solution
Select with , edit number with , • Temperature probe adjustment
proceed with enter.
(End with cal + enter.) Note:
Hold Output current is frozen (last value If measurements are taken in containers with
or preset fixed value, depending on A < 110 mm, be sure to choose the same
During calibra- configuration), limit and alarm con-
tion the Stratos distance and the same container material
tacts are inactive. The controller is
remains in the
in the configured state, Sensoface
(metal/plastic) for calibration.
Hold mode for
reasons of safe- is off, “Calibration” mode indicator
ty. is on.
HOLD icon

Input errors The calibration parameters are


checked during the input. In the Caution
case of an incorrect input ”Err” is
• All calibration procedures must be performed by trained per-
displayed for approx. 3 s. The
incorrect parameters cannot be sonnel. Incorrectly set parameters may go unnoticed, but
stored. Input must be repeated. change the measuring properties.
• When another sensor is used, its sensor data (cell factor,
transfer ratio, measuring frequency, temperature probe) must
End End with cal.
be entered in the configuration menu before calibration.
The measured value and Hold are
displayed alternately, “enter” flashes. • Each time a new sensor is connected, the Stratos must be
Press enter to end the Hold mode. calibrated.
The measured value is displayed.
The output current remains frozen
for another 20 s (HOLD icon on,
“hourglass” flashes).

72 Stratos e 2402 CondI 73


Calibration by input of cell factor

Input of cell factor with simultaneous display of conductivity and


temperature (without temperature compensation) Display Action Remark
Conductivity and temperature After end of cali-
are displayed. bration, the out-
puts remain in
The measured value is shown Hold mode for
in the main display alternately approx. 20 sec.
Display Action Remark
with “Hold”; “enter” flashes.
Press cal key. If an invalid code is End with enter.
Enter code 1100 entered, the Stratos Press enter to end calibra-
Select with , edit number returns to measur- tion.
with , proceed with enter. ing mode.

Ready for calibration Display (3 s)


Stratos in Hold
mode, measured
Dismount and clean sensor value frozen.
Sensoface inactive.

Enter cell factor:


Select with , edit number
with , proceed with enter.
Conductivity and temperature
are alternately displayed
during the input
(lower display).
Confirm entry with enter.

The entered cell factor and


zero point are displayed.
Confirm with enter.

74 Stratos e 2402 CondI 75


Calibration with calibration solution

Be sure to use known calibration solutions and the respective tempera-


ture-corrected conductivity values (see Calibration solutions Pg 112). Display Action Remark
During the calibration procedure the temperature should be kept con-
The determined cell factor and
stant.
zero point are displayed.
Confirm cell factor with
enter.
Display Action Remark
Conductivity and temperature After end of cali-
Press cal key. If an invalid code is
are displayed. bration, the out-
Enter code 0110. entered, the Stratos
The measured value is shown puts remain in
Select with , edit number returns to measur-
in the main display alternately Hold mode for
with , proceed with enter. ing mode.
with “Hold”; “enter” flashes. approx. 20 sec.
Display (3 s) End with enter.
Ready for calibration
Stratos in Hold Press enter to end calibra-
mode, measured tion.
value frozen.
Dismount and clean sensor Sensoface inactive.
Immerse sensor in calibration
solution.
Enter the temperature-
corrected conductivity value
of the calibration solution: When there has
Select with , edit number not been an entry
with , proceed with enter. for 6 sec, the
Cell factor and temperature lower display alter-
are alternately displayed in the nately shows the
lower display. conductivity and
Confirm entry with enter. temperature value.

76 Stratos e 2402 CondI 77


Product calibration
Calibration by sampling
The measurement process is only interrupted briefly. During
Display Action Remark
product calibration the sensor remains in the process.
Calibration is without TC correction! While the sample
Measuring mode:
Procedure: During sampling the currently measured value is value is deter-
mined, the Stratos
stored in the Stratos. The Stratos immediately returns to meas-
is in measuring
uring mode. The calibration mode indicator flashes and mode.
From the flashing CAL mode
reminds you that calibration has not been terminated. The
indicator you see that sample
sample is measured in the lab or directly on the site using a calibration has not been ter-
portable meter. The measured sample value is then entered in minated.
the Stratos. The new cell factor is calculated from these two
Product calibration step 2: Display
values.
When the sample value has (approx. 3 sec)
If the sample is invalid, you can take over the value stored dur-
been determined, call up the
ing sampling. In that case the old calibration values are stored. product calibration once more
Afterwards, you can start a new product calibration. (cal, code 1105).

Enter sample value. The new


cell factor is calculated.
Display Action Remark Confirm with enter.
Product calibration step 1: If an invalid code is
Press cal key. entered, the Stratos
Enter code 1105. returns to measur- The new cell factor and zero New calibration:
(Select position with key, ing mode. point are displayed. Press cal.
edit number with key, Confirm with enter.
proceed with enter key. )

The measured value is shown After end of cali-


Display in the main display alternately bration, the out-
(approx. 3 sec) with “Hold”; “enter” flashes. puts remain in
End with enter. Hold mode for
approx. 20 sec.
Take sample and store value. Now the sample
Proceed with enter can be measured
in the lab.

78 Stratos e 2402 CondI 79


Zero calibration in air

Display Action Remark Display Action Remark


Press cal key, Stratos is in the The cell factor and zero point
enter code 1001 Hold mode. are displayed.
Select position with key, If an invalid code is Press enter to confirm the
edit number with key, entered, Stratos calibration data.
proceed with enter key. returns to measur-
ing mode. Conductivity and temperature
are displayed.
Ready for calibration Display (3 s)
Place sensor in process.
Dismount and clean sensor.
(Sensor must be dry!)
End calibration with After end of calibra-
Modify the zero point until When there has not enter. tion, the outputs
zero is displayed as conductiv- been an entry for remain in Hold
ity value in the lower display. 6 sec, the lower mode for approx.
display alternately 20 sec.
Select with . shows the conduc-
Edit number with . tivity and tempera-
ture value.
If required, change the sign of
the zero point.

Press enter to confirm the


zero point.

80 Stratos e 2402 CondI 81


Zero calibration with calibration solution

Calibration solution with low conductivity

Display Action Remark Display Action Remark


Press cal key, Stratos is in the Conductivity and temperature
enter code 1001 Hold mode. are displayed.
Select position with key, If an invalid code is Remove the sensor from the
edit number with key, entered, Stratos calibration solution and clean
proceed with enter key. returns to measur- it.
ing mode. Place sensor in process.
Ready for calibration Display (3 s)
The measured value is shown After end of calibra-
in the main display alternately tion, the outputs
Dismount and clean sensor
with “Hold”; “enter” flashes. remain in Hold
End with enter. mode for approx.
End calibration with 20 sec.
Immerse sensor in calibration When there has not enter.
solution. been an entry for
Modify the value until the 6 sec, the lower
lower display shows the con- display alternately
ductivity value of the calibra- shows the conduc-
tion solution. tivity and tempera-
Press enter to confirm cali- ture value.
bration

The cell factor and zero point


are displayed.
Press enter to confirm the
calibration data.

82 Stratos e 2402 CondI 83


Temperature probe adjustment Diagnostics functions

Display Action Remark Display Remark


Activate calibration Wrong settings Display of output currents
(Press cal, change the meas- Press enter while in measuring mode.
enter 1015) urement properties! The current at output 1 is shown in the main dis-
Select position with key, If an invalid code is play, the current at output 2 in the secondary dis-
edit number with key, entered, the Stratos play.
proceed with enter key. returns to measur- After 5 sec the Stratos returns to measuring mode.
ing mode. Display of calibration data (Cal Info)
Ready for calibration Display (approx. 3 sec) Press cal while in measuring mode and confirm
Stratos is in the Hold code 0000. The current cell constant is shown in
mode. the main display. After 20 sec the Stratos returns to
Default: measuring mode (immediate return at pressing
Measure the temperature of
Current value of enter).
the process medium using an
external thermometer. Enter secondary display. Sensor monitor for validation
measured temperature value: of sensor and complete measured-value processing.
Select with , edit number Loop a defined sensing resistor (e.g. R = 100 Ω)
with , proceed with enter. through the sensor as shown in the figure.
End adjustment with enter. Press the conf key and enter code 2222.
HOLD will be deactivated The sensor monitor displays the directly measured
after 20 sec. resistance and the temperature.
If there is a significant difference between resistor
value and display, the sensor and its transmission
Measurement behavior should be checked.
Press enter to return to measurement.
Display Remark Note:The Stratos does not automatically go to Hold
mode.
In the measuring mode the main display shows the Display of last error message
configured process variable (conductivity [mS/cm, (Error Info)
S/m] or resistivity [MΩ·cm] or concentration [% by Press conf while in measuring mode and confirm
wt] or salinity [SAL]) and the lower display the tem- code 0000. The last error message is displayed for
perature. During calibration you can return to meas- approx. 20 sec. After that the message will be
uring mode by pressing the cal key, during configu- deleted. (immediate return to measurement at
ration by pressing conf. pressing enter).

84 Stratos e 2402 CondI 85


Diagnostics functions
These functions are used for testing the connected peripherals.

Display Action / Remarks Display Action / Remarks


Specify current for output 1 Controller test (manual specification of
(current source 1) controller output)
• Press conf, enter code 5555 • Press conf, enter code 5559
The current indicated in the main display for output After function activation “Ctrl” is displayed for
1 can be edited. approx. 3 sec.
Select with key, edit number with key, With controller turned off, “OFF” is displayed in
proceed with enter key. addition, then return to measuring mode.
The actually measured current is shown in the sec-
The function is used to start up control loops or
ondary display. The Stratos is in Hold mode. Controller
Press enter to return to measurement characteristic check the actuators.
(Hold remains active for another 20 sec). +100 % For bumpless changeover to automatic operation
Controller
(exiting this function), configure an I-action compo-
Specify current at output 2 output nent (reset time).
(current source 2) Setpoint
• Press conf, enter code 5556 Specify value:
The current indicated in the main display for output Select with , edit number with , proceed with
2 can be edited. -100 %
enter.
Select with key, edit number with key, proceed
with enter. The actually measured current is shown The arrows indi- The Stratos is in Hold mode.
in the secondary display. The Stratos is in Hold mode. cate which relay Press enter to return to measurement (Hold
(valve) is active: remains active for another 20 sec).
Press enter to return to measurement.
Relay 2 active
(Meas. value > Controller output -100 to 0 %: Relay 2 active
Relay test (manual test of contacts)
setpoint)
• Press conf, enter code 5557
The relays are frozen. This state is indicated in the Relay 1 active
display. The 4 digits in the display correspond to the (Meas. value < Controller output 0 to +100 %: Relay 1 active
4 relays (as on terminal plate): setpoint)
1st digit: R1
2nd digit: R2
Select a 3rd digit: AL
relay 4th digit: CLN Momentary controller output (adjusted value has
Test 0/1 Function test using arrow keys – see left column. not been stored yet)
When exiting the function (enter), the relays are set
Return to corresponding to the measured value.
measurement

86 Stratos e 2402 CondI 87


Controller functions
PID controller
P controller Controller equations
Application in integrating systems
(e.g. closed tank, batch processes).
1 dYP
Controller output Y = YP + YPdt + TD
TR dt
PI controller
Application in non-integrating systems P action I action D action
(e.g. drains).
Proportional action YP with:
PID controller YP Proportional action
The additional derivative action compensates for TR Reset time [s]
Setpoint - Meas. value TD Rate time [s]
measurement peaks. YP= *KC KC Controller gain [%]
Meas. range

Controller characteristic
Neutral zone (Y=0)
Tolerated deviation from setpoint.
The setting “1mS/cm” for example, permits a deviation of
± 1 mS/cm from the desired value without activating the controller.

+100 % Controller output Yp Proportional action (Gradient KC [%])


[%] 100 %
KC = 500 % KC = 200 %

Controller
output Y
Neutral zone Yp =0 KC = 100 %

mS/cm 50 %
Setpoint KC = 50 %
Controller gain
(Gradient) KC

-100 %
Xw MR*0.2 MR*0.4 MR*0.6 MR*0.8 MR
Deviation (Process variables: mS/cm, S/m, SAL)

88 Stratos e 2402 CondI 89


Controller functions
Pulse length / pulse frequency controller

Pulse length controller (PLC) Pulse frequency controller (PFC)


The pulse length controller is used to operate a valve as an The pulse frequency controller is used to operate a frequency-
actuator. It switches the contact on for a time that depends on controlled actuator (metering pump). It varies the frequency
the controller output. The period is constant. A minimum ON with which the contacts are switched on. The maximum pulse
time of 0.5 sec is maintained even if the controller output frequency [pulses/min] can be defined. It depends on the actu-
takes corresponding values. ator.
The Contact ON time is constant. It is automatically calculated
from the user-defined maximum pulse frequency.

Output signal (switching contact) of pulse length controller Output signal (switching contact) of pulse frequency controller

1 ON time (Y = 20 %) ON time
1
0
0
1 ON time (Y = 80 %)
Pulse frequency (Y=20%)
0
Pulse length 1
0

Pulse frequency (Y=80%)

90 Stratos e 2402 CondI 91


Error messages (Error Codes)

Out 1 (22 mA)


Out 2 (22 mA)
Alarm contact
Out 1 (22 mA)
Out 2 (22 mA)
Alarm contact
Problem Symbol Problem
Errors

Red LED
Errors Display

Red LED
Possible causes (flashes) Possible causes

ERR 01 Measured Sensor x x x ERR 11 Current output 1 x x x


value • Wrong cell factor Current below 0 (3.8) mA
flashes • Measurement range exceeded
ERR 12 Current output 1 x x x
• SAL > 45 ‰
• Sensor connection or cable defective Current above 20.5 mA
ERR 13 Current output 1 x x x
ERR 02 Measured Unsuitable sensor x x x Current span too small / too large
value
• Conductance range > 3000 mS
flashes ERR 21 Current output 2 x x x
Current below 0 (3.8) mA
ERR 98 “ConF” System error x x x x
flashes ERR 22 Current output 2 x x x
Configuration or calibration data
defective; completely reconfigure Current above 20.5 mA
and recalibrate the device. ERR 23 Current output 2 x x x
Memory error in device program Current span too small / too large
x x x
ERR 33 Sensocheck: Primary coil
Sensoface active
ERR 99 “FAIL” x x x x ERR 34 Secondary coil
Factory settings see Pg 97
flashes EEPROM or RAM defective
Temperature outside
This error message only occurs in Sensoface active
conversion tables
the case of a complete defect. see Pg 97
(TC, conc, SAL)
The Stratos must be repaired and
recalibrated at the factory.

ERR 03 Temperature probe x x x x


Open or short circuit
Temperature range exceeded

92 Stratos e 2402 CondI 93


Operating states

Alarm contact
Alarm contact
Operating

Limit value
Operating

Limit value

Controller
Controller

Cleaning

Time out
Time out
Cleaning

contact
contact
state

Rel.1/2
Rel.1/2
state

Rel.1/2
Rel.1/2

Out 1

Out 2
Out 1

Out 2

LED
LED
Measurement Sensor monitor 20
(conf) 2222 min

Cal Info 20 s Current source 1 20


min
(cal) 0000 (conf) 5555
Error Info 20 s Current source 2 20
min
(conf) 0000 (conf) 5556
Zero point Relay test 20
min
(cal) 1001 (conf) 5557
Calibration Manual controller 20

(cal) 1100 (conf) 5559 min

Calibration Cleaning
(cal) 0110 function
Temp adjustment HOLD input
(cal) 1015
Product cal 1
(cal) 1105
Product cal 2
(cal) 1105
Conf par set 1 20
min
(conf) 1200
Conf par set 2 Explanation: active
20
(conf) 1288 min
as configured (Last/Fix or Last/Off)
Parameter set 1/2 20
(conf) 7654 min

94 Stratos e 2402 CondI 95


Sensoface

The little smiley in the display (Sensoface) alerts to sensor


Display Problem Status
problems (defective sensor, defective cable).
The conditions for a friendly, neutral, or sad Sensoface are Sensor defect Short circuit in primary coil
summarized in the following chart. Additional icons refer to Open circuit in secondary coil
the error cause. (see also Error messages
Err 33 and Err 34, Page 93).

Temperature Temperature outside range for TC,


error conc, SAL

Sensocheck
Continuously monitors the primary coil and its lines for short
circuits and the secondary coil and its lines for open circuits.
Critical values make the Sensoface “sad” and the corresponding
icon flashes:

The Sensocheck message is also output as error message Err 33.


The alarm contact is active, the red LED is lighted, output cur-
rent 1 is set to 22 mA (when configured correspondingly).
Sensocheck can be switched off during configuration (then
Sensoface is also disabled). Exception: After a calibration a
Smiley is always displayed for confirmation.

Note
The worsening of a Sensoface criterion leads to the devaluation
of the Sensoface indicator (Smiley becomes “sad”). To reset the
Sensoface indicator, the defect must be remedied and the
Stratos be calibrated.

96 Stratos e 2402 CondI 97


Appendix

Product line and accessories

Devices Order No.

Stratos e 2402 CondI 2402 CondI

Mounting accessories
Pipe-mount kit ZU 0274
Panel-mount kit ZU 0275
Protective hood ZU 0276

Sensors
SE 655 electrodeless conductivity sensor SE 655
SE 656 electrodeless conductivity sensor SE 656

For more information concerning our sensors and fittings product line please
refer to our “Sensors, Fittings, Accessories” catalog:
Download at http://www.knick.de
or request catalog:
Phone: +49 (0)30 - 801 91 - 290
Fax: +49 (0)30 - 801 91 - 200
Mail: knick@knick.de

Note:
For special applications (chemical resistance, type of mounting), you
can also connect sensors from other manufacturers.
Permissible ranges for the Stratos e 2402 CondI as well as terminal
assignments and factory settings for these sensors are available on
request.

98 Stratos e 2402 CondI 99


Specifications

Conductivity input Input for electrodeless conductivity sensors: Sensor standardization


SE 652, SE 654 X, SE 655, SE 656 Operating modes • Entry of cell factor with simultaneous display
of conductivity and temperature
Display ranges Conductivity 0.000 ... 1999 mS/cm • Input of onductivity of calibration solution with
Concentration 0.00 ... 100.0 % by wt simultaneous display of cell factor and
temperature
Salinity 0.0 ... 45 ‰ (0 ... 35 °C)
• Product calibration
Measurement ranges Conductivity 0.000 ... 9.999 mS/cm • Zero point adjustment
00.00 ... 99.99 mS/cm • Temperature probe adjustment
000.0 ... 999.9 mS/cm Adm. cell factor 00.100 ... 19.999
0000 ... 1999 mS/cm Adm. transfer ratio 01.00 ... 199.99
0.000 ... 9.999 S/m Adm. zero point deviation ±0.5 mS/cm
00.00 ... 99.99 S/m
Concentration 00.00 ... 99.99 % by wt
Sensor monitoring • Monitoring of primary and wiring
Salinity 0.0 ... 45 ‰ (0 ... 35 °C) Sensocheck for short circuit
Response time (T90) Approx. 2/sec • Monitoring of secondary and wiring
Measurement error
1,2,3)
< 1% meas.val. + 0.005 mS for open circuit

Temperature compensation * Sensoface Provides information on the sensor condition


(Reference temp 25 °C) (OFF) Without (evaluation of zero point, Sensocheck)
(Lin) Linear characteristic 00.00 ... 19.99 % /K
(NLF) Natural waters to EN 27888 (0 ... 35°C) Sensor monitor Sensor monitor for validation of sensor and
complete measured-value processing
Concentration determination (Display: resistance / temperature)
Operating modes: *)
-01- NaCl 0 ... 26 % by wt (0 ... 60 °C) Temperature input *
Pt100 / Pt1000 / NTC 100 kOhms
-02- HCl 0 ... 18 % by wt (-20 ... 50 °C) 2-wire connection, adjustable
-03- NaOH 0 ... 14 % by wt (0 ... 100 °C) Ranges Pt100 / Pt1000: -20 .. +200 °C
-04- H2SO4 0 ... 30 % by wt (-17 ... 110 °C) (-4 ... +392 °F)
-05- HNO3 0 ... 30 % by wt (-20 ... 50 °C) NTC100 kOhms -20 ... +130 °C
-06- H2SO4 92 ... 99 % by wt (-17 ... 115 °C) (-4 ... +266 °F)
-07- HCl 22 .. 39 % by wt (-20 ... 50 °C) Resolution 0.1 °C / 1 °F
-08- HNO3 35 ... 96 % by wt (-20 ... 50 °C) 1,2,3)
Measurement error 0.5 K
-09- H2SO4 32 ... 84 % by wt (-17 ... 115 °C)
(<1 K for Pt100; <1 K for NTC >100 °C)
-10- NaOH 18 ... 50 % by wt (0 ... 100 °C)

See graphs in the Appendix Pg 115 and following

100 Stratos e 2402 CondI 101


Specifications
HOLD input Galv. separated (OPTO coupler) Limit values Output via relay contacts R1, R2
Function Switches device to HOLD mode (see PID process controller)
Switching voltage 0 ... 2 V (AC/DC) Hold inactive Contacts R1, R2 floating but inter-connected
10 ... 30 V (AC/DC) Hold active Contact ratings *
AC< 250 V / < 3 A / < 750 VA
DC< 30 V / < 3 A / < 90 W
CONTROL input Galv. separated (OPTO coupler)
Contact response * N/O or N/C
Function Switch-over to second parameter set
Delay * 0000 ... 9999 s
Switching voltage 0 ... 2 V (AC/DC) Parameter set 1
10 ... 30 V (AC/DC) Parameter set 2 Switching points * As desired within range
Hysteresis * 0 ... 50 % full scale
Output 1 0/4 to 20 mA, max. 10 V, floating
(galv. connected to output 2) PID process controller Output via relay contacts R1, R2
Measured variable *
Conductivity, concentration or salinity (see limit values)
Characteristic Linear or logarithmic Setpoint * As desired within range
Overrange* 22 mA in the case of error messages Neutral zone * As desired within range
Proportional action * Controller gain KC: 0010 ... 9999 %
Output filter * (attenuation) Low-pass, filter time constant 0 ... 120 s
Measurement error 1) < 0.3 % current value + 0.05 mA Integral action* Reset time TR: 0000 ... 9999 s
Start/end of scale As desired within range (0000 s = no integral action)
Min. span LIN: 5 % of selected range Derivative action *
Rate time TD: 0000 ... 9999 s
LOG: 1 decade (0000 s = no derivative action)
Controller type *
Pulse length or pulse frequency controller
Output 2 0/4 ... 20 mA, max. 10 V, floating Pulse period * 0001 ... 0600 s, min. ON time 0.5 s
(galv. connected to output 1) (pulse length controller)
Process variable Temperature Max. pulse frequency * 0001 ... 0180 min-1
Overrange * 22 mA in the case of temp error messages (pulse frequency controller)
Output filter * Low-pass, filter time constant 0 ... 120 s
Cleaning function / Parameter set 2 *
Meas. error 1) < 0.3 % current value + 0.05 mA
Clean / PSet2 Relay contact, floating,
Start/end of scale *
-20 to +200 °C / -4 ... +392 °F for controlling a rinsing probe or
Adm. span 20 ... 320 K (36 to 608 °F) signaling that 2nd parameter set is active
Contact ratings AC< 250 V / < 3 A / < 750 VA
Alarm contact Relay contact, floating
DC< 30 V / < 3 A / < 90 W
Contact ratings AC< 250 V / < 3 A / < 750 VA Contact response N/O when signaling parameter set 2
DC< 30 V / < 3 A / < 90 W N/O or N/C when used as cleaning contact *

Contact response N/C (fail-safe type) Rinsing interval * 000.0 ... 999.9 h
Alarm delay 0000 ... 0600 s (000.0 h = cleaning function switched off)
Rinse duration * 0000 ... 1999 s

102 Stratos e 2402 CondI 103


Specifications
Display LC display, 7-segment with icons Protection against Protective separation of all extra-low-voltage circuits against
Main display Character height 17 mm, unit symbols 10 mm electrical shock mains by double insulation as per EN 61010-1
Secondary display Character height 10 mm, unit symbols 7 mm Power supply 24 (-15%) to 230 V AC/DC (+10%); approx. 5 VA, 2.5 W
Sensoface 3 status indicators (friendly, neutral, sad Sensoface) AC: 45 to 65 Hz; Overvoltage category II, Class II
Mode indicators 5 status bars “meas”, “cal”, “alarm”, “cleaning”,
“config” Nominal operating conditions
Ambient temperature -20 to +55 °C
18 further icons for configuration and messages
Transport/Storage temp -20 to +70 °C
Alarm indication Red LED in case of alarm or HOLD, user defined Relative humidity 10 to 95 % not condensing
Power supply 24 (-15%) to 230 V AC/DC (+10%)
Keypad 5 keys: [cal] [conf] [ ] [ ] [enter] Frequency for AC 45 to 65 Hz
Service functions
Current source Current specifiable for output 1 and 2 (00.00 to 22.00mA) EMC EN 61326
Emitted interference Class B (residential environment)
Manual controller Controller output entered directly (start of control process)
Class A for mains supply > 60 V DC
Device self-test Automatic memory test (RAM, FLASH, EEPROM) Immunity to
Display test Display of all segments interference Industrial environment
Last Error Display of last error occurred
Explosion protection
Sensor monitor Display of direct sensor signal (resistance/temperature)
FM: NI Class I Div 2 Group A, B, C & D, T4 Ta = 55 °C; Type 2
Relay test Manual control of the four switching contacts NI Class I Zone 2 Group IIC, T4 Ta = 55°C; Type 2
Parameter sets *
Two selectable parameter sets for different
CSA: Class I Div 2 Groups A, B, C and D, T4
process phases Ex nA IIC T4
Switchover via CONTROL input or manually
Signaling via relay contact PSet2 Enclosure molded enclosure made of PBT (polybutylene terephtalate)
Data retention Parameters and calibration data > 10 years (EEPROM) Color Bluish gray RAL 7031
Assembly • Wall mounting
• Pipe mounting: dia 40 to 60 mm, 30 to 45 mm
• Panel mounting, cutout to DIN 43 700
Sealed against panel
Dimensions H 144 mm, B 144 mm, T 105 mm
Ingress protection IP 65 / NEMA 4X
Cable glands 3 breakthroughs for cable glands M20x1.5
2 breakthroughs for NPT 1/2 “ or
Rigid Metallic Conduit
Weight Approx. 1 kg

*) User-defined
1
) To IEC 746 Part 1, at nominal operating conditions
2
) ± 1 count
3
) Plus sensor error

104 Stratos e 2402 CondI 105


Explosion protection
Warnings and notes
to ensure safe operation

Warning: Do not disconnect equipment unless power has


been switched off.
Warning: Clean only with antistatic moistened cloth.
Warning: Substitution of components may impair suitability
for hazardous locations.
• The equipment shall be installed and protected from mechanical
impact and ultraviolet (UV) sources.
• Clean only with a moistened antistatic cloth as potential
electrostatic hazard may exist. Service equipment only with
conductive clothing, footwear and personal grounding devices
to prevent electrostatic accumulation.
• Internal grounding provisions shall be provided for field wiring.
Bonding between conduit shall be provided during installation,
and all exposed non-current carrying metallic parts shall be
bonded and grounded.
• Installation in a Class I, Division 2 or Class I, Zone 2 hazardous
location shall be in accordance with the Canadian Electrical
Code (CEC Part 1) Section 18 Division 2 wiring methods.
• The equipment shall have a switch or circuit breaker in the
building installation (that is in close proximity to the equipment)
that is marked as the disconnect switch.
• The enclosure Type 2 is only for indoor use.
• The mains supply voltage fluctuations should not exceed
-15/+10 percent of the nominal supply voltage.
• Do not use the equipment in a manner not specified in this
documentation.
• Caution: Use supply wires suitable for 30 °C above ambient
and rated at least 250 V.
• Caution: Use signal wires suitable for at least 250 V.

SPECIAL INSTRUCTIONS FOR FIELD REPRESENTATIVES


None

106 Stratos 2402 CondI 107


108 Stratos 2402 CondI 109
110 Stratos 2402 CondI 111
Calibration solutions

Potassium chloride solutions (conductivity in mS/cm) Sodium chloride solutions (conductivity in mS/cm)
Temperature Concentration Temperature Concentration
[°C] 0.01 mol/l 0.1 mol/l 1 mol/l [°C] 0.01 mol/l *
0.1 mol/l *
saturated **

0 0.776 7.15 65.41 0 0.631 5.786 134.5


5 0.896 8.22 74.14 1 0.651 5.965 138.6
10 1.020 9.33 83.19 2 0.671 6.145 142.7
3 0.692 6.327 146.9
15 1.147 10.48 92.52 4 0.712 6.510 151.2
16 1.173 10.72 94.41 5 0.733 6.695 155.5
17 1.199 10.95 96.31 6 0.754 6.881 159.9
18 1.225 11.19 98.22 7 0.775 7.068 164.3
19 1.251 11.43 100.14 8 0.796 7.257 168.8
9 0.818 7.447 173.4
20 1.278 11.67 102.07 10 0.839 7.638 177.9
21 1.305 11.91 104.00 11 0.861 7.831 182.6
22 1.332 12.15 105.94 12 0.883 8.025 187.2
23 1.359 12.39 107.89 13 0.905 8.221 191.9
24 1.386 12.64 109.84 14 0.927 8.418 196.7
15 0.950 8.617 201.5
25 1.413 12.88 111.80 16 0.972 8.816 206.3
26 1.441 13.13 113.77 17 0.995 9.018 211.2
27 1.468 13.37 115.74 18 1.018 9.221 216.1
28 1.496 13.62 19 1.041 9.425 221.0
29 1.524 13.87 20 1.064 9.631 226.0
21 1.087 9.838 231.0
30 1.552 14.12 22 1.111 10.047 236.1
31 1.581 14.37 23 1.135 10.258 241.1
32 1.609 14.62 24 1.159 10.469 246.2
33 1.638 14.88 25 1.183 10.683 251.3
34 1.667 15.13 26 1.207 10.898 256.5
27 1.232 11.114 261.6
35 1.696 15.39 28 1.256 11.332 266.9
36 15.64 29 1.281 11.552 272.1
30 1.306 11.773 277.4
31 1.331 11.995 282.7
32 1.357 12.220 288.0
33 1.382 12.445 293.3
34 1.408 12.673 298.7
35 1.434 12.902 304.1
36 1.460 13.132 309.5
Data source: K. H. Hellwege (Editor), H. Landolt, R. Börnstein: Zahlenwerte und * Data source: Test solutions calculated according to DIN IEC 746-3
Funktionen ..., volume 2, part. volume 6 ** Data source: K. H. Hellwege (Editor), H. Landolt, R. Börnstein:
Zahlenwerte und Funktionen ..., volume 2, part. volume 6

112 Stratos 2402 CondI 113


Concentration measurement
Ranges
Substance Concentration ranges Concentration curves
NaCl 0-26 % by wt (0°C) -01- Sodium chloride solution NaCl
0-26 % by wt (100°C)
Configuration -01-

HCl 0-18 % by wt (-20 °C) 22-39 % by wt (-20 °C)


0-18 % by wt (50 °C) 22-39 % by wt (50°C)
Configuration -02- -07-
-01-
NaOH 0-13 % by wt (0 °C) 15-50 % by wt ( 0 °C)
0-24 % by wt (100 °C) 35-50 % by wt (100°C)
Configuration -03- -10-

H2SO4 0-26% by wt (-17°C) 28-77% by wt (-17°C) 94-99% by wt (-17°C)


0-37% by wt (110°C) 39-88% by wt (115°C) 89-99% by wt (115°C)
Configuration -04- -09- -06-

HNO3 0-30 % by wt (-20°C) 35-96 % by wt (-20°C)


0-30 % by wt (50°C) 35-96 % by wt (50°C)
Configuration -05- -08-

For the solutions listed above, the Stratos can determine the substance
concentration from the measured conductivity and temperature values
in % by wt. The measurement error is made up of the sum of measure-
ments errors during conductivity and temperature measurement and
the accuracy of the concentration curves stored in the Stratos.
We recommend to calibrate the Stratos together with the sensor. For
exact temperature measurement, you should perform a temperature c [% by wt]
probe adjustment. For measuring processes with rapid temperature Concentration measurement not possible in this range.
changes, a separate temperature probe with fast response should be
used.
When measuring processes such as dilution or intensification of CIP Conductivity in dependence on substance concentration and process
solutions (Clean-In-Place), it is helpful to switch between the parameter temperature for sodium chloride (NaCl)
sets for measuring the process medium and for measuring the CIP solu-
tion.

114 Stratos e 2402 CondI 115


-02- Hydrochloric acid solution HCl -03- Sodium hydroxide solution NaOH
-07- -10-

-02- -07- -03- -10-

c [% by wt] c [% by wt]
Concentration measurement not possible in this range. Concentration measurement not possible in this range.

Conductivity in dependence on substance concentration and process Conductivity in dependence on substance concentration and
temperature for hydrochloric acid (HCl) process temperature for sodium hydroxide solution (NaOH)
Source: Haase/Sauermann/Dücker; Z. phys. Chem. New Edition, Vol. 47
(1965)

116 Stratos e 2402 CondI 117


-04- Sulfuric acid H2SO4 -05- Nitric acid HNO3
-06- -08-
-09-

-04- -09- -06- -05- -08-

c [% by wt]
c [% by wt]
Concentration measurement not possible in this range. Concentration measurement not possible in this range.

Conductivity in dependence on substance concentration and process Conductivity in dependence on substance concentration and process
temperature for sulfuric acid (H2SO4) temperature for nitric acid (HN03)
Source: Darling; Journal of Chemical and Engineering Data; Source: Haase/Sauermann/Dücker; Z. phys. Chem. New Edition, Vol. 46
Vol. 9 No. 3, July 1964 (1965)

118 Stratos e 2402 CondI 119


Index

22 mA signal for error message . . . . . . . . . . . . . . . . . 47, 53 Use of relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59


Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Configuration: Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Alarm contact . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 102 Concentration measurement . . . . . . . . . . . . . . . . . . . .38
Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 LIN curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 LOG curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Output current during Error . . . . . . . . . . . . . . . . . . . . .46
Cal Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Output current range . . . . . . . . . . . . . . . . . . . . . . .40, 42
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Output signal during HOLD . . . . . . . . . . . . . . . . . . . . .47
Calibration by input of cell factor . . . . . . . . . . . . . . . . .74 Select sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Calibration with calibration solution . . . . . . . . . . . . . . .76 Select temp probe . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Time constant of output filter . . . . . . . . . . . . . . . . . . .44
Temperature probe adjustment . . . . . . . . . . . . . . . . . . .84 Configuration: Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Zero calibration in air . . . . . . . . . . . . . . . . . . . . . . . . . .80 Output current during HOLD . . . . . . . . . . . . . . . . . . . .52
Zero calibration with calibration solution . . . . . . . . . . .82 Output current range . . . . . . . . . . . . . . . . . . . . . . . . . .49
Calibration solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Temperature error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Concentration curves . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Temperature unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Hydrochloric acid solution . . . . . . . . . . . . . . . . . . . . .116 Time constant of output filter . . . . . . . . . . . . . . . . . . .50
Nitric acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Configuration: Output Clean/PSEt2 . . . . . . . . . . . . . . . . . . 64
Sodium chloride solution . . . . . . . . . . . . . . . . . . . . . .115 Control of rinsing probe . . . . . . . . . . . . . . . . . . . . . . . .64
Sodium hydroxide solution . . . . . . . . . . . . . . . . . . . . .117 Signaling parameter set 2 . . . . . . . . . . . . . . . . . . . . . . .64
Sulfuric acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Configuration: Temperature compensation . . . . . . . . . . . . 54
Concentration measurement . . . . . . . . . . . . . . . . . . . . . . 114 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Concentration curves . . . . . . . . . . . . . . . . . . . . . . . . .115 Rinsing probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Special cable for SE 655 / SE 656 sensors . . . . . . . . . . .16
Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 114 Typical wirings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Controller characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Configuration steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Controller configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Configuration: Alarm settings . . . . . . . . . . . . . . . . . . . . . . 56 Controller equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Configuration: Controller . . . . . . . . . . . . . . . . . . . . . . . . . 62 Controller test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Configuration: Limit function . . . . . . . . . . . . . . . . . . . . . . 58 Controller types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Settings for relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Controlling a rinsing probe . . . . . . . . . . . . . . . . . . . . . . . . 65
Settings for relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 CSA Certificate of Compliance . . . . . . . . . . . . . . . . . . . . 106

120 Stratos e 2402 CondI 121


Current source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Diagnostics functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 User settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Controller test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Display of calibration data . . . . . . . . . . . . . . . . . . . . . .85 Pipe mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Display of last error message . . . . . . . . . . . . . . . . . . . .85 Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Display of output currents . . . . . . . . . . . . . . . . . . . . . .85 Product line and accessories . . . . . . . . . . . . . . . . . . . . . . . 99
Relay test (manual test of contacts) . . . . . . . . . . . . . . .86 Protective hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sensor monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Protective wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specify current for output 1/2 . . . . . . . . . . . . . . . . . . .86 Pulse frequency controller . . . . . . . . . . . . . . . . . . . . . . . . . 91
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Pulse length controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Division 2 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . 7 Relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Err . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Relay test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Error Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Safety functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
External activation . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LED in HOLD mode . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Output signal for HOLD . . . . . . . . . . . . . . . . . . . . .47, 53 Self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Sensocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 57, 96
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sensoface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 96
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Sensor monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Limit function (LiMIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mounting plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Product line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Sensors from other manufacturers . . . . . . . . . . . . . . . .99
Output filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 51 Typical wirings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Signaling parameter set 2 . . . . . . . . . . . . . . . . . . . . . . . . . 65
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Temperature compensation . . . . . . . . . . . . . . . . . . . . . . . . 54
Parameter set 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Temperature probe adjustment . . . . . . . . . . . . . . . . . . . . . 84
Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
External switchover . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

122 Stratos e 2402 CondI 123


Time constant of output filter . . . . . . . . . . . . . . . . . . . 45, 51
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SE 652 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
SE 654 X sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SE 655 / SE 656 sensor . . . . . . . . . . . . . . . . . . . . . . . . .17
ZU 0274 pipe-mount kit . . . . . . . . . . . . . . . . . . . . . . . 12, 99
ZU 0275 panel-mount kit . . . . . . . . . . . . . . . . . . . . . . 13, 99
ZU 0276 protective hood . . . . . . . . . . . . . . . . . . . . . . 12, 99

124 Stratos e 2402 CondI


Mode codes
The mode codes allow fast access to the functions

Calibration
Key + Code Description
0000 Cal Info Display of cell factor and zero point

1100 Calibration by entry of cell factor

0110 Calibration by entry of solution


1105 Product calibration
1001 Zero point calibration

1015 Temp probe adjustment

Configuration
Key + Code Description

0000 Error Info Display of last error


1200 Configuring parameter set 1

1288 Configuring parameter set 2


2222 Sensor monitor Display resistance and temp

7654 Parameter set 1/2 Switchover internal / external

5555 Current source 1 Output current 1 specified

5556 Current source 2 Output current 2 specified

5557 Relay test Manual test of contacts


5559 Manual controller Manual specification of
controller output

TA-194.332-KNE02 040703 Software version: 1.0

Potrebbero piacerti anche