SHREE CEMENT - NEW CEMENT GRINDING UNIT

Required production = 176.2 tph

Required product blaine = 3500 Blaine
Grindability basis = 29.00 kwh/t @ 3000 blaine OPC on C/C
ball mill basis (at shaft)

Grindability estimation of clinker

Clinker addition = 71 %
at 3000 Blaine = 29.00 kwh/t (at shaft)
at 3500 Blaine = 35.96 kwh/t (at shaft)

Grindibility estimation for fly ash

Fly ash addition = 29 %

Fly ash feed blaine = 2226 Blaine
Required fly ash blaine = 3500 Blaine
Recirculation ratio of fly ash = 1.572
% of fly ash in product = 63.60 %
Fly ash to be ground = 36.40 %
Grindability of fly ash = 45.38 kwh/t (at shaft)

Combined Grindability = 30.32 kwh/t (at shaft)

Combined Grindability as per KHD = 30.32 kwh/t (at shaft)

Total power power required = 5343 KW

Ball mill power = 3500 KW
Power required from RP = 1024 KW

Selected RP
RP 13-140/140
speed = 1.6 m/s
shaft power = 1024 KW
throughput = 720 tph

Expected Production from Circuit = 176.2 tph

 CEMENT GRINDING SYSTEM

Required production = 115.8 tph

Required product blaine = 3000 Blaine
Grindability basis = 29.00 kwh/t @ 3000 blaine OPC on C/C
ball mill basis (at shaft)

Grindability estimation of clinker

Clinker addition = 100 %

at 3000 Blaine = 29.00 kwh/t (at shaft)
at 3000 Blaine = 29.00 kwh/t (at shaft)

Grindibility estimation for fly ash

Fly ash addition = 0 %

Fly ash feed blaine = 1800 Blaine
Required fly ash blaine = 3000 Blaine
Recirculation ratio of fly ash = 1.667
% of fly ash in product = 60.00 %
Fly ash to be ground = 40.00 %
Grindability of fly ash = 36.60 kwh/t (at shaft)

Combined Grindability = 29.00 kwh/t (at shaft)

Combined Grindability as per KHD = 29.00 kwh/t (at shaft)

Total power power required = 3358 KW

Ball mill power = 3359 KW
Power required from RP = 0 KW

Selected RP
RP 13-140/140
speed = 1.6 m/s
shaft power = 0 KW
throughput = 720 tph

Expected Production from Circuit = 115.8 tph

 CEMENT GRINDING SYSTEM

Required production = 127 tph

Required product blaine = 2960 Blaine
Grindability basis = 29.00 kwh/t @ 3000 blaine OPC on C/C
ball mill basis (at shaft)

Grindability estimation of clinker

Clinker addition = 81.65 %

at 3000 Blaine = 29.00 kwh/t (at shaft)
at 2960 Blaine = 28.51 kwh/t (at shaft)

Grindibility estimation for fly ash

Fly ash addition = 18.35 %

Fly ash feed blaine = 1520 Blaine
Required fly ash blaine = 2960 Blaine
Recirculation ratio of fly ash = 1.947
% of fly ash in product = 51.35 %
Fly ash to be ground = 48.65 %
Grindability of fly ash = 35.98 kwh/t (at shaft)

Combined Grindability = 26.49 kwh/t (at shaft)

Combined Grindability as per KHD = 26.49 kwh/t (at shaft)

Total power power required = 3364 KW

Ball mill power = 3359 KW
Power required from RP = 3 KW

Selected RP
RP 13-140/140
speed = 1.6 m/s
shaft power = 1710 KW
throughput = 720 tph

Expected Production from Circuit = 243.0 tph