Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
CDEX
USERS MANUAL
KYOKUTOH CO.,LTD
ATTENTION TO SAFETY
This product is intended only for the dressing of specified electrodes. This product is not to be in any
manner other than that which is specified within. We will not be held responsible for damage or
injury caused as a result of misuse of this product.
SYMBOLES
This following symbols Caution and Notice, are used indicate possible hazards and to prevent
their occurrence.
Be careful to follow directions as specified, as an error could lead to possible
This symbol indicates operation that should be done.
After reading, please the manual to the place where you can check the manual.
Caution
Abolutely never diassemble or reconfiguew this Do noto insert a finger or hand into gear opening ehils
machine or its parts. in operation.
This could result in operation malfunction
This will result in serious injury.
(short), electrical shock or ignition.
Avoid as much contact with water as possible. Remove the spatter, which covers the tip dresser
periodically.
This could result in operation malfunction
Spatter build-up can cause operation
(short), electrical shock or ignition. malfunction or ignition resulting in injury.
Be sure to swich off the power supply, when removing Do noto use acidic or chlorine detergents for
or repairing wiring. maintenance purposes.
Will cause electrical shock. Poisonous gas may be generated from the
detergent, causing a possible health risk.
Remove any oil that may occumlate on the tip
dresser.
Spatter could cause ignition and possible injury.
Notice
Firmly fix tip dresser to stand. Be sure that the motor is not locked up.
If the Tip Dresser is not fixed tightly in This could result in overheating and possible
operation, poor dressing and other problems could ignition.
occur
Do not use any autter or holder other than that which Do not install near the themal generation source of the
is intended and specified. welding machine.
Use of an unspecified cutter or holder, could
result in damage. This could cause trouble and accidents.
Do not install between a welding machine and
transformer.
Strong magnetic forces and heat can be
dangerous and possibly cause malfunctions or
ignition.
INDEX
Timing Chart
8
Drawing 9
Parts List 10
15
Wiring diagram
16
Speed Control Mode
17
Cable for Interface
18
Cautions and How to Repair
19
Abnormality and How to Repair
21
Consumption Parts List
Servo Motor Capabilities
Caution
Please set servos torque less than 3 N
m
Please note that strong torque could break the gear.
90
4-5.5
30
3
1524
5
14
50
90
5
70
.C .D.
P
60
1
Installation for servo
motor
Please mount the servo motor with 4 pcs of M5 bolts after inserting the servo motor in the motor
flange.
2
Criteria for Dressing Guns
dimension OverIf A dimension is less than 25mm, the dresser is not suitable because it may contact
gearbox.
dimension is over If B dimension is less than 40mm, this dresser is not suitable, because it may
interfere with gearbox.
When the length of shank of direction is long, tip could not be held the cutter because of strength of guns. In case,
please contact us for solution.
3
Figure1
Figure2
4
Cautions for Positioning the Dresser
For X-guns, set the dressing set the location to the pressurization location. ( See figure4)
For c-guns, set the dressing location even level with pressurization location, otherwise it might cause poor dressing or
damage gears and bearings. (See figure 5)
Although the floating mechanism is installed in dresser, we also recommend that you locate the dressing position as
closely as possible.
Dressing horizontally c-Guns vertically set with equalizing mechanism is difficult to keep weight balance of springs,
and pressurization point could easily change. So in this case, please make sure of pressurization point very well when you
teach robots. (See figure 4 and 5)
Figure3
5
Figure 4
Figure5
6
Cutter Capacity and Dressing Time
16 Tip Dresing Amount 1sec Dressing 16 Tip Dresing Amount 2sec Dressing
Above graph shows amount of dressing amount of new cutter direction to entire length.
Recommended Pressure
Recommended
Revolution
Motor rotation frequency
Above examples are rough indications for the default. If you find cap tips are dressed not enough
or too much while using, please adjust the setting to your cap tips.
We have various types of cutters with different shapes and different metallic finishing for
optimum dressing.
7
Timing Chart
ON
Gun Pressure
2seconds
OFF
ON
Dresser Rotation
OFF
Set the dressing time according to your tip condition. Approximately 2 sec.
Before operating, make sure that the forms of cutter and tip are fitting.
When dressing is finished and small scrapes are left on the cap tips, both upper and lower tips
should be touched with the cutter of revolving dresser before returning to original position.
8
Drawing
4-M8 penetration
9
Parts List
No
1 Dresser CDEX 1
2 Output Gear CD-SVR-VM1-P-005 1
3 Boll Bearing 6809LLB 1
4 Input Gear CDEX-R-P-004 1
5 Boll Bearing 6002LLB 1
6 Boll Bealing 6905LLB 1
7 Floating Unit EXFLU-15-01 1
8 Servo MotorPanasonic MSMD042G2S 1
10
Parts List Floating Unit
No Name Type Qty
1 Floating Block CDEXFLU-15-01-002 1
2 Floating Plate CDEXFLU-15-01-003 2
3 Special Slide CDEXFLU-15-01-005 2
shaft
4 Slide Cover CDEXFLU-15-01-006 1
5 Samini Spring 11-2243 2
6 E Ring STW-20 4
7 Slide Bearing SM12WUU 2
8 SUS Cap Bolt M515 4
9 SUS Cap Bolt M815 2
10 Dowel Pin 57-25L 2
11
How to Change the Cutter
To remove the cutter from the cutter holder, loosen the M3 torque screw.
12
Replace a new cutter
Confirm cutter is replaced in the proper direction.
Please install the angle narrows on the side where touches the holder. (Inscription faced up)
(Recommended torque for M3 screw is to 10-12kgf.cm).
Inscription side
To install the cutter holder to the dresser, please do the reverse order from 1 to 2.
13
Servo Motor Set
SetOptional Extras
Extras
14
Wiring Diagram
Diagram
Red
White Motor
Black Connectio
Green
Motor
Insulated Power
15
Speed Control Mode
Divider
Input control mode conversion
Twist Pair
ON Recommended 2 sec
Gun Pressure
OFF
ON
Internal order speed
selection1 input (33)
OFF
ON
Input Servo on
29
OFF
16
Cable for interface
Pin Array of Connecter I/F (50 Pin) (case of seeing side of soldering)
Pin No Line Color (Mark) Pin No Line Color (Mark) Pin No Line Color (Mark)
Pin No Green (Mark) Pin No Line Color (Mark) Pin No Line Color (Mark)
1 - 21 - 41 White (Red1)
2 - 22 - 42 -
3 - 23 - 43 -
4 - 24 - 44 -
5 - 25 - 45 -
6 - 26 White (Black3) 46 -
Yellow (Red1)
7 Yellow (Red1) 27 Yellow (Red3) 47 -
Peace (Red1)
8 Peach (Red1) 28 Yellow (Black3) 48 -
9 Peach (Black1) 29 Peach (Red3) 49 -
10 Orange (Red2) 30 Peach (Black3) 50 White (Black1)
11 Orange (Black2) 31 Orange (Red4)
12 Yellow (Black1) 32 Orange (Black4)
13 - 33 Gray (Red4)
14 - 34 White (Red4)
15 - 35 White (Black4)
16 - 36 Orange (Red1)
17 - 37 Orange (Black1)
18 - 38 Gray (Red1)
19 - 39 Gray (Black1)
20 - 40 Grey (Black4)
17
Cautions and Confirmation before the Operation
1. Confirm the specification again. (Voltage, option, etc)
2. Make sure of the conformity between the forms of cutter and cap tips.
3. Install the dresser in the place where the operator can not touch it directly during the operation.
4. Make sure dresser and stand bolts are tightened firmly. Also, confirm stand is fixed securely to the floor.
5. When connecting wires to the dresser, operation procedures must be followed with the electric
construction standard and also make sure that it is protected from cooling water and spatter.
6Make sure that the torque setting is proper.
7Make sure dresser is installed in a location with no spatter and cooling water directly.
8Confirm the forms of the cutter and cap tip once again before robot teaching.
Confirm that cutter and holder are securely fastened.
9Confirm the rotation direction of the KTW cutter is clockwise.
10. Make sure there is neither interference to the dresser except for the cap tips, nor any allophone when
robot teaching.
11When the gun is pressurized, make sure that the electric current is not applied and pressure is within the
setting range.
12. Be sure that the shank an cutter are stable and not shaking during dressing. Confirm the quality of the
dressed tip.
If the cap tips cant get dressed properly with any other reason, please contact us.
18
Abnormality and How to Repair
The shapes of the cutter and the cap tip are not fitting, and
cling each other.
Check the cutter shape and replace it if necessary.
19
Abnormal Condition Cause and Countermeasure
The shapes of the cutter and the cap tips are not fitting.
Check the cutter shape and replace it, if necessary.
The cutter has been damaged.
Replace the cutter and check the gun pressure.
The tip diameter is not at The cap tip has got too short.
the center or the designated Replace the cap tip to new one.
location. Dressing position is not proper.
Re-do teaching.
The bolts that fasten the motor and the gear box are loosen.
The point of the cap tip is Tighten the bolts.
an oval, not a circle The bolts that fasten the dresser to the stand are loosen.
Tighten the bolts
When the dresser is out of order, please contact us immediately. Do not take the dresser
apart. It would not be able to repair if you disassemble it.
20
Consumption Parts List
Replacement cycle
50,000sec or 6 months
Cutter
Type: KTW
KTW
Replacement Qty: pcs
Replacement cycle 10,000 sec
Cutter Holder
Type KTWEXH
KTWEXH
Replacement Qty: pcs
Replacement cycle 30,000 sec
21
HEAD OFFICE
http://www.kyokutoh.com
KANTOH OFFICE
TEL 04-2968-9228 FAX 04-2968-9224
HIROSHIMA OFFICE
TEL 082-847-2170 FAX 082-847-2170
KYOKUTOH CHINA
KYOKUTOH EUROPE
KYOKUTOH TAILAND
22 2012.08.08