Electrical sector solutions

E Line family

Industry leading design in a

compact package
Energizing a world
that demands more.
We deliver:
 Electrical solutions that use less energy, improve power reliability and
make the places we live and work safer and more comfortable

 Hydraulic and electrical solutions that enable machines to deliver

more productivity without wasting power

 Aerospace solutions that make aircraft lighter, safer and less costly to
operate, and help airports operate more efciently

 Vehicle drivetrain and powertrain solutions that deliver more

power to cars, trucks and buses, while reducing fuel consumption and emissions

Discover todays Eaton.

Powering business worldwide

As a global diversi ed power management company,
we help customers worldwide manage the power
needed for buildings, aircraft, trucks, cars, machinery
and businesses.
Eatons innovative technologies help customers manage
electrical, hydraulic and mechanical power more reliably,
ef ciently, safely and sustainably.
We provide integrated solutions that help make
energy, in all its forms, more practical and accessible.
With 2014 sales of $22.6 billion, Eaton has
approximately 102,000 employees around the world
and sells products in more than 175 countries.

Control relays XTRG
Contactors XTCG
Thermal overload relays XTOD
Thermal overload relays XTOG
Control relays XTRG
Contactors XTCG
Thermal overload relays XTOD/XTOG
Dimensional Data
General overview
Eatons new E Line contactor is
powerful, yet compact and is a
marvel of innovation
incorporating Eatons vast
experience in motor controls. In
1900, Eaton developed the
worlds first automatic motor
starter and over the years,
Eaton continued this heritage of
innovation launching many
industry firsts including the first
motor circuit protector and the
first microprocessor based
contactor. E Line is the
worlds smallest and most
efficient IEC contactor, allowing
OEMs and designers to reduce
panel size and reduce the
impact on the environment.
Bold new design
When Eaton developed the
new E Line contactor family,
we wanted to make a bold
statement. The E Line is not
just another contactor, its a
completely new design
incorporating the latest
principals of arc-science and
technology. By starting fresh,
our engineering team was able
to focus on the things that
matter to our customers while
challenging design conventions.
Contents
E Line motor controls
1
2
3
4
Quenching the arc
Extinguishing switching arcs
during the operation of a
contactor or circuit breaker will
extend its life. Through years
of research and advanced
simulation techniques, Eaton
has mastered this science and
uses this knowledge to design
reliable and innovative products.
The E Lines arc-chamber
structure is designed to reduce
the impact of switching arcs on
the power contacts, yielding a
more reliable design.
E Line motor controls
System overview

Designing reliable Controlled actuation Innovation reduces time to

contactors
To design a reliable contactor,
you not only need to study
switching arcs, but you need to
study contact behavior.
Controlling the arc at the time
of contact closure and ensuring
that it doesnt restrike are all
important design
considerations. Eaton found
that the most reliable
contactors have limited contact
bounce during actuation and
high contact force during
operation.
Contact bounce and high
mechanical forces are exhibited
when a contactor closes.
During operation, the contacts
crash together and reopen for a
fraction of a second. Eatons
engineers have studied this
critical point, because it has the
most impact on a contactors
life. By reducing contact
bounce and reducing the
mechanical impact, a designer
can extend the life of a
contactor without adding
additional material or increasing
the size. When designing the E
Line contactor, our designers
focused on limiting contact
bounce making it one of the
most reliable contactors in the
world.
market
The development team for the
E Line family used advanced
simulation techniques before a
regimen of extensive testing to
reduce the time to market.
While this helped reduced the
engineering time required for
this project, the simulation
techniques helped Eaton deliver
a more robust design with a High speed video of contact
solid foundation. Our engineers bounce
identified problems in the lab
rather than the field, so you can
be assured of trouble free
operation.

Arc simulation example

The ultimate contactor

design
A contactor combining high
contact force, with low contact
bounce is the ultimate design
for reliability and efficiency.
The first two frames of the
E Line contactor line, available
today, are the first in a series
aimed at doing just that, an
optimized balance that
combines advanced science,
performance and efficiency in a
compact package. Discover
how E Line can help improve
the reliability and efficiency of
your machines today.

Control relays XTRG
Control relays XTRG
Product description
Part of the E Line family of
controls, the XTRG control relay
offers space savings, enhanced
reliability and more efficient use
of materials. Rated to operate
thermal currents up to 10A, AC
voltages up to 660V or DC
voltages up to 250V, the XTRG
contactor relay offers optimum
performance in a compact
package.
Accessory overview
1X
1X
2
Control relays XTRG
Contents, system overview
1.1 System overview 1
1
Control relays XTRG ....................................................................................................................1
1.2 Product selection
Basic devices XTRG ....................................................................................................................2
Auxiliary contact modules, Actuating voltages / Accessories ....................................................3
1.3 Technical data
Control relays XTRG ....................................................................................................................4
Features System overview Standards and certifications
10A Control relay Control relays are used to GB 14048
690V Insulation rating remotely switch small loads or IEC/EN 60947
660VAC or 250VDC in complex control schemes. CCC
Operational voltage The XTRG relay can be CE
Up to 5 sets of normally integrated with contactors from
open or normally closed the E Line ramily of motor
contacts with add-on blocks controls to create compact,
All common AC control efficient control panels for a
voltages multitude of applications.
DIN rail or panel mount
options
Unique 27mm design
1 Contactor relay
2 Auxiliary contact modules
3 Surge suppressor
E Line family motor controls 1
 1.2 Control relays XTRG
Product selection

XTRG Control relays

1
Connection Contact Rated operational Conventional Circuit Can be AC operation Standard
type current thermal symbol combined with Part no. package
N/O=Normally open AC-15 Ie (A) current, auxiliary contact Article no.
N/C=Normally closed 220V 380 V open, 40C module
230V 400 V Ith (A) Actuating voltage
240V 415 V 220V 50HZ

Screw terminals 3 N/O - 4 1.9 10 XTCGXFAC10 XTRG10B30DT 1 piece

XTCGXFAC.. 168044
Screw terminals 2 N/O 1 N/C 4 1.9 10 XTCGXFAC10 XTRG10B21DT 1 piece
XTCGXFAC.. 167927
Screw terminals 1 N/O 2 N/C 4 1.9 10 XTCGXFAC10 XTRG10B12DT 1 piece
XTCGXFAC.. 167968
Screw terminals - 3 N/C 4 1.9 10 XTCGXFAC10 XTRG10B03DT 1 piece
XTCGXFAC.. 167978

Actuating voltages
Coil Voltage 3NO 2NO/ 1NC 1NO/ 2NC 3NC

24VAC 50Hz XTRG10B30B5 XTRG10B21B5 XTRG10B12B5 XTRG10B03B5

168040 167923 167933 167974
36VAC 50Hz XTRG10B30DS XTRG10B21DS XTRG10B12DS XTRG10B03DS
168041 167924 167934 167975
48VAC 50Hz XTRG10B30C5 XTRG10B21C5 XTRG10B12C5 XTRG10B03C5
168042 167925 167966 167976
110VAC 50Hz XTRG10B30E5 XTRG10B21E5 XTRG10B12E5 XTRG10B03E5
168043 167926 167967 167977
220VAC 50Hz XTRG10B30DT XTRG10B21DT XTRG10B12DT XTRG10B03DT
168044 167927 167968 167978
380VAC 50Hz XTRG10B30DU XTRG10B21DU XTRG10B12DU XTRG10B03DU
168047 167930 167971 167936
24V 50/60Hz XTRG10B30B2 XTRG10B21B2 XTRG10B12B2 XTRG10B03B2
177675 177687 177693 177681
36V 50/60Hz XTRG10B30DV XTRG10B21DV XTRG10B12DV XTRG10B03DV
177676 177688 177694 177682
48V 50/60Hz XTRG10B30C2 XTRG10B21C2 XTRG10B12C2 XTRG10B03C2
177677 177689 177695 177683
110V 50/60Hz XTRG10B30E2 XTRG10B21E2 XTRG10B12E2 XTRG10B03E2
177678 177690 177696 177684
220V 50/60Hz XTRG10B30AO XTRG10B21AO XTRG10B12AO XTRG10B03AO
177679 177691 177697 177685
380V 50/60Hz XTRG10B30AR XTRG10B21AR XTRG10B12AR XTRG10B03AR
177680 177692 177698 177686
24V DC XTRG10B30B0 XTRG10B21B0 XTRG10B12B0 XTRG10B03B0
178153 178152 178154 178151

2 E Line family motor controls

 Control relays XTRG
Product selection 1.2
Auxiliary contact, Auxiliary contact modules 1
top mounting
Connection Conventional Contact Circuit Can be Part no. Standard
type thermal current symbol combined with Article no. package
open, 40C N/O=Normally open control relay
N/C=Normal closed
Ith = Ie AC-1
A

Screw 1 pole 10 1 N/O - XTRG10B.. XTCGXFAC10 1 piece

terminals 167939
Screw 1 pole 10 - 1 N/C XTRG10B.. XTCGXFAC01 1 piece
terminals 167940
Screw 2 pole 10 2 N/O - XTRG10B.. XTCGXFAC20 1 piece
terminals 167941
Screw 2 pole 10 1 N/O 1 N/C XTRG10B.. XTCGXFAC11 1 piece
terminals 167942
Screw 2 pole 10 - 2 N/C XTRG10B.. XTCGXFAC02 1 piece
terminals 167943

Coil surge supressor

Coil voltage RC Varistor

24-48V XTCGXRSCN2 XTCGXVSCN2

167946 167949
110-220V XTCGXRSCDV XTCGXVSCDV
167947 167950
380-440V XTCGXRSCCM XTCGXVSCCM
167948 167951

E Line family motor controls 3

 1.3 Control relays XTRG
Technical data

General
1 XTRG10B.. XTCGXFAC..
Standards IEC/EN 60947, GB 14048
Mechanical lifespan
AC operated Operations x 106 10 10
Maximum operating frequency
Maximum operating frequency Operations/h 3600 3600
Climatic proofing Damp heat, constant, to IEC 60068-2-78
Damp heat, cyclic, to IEC 60068-2-30
Ambient temperature
Operation C -25~55 -25~55
Storage C -40~80 -40~80
Protection type IP20 IP20
Weight approximate weight kg 0.17 0.02

Contacts XTRG10B.. XTCGXFAC..

Rated impulse withstand voltage Uimp VAC 6000 6000

Overvoltage category/degree of pollution III/3 III/3
Rated insulation voltage Ui VAC 690 690
Rated operational voltage Ue VAC 660 660
Rated operational current
AC-15
120V Ie A 6 6
240V Ie A 4 4
380V Ie A 1.9 1.9
480V Ie A 1.5
500V Ie A 1.4
600V Ie A 1.2
DC-13
125V Ie A 0.55 0.55
250V Ie A 0.27 0.27
Conventional thermal current Ith A 10 10
Electrical lifespan
at Ue=230V, AC-15, 3A Operations x 106 1 1

4 E Line family motor controls

 Control relays XTRG
Technical data 1.3
Magnet system
XTRG10B.. 1
Voltage tolerance Pick-up x Uc 0.85-1.1
Power consumption of coil in a cold Pick-up VA 30
state and 1.0 xUc (50Hz) Sealing VA 6
Sealing W 2
Power consumption of coil in a cold 50Hz Pick-up VA 35
state and 1.0 xUc (50/60Hz) 50Hz Sealing VA 6.5
50Hz Sealing W 2.3
Power consumption of coil in a cold 60Hz Pick-up VA 30
state and 1.0 xUc (50/60Hz) 60Hz Sealing VA 6
60Hz Sealing W 2.1
Power consumption of coil in a cold Pick-up VA 12
state and 1.0 xUc (24VDC) Sealing W 3

Terminals
XTRG10B..
XTCGXFAC..

mm2 mm2 Nm mm2 Nm

0.75-2.5 0.75-2.5 0.8 0.75-2.5 0.8

0.75-2.5 0.75-2.5

E Line family motor controls 5

 Contactors XTCG
Contents

Contactors XTCG 2.1 System overview

Contactors XTCG ......................................................................................................................... 6
2
2.2 Product selection
Basic devices XTCG .................................................................................................................. 7
Auxiliary contact modules .......................................................................................................... 7
Accessories ............................................................................................................................... 8

2.3 Technical data

Contactors XTCG ........................................................................................................................ 10
Auxiliary contact modules ........................................................................................................... 11

Contactors XTCG
Product description
The XTCG is the flagship of the
E Line family of motor controls.
The XTCG contactor offers
space savings, enhanced
reliability and more efficient use
of materials. Boasting AC-3
ratings up to 95A @ 400V and
with a maximum operating
voltage of 660V, XTCG offers
tremendous performance in a
small package.
Features System overview Standards and certifications
Technologically advanced 3 phase contactors are used to GB 14048
contact design start motors or control industrial IEC/EN 60947
690V insulation rating loads. The E Line family of CCC
Operating voltage up to contactors allows the starting of CE
660VAC motors up to 45kW, and when
Up to (3) add on auxiliary combined with an XTOD
contact modules overload relay or PKZC motor
All common AC control protective circuit breaker offers
voltages a complete package of
DIN rail or panel mount protection and control for long
options life and reliable operation.
Unique space saving design

Accessory overview

7-12A Frame 18-38A Frame 40-95A Frame With mechanical interlock

3 3 3

1X 1X
1 1 4
1

1X 1X

2 2 2
2
1 Contactor relay
2 Auxiliary contact modules
3 Surge suppressor
4 Interlocking kit

6 E Line family motor controls

 Contactors XTCG
Product Selection 2.2
XTCG 3-pole contactors
Rated AC operation
operational Max motor rating for Conventional Part no. 2
current 3-phase motors, thermal current, Article no.
Connection AC-3 Ie (A) 50-60Hz AC-3 P kW open, 40 C Circuit Actuating voltage Standard
type 380V 220V 380V 660V* Ith = Ie AC-1(A) symbol 220V 50Hz package

Screw 7 2.2 3 3.5 20 XTCG007B00DT 1 piece

terminals 167984
Screw 9 2.5 4 4.5 20 XTCG009B00DT 1 piece
terminals 167994
Screw 12 3.5 5.5 5.5 20 XTCG012B00DT 1 piece
terminals 168004
Screw 18 5 7.5 7.5 25 XTCG018C00DT 1 piece
terminals 168014
Screw 25 7.5 11 11 35 XTCG025C00DT 1 piece
terminals 168024
Screw 32 10 15 15 40 XTCG032C00DT 1 piece
terminals 168034
Screw 38 11 18.5 22 40 XTCG038C00DT 1 piece
terminals 174459
Screw 40 12.5 18.5 22 60 XTCG040D00DT 1 piece
terminals 172214
Screw 50 15.5 22 30 70 XTCG050D00DT 1 piece
terminals 172224
Screw 65 20 30 37 80 XTCG065D00DT 1 piece
terminals 172234
Bolts 80 25 37 37 110 XTCG080E00DT 1 piece
terminals 172244
Bolts 95 30 45 45 120 XTCG095E00DT 1 piece
terminals 172254
* 40~95A is 690V.

Auxiliary contact modules

Conventional
thermal current Contact
open, 40C Can be
Connection Ith = Ie AC-1 N/O=Normally open Circuit combined with Part no. Standard
type A N/C=Normal closed symbol control relay Article no. package
Top mounting Screw 1 pole - XTCG007B00.. XTCGXFAC10
10 1 N/O 1 piece
terminals XTCG009B00.. 167939
Screw 1 pole 10 - 1 N/C XTCG012B00.. XTCGXFAC01 1 piece
terminals XTCG018C00.. 167940
XTCG025C00..
Screw 2 pole 10 2 N/O - XTCGXFAC20 1 piece
terminals XTCG032C00..
167941
XTCG038C00..
Screw 2 pole 10 1 N/O 1 N/C XTCG040D00.. XTCGXFAC11 1 piece
terminals XTCG050D00.. 167942
Screw 2 pole 10 - 2 N/C XTCG065D00.. XTCGXFAC02 1 piece
terminals XTCG080E00.. 167943
XTCG095E00..

Side mounting Screw 2 pole 10 1 N/O 1 N/C XTCG040D00.. XTCGXSAE11 1 piece

terminals XTCG050D00.. 172260
XTCG065D00..
XTCG080E00..
XTCG095E00..

E Line family motor controls 7

 2.3 Contactors XTCG
Product selection

Actuating voltages
Coil voltage 7A 9A 12A 18A 25A 32A 38A
2
24VAC 50Hz XTCG007B00B5 XTCG009B00B5 XTCG012B00B5 XTCG018C00B5 XTCG025C00B5 XTCG032C00B5 XTCG038C00B5
167980 167990 168000 168010 168020 168030 174455
36VAC 50Hz XTCG007B00DS XTCG009B00DS XTCG012B00DS XTCG018C00DS XTCG025C00DS XTCG032C00DS XTCG038C00DS
167981 167991 168001 168011 168021 168031 174456
48VAC 50Hz XTCG007B00C5 XTCG009B00C5 XTCG012B00C5 XTCG018C00C5 XTCG025C00C5 XTCG032C00C5 XTCG038C00C5
167982 167992 168002 168012 168022 168032 174457
110VAC 50Hz XTCG007B00E5 XTCG009B00E5 XTCG012B00E5 XTCG018C00E5 XTCG025C00E5 XTCG032C00E5 XTCG038C00E5
167983 167993 168003 168013 168023 168033 174458
220VAC 50Hz XTCG007B00DT XTCG009B00DT XTCG012B00DT XTCG018C00DT XTCG025C00DT XTCG032C00DT XTCG038C00DT
167984 167994 168004 168014 168024 168034 174459
380VAC 50Hz XTCG007B00DU XTCG009B00DU XTCG012B00DU XTCG018C00DU XTCG025C00DU XTCG032C00DU XTCG038C00DU
167987 167997 168007 168017 168027 168037 174462
24VAC 50/60Hz XTCG007B00B2 XTCG009B00B2 XTCG012B00B2 XTCG018C00B2 XTCG025C00B2 XTCG032C00B2 XTCG038C00B2
177208 177214 177220 177226 177232 177238 177639
36VAC 50/60Hz XTCG007B00DV XTCG009B00DV XTCG012B00DV XTCG018C00DV XTCG025C00DV XTCG032C00DV XTCG038C00DV
177242 177243 177244 177245 177246 177247 177640
48VAC 50/60Hz XTCG007B00C2 XTCG009B00C2 XTCG012B00C2 XTCG018C00C2 XTCG025C00C2 XTCG032C00C2 XTCG038C00C2
177209 177215 177221 177227 177233 177192 177641
110VAC 50/60Hz XTCG007B00E2 XTCG009B00E2 XTCG012B00E2 XTCG018C00E2 XTCG025C00E2 XTCG032C00E2 XTCG038C00E2
177210 177216 177222 177228 177234 177193 177642
220VAC 50/60Hz XTCG007B00AO XTCG009B00AO XTCG012B00AO XTCG018C00AO XTCG025C00AO XTCG032C00AO XTCG038C00AO
177205 177211 177217 177223 177229 177235 177643
380VAC 50/60Hz XTCG007B00AR XTCG009B00AR XTCG012B00AR XTCG018C00AR XTCG025C00AR XTCG032C00AR XTCG038C00AR
177206 177212 177218 177224 177230 177236 177644
24VDC XTCG007B00B0 XTCG009B00B0 XTCG012B00B0 XTCG018C00B0 XTCG025C00B0 XTCG032C00B0 XTCG038C00B0
177207 177213 177219 177225 177231 177237 177194

8 E Line family motor controls

 Contactors XTCG
Product selection 2.3

40A 50A 65A 80A 95A

2
XTCG040D00B5 XTCG050D00B5 XTCG065D00B5 XTCG080E00B5 XTCG095E00B5
172210 172220 172230 172240 172250
XTCG040D00DS XTCG050D00DS XTCG065D00DS XTCG080E00DS XTCG095E00DS
172211 172221 172231 172241 172251
XTCG040D00C5 XTCG050D00C5 XTCG065D00C5 XTCG080E00C5 XTCG095E00C5
172212 172222 172232 172242 172252
XTCG040D00E5 XTCG050D00E5 XTCG065D00E5 XTCG080E00E5 XTCG095E00E5
172213 172223 172233 172243 172253
XTCG040D00DT XTCG050D00DT XTCG065D00DT XTCG080E00DT XTCG095E00DT
172214 172224 172234 172244 172254
XTCG040D00DU XTCG050D00DU XTCG065D00DU XTCG080E00DU XTCG095E00DU
172217 172227 172237 172247 172257
XTCG040D00B2 XTCG050D00B2 XTCG065D00B2 XTCG080E00B2 XTCG095E00B2
177645 177651 177657 177663 177669
XTCG040D00DV XTCG050D00DV XTCG065D00DV XTCG080E00DV XTCG095E00DV
177646 177652 177658 177664 177670
XTCG040D00C2 XTCG050D00C2 XTCG065D00C2 XTCG080E00C2 XTCG095E00C2
177647 177653 177659 177665 177671
XTCG040D00E2 XTCG050D00E2 XTCG065D00E2 XTCG080E00E2 XTCG095E00E2
177648 177654 177660 177666 177672
XTCG040D00AO XTCG050D00AO XTCG065D00AO XTCG080E00AO XTCG095E00AO
177649 177655 177661 177667 177673
XTCG040D00AR XTCG050D00AR XTCG065D00AR XTCG080E00AR XTCG095E00AR
177650 177656 177662 177668 177674
XTCG040D00B0 XTCG050D00B0 XTCG065D00B0 XTCG080E00B0 XTCG095E00B0
177195 177196 177197 177198 177199

E Line family motor controls 9

 2.3 Contactors XTCG
Technical data

General
XT Basic device CG007 CG009 CG012 CG018 CG025 CG032
Standards IEC/EN 60947, GB 14048
2
Lifespan, mechanical
AC operated Operations x 106 10 10 10 10 10 10
Operating frequency
AC operated Operations/h 3600 3600 3600 3600 3600 3600
Climatic Proofing Damp heat,constant,to IEC60068-2-78
Damp heat,cyclic,to IEC60068-2-30
Ambient temperature
Operation C -25~55 -25~55 -25~55 -25~55 -25~55 -25~55
Storage C -40~80 -40~80 -40~80 -40~80 -40~80 -40~80
Protection type IP20 IP20 IP20 IP20 IP20 IP20
Weight kg 0.17 0.17 0.17 0.35 0.35 0.35
Terminal capacity of main cable
Solid/stranded AWG
Terminal capacity of control circuit cable mm2 0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5
Main cable connection screws / bolts M3.5 M3.5 M3.5 M5 M5 M5
Tightening torque Nm 0.8 0.8 0.8 2 2 2
Control circuit cable connection screws M3.5 M3.5 M3.5 M3.5 M3.5 M3.5
Tightening torque Nm 0.8 0.8 0.8 0.8 0.8 0.8
Main contacts
Rated impulse withstand voltage Uimp V AC 6000 6000 6000 6000 6000 6000
Overvoltage category / pollution degree III/3 III/3 III/3 III/3 III/3 III/3
Rated insulation voltage Ui V AC 690 690 690 690 690 690
Rated operational voltage Ue V AC 660 660 660 660 660 660
Making capacity 380V A 70 90 120 180 250 320
(cos to IEC/EN60947)
Breaking capacity
(cos to IEC/EN60947) 380V A 56 72 96 144 200 256
Electrical lifespan
AC-3 Op. 1,500,000 1,500,000 1,500,000 1,000,000 1,000,000 1,000,000
AC-4 Op. 100,000 100,000 100,000 100,000 100,000 100,000
Magnet systems
Voltage tolerance
AC operated Pick-up x Uc 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1
Power consumption Pick-up VA 30 30 30 80 80 80
of coil in a cold
state and 1.0 xUc Sealing VA 6 6 6 8.1 8.1 8.1
Sealing W 2 2 2 2.4 2.4 2.4
Power consumption 50Hz Pick-up VA 35 35 35 85 85 85
of coil in a cold
state and 1.0 xUc 50Hz Sealing VA 6.5 6.5 6.5 8.5 8.5 8.5
( 50/60Hz ) 50Hz Sealing W 2.3 2.3 2.3 2.6 2.6 2.6
Power consumption 60Hz Pick-up VA 30 30 30 80 80 80
of coil in a cold
state and 1.0 xUc 60Hz Sealing VA 6 6 6 8.1 8.1 8.1
( 50/60Hz ) 60Hz Sealing W 2.1 2.1 2.1 2.5 2.5 2.5
Power consumption Pick-up VA 12 12 12 12 12 12
of coil in a cold
state and 1.0 xUc Sealing W 3 3 3 3 3 3
( 24VDC )

10 E Line family motor controls

 Contactors XTCG
Technical data 2.3
CG038 CG040 CG050 CG065 CG080 CG095
IEC/EN 60947, GB 14048
2
10 5 5 5 5 5

3600 3600 3600 3600 3600 3600

Damp heat,constant,to IEC60068-2-78
Damp heat,cyclic,to IEC60068-2-30

-25~55 -25~55 -25~55 -25~55 -25~55 -25~55

-40~80 -40~80 -40~80 -40~80 -40~80 -40~80
IP20 IP20 IP20 IP20 IP20 IP20
0.35 0.76 0.76 0.76 1.25 1.25

0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5 0.75-2.5

M5 M6 M6 M6 M8 M8
2 2.5 2.5 2.5 6 6
M3.5 M3.5 M3.5 M3.5 M3.5 M3.5
0.8 0.8 0.8 0.8 0.8 0.8

6000 6000 6000 6000 6000 6000

III/3 III/3 III/3 III/3 III/3 III/3
690 690 690 690 690 690
660 690 690 690 690 690
320 400 500 650 800 950

256 320 400 520 640 760

1,000,000 900,000 900,000 900,000 900,000 900,000

100,000

0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1

80 190 190 190 300 300
8.1 20 20 20 26 26
2.4 4 4 4 6 6
85 220 220 220 350 350
8.5 21 21 21 34 34
2.6 6 6 6 9 9
80 200 200 200 300 300
8.1 20 20 20 26 26
2.5 5 5 5 8 8
12 65 65 65 90 90
3 4 4 4 5 5

E Line family motor controls 11

 2.3 Contactors XTCG
Technical data

Auxiliary contact XTCGXFAC.. XTCGXSAE11

Rated impulse withstand voltage Uimp VAC 6000 6000
2 Overvoltage category/degree of pollution III/3 III/3
Rated insulation voltage Ui VAC 690 690
Rated operational voltage Ue VAC 660 690
Rated operational current
AC-15
120V Ie A 6 6
240V Ie A 4 4
380V Ie A 1.9 1.9
DC-13
125V Ie A 0.55 0.55
250V Ie A 0.27 0.27
Conventional thermal current Ith A 10 10
Electrical lifespan
at Ue=230V, AC-15, 3A Operations x 106 1 1

Terminals Coil surge supressor (7-38A)

7-12A Coil voltage RC Varistor
14
24-48V XTCGXRSCN2 XTCGXVSCN2
Aux Contact 167946 167949
mm2 mm2 Nm mm2 Nm 110-220V XTCGXRSCDV XTCGXVSCDV
0.75 - 2.5 0.75 - 2.5 0.8 0.75 - 2.5 0.8 167947 167950
380-440V XTCGXRSCCM XTCGXVSCCM
0.75 - 2.5 0.75 - 2.5 167948 167951

18-38A Coil surge supressor (40-95A)

11
Coil voltage RC Varistor

Aux Contact 24V XTCGXRSEB5 XTCGXVSEB5

mm2 mm2 Nm mm2 Nm 174132 177204
1-6 1-6 2 0.75 - 2.5 0.8 36V XTCGXRSEDS XTCGXVSEDS
(1 - 10)* (1 - 10)* 174133 177239
1-4 1-4 48V XTCGXRSEC5 XTCGXVSEC5
(1 - 10)* (1 - 10)* 174134 177201
110V XTCGXRSEE5 XTCGXVSEE5
40-65A 174129 177203
14 220V XTCGXRSEDT XTCGXVSEDT
174135 174142
Aux Contact
mm2 mm2 Nm mm2 Nm 380V XTCGXRSEDU XTCGXVSEDU
174136 174143
2.5 - 25 2.5 - 16 2.5 0.75 - 2.5 1.2

2.5 - 25 2.5 - 16 Mechanical interlock

7-12A 18-38A 40-65A 80-95A

80-95A XTCGXMLB XTCGXMLC XTCGXMLD XTCGXMLE

16
167944 167945 172261 172262

Aux Contact
mm2 mm2 Nm mm2 Nm Din rail plate
6 - 50 6 - 25 6 0.75 - 2.5 1.2 80-95A

XTCGXMPE
6 - 50 6 - 25
172908

* Only for XTCG032...

12 E Line family motor controls


Thermal overload relays XTOD/XTOG
Thermal overload relays XTOD/XTOG
Product description
XTOD/XTOG thermal overload
relays offer precision motor
protection with phase loss
protection and ambient
temperature compensation. The
seperate mount design allows
for flexibility and the units can
be mounted on DIN rail or
directly on the panel adjacent
the motor contactor.
XTOD... is for separate
mounting; XTOG is for direct
mounting.
Thermal overload relays XTOD/XTOG
Contents
3.1 System overview
Thermal overload relays XTOD/XTOG ....................................................................................... 13
3.2 Product selection
Thermal overload relays XTOD/XTOG ...................................................................................... 14 3
3.3 Technical data
Thermal overload relays XTOD/XTOG ....................................................................................... 16
Features System overview Standards and certifications
Precision motor protection up Thermal overload relays provide GB 14048
to 97A protective features for 1 or 3 IEC/EN 60947
Integral 1NO/1NC contact for phase motors. The relay CCC
contactor control and alarm monitors the operating current CE
signal of the motor and switched the
Phase loss protection contactor off in the event of an
Ambient temperature overload situation. It also
compensation protects the motor from
DIN rail or panel mount damage during phase loss.
options
E Line family motor controls 13
 Thermal overload relays XTOD/XTOG
3.2 Product selection

Thermal overload relays

For use with Setting range Circuit Auxiliary Part no. Standard
of overload symbol contact Article no. package
releases Ir (A)
3 N/O =Normally open
N/C =Normally closed

XTOD..CC1S XTCG007 Seperate mounting 0.3~0.45

97 95
1 N/O 1 N/C XTODP45CC1S 1 piece
167952
XTCG009 2 4 6 98 96
97 95
Seperate mounting 0.45 ~0.67 1 N/O 1 N/C XTODP67CC1S 1 piece
XTCG012 167953
2 4 6 98 96

XTCG018 Seperate mounting 0.67~1.0

97 95
1 N/O 1 N/C XTOD001CC1S 1 piece
XTCG025 2 4 6 98 96 167954
97 95

XTCG032 Seperate mounting 1.0 ~1.5 1 N/O 1 N/C XTOD1P5CC1S 1 piece

2 4 6 98 96 167955
XTCG038 97 95
Seperate mounting 1.4 ~2.1 1 N/O 1 N/C XTOD2P2CC1S 1 piece
XTCG040 2 4 6 98 96 167956
XTCG050 Seperate mounting 1.8~2.7
97 95

1 N/O 1 N/C XTOD2P7CC1S 1 piece

XTCG065 2 4 6 98 96 167957
97 95

XTCG080 Seperate mounting 2.4~3.6 1 N/O 1 N/C XTOD3P6CC1S 1 piece

2 4 6 98 96 167958
XTCG095 97 95

Seperate mounting 3.5~5.0 1 N/O 1 N/C XTOD005CC1S 1 piece

2 4 6 98 96 167959
97 95

Seperate mounting 4.0~6.0 1 N/O 1 N/C XTOD006CC1S 1 piece

2 4 6 98 96 167960
97 95
Seperate mounting 5.5~8.5 1 N/O 1 N/C XTOD8P5CC1S 1 piece
2 4 6 98 96 167961
97 95
Seperate mounting 8.5~12.5 1 N/O 1 N/C XTOD013CC1S 1 piece
2 4 6 98 96 167962
97 95

Seperate mounting 12.5~18 1 N/O 1 N/C XTOD018CC1S 1 piece

2 4 6 98 96 167963
97 95
Seperate mounting 17~24 1 N/O 1 N/C XTOD024CC1S 1 piece
2 4 6 98 96 167964
97 95
Seperate mounting 22~30 1 N/O 1 N/C XTOD030CC1S 1 piece
2 4 6 98 96 167965
XTOG... XTCG007 Direct mounting 0.1~0.16
97 95
1 N/O 1 N/C XTOGP16BC1 1 piece
173679
XTCG009 2 4 6 98 96
97 95
Direct mounting 0.16~0.24 1 N/O 1 N/C XTOGP24BC1 1 piece
XTCG012 173680
2 4 6 98 96

XTCG018 Direct mounting 0.24~0.4

97 95
1 N/O 1 N/C XTOGP40BC1 1 piece
XTCG025 2 4 6 98 96 173681
97 95

XTCG032 Direct mounting 0.4~0.6 1 N/O 1 N/C XTOGP60BC1 1 piece

2 4 6 98 96 173682
XTCG038 97 95
Direct mounting 0.6~1 1 N/O 1 N/C XTOG001BC1 1 piece
2 4 6 98 96 173683
97 95
Direct mounting 1~1.6 1 N/O 1 N/C XTOG1P6BC1 1 piece
2 4 6 98 96 173684
97 95

Direct mounting 1.6~2.4 1 N/O 1 N/C XTOG2P4BC1 1 piece

2 4 6 98 96 173685
97 95
Direct mounting 2.4~4 1 N/O 1 N/C XTOG004BC1 1 piece
2 4 6 98 96 173686
97 95
Direct mounting 4~6 1 N/O 1 N/C XTOG006BC1 1 piece
2 4 6 98 96 173687
97 95
Direct mounting 6~10 1 N/O 1 N/C XTOG010BC1 1 piece
2 4 6 98 96 173688
97 95
Direct mounting 9-12 1 N/O 1 N/C XTOG012BC1 1 piece
2 4 6 98 96 173689
97 95

XTCG018 Direct mounting 12~16 1 N/O 1 N/C XTOG016CC1 1 piece

2 4 6 98 96 173690
XTCG025 97 95
Direct mounting 16~24 1 N/O 1 N/C XTOG024CC1 1 piece
XTCG032 2 4 6 98 96 173691
XTCG038 Direct mounting 24~32
97 95
1 N/O 1 N/C XTOG032CC1 1 piece
2 4 6 98 96 173692

14 E Line family motor controls

 Thermal overload relays XTOD/XTOG
Product selection 3.2
Thermal overload relays
For use with Setting range Circuit Auxiliary Part no. Standard
of overload symbol contact Article no. package
releases Ir (A)
N/O =Normally open 3
N/C =Normally closed

XTOG... XTCG040 Direct mounting 17~25

97 95
1 N/O 1 N/C XTOG025DC1 1 piece
173693
XTCG050 2 4 6 98 96
97 95
Direct mounting 23~32 1 N/O 1 N/C XTOG032DC1 1 piece
XTCG065 173694
2 4 6 98 96

XTCG080 Direct mounting 30~40

97 95
1 N/O 1 N/C XTOG040DC1 1 piece
XTCG095 2 4 6 98 96 173695
97 95

Direct mounting 37~50 1 N/O 1 N/C XTOG050DC1 1 piece

2 4 6 98 96 173696
97 95
Direct mounting 48~65 1 N/O 1 N/C XTOG065DC1 1 piece
2 4 6 98 96 173697
97 95
XTCG065 Direct mounting 37~50 1 N/O 1 N/C XTOG050EC1 1 piece
XTCG080
2 4 6 98 96 173698
97 95

Direct mounting 48~65 1 N/O 1 N/C XTOG065EC1 1 piece

XTCG095 2 4 6 98 96 173699
97 95

Direct mounting 63~80 1 N/O 1 N/C XTOG080EC1 1 piece

2 4 6 98 96 173700
97 95

Direct mounting 77~97 1 N/O 1 N/C XTOG097EC1 1 piece

2 4 6 98 96 173701

E Line family motor controls 15

 Thermal overload relays XTOD/XTOG
3.3 Technical data

General XTOD/XTOG
Standards IEC/EN 60947, GB 14048
Climatic Proofing Damp heat, constant, to IEC60068-2-78
Damp heat, cyclic, to IEC60068-2-30
Ambient temperature
Open C -25~55
4
Enclosed C -25~40
Temperature compensation C -5~40
Weight kg 0.15
Protection type IP20

Main contacts XTOD/XTOG

Rated impulse withstand voltage Uimp VAC 6000

Overvoltage category/pollution degree III/3
Rated insulation voltage
AC Ui VAC 690
Rated operational voltage Ue VAC 690
Overload release setting range A 0.1-97
Terminal capacity
Solid mm2 1 x (1-6)
2 x (1-6)

Flexible with ferrule mm2 1 x (1-6)

2 x (1-6)
Solid/stranded AWG
Terminal screw M4
Tightening torque Nm 1.2

Auxiliary and control circuits XTOD/XTOG

Rated impulse withstand voltage Uimp V 6000

Overvoltage category/pollution degree III/3
Terminal capacity
Solid mm2 1 x (1-6)
2 x (1-6)
Flexible with ferrule mm2 1 x (1-6)
2 x (1-6)
Solid/stranded AWG
Terminal screw M3.5
Tightening torque Nm 0.8
Rated insulation voltage Ui VAC 690
Rated operational voltage Ue VAC 690
Conventional thermal current Ith A 10
Rated operational current
AC-15
120V Ie A 6
220/240V Ie A 3
380V Ie A 1.9
480V Ie A 1.5
500V Ie A 1.4
600V Ie A 1.2
DC-13
125V Ie A 0.55
250V Ie A 0.27

16 E Line family motor controls

 Dimensions
Contactors XTCG 4.1
Contactors
7-12A Frame 18-38A Frame

34
34 113

82 (93, DC coil)

(80.1, DC coil)
4

97.5
35.3
40-65A Frame

80-95A Frame

72 142.5
52 111.5
6.2
124.5

124.5
110

E Line family motor controls 17

 Dimensions
4.1 Thermal overload relay XTOD/XTOG

Thermal overload relay + mounting adapter

XTOD..CC1S

Thermal overload relays XTOG

7-12A 18-38A

17-65A 37-97A

18 E Line family motor controls

 Dimensions
Auxiliary contact module 4.1
Auxiliary contact module
1 Pole 2 Pole

Side mounting contact module

53
76.5

18.6
15
76.5

E Line family motor controls 19

 Dimensions
4.1 Control relay XTRG / Surge suppressor

Control Relay

34

XTRG

Surge suppressor
7-38A Surge suppressor 40-95A Surge suppressor

20 E Line family motor controls

 Dimensions
Mechanical interlock 4.1
Mechanical interlock
7-12A Frame

18-38A Frame

E Line family motor controls 21

 Dimensions
4.1 Mechanical interlock

Mechanical interlock
40-65A Frame

154
80-95A Frame

17
50.5
10
43.5

124.5

19.2
22.4

10
41 14.4

22 E Line family motor controls

Eaton is a power management company with 2014 sales of $22.6
billion. Eaton provides energy-efficient solutions that help our
customers effectively manage electrical, hydraulic and mechani-
cal power more efficiently, safely and sustainably. Eaton has
approximately 102,000 employees and sells products to custom-
ers in more than 175 countries. For more information, visit
www.eaton.com.

Electrical Sector Asia Pacific

No.3, Lane 280, Linhong Road,
Changning District, Shanghai

2015 Eaton Corporation Eaton is a registered trademark

All Rights Reserved of Eaton Corporation.
Printed in China
Publication No. ENCA0103016 All other trademarks are property
May 2015 of their respective owners.