P 200104 17 K3VL

Precision Machinery Company
Swash-plate Axial Piston Pump
K3VL Series
CONTENTS
Specifications and Features 3
1. Ordering Code
1-1. Pump Options 4-6
2. Technical Information
2-1. Technical Data 7-9
2-2. Specifications 10 - 12
2-3. Performance Data 13 - 19
2-4. Radial Loading Capacity 20
2-5. Functional Description of Regulator 21 - 26
2-6. Torque Limiter Settings 27 - 28
2-7. Installation 29 - 34
3. Dimensions
3-1. K3VL28 Installation 35 - 37
3-2. K3VL45/60 Installation 38 - 42
3-4. K3VL112/140 Installation 48 - 55
3-6. K3VL200H Installation 62 - 65
3-7. Electric Displacement Control 66
3-8. Unloading & Proportional Pressure Control Installation 67
3-9. Power Shift Control Installation 68
3-10. Calibration of Regulators 69
2
K3VL Series
Swash-plate Axial Piston Pump
General Descriptions Features
The K3VL series Swash Plate Type Axial PIston Pumps 320 bar continuous pressure rating
are designed to satisfy the marine, mobile and industrial (250 bar for K3VL60)
markets where a medium/high pressure variable
High overall effciency (>90% peak)
displacement pump is required.
Exceptional self priming capability
K3VL pumps are available in nominal displacements
ranging from 28 to 200 cm3/rev with various pressure, SAE and ISO mounting and shaft
torque limiter, and combination of load sensing control
Excellent reliability and very long service
options.
life
Maximum
Rated
Pump Type
Capacity
pressure
self-priming High power to weight ratio
(cm3/rev) speed
(bar)
(rpm)
Numerous control options
K3VL28 28 320 3,000
K3VL45 45 320 2,700 Highly responsive controls

K3VL60 60 250 2,400
Low pulsation and noise emissions
K3VL80 80 320 2,400
K3VL112 112 320 2,200 Integral unloading or proportional pressure

K3VL140 140 320 2,100 relief valves available
K3VL200 200 320 1,900

High speed version with integral impeller
K3VL200H 200 320 2,200 (K3VL200H)
3
1 Ordering Code
1-1 Pump Options

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**
1. K3VL Series Pump Preferred product range

AVAILABLE
K3VL Series, Variable Displacement,
Axial Piston, Open Loop Pump NOT AVAILABLE IN
COUNTER CLOCKWISE
PLEASE CONTACT KPM UK
- NOT AVAILABLE
2. Pump Size
Maximum Displacement cm3/rev (H-Impeller) 28 45 60 80 112 140 200 200H
3. Design Series
B Series -
C Series - - - - - - -
4. Hydraulic Fluid Type

- Mineral Oil, Nitrile seal + Viton Shaft Seal
V Viton Seal Throughout
W Water Glycol (Nitrile Seal & Nitrile Shaft Seal) - - -
5. Circuit Type
1 Open Circuit
6. Through Drive & Porting

0 Without Through Drive -
A SAE-A Through Drive, Side Ported
B SAE-B Through Drive, Side Ported
BB SAE-BB Through Drive, Side Ported -
C SAE-C, 2 Bolt, Through Drive, Side Ported - - -
C4 SAE-C, 4 Bolt, Through Drive, Side Ported - - -
CC SAE-CC, 2 Bolt, Through Drive, Side Ported - - - -
D SAE-D Through Drive, Side Ported - - - -
E SAE-E Through Drive, Side Ported - - - - - -
R Single Pump, Rear Ported - - -
N Single Pump with Steel Cover, Side Ported
7. Direction of Rotation
R Clockwise Rotation
L Counter Clockwise Rotation
4
K3VL PUMPS
1-1 Pump Options

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**
8. Mounting Flange & Shaft 28 45 60 80 112 140 200 200H

K SAE Key & Mount -
M ISO Key & Mount - - -
S SAE Spline & Mount

R SAE-C Spline & SAE-D Mount - - - - - -
C SAE-C Spline & SAE-C2 Mount - - - - - -
X SAE-C Key & SAE-C2 Mount - - - - - -
Y SAE-CC Key & SAE-C2 Mount - - - - - -
W SAE-CC Spline & SAE-C2 Mount - - - - - -
F SAE-F Spline & SAE-E Mount - - - - - -
SAE-B Spline & SAE-B, 2 Bolt Mount - - - - - -

T
SAE-CC Spline & SAE-D, 4 Bolt Mount - - - - - -
9. Porting Threads
M Metric Threads
S UNC Thread (Not Available with M ISO Key Shaft & Mount)
10. Regulator Type

L0 Load Sense + Pressure Cut-Off (With LS Bleed)
L1 Load Sense + Pressure Cut-Off (With LS Blocked)
LM Load Sense & Intergral Unload (Normally Open) -
LN Load Sense & Intergral Unload (Normally Closed) -
LV Load Sense & Intergral Proportional Relief -
LV2 Load Sense & Intergral Proportional Relief -
P0 Pressure Cut-Off
PM Pressure Cut-Off & Intergral Unload (Normally Open) -
PN Pressure Cut-Off & Intergral Unload (Normally Closed) -
PV Pressure Cut-Off & Intergral Proportional Relief -
PV2 Pressure Cut-Off & Intergral Proportional Relief -
Inverse Proportional Electronic Pressure Control (Only with
PR - - - -
24V DC) (see datasheet P-2002/03.17)
11. Unloader Solenoid

Blank For all other options except PN/PM/LN/LM -
115A 115V AC, 50, 60 Hz - DIN 43550 Plug -
230A 230V AC, 50, 60 Hz - DIN 43550 Plug -
12D 12V DC - DIN 43550 Plug -
24D 24V DC - DIN 43550 Plug (Also for use with PR) -
5
K3VL PUMPS
1-1 Pump Options

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**
12. Additional Control Options 28 45 60 80 112 140 200 200H

Blank All other regulator options other than PV2/LV2
A With Deutsch Connector
B With DIN Connector
13. Additional Control Options

Blank Without Additional Control -
Torque Limiter (with provision for torque limiter or
/1 -
displacement control)
/2 Torque Limiter & Hydraulic Power Shift - - -
/3 Torque Limiter & Power Shift, 24V DC - DIN 43550 Plug - - -
14. Torque Limiting & Displacement Control

Blank Without Additional Control -
-00 Blanking Plate (only for /1 type) -
-S# Special Low Setting Range (available for /1 type only) -
-L# Low Setting Range (available for /1 type only) -
-M# Medium Setting Range (available for /1 type only) -
-H# High Setting Range (available for all /1, /2 & /3 options) -
Electric Displacement Control (Pilot Pressure Required)
-E0 -
AMP Flying Lead 24V DC
-E1 -
AMP Moulded 24V DC
-E2 -
Deutch Moulded 24V DC
-E3 -
Deutch Moulded 12V DC
-Q0 Pilot Operated Displacement Control -
15. Special Suffix

Contact KPM UK
6
K3VL PUMPS
2 Technical Information
2-1 Technical Data

For applications outside the following parameters, please consult KPM UK.
Hydraulic Data
Pressure Fluid Mineral oil, polyol ester and water glycol
Use a high quality, anti-wear, mineral based hydraulic fluid when the pressure exceeds 206
bar. In applications where fire resistant fluids are required, consult KPM UK.
Fluid Selection
allowable temperature range
1000
VG 8
VG
VG
VG
VG
600
10
2
46
6
2
200
kinematic viscosity (cSt)
100
80
60
40
20
15
10
-20 0 20 40 60 80 100
Ideal working range
7
K3VL PUMPS
2-1 Technical Data (cont)

Filtration & Contamination Working Fluid Types
Control
Anti-Wear Type Hydraulic fluid
Filtration It is generally recommended to use an anti-wear
The most important means to prevent premature hydraulic fluid like mineral oil when the operating
damage to the pump and associated equipment and pressure exceeds 206 bar.
to extend its working life, is to ensure that hydraulic
fluid contamination control of the system is working Fire-resistant Fluids
effectively.
Some kind of fire-resistant fluids require special
materials for seals, paint and metal finishing. Please
This begins by ensuring that at the time of
consult KPM UK and provide details of the particular
installation that all piping, tanks etc. are rigorously
fluid specification and the working conditions so that
cleaned in a sanitary way. Flushing should be
any special requirements can be ascertained.
provided using an off line filtration system and after
flushing the filter elements should be replaced.
In general, fire-resistant fluids have a low viscosity
index and their viscosity also changes significantly
Suggested Acceptable with operating temperature and service life. For

this reason, the circuit should be provided with an
Contamination Level
adequately sized cooler or forced cooling so that
The relationship between contamination level and temperatures can be stabilised. Due to the inherent
pump life is very difficult to predict as it depends on water content of some of these fluids the minimum
the type and nature of the contaminant present in the allowable suction pressure will be higher than that
system. Sand or Silica in particular, due to its abrasive of an equivalent mineral oil and so needs to be fully
nature, does significantly reduce the expected life of evaluated by KPM UK. The following table provides
a pump. Based on the precondition that there is no an overview of the precautions and characteristics
significant presence of Silica type substances then a that can be expected with these types of fluids.
minimum cleanliness level of -/18/15 ISO 4406 or
SAE AS 4059E Table 1 Class 9 (NAS 1638 Class 9 ). Fluid Type Mineral Polyol Water
Parameter Oil Ester Glycol
Maximum
320 320 210
Pressure (bar)
Recommended
Temperature 20 ~ 60 20 ~ 60 20 ~ 60
Range (deg C)
Cavitation
susceptability
Expected life
expectancy
100% <100% 20%
compared
to mineral oil
recommended usable (higher density)
8
K3VL PUMPS
2-1 Technical Data (cont)
Pump Start Up Precuations
Pump Case Filling

Be sure to fill the pump casing with clean hydraulic oil through the drain port, filling only the suction line with oil
is totally in sufficient. The pump contains bearings and high-speed sliding parts including pistons with shoes and
spherical bushes that need to be continuously lubricated. Part seizure or total premature failure will occur very
quickly if this procedure is not rigidly followed.
Piping & Circuit Checking

Check to see that the piping and full hydraulic circuit is completed and that any gate valves etc. are open.
Direction of Rotation
Check to ensure that direction of rotation is correct and that the inlet and delivery lines are connected correctly.
Start Up
Jog start the motor and check once more for correct rotation. Run the pump unloaded for a period to ensure that
all residual air within the system is released. Check for external leakage, abnormal noise and vibrations.
Case Drain Pressure

Please ensure, that the maximum steady state drain line pressure at the pump casing does not exceed 1 bar.
(Maximum peak pressure 4 bar). A suitable drain line hose must be selected and return directly back to the tank
and terminate below the oil level.
Long Term Out of Usage

It is undesirable to leave the pump out of use for a long period e.g. a year or more. In such a situation it is
recommended that the pump is run for a short period on a more frequent basis even if it is just unloaded. With
regard to a pump held in storage then rotating the shaft on a frequent basis is sufficient. If the pump is left out for
more than the suggested time it will require a service inspection.
9
K3VL PUMPS
2-2 Specifications
Pump Model K3VL28 K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200 K3VL200H
Capacity cc/rev 28 45 60 80 112 140 200 200
Rated bar 320 250 320

Pressure
ratings
Peak *1 bar 350 280 350
Self prime *2 rpm 3,000 2,700 2,400 2,400 2,200 2,200 1,900 2,200
Speed
ratings
Max. boosted*3 rpm 3,600 3,250 3,000 3,000 2,700 2,500 2,200 2,200
Minimum operating speed rpm 600

Max.
bar 1
Case drain continuous
pressure
Peak bar 4
Weight kg 20 25 25 35 65 65 101 122
Case fill capacity L 0.6 0.6 0.6 0.8 1.4 1.4 3.0 3.2
Temperature range 0
C -20 to 95
Viscosity range cSt 10 to 1,000 - viscosities greater than 200 will require a no load warm up
Maximum contamination level ISO/DIS 4406 18/15

2 - bolt 2 - bolt 4 - bolt 4 - bolt
Mounting
SAE B SAE C SAE D SAE E
Standard SAE mounting
SAE B SAE C SAE D
flange and shaft SAE B-B SAE D
Shaft spline or spline or
pline or key spline or key spline or
key key spline
key
2 - bolt
Mounting - -
Optional SAE mounting SAE C
flange and shaft SAE B SAE B SAE C or C-C SAE F
Shaft - -
spline spline spline or key spline
2 bolt ISO 2 bolt ISO 2 bolt ISO 4 bolt
Mounting - -
Standard ISO mounting 100 100 100 ISO 180
flange and sgaft ISO 25mm ISO 25mm ISO 25mm ISO 45mm
Shaft - -
key key key key
Input shaft torque rating refer to table on page 9
SAE A 61 123
SAE B 155 290 340
SAE B-B - 290 550

Through drive torque SAE C - 400 700 990
rating (Nm)
SAE C-C - 700 990
SAE D - 700 990
SAE E *4 - 990
*1 : The instant allowable surge pressure as defined by DIN24312. Life and durability of the pump will be affected.
*2 : Steady state inlet pressure should be greater or equal to 0.9 bar absolute.
*3 : Steady state inlet pressure should be greater or equal to 1.3 bar absolute. The maximum boost pressure should not exceed 10 bar.
*4 : SAE E through drive uses the SAE D shaft.
10
K3VL PUMPS
2-2 Specifications (cont)
Input Shaft Torque Ratings
SAE Splined Shafts
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E SAE F
Input Torque Rating (Nm) 171 272 552 925 1,470 1,950
SAE Keyed Shafts
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E
Input Torque Rating (Nm) 145 230 430 700 1,250
ISO Keyed Shafts
Shaft Designation ISO 25mm ISO 32mm ISO 45 mm
Input Torque Rating (Nm) 145 230 430
Note:
The shaft surface will have a finite life due to wear unless adequate lubrication is provided.
#1 Maximum allowable shaft torques are based on achieving an infinite life for a coupling assembly that is
lubricated and completely clamped and utilises the full spline/key length as engagement.
The following points therefore need to be fully considered:-
i) Lubrication of shaft couplings should be in accordance with the coupling manufacturers instructions.
ii) The maximum allowable input shaft torque is based on ensuring an infinite life condition by limiting the
resultant combined shaft bending and torsional stress.
iii) This allowable input shaft torque can be further increased dependant on the resultant surface stress at the
spline interface which is highly dependant on coupling selection and the provision of adequate spline lubrication.
If you have an application that requires higher input torque please consult KPM UK.
#2 Allowable through drive torques are based on the achieving an infinite life for a fully lubricated coupling
and full spline engagement with a mineral oil based anti-wear hydraulic fluid.
11
K3VL PUMPS
2-2 Specifications (cont)

Notes:
Rated Pressure
Pressure at which life and durability will not be affected.
Peak Pressure
The instant allowable surge pressure as defined by BS ISO 2944:2000. Life and durability however will be
shortened.
Maximum Self Priming Speed

Values are valid for an absolute suction pressure of 0.9 bar. If the flow is reduced and the inlet pressure is
increased the speed may also be increased.
Maximum Boosted Speed

Values stated are the absolute maximum permitted speed for which an increased inlet pressure will be required.
Weight
Approximate dry weights, dependant on exact pump type.
Hydraulic Fluid
Mineral anti wear hydraulic fluid - for other fluid types please consult KPM UK.
Viscosity Range
If viscosity is in range 200 to 1,000 cSt, then warming up is necessary before commencing full scale running.
12
K3VL PUMPS
2-3 Performance Data

K3VL28
Pump Efficiency (%)

Ratio of displacement
1.0 0.75 0.5 0.25
1 100
Displacement ratio (q/qmax)
0.75 75
87
86
0.5 85 50
84
83
82
81
80
0.25 75 25
70
0 0
0 5 10 15 20 25 30 35
Delivery pressure (bar)
Self Priming Capability
3600
3400 0.2
Inlet pressure (bar)
3200 0.1
Speed (rpm)
3000 0
2800 -0.1
2600
-0.2
2400
14 16 18 20 22 24 26 28
Displacement (cm3/rev)
Performance Note:
All performance curves are based on the following conditions:
1,500 rpm
ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
13
K3VL PUMPS
2-3 Performance Data (cont)

K3VL45
Pump Efficiency (%)

1.00 0.75 0.50 0.25
1 100
90
0.75 75
89
88
0.5 86 50
83
80
75
0.25 70 25
60
0 0
0 50 100 150 200 250 300 350


0.2
3200
0.1
3000

0
Speed (rpm)
2800
-0.1
2600
-0.2
2400
2200 0
29 31 33 35 37 39 41 43 45
Noise Backing
85
80
75
Noise level [dB(A)]
70
65 1800 rpm
60
1500 rpm
55
q = 45 cc/rev
50 Performance Note:
0 50 100 150 200 250 300 350
Delivery pressure Pd [bar]
1,500 rpm
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) 50C oil temperature
14
K3VL PUMPS

K3VL60
Pump Efficiency (%)

1.0 0.75 0.5 0.25
1 100
0.75 75
86
85
0.5 50
84
82
80
0.25 75 25
60 65 70
0 0
0 50 100 150 200 250


3000
0.2
2800
0.1

2600
Speed (rpm)
0
2400
2200 -0.1
2000
-0.2
1800
36 39 42 45 48 51 54 57 60
Noise Backing
90
85
80
1500 rpm
Noise Level [dB(A)]
75
70
1800 rpm
65
60
55
Performance Note:
50
0 50 100 150 200 250 300 All performance curves are based on the following conditions:
Delivery Pressure [bar] 1,500 rpm
50C oil temperature
15
K3VL PUMPS

K3VL80
Pump Efficiency (%)

1.0 0.75 0.5 0.25
1 100
92
0.75 75
91
89
0.5 50
87
85
83
80
0.25 25
75
70
0 0
0 50 100 150 200 250 300 350


3000
2800 0.2

0.1
Speed (rpm)
2600
0
2400
-0.1
2200
-0.2
2000
50 55 60 70 80 75 80
Noise Backing
85
80
75
Noise level [dB(A)]
70
65 1800 rpm
60 1500 rpm
q = 80 cc/rev
55
50
0 50 100 150 200 250 300 350
Performance Note:
Noise level measured in an anechoic chamber where distance from 1,500 rpm
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) ISO VG46 mineral oil
50C oil temperature
16
K3VL PUMPS

K3VL112
Pump Efficiency (%)

1.0 0.75 0.5 0.25
1 100
0.75 92 75
91
0.5 89 50
87
85
83
80
0.25 75 25
70
0 0
0 50 100 150 200 250 300 350


2600 0.2
0.1

2400
Speed (rpm)
2200
-0.1
2000
-0.2
1800
76 82 88 94 100 106 112
Noise Backing
85
80
75
Noise level [dB(A)]
70
1800 rpm
65
1500 rpm
60
55 q = 112 cc/rev
50
0 50 100 150 200 250 300 350 Performance Note:
Delivery pressure Pd [bar] All performance curves are based on the following conditions:
1,500 rpm
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) ISO VG46 mineral oil
50C oil temperature
17
K3VL PUMPS

K3VL140
Pump Efficiency (%)

1.0 0.75 0.5 0.25
1 100
0.75 75
92
91
0.5 89 50
87
85
83
80
0.25 25
75
70
0 0
0 50 100 150 200 250 300 350


0.1
2400

0
Speed (rpm)
2200
-0.1
2000
-0.2
1800
90 100 110 120 130 140
Noise Backing
85
80
75
Noise level [dB(A)]
70
1800rpm
65
1500rpm
60
q = 140 cc/rev
55
50
0 50 100 150 200 250 300 350 Performance Note:
1,500 rpm
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) 50C oil temperature
18
K3VL PUMPS

K3VL200
Pump Efficiency (%)

1.0 0.75 0.5 0.25
1 100
91
0.75 90
75
89
0.5 87 50
85
83
80
0.25 75 25
70
0 0
0 50 100 150 200 250 300 350


2200
0.2
2100
0.1

2000
Speed (rpm)
1900 0
1800
-0.1
1700
1600 -0.2
120 130 140 150 160 170 180 190 200

Noise Backing
100
95
90
85
Noise Level [dB(A)]
80 1500 rpm
75
70
1800 rpm
65
60
55
50
Performance Note:
0 50 100 150 200 250 300 All performance curves are based on the following conditions:
Delivery Pressure [bar] 1,500 rpm
50C oil temperature
19
K3VL PUMPS
2-4 Radial Loading Capacity
No axial shaft loading posible, radial loading is achievable but in specific orientation:-
Radial shaft loading can be allowed provided that its orientation is such that the front bearing takes the additional
load (see diagram below).
Note: In this case bearing life will be reduced.
acceptable
not acceptable
20
K3VL PUMPS
2-5 Functional Description of Regulator
Key to Hydraulic Circuit Annotations

Annotations Description
A Main pump delivery
A1 Auxillary pump delivery
B1 Gear pump inlet
B Main pump inlet
Dr Drain
Pc Remote pilot port, Pressure compensator
Pl Pilot port displacement control
PL Load sense port
Tair Air bleed port
Regulator Code Control Curves Hydraulic Circuit
PL
L0/L1 Load Sense and
Pressure Cut-off
Pump displacement is controlled to Differential

Pressure Spool
match the flow requirement as a R4
function of the system differential Q
pressure (load pressure vs delivery Cut-off
pressure). In addition, there is a R1
Pressure Spool A
pressure cut off function
incorporated into the control with Tair
the L1 option, the bleed-off orifice P
R4 is plugged.
Dr B
PL
R3
LN Load Sense and Pressure

Cut-off with Integrated Differential
Pressure Spool
Unloading Valve
(Normally Closed) Q
Cut-off
R1 Pressure Spool
An integrated unloading valve is Unloading
sandwiched between the Load Sense Solenoid
Valve
regulator and pump to effectively A
de-stroke and swashplate when an P
electric signal is provided. Tair
Dr B
21
K3VL PUMPS
2-5 Functional Description of Regulator (cont)

(L0/L1)/2 Hydraulic powe
LM Normally open
Pf
PL
R3
LM Load Sense and Pressure PL
Cut-off with Integrated
Unloading Valve
(Normally Open)
Q
R1
An integrated unloading valve is R4
sandwiched between the Load Sense A
regulator and the pump. An electrical R1
signal must be provided to prevent P
the Load Sense line from draining. Tair
With L1 option the

Dr B bleed orifice R4 is
Plugged
PL
LV/LV2 Load Sense and P0/2 Hydraulic powe
Pressure Cut-off with
R3
Integrated Proportional
Relief Valve Pf
Differential
Pressure Spool
An integrated proportional relief
valve is sandwiched between the Q
Load Sense regulator and pump Cut-off
Pc
to control the maximum pressure Pressure Spool R2
R1
setting by varying an electric Proportional
Relief
signal to the valve. Valve
A
A separate amplifier is required.
P
Tair R4
Note: LV has improved control R1
characteristic.
Dr B
L0/1 Load Sense and Pressure Torque Limiter

Spool
Cut-off with Torque Limiting
PL
L0/L1 control functions as
previously noted. In response to
a rise in delivery pressure the
swashplate angle is decreased,
Differential
restricting the input torque. This Pressure Spool
regulator prevents excessive load Q
against the prime mover.
R4
The torque limit control module
Cut-off
is comprised of two springs that Pressure Spool A
R1
oppose the spool force generated by
the system pressure. By turning an P Tair
outer and inner spring adjustment
screw, the appropriate input torque
limit can be set.
Dr B
22
K3VL PUMPS

(L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical power sh
LM Normally open
Pf a
L
/2-** Hydraulic Power Shift PL
with Load Sensing
P sv
R3
This function, as with the /1
PL PL
type can be used with Pressure
compensation, Load sense and
additional control options such as
Power shifted
unloader functions. The control value
has the same function as standard
Q R1
torque limit option. In response
to a rise in delivery pressure R4 R4
the swashplate angle is reduced, A
A R1
restricting input torque. Howev- R1
er if a pilot pressure is applied
to the Pi port on the regulator, P Tair
the torque setting can be further Tair
reduced proportionally to the pilot
pressure applied. With L1 option the With L1 option the
The input torque can be reduced Dr B bleed orifice R4 is power shift bleed orifice R4 is
(L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical Dr B
LM approximately
by Normally open 40% . Plugged Plugged
Pf a
P0/2 Hydraulic power shift P0/3 Electrical powe
P/3-**
L Electronic Power Shift
L
with Load Sensing
P sv
R3 a
Pf
This function, as with the /1 PL PL
type can be used with Pressure
compensation, Load sense and P sv
additional control options such as Power shifted
Pc Pc
unloader functions. The control value R2
R2
has the same function as standard
R1
torque limit. In response to a rise R4
Q R4
in delivery pressure the swash-
A
plate angle is reduced, restricting R1 A
R1 A
input torque. However a pilot
R4
pressure of 40 bar is required, R4
applied to the Pi port of the reg- Tair Tair A
Tair R1
ulator. The torque setting can be P R1
further reduced proportionally to
With L1 option the With L1 option the
a 24VDC electrical signalDapplied
r B bleed orifice R4 is bleed orifice R4 is Dr B Tair
to the proportional valve on the Plugged Dr B Plugged
regulator.
P0/2 Hydraulic power shift P0/3 Electrical power shift Dr B
Pc
P0 Pressure Cut-off Pf R2 a
As system pressure rises to the

P sv
cutoff setting, the swashplate
de-strokes to prevent the system Pc Differential
QPc R2 Pressure Spool
pressure from exceeding the R2
compensator setting. It is
imperative that a safety relief
valve be installed in the system. Cut-off
A
R1 Pressure Spool
Note: By connecting the Pc port to P R4

a remote pressure control, R4 Tair
variable pump pressure control R1 A

R1 A
can be achieved.
Dr B
Tair
Tair
23
Dr B
Dr B
K3VL PUMPS
Pc
R2
PN Pressure Cut-off with

Q
Integrated Unloading Valve Differential
Pressure Spool
(Normally Closed)
An integrated unloading valve is Cut-off

R1 Pressure Spool
sandwiched between the
Pressure Cut-off regulator and
P Solenoid
Valve
pump to effectively de-stroke the A
swashplate when an electric signal

is provided. Tair
Dr B
Pc
R2
PM Pressure Cut-off with Differential

Pressure Spool
Integrated Unloading Valve Q
(Normally Open)
Cut-off
An integrated unloading valve is R1 Pressure Spool
Solenoid
sandwiched between the Pressure Valve
Cut-off regulator and the pump. P A
An electrical signal must be provided
to prevent the Pc line from draining. Tair
Dr B
Pc
R2
PV/PV2 Pressure Cut-off
with Integrated Proportional
Relief Valve Differential
Pressure Spool
An integrated proportional relief Q
valve is sandwiched between the
Pressure Cut-off regulator and Cut-off
R1 Pressure Spool
the pump to control the maximum
pressure setting by varying an Proportional
Relief
electric signal to the valve.
P Valve
A
A separate amplifier is required.
Note: PV has improved control Tair
characteristic
Dr B
24
K3VL PUMPS

Torque Spool
P0/1 Pressure Cut-off Limiter
with Torque Limiting PC

Outer Spring R2
P0/1 control functions as Adjustment
previously noted. In response Q
to a rise in delivery pressure Outer Plus Inner
the swashplate angle is reduced,
Pump Flow
Spring Adjustment Differential

restricting the input torque. This Pressure Spool
regulator prevents excessive load

against the prime mover.
Cut-off
Pressure Spool
A
Note: By connecting the Pc port to R1
a remote pressure control, variable

pump pressure control can P Tair
be achieved. Delivery Pressure

Dr B
/1-E0 Electrical
Displacement Control Qmax
Pump Flow Rate (Q)
Pi
Varying the input current signal
to the pump controllers electronic
proportional pressure reducing valve Pc
(PPRV) allows the user to control the
pump displacement. As the current
signal to the PPRV increases, the
pump displacement increases
Qmin A
proportionally.
360 600 Tair A1
Note: An external pressure supply of Input Current (mA) of Proportional
40 bar is required at the Pi Port Pressure Reading Valve B1
Dr B
(50 bar max).
Customer
Supplied
/1-Q0 Pilot Operated

Displacement Control Qmax Pi
Pump Flow Rate (Q)
Varying the input pressure signal to

Pc
the Pi port allows the user to control
the pump displacement. As the
pressure signal to the Pi increases,
the pump displacement
increases proportionally.
A
Qmin
Note: An external pressure supply of 0 9 28 Tair A1
up to 40 bar is required at the Pi
Port (50 bar max). Pilot Pressure (bar)
B1
Dr B
Customer
Supplied
25
R3
PL PL
K3VL PUMPS
R1
R4 R4
A
A R1
R1
Tair
Tair
With L1 option the With L1 option the

D B (L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical power shift
LM Normally open bleed orifice R4 is r bleed orifice R4 is
Plugged Dr B Plugged
Pf a
PL P0/2 Hydraulic power shift P0/3 Electrical
Regulator Code L Control Curves Hydraulic Circuit
P sv
R3
PL Pf a
PL
/2-** Hydraulic Power Shift
with Pressure Compensation P sv
This function, as with the /1 type can Pc Pc

R2
be used withR1 Pressure compensation, R2
Load sense and additional control Power shifted R4
R4
options such as unloader functions.
A value
R1 A
The control has the same function R1 A
as standard torque limit option. In Q
response to a rise in delivery pres- T R4
air R4 Tair
sure the swashplate angle is reduced, Tair
restricting input torque. However if A R1
R1
a pilot pressure is applied to the Pi With L1 option the With L1 option the
port on the regulator, the torque
Dr B set- bleed orifice R4 is bleed orifice R4 is Dr B
ting can be further reduced propor- Plugged P Dr B Plugged Tair
tionally to the pilot pressure applied.
The input torque can be reduced by
approximately 40% . P0/2 Hydraulic power shift P0/3 Electrical power shift
L Dr B
Pf a
/3-** Electronic Power Shift
with Pressure Compensation
P sv
This function, as with the /1 type can Pc Pc
be used with Pressure compensation, R2
R2
Load sense and additional control Power shifted
options such as unloader functions. value
The control has the same function as
standard torque limit. In response to Q
a rise in delivery pressure the swash- R4
plate angle is reduced, restricting R4
input torque. However a pilot pres- R1 A
R1 A
sure of 40 bar is required, applied
to the Pi port of the regulator. The
torque setting can be further reduced P Tair
Tair
proportionally to a 24VDC electrical
signal applied to the proportional
valve on the regulator.
Dr B
Dr B
26
K3VL PUMPS
2-6 Torque Limiter Settings

The following tabulations show the power limitation at various electric motor speeds for a specific frame size
of pump. When selecting a control setting please ensure that the power limitation of a particularly sized electric
motor to your national standard is not exceeded.
K3VL45 K3VL60 K3VL80

KW 970 1150 1450 1750 KW 970 1150 1450 1750 KW 970 1150 1450 1750
3.7 S3 S4 - - 3.7 - - - - 3.7 - - - -
5.5 L3 S1 S3 S4 5.5 S2 S2 - - 5.5 S2 S4 - -
7.5 L1 L2 L4 S2 7.5 L4 S1 S3 - 7.5 L6 S1 S3 -
11 M1 M3 L1 L2 11 M4 L2 S1 S2 11 L2 L4 L6 S1
15 H3 H4 M2 M4 15 M2 M3 L2 L3 15 M4 L1 L3 L5
18.5 - H2 H4 M2 18.5 H2 M1 M3 L1 18.5 M1 M3 L1 L3
22 - - H3 H4 22 - H2 M2 M3 22 H3 M1 M4 L1
30 - - - H1 30 - - H2 H3 30 H1 H2 H4 M2
37 - - - - 37 - - - H1 37 - - H2 H4
45 - - - - 45 - - - - 45 - - H1 H2
55 - - - - 55 - - - - 55 - - - H1
75 - - - - 75 - - - - 75 - - - -
90 - - - - 90 - - - - 90 - - - -
110 - - - - 110 - - - - 110 - - - -
132 - - - - 132 - - - - 132 - - - -
K3VL112 K3VL140 K3VL200

KW 970 1150 1450 1750 KW 970 1150 1450 1750 KW 970 1150 1450 1750
3.7 - - - - 3.7 - - - - 3.7 - - - -
5.5 - - - - 5.5 - - - - 5.5 - - - -
7.5 S5 S6 - - 7.5 - - - - 7.5 - - - -
11 S1 S3 S5 S6 11 S2 S4 - - 11 - - - -
15 L3 L4 S2 S4 15 L6 S1 S3 - 15 - - - -
18.5 M4 L2 L4 S2 18.5 L3 L5 S1 S3 18.5 S1 - - -
22 M2 M4 L3 L4 22 L1 L3 L6 S1 22 L4 S1 - -
30 H4 M1 M3 L1 30 M2 M3 L2 L4 30 L2 L3 L5 S2
37 H2 H3 M1 M3 37 H4 M1 M3 L2 37 M3 L1 L3 L5
45 - H2 H4 M1 45 H2 H4 M2 M3 45 M1 M3 L2 L3
55 - - H2 H4 55 - H2 H4 M2 55 H5 M1 M3 L2
75 - - - H1 75 - - H1 H3 75 H1 H3 H6 M2
90 - - - - 90 - - - H1 90 - H1 H4 H6
110 - - - - 110 - - - - 110 - - H2 H4
132 - - - - 132 - - - - 132 - - - H2
27
K3VL PUMPS
2-6 Torque Limiter Settings (cont)

Torque Limiter Control - Setting Table
K3VL Prime Mover Input Torque (Nm)
frame
size 30 36 41 46 49 53 61 73 82 91 100 107 121 146 154 163 182 200 216 246 298 307 367 409 450 492 540 610 618 711 752
45 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - - - - - - -
60 - - - S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 H3 H2 H1 - - - - - - - - - - - - - -
80 - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - -
112 - - - - - - S6 S5 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - -
140 - - - - - - - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M3 M2 M1 H4 H3 H2 H1 - - - - -
200
- - - - - - - - - - - - - - - S2 S1 L5 L4 L3 L2 L1 M3 M2 M1 H6 H5 H4 H3 H2 H1
& 200H
Note: Highlighted options show power shift
Power Shift Control - Setting Table
/2 Hydraulic K3VL80 K3VL112 K3VL140 K3VL200(H)

Spring Setting H4 H3 H2 H1 H4 H3 H2 H1 H4 H3 H2 H1 H6 H5 H4 H3 H2 H1
0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752
Pf 10 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648
Pressure
(bar) 20 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553
30 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465
/3 Electric K3VL80 K3VL112 K3VL140 K3VL200(H)

Spring Setting H4 H3 H2 H1 H4 H3 H2 H1 H4 H3 H2 H1 H6 H5 H4 H3 H2 H1
0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752
336 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648
Current
(mA)
473 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553
595 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465
28
K3VL PUMPS
2-7 Installation
Pump Mounting Options
Drain line
It is the preferred option to mount the pump with the case drain piping initially rising above the pump before
continuing to the tank. Do not connect the drain line to the inlet line.
Cautions
A) Inlet and drain pipes must be immersed by
200 mm minimum from the lowest level under
operating conditions.
Must be higher than
top of Pump Case
B) Height from the oil level to the centre of the shaft

200mm must be within 1 meter maximum. (consult KPM UK).
minimum
depth C) The oil in the pump case must be refilled when
Fluid level
the pump has not been operated for one month
or longer.
The uppermost drain port should be used and the drain piping should be equal or larger in size than the drain
port to minimise pressure in the pump case. The pump case pressure should not exceed 1 bar (as measured
at the pump casing) as shown in the illustration below. (Peak pressure should never exceed 4 bar.)
4 bar
(peak)
P
0.1 sec 1 bar
(normal)
Mounting the Pump Above the Tank

Suction line
within 1m
200mm
minimum
depth
200mm
minimum
Fluid level
depth
29
K3VL PUMPS
2-7 Installation (cont)

Mounting the Pump Vertically (shaft up)
Note: Both the Tair and one case drain port must be used.
For applications requiring vertical installation (shaft up) please remove the Tair bleed plug and connect piping as
shown in the illustration below.
When installing the pump in the tank and submerged in the oil, open the drain port and Tair bleed port to provide
adequate lubrication to the internal components. See illustration [a].
The oil level in the tank should be higher than the pump-mounting flange as shown in illustration [a] below. If the
oil level in the tank is lower than the pump mounting flange then forced lubrication is required through the Tair
bleed port 1 ~ 2 l/min.
When installing the pump outside the tank run piping for the drain and Tair bleed ports to tank (see illustration
[c]). If the drain or Tair bleed piping rise above the level of oil (see illustration [b]) fill the lines with oil before
operation.motor to your national standard is not exceeded.
Pipe for air

bleeding
Min. Oil level

Oil
Tair Oil Tair
Tair bleeder
plug port
Dr Dr
Drain port Dr Dr
Pipe for
draining
[A]
[B] [C]
30
K3VL PUMPS

Drive Shaft Coupling
Use a flexible coupling to connect the pump shaft to an engine flywheel or electric motor shaft. Alignment should
be within 0.05 mm TIR as shown in the illustration below.
Do not apply any radial or axial loading to the pump shaft. For applications where radial or side loads exist please
contact KPM UK for recommendations.
Do not force the coupling on or off the pump shaft. Use the threaded hole in the end of the pump shaft to fix or
remove the coupling.
dial gauge (reading a) dial gauge (reading b)

=a/2 0.025mm =SIN-1 (b/D)
0.2 b
datums
datums
For engine drives a split type pinch bolt drive flange and flexible coupling is recommended.
Moment of Inertia and Torsional Stiffness
Moment of Inertia Torsional Stiffness

Frame Size
I (kg.m2) GD2 (kgf.m2) (N m/rad)
K3VL28 2.09x10-3 8.36-10-3 2.20 x 104
K3VL45 3.85x10-3 1.54-10-2 3.59 x 104
K3VL60 3.83x10-3 1.53-10-2 3.59 x 104
K3VL80 7.30x10-3 2.92-10-2 4.83 x 104
K3VL112 2.02x10-2 8.06-10-2 9.33 x 104
K3VL140 2.02x10-2 8.06-10-2 9.33 x 104
K3VL200 4.58x10-2 1.83-10-1 1.54 x 105
K3VL200H 4.58x10-2 1.83-10-1 1.54 x 105
31
K3VL PUMPS

Through Drive Limitations
Pump over all length (mm) Maximum Permisable

Frame size
Frame size Single pump type N Bending Moment
K3VL28 219 K3VL28 137
K3VL45 244 K3VL45 137
K3VL60 244 K3VL60 137
K3VL80 272 K3VL80 244
K3VL112 307.5 K3VL112 462
K3VL140 307.5 K3VL140 462
K3VL200 359 K3VL200 930
K3VL200H 424 K3VL200H 930
Pump approx weight (Kg) Adaptor Kits Weights & Width
Frame size Single pump type N Frame Weight Width

Adaptor Kit
Size Kg mm
Without With
Torque Limitor Torque Limitor SAE A 0 0
K3VL28 22 na K3VL28
SAE B 2 20
K3VL45 28 30
K3VL60 28 30 SAE A 0 0
K3VL45
& 60
K3VL80 38 40 SAE B & BB 2 20
K3VL112 69 71 SAE A 0 0
K3VL140 69 71
K3VL80 SAE B & BB 3 20
K3VL200 103 105
SAE C, CC & C4 4 24.5
K3VL200H 142 140
SAE A 0 0
Pump CofG from mount (mm) SAE B & BB 3 25

Frame size K3VL112
Single pump type N & 140
SAE C, CC & C4 5 30
K3VL28 115
SAE D 10 43
K3VL45 120
K3VL60 120 SAE A 1 6
K3VL80 130
SAE B & BB 8 25
K3VL112 150
K3VL200 SAE C, CC & C4 8 30
K3VL140 150
K3VL200 190 SAE D 10 38
K3VL200H 223 SAE E 15 38
32
K3VL PUMPS

Through Drive Limitations
Apart from predened maximum throughput limitations, one must also ensure that to prevent a possible
excessive bending moment occurring that the maximum combined bending moment of the combination
is not exceeded as determined in the following expression.
LP2
LP1 LA1 LA2
L2
MPX = mass of pump [kg]

MP1 MP2 MP3 LPX = length of pump [mm]
MA1 MA2
Lx = distance of CofG from pump mounting face [mm]
L1 L2 L3 MAX = mass of adaptor kit [kg]
LA1
LP2 LAX = width of adaptor kit [mm]
LA2
LP3
Bending Moment = ((L1.mP1) + (LA1.mA1) + (LP2.mP2) +(LA2.mA2) +LP3.mP3) +)/102[Nm]

((L1.mP1)
+ (LP1+(LA1/2)).mA1
+ (LP1+LA1+L2).mP2
+ (LP1+LA1+LP2(LA2/2)).mA2)
+ (LP1+LA1+LP2+LA2).mP3)
+)/102
Displacement change response times

K3VL45 K3VL80
Dynamic characteristics Dynamic characteristics
(50 bar full to 280 bar zero stroke) (50 bar full to 280 bar zero stroke)
100%
Swash angle S[%]
S
100% 50%
S
350 50% 350 0%
Swash angle S[%]

300 0% 300
Pd
Pressure Pd (bar)
Pressure Pd [bar]
250 250
200 200
150 150
100 100
Pd
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000
time (ms) Time [ms]
K3VL112 K3VL140
Dynamic characteristics Dynamic characteristics
(50 bar full to 280 bar zero stroke) (50 bar full to 280 bar zero stroke)
Swash angle S[%]
Swash angle S[%]
100% 100%
S S
50% 50%
350 0% 350 0%
Pressure Pd (bar)
Pressure Pd (bar)
300 300
250 250
200 200
150 150
Pd Pd
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time (ms) Time (ms)
33
K3VL PUMPS

Electrical and Pilot Operated Displacement Control (Type E0, E1, E2, E3 & Q0)
Type E0 - In order for the electronic displacement control to function, a pilot pressure of 40 bar must be
supplied to the Pi port on the regulator. A gear pump attached to the rear of the K3VL pump or an external
pressure source can be used to provide the required pilot pressure.
Type Q0 - In order for the Q0 displacement control to function, a variable pilot pressure between 0 and 40 bar
is requiredto be supplied to the Pi port on the regulator.
Proportional Pressure Reducing Valve Specification
Maximum Pilot Pressure : 50 bar (if higher pressure

required contact KPM UK)
Max Flow: : 10 l/min
Hydraulic oil : Mineral oil
Oil temp range : -20~+900C
Viscosity range : 5~500 cSt
Electrical Specifications Conversion Table

E0, E1, E2 E3 Pressure
24V DC 12V DC
bar psi
Rated Current 700 mA 1,400 mA 1 14.5
Recommended Flow
80 Hz/200 mAp-p 80 Hz/200 mAp-p
Dither l/min gal/min
Coil 1 0.264 US
17.5 3.2
Resistance 1 0.219 UK
Ambient Length
Temperature -30 ~+95C -30 ~+95C mm inch
Range
25.4 1
Water According to JIS D 0203 S2 According to JIS D 0203 S2
Resistance
Torque
SAE J575 SAE J575
Nm lbf.ft
IP Rating IPX6 IPX6 1 0.737
Power
kW hp
1 1.341
Mass
kg lbs
1 2.2
34
K3VL PUMPS
3 Dimensions
3-1 K3VL28 Installation

K3VL28 with Cut-Off / Load Sense Control (Clockwise Rotation)
Inlet and outlet ports reversed for counter clockwise roation.

PL PL
SAE B 2 hole
SAE J744-101-2
Dr PL
A
9
Dr
PL
-0.0
B
K3VL28
0
A

Dr
9
a1
0
Dr
9 7 -0.
B
PL PL
PL PL
2-
7
Dr
Dr
7
7
B
A C1
0.98
Dr
9 Dr
9
9
See Port Details

See Port Details
a1 Tair Tair
77
77
97
Port Details
Tightening
Des. Port Name Port Size and Description
Torque (Nm)
SAE J518C Code 61 (5,000 psi)

A Delivery Port 57
Unified Thread Type S -16-2B(0.66)
1 SAE J518 Code 61 (3,000 psi)
B Inlet Port 57
Unified Thread Type S 716 -16-2B(0.66)
Dr Drain Port O-Ring Boss -8 SAE J1926/1 (-16 UNF-2B) 98
P P0/L0 Control Port O-Ring Boss -4 SAE J1926/1 (716-20 UNF-2B) 12
T Air Bleed Port O-Ring Boss -4 SAE J1926/1 (716-20 UNF-2B) 12
a Gauge Port O-Ring Boss -4 SAE J1926/1 (716-20 UNF-2B) 12
35
K3VL PUMPS
3-1 K3VL28 Installation (cont)

K3VL28 Shaft & Through Drive Options
Model Code Option K Shaft Model Code Option S Shaft

6.35
33 33
28
22.22
21.8
24.
28
M8-1.5 SAE B 30 Involute Spline Shaft

SAE B Straight Key
SAE J744-22-1
1
25
Through Drive SAE A
SAE A 2 hole
SAE J744-82-2
SAE A 30 Involute Spline

45
+0.035
82.55
4 - M10
Depth 1
8 106
2
204
Through Drive SAE B
SAE B 2 hole
SAE J744-101-2
SAE B 30 Involute Spline

45
+0.035
101.6
4 - M12
Depth 20
8
138
48
224
36
K3VL PUMPS

K3VL28 Adaptor Kits
402 317
742
263 116
116
743
743 743
415
Cover Kit SAE A T/D Kit SAE B T/D KIT
SAE A SAE B
Part Name Qty Cover Kit
T/D Kit T/D Kit
T/D - 29L8TN 29L3TA 29L3TB
O-Ring 1 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742
Screw Hex SHC 4 - - Item 415
Screw Hex SHC 2 Item 402 - -
Subplate 1 - - Item 317
Cover 1 Item 263 - -
Coupling 1 - Item 116 Item 116
37
K3VL PUMPS
3-2 K3VL45/60 Installation

K3VL45/60 with Cut-Off / Load Sense Control & Torque Limit Module
(Clockwise Rotation)
119
See Torque Limit Detail 6.5
and Adjustment
Pl/Pc 154
A
55
Pl/Pc
70
Dr
166
89
80
99
B
A
73
80
Dr
160 B
70
See Max. Flow Adjustment Detail
Adjustment screw Adjustment screw for
for cut-off pressure Adjustment screw for
differential pressure
horsepower setting
Pl/Pc PL/Pc
Pl/Pc
14
.3
40
38
144
25 Dr
45

52.4 0.2
Tair 69.8 0.2

40
Dr
A Tair B
90
See Port Dr
45
Details Dr
See Port

Details
26.2 0.2 91 13
14
.3
184 91 35.7 0.2

184
218
Note: for counter clockwise rotation, the inlet port B and the delivery port A are reversed.
38
K3VL PUMPS
3-2 K3VL45/60 Installation (cont)

K3VL45/60 Mounting Flange and Shaft Options
SAE Type ISO Type

Flange
SAE "B" 2 hole ISO 3019/2-100A2HW
SAE J744-101-2
101.6h7 -0.035
-0.054
0
0
100h8
9.7 9.7 +0.5
0
40
46
46 52
1
1
SAE BB Spline Shaft - Option 'S' SAE BB Straight Shaft - Option 'K'
38
+0.03
38
25.4 -0.05
6.3 0
33 32
28.1 0.13
0
24.981
M8
SAE "BB" 30 Involute Spline Shaft SAE "BB" Straight Shaft

SAE J744-25-4 15T 16/32 DP SAE J744-25-1
19
25
SAE B Spline Shaft - Option 'T' ISO Straight Shaft - Option 'M'
8 -0.036
42
0
28 -0.3
+0.009
-0.004
36
0
25j6
21.806
M8
28 Shaft end
SAE B 30o Involute Spline Shaft
33 ISO 3019/2-G25N
SAE J744-22-4 13T 16/32 DP 19
25
39
K3VL PUMPS

K3VL45/60 Rear Port
119
PL/PC 24
pump rotating direction 8 PL/PC
(UNC screw)
In case of
9.2
S
144
K3VL45/B-1RR S
K
26.20.3
38
89
Tair
B 25
Dr
69.80.3
4- -16UNC-2B
73
depth 18
73 In case of
S
K3VL45/B-1RR S
K
226 depth 22
4-M10
In case of
S
depth 17
K3VL45/B-1RR S
K 35.70.3 52.40.3 In case of
S
58 44 K3VL45/B-1RR M
4-M12 K
depth 20 90 80
In case of
S
K3VL45/B-1RR M
K
K3VL45/60 Porting Details

Main SAE Flanged Ports
Tightening Flange
Des. Port Name Port Size
Torque (Nm) Threads
UNF Threaded Version (S in position 9 of model code)

A Delivery Port SAE J518C Std pressure (code 61) 1 57 -16UNC-2B x 18 mm
B Suction Port SAE J518C Std pressure (code 61) 2 98 -13UNC-2B x 22 mm
Metric Version (M in position 9 of model code)

A Delivery Port SAE J518C Std pressure (code 61) 1 57 M10 x 17
B Suction Port SAE J518C Std pressure (code 61) 2 98 M12 x 20
Auxillary Ports
Tightening
Torque (Nm)
SAE Version (S, K, or T in position 8 of model)

SAE J1926/1 Straight thread O ring boss
Dr Drain Port (x2) 98
OD Tube -16UNF-2B
Load Sensing Port SAE J1926/1 Straight thread O ring boss
PL /PC 12
Pressure Control Port OD Tube 716 -20UNF-2B
Tair Air Bleeder Port 12
OD Tube 716 -20UNF-2B
ISO Version (M in position 8 of model code)
Dr Drain Port (x2) M22 x 1.5 DIN 3852 98
Load Sensing Port

PL /PC M14 x 1.5 DIN 3852 25
Pressure Control Port
Tair Air Bleeder Port M14 x 1.5 DIN 3852 25

40
K3VL PUMPS

K3VL45/60 Through Drive Options
Through Drive A
SAE "A" 2 hole
+0.050
+0.020
SAE J744-82-2

45
Tair
82.55
B
1
06
Dr
8 6 - M10
30 Depth 17
244
SAE "A" 30 Involute Spline
SAE J744-16-4 9T 16/32 DP
Through Drive B Pl/Pc

SAE "B" 2 hole
SAE J744-101-2
+0.035
0

45
101.6
Tair
B
Dr 1
46
11 4 - M12
47 Depth 20
264
SAE "B" 30 Involute Spline
SAE J744-22-2 13T 16/32 DP
Through Drive BB Pl/Pc

SAE "BB" 2 hole
SAE J744-101-2
+0.035
0

45
101.6
Tair
B
Dr 1
46
11 4 - M12
47 Depth 20
264
SAE "BB" 30Involute Spline
SAE J744-25-2 15T 16/32 DP
41
K3VL PUMPS

K3VL45/60 Adaptor Kits
402
317
116 116
314
743 743 743
742
415
COVER KIT SAE A T/D KIT SAE B & BB T/D KIT
SAE A SAE B SAE BB

T/D Kit T/D Kit T/D Kit
T/D - 29L8TN 29L4TA 29L4TB 29L4T2
O-Ring 1 Item 743 Item 743 Item 743 Item 743
O-Ring 1 - - Item 742 Item 742
Screw Hex SHC 4 - - Item 415 Item 415
Screw Hex SHC 2 Item 402 - - -
Subplate 1 - - Item 317 Item 317
Coupling 1 - Item 116 Item 116 Item 116
42
K3VL PUMPS

K3VL80 with Cut-Off / Load Sense Control & Torque Limit Module
See Torque Limit Detail 119

and Adjustment 14
PL/PC 164
62
79
A
182
Dr
PLPC
98
85
99
B
A
85
91
Dr B
79
181
See Max. Flow Adjustment Detail
Adjustment screw for

Adjustment screw Adjustment screw for
horsepower setting
for cut-off pressure differential pressure
PL/PC
PL/PC PL/PC
17
.5
L
155
50
25
45
Dr

35
Tair
77.8 0.3
52.4 0.2
A Dr Tair B
114
35
Dr
45
Dr

See Port
See Port
Details 26.2 0.2 95 18
17
Details
.5
217 95 42.9 0.3

217
260
Note: for counter clockwise rotation, the suction port B and the delivery port A are reversed.
43
K3VL PUMPS

K3VL80 Mounting Flange and Shaft Options
SAE Type ISO Type

SAE "C" 2 hole Flange
SAE J744-127-2 ISO 3019/2-125A2HW
-0.063
127 -0.05
0
0
125h8
0
12.7 -0.5 9 +0.5
0
81
80
1
56 68
SAE C Spline Shaft - Option 'S' SAE C Straight Shaft - Option 'K'
48
-0.025
48
+0.002
+0.002
44
0
43
31.75h7
0
0
35.2
7.94
31.224
M8
SAE "C" Straight Shaft

SAE "C" 30 Involute Spline Shaft SAE J744-32-1
19
SAE J744-32-4 14T 12/24 DP
25
ISO Straight Shaft - Option 'M'

58
10h9 -0.036
+0.018
-0.002
0
4 50
35 -0.3
0
32k6
M12
Shaft end ISO 3019/2-G32N
28
38
44
K3VL PUMPS

K3VL80 Rear Port
Adapter tightening torque: 12Nm
(Not attached but supply with pump)
119
24
8
PL/P C PL/PC
for pump rotating

direction
(UNC screw)
182
178
155
50
25
98
77.8 0.3
26.2 0.3
A B
Tair
Dr
79
91
Dr
Depth 22
239
52.4 0.3 42.9 0.3
Depth 18 54 56.5
90 95
K3VL80 Porting Details

Tightening Flange
Torque (Nm) Threads

A Delivery Port SAE J518C Std pressure (code 61) 1 57 -16UNC-2B x 18 mm

A Delivery Port SAE J518C Std pressure (code 61) 1 57 M10 x 17
Auxillary Ports
Tightening
Torque (Nm)
SAE Version (S, K, or T in position 8 of model)

OD Tube -16UNF-2B
PL /PC 12
Pressure Control Port OD Tube 716 -20UNF-2B
OD Tube 716 -20UNF-2B
Dr Drain Port (x2) M22 x 1.5 DIN 3852 98
Load Sensing Port

PL /PC M14 x 1.5 DIN 3852 25

45
K3VL PUMPS

K3VL80 Through Drive Options
Through Drive A
SAE "A" 2 hole
SAE J744-82-2
+0.035
0

45
Tair
82.55
B
1
06
Dr
8 6 - M10
Through Drive B
Depth 17
272 33
SAE "A" 30 Involute Spline SAE "B" 2 hole

SAE J744-101-2
SAE J744-16-4 9T 16/32 DP
+0.035
0

45
Tair
101.6
1
46
Dr
Through Drive BB 11 4 - M12

Depth 20
47
292
SAE "BB" 2 hole
SAE J744-101-2 SAE "B" 30 Involute Spline
+0.035
SAE J744-22-2 13T 16/32 DP

0

45
Tair
101.6
1
Dr 46
Through Drive C
11 4 - M12
47 Depth 20
292 SAE "C" 2 hole
SAE J744-127-2
+0.035
SAE "BB" 30Involute Spline

SAE J744-25-2 15T 16/32 DP
0

45
Tair
127
1
Dr 81
Through Drive C4 14
53
4 - M16
Depth 24.5
296.5
PLPC SAE "C" 2 hole
SAE J744-127-2
SAE "C" 30Involute Spline
+0.035
25 25 SAE J744-33-4 14T 12/24 DP

0
Tair
127
Dr
14 4 - M12
4 - M12 Through
53
301.5
SAE "C" 30Involute Spline

SAE J744-33-4 14T 12/24 DP
46
K3VL PUMPS

K3VL80 Adaptor Kits
402
317
116 116
314
743 743 743
742
415
Cover Kit SAE A T/D Kit SAE B, BB, C & C4 T/D Kit
SAE A SAE B
T/D Kit T/D Kit
T/D - 29L8TN 29L8TA 29L8TB
O-Ring 1 - - Item 742
Screw Hex SHC 4 - - Item 415
Screw Hex SHC 2 Item 402 - -
Subplate 1 - - Item 317
Coupling 1 - Item 116 Item 116
SAE BB SAE CC SAE C4

Part Name Qty
T/D - 29L8T2 29L8TC 29L8TC4
Screw Hex SHC 4 Item 415 Item 415 Item 415
Screw Hex SHC 2 - - -
Subplate 1 Item 317 Item 317 Item 317
Cover 1 - - -
Coupling 1 Item 116 Item 116 Item 116
47
K3VL PUMPS
3-4 K3VL112/140 Installation

K3VL112/140 with Cut-Off / Load Sense Control & Torque Limit
Module (Clockwise Rotation)
152
19
PL/PC
188
77
Dr A
224
PL/PC
125
124
100
100
Tair Dr B
Adjustment screw Max Flow Adjustment

for cut-off pressure Adjustment screw for
Adjustment screw for
differential pressure horsepower setting
PL/PC PL/PC
L
32 64
88.9 0.3
Dr
66.7 0.3
Tair
Dr Tair
140
200
A
30
30
Dr
Dr
See Port See Port

Details 23 50.8 0.3 Details
31.8 0.3 106.5 98.5
106.5
250 103 103
250
113.3 113.3
Note: for counter clockwise rotation, the suction port B and the delivery port A are reversed.
48
K3VL PUMPS

K3VL112/140 (SAE D 4 BOLT) Mounting Flange & Shaft Options
SAE D Type ISO Type

SAE "D" 4 hole Flange
4-20 through
SAE J744-152-4 ISO 3019/2
152.4h7 -0.063
180h8 -0.063
0
161.6
0
45
2
24
0
161.6 12.7 -0.5 4-18 through 9
92
75
SAE D Spline Shaft - Option 'S' SAE D Straight Shaft - Option 'K'
44.45h7 -0.025
67 67
+0.030
11.11h8 +0.015
0
60
49.3 0.13
63
44.447
7/16-14UNC-2B
SAE "D" 30 Involute Spline Shaft
SAE "D" Straight Shaft
SAE J744-44-4 13T 8/16 DP
SAE J744-44-1 28
38
ISO Straight Shaft

3 75
+0.018
45k6 +0.002
+0.043
0
14h9
48.5
M16
Shaft end ISO 3019/2 G45
36
45
49
K3VL PUMPS

Adapter tightening torque:12N.m
K3VL112/140 Rear Port (Not attached but supply with pump)
152
124
30
10 PL/PC
pump rotating direction
220
197.5
125
64
31.80.3
Dr
88.90.3
Tair
95
Dr 4-M14
depth 19
4-M12
depth 22 32
280
50.80.3 66.70.3
62 55
K3VL112/140 Porting Details 106.5 103.5

Tightening Flange
Torque (Nm) Threads

A Delivery Port SAE J518C high pressure (code 21) 1 157 -13UNC-2B x 22 mm

A Delivery Port SAE J518C high pressure (code 62) 1 157 M14 x 19 *
* Note: ISO 6162 quotes M12
Auxillary Ports
Tightening
Torque (Nm)
SAE Version (S, K, C, R, U, X or T in position 8 of model)

OD Tube 11/16-12UN-2B
PL /PC 12
Pressure Control Port OD Tube 7/16 -20UNF-2B
Tair* Air Bleeder Port 12
OD Tube 7/16 -20UNF-2B
Dr Drain Port (x2) M27 x 2 DIN 3852 167
Load Sensing Port

PL /PC M14 x 1.5 DIN 3852 25

50
K3VL PUMPS

K3VL112/140 (2 Bolt) Installation
152
124
for pump rotating 30
direction 10
PL/P C PL/P C
224
197.5
208
204
K3VL140
125
4
6
Dr
30
88.90.3
B A
B
Dr
Dr
See Port Details
50.80.3
20 Tair
48 100 100
136.5
280
326
124
91
PL/P C PL/P C
(UNC screw)
157.5
134.5
30
17.5
Dr
66.70.3
A Dr
17.5
Dr
81
2
3
31.80.3
Tair
136.5 Tair
280 181
103 103
See Port Details 113.3 113.3
218
Dr
PL(PC) A
B
Dr
51
K3VL PUMPS

K3VL112/140 Mounting Flange (2 Bolt) and Shaft Options
SAE C Type
SAE "C" 2 hole
SAE J744-127-2
12 7 -0.5
0
1
18
0
12.7 -0.5
56
SAE C Spline Shaft - Option 'C' SAE C Straight Shaft - Option 'X'
48 48
31.75h7 -0.025
43 44
+0.022
0
35.2 -0.3
0
7.94 0
31.224
M8
SAE "C" 30 Involute Spline Shaft SAE "C" Straight Shaft

SAE J744-32-4 14T 12/24 DP SAE J744-32-1
19
25
SAE CC Spline Shaft - Option 'W' SAE CC Straight Shaft - Option 'Y'
54 54
48 50
9.53
38.1
42.92
38.1
SAE "CC" 30
Involute Spline Shaft 7/16-14UNC-2B
28
SAE J744-38-4 SAE "CC" Straight Shaft
SAE J744-38-1 38
17T 12/24 DP 62
52
K3VL PUMPS

Through Drive A
Through Drive "A" SAE "A" 2 hole

SAE J744-82-2
+0.035
0
45

82.55
Tair 1
Dr 06
Through Drive B
8 6 - M10 Through Drive "B"
Depth 17
31
307.5
SAE "B" 2 hole

SAE "A" 30 Involute Spline
SAE J744-101-2
+0.035
0
45

B 101.6
1
46
Tair Dr
Through Drive BB 11 6 - M12

Through Drive "BB"
Depth 17
53
332.5
SAE "B" 30 Involute Spline

SAE "BB" 2 hole SAE J744-22-4 13T DP
SAE J744-101-2
+0.035
0
45

101.6
14
Tair Dr 6
Through Drive C
Through Drive "C"
11
6 - M12
Depth 25
53
332.5
SAE "C" 2 hole
SAE "BB" 30 Involute Spline SAE J744-127-2
SAE J744-25-4 15T DP
+0.035
0
45

B
127
Tair Dr 1
81
14 6 - M16
Depth 30
58
337.5
SAE "C" 30 Involute Spline

SAE J744-33-4 14T 12/24 DP
53
K3VL PUMPS

Through Drive C4
SAE "C4" 2 hole

SAE J744-127-2
+0.035
0
B
127
Tair Dr 1
62
14 4 - M12
Depth 30
59
337.5
SAE "C4" 30 Involute Spline Through Drive CC

Through Drive "CC"
SAE "CC" 2 hole

SAE J744-127-2
+0.035
0
45

B
127
Tair Dr 1
46
Through Drive "D"
14 6 - M16
Through Drive D 337.5

59
Depth 30
SAE "CC" 30 Involute Spline

SA
SAE "D" 4 hole
SAE J744-152-2
+0.035
0
161.60.2
152.4
Tair Dr
15 4 - M16 Depth 43
161.6 0.2
71
350.5
SAE "D" 30 Involute Spline
54
K3VL PUMPS

K3VL112/140 Adaptor Kits
402 317
116
116
314
743 743
743
742
415
COVER
Cov KIT SAE"A
SAE A T/D KIT SAE B T/D Ki
SAE "B" KIT
317 317 317 317
116 116 116

116
743 743 743 743
742 742 742

742
415 415 415 415
S AE BB T/D KIT SAE

SAE"C"
C&& C4 T/D KIT SAE
SAE"C
CC T/D KIT SAE D
SAE "D T/D KIT
SAE A SAE B SAE BB

T/D - 29L8TN 29LHTA 29LHTB 29LHT2
O-Ring 1 - - Item 742 Item 742
Screw Hex SHC 4 - - Item 415 Item 415
Screw Hex SHC 2 Item 402 - - -
Subplate 1 - - Item 317 Item 317
Cover 1 Item 314 - - -
Coupling 1 - Item 116 Item 116 Item 116
SAE C SAE C4 SAE CC SAE D

Part Name Qty
T/D Kit T/D Kit T/D Kit T/D Kit
T/D - 29LHTC 29LHTC4 29LHT3 29LHTD
Screw Hex SHC 4 Item 415 Item 415 Item 415 Item 415
Screw Hex SHC 2 - - - -
Subplate 1 Item 317 Item 317 Item 317 Item 317
Cover 1 - - - -
Coupling 1 Item 116 Item 116 Item 116 Item 116
55
K3VL PUMPS

K3VL200 with Cut-Off / Load Sense Control & Torque Limit Module
134
101
PL/PC PL/P C
172.5
149.5
Dr
Dr
53
79.4 0.3
32
224.5
264.5
Tair
A
Dr
36.5 0.3
Depth 24
122
292 224.5
123.3 123.3
264.5
162
30
106.4 0.3
10
PL/PC PL/P C
pump rotating direction
K3VL200
K3VL200
239
212.5
219
140
76 B A
Tair B
Dr
61.9 0.3
Depth 24
17.5
26
122
292
345
221
A
Dr 1.6
PL/P C
134
115
115
1.6
Dr
B
56
K3VL PUMPS

SAE Type
4-22 through
224.5
224.5
SAE Spline D Shaft - Option 'S' SAE D Straight Shaft - Option 'K'
44.45
11.11
67
75
67
44.447
63
44.45
60
49.3
SAE "D" 30 Involute Spline Shaft

SAE J744-44-4 13T 8/16 DP SAE D Straight Shaft
75 7/16-14UNC-2B
SAE J744-44-1 28
38
SAE Spline F Shaft - Option 'F'
80
50.1
SAE "F" 30 Involute Spline Shaft 68

SAE J744-50-4 15T 8/16 DP
57
88
K3VL PUMPS

Through Drive A
SAE A 2 hole
K3VL200 SAE J744-82-2
+0.035
2-M10
B
x 20 deep
82.55 0
Tair
Dr
106
8
Through Drive B 365 37 SAE A 30 deg Involute Spline
SAE B 2 hole
K3VL200
SAE J744-101-2
8-M12 Through
45
146
+0.035
B
101.6 0
Tair
45
Dr
59 8 SAE B 30 deg Involute Spline

384
Through Drive BB
SAE B 2 hole
K3VL200
SAE J744-101-2
8-M12 Through
45
146
+0.035
B
101.6 0
Tair
45
Dr
58.5 10.5
Through Drive C 384
SAE BB 30 deg Involute Spline
SAE C 2 hole
SAE J744-127-2
K3VL200
45
+0.035
B
127 0
181
Tair
Dr
6-M16 Through
8
384 58 SAE C 30 deg Involute Spline
58
K3VL PUMPS

Through Drive C4
SAE C 4 hole
SAE J744-127-4
K3VL200
+0.035
114.5
B
127 0
Tair
Dr
4-M12 Through
14 114.5
Through Drive CC 384 58
SAE C 30 deg Involute Spline
SAE C 2 hole
SAE J744-127-2
K3VL200
45
+0.035
B
127 0
Tair 181
Dr 6-M16 Through
14
58 SAE CC 30 deg Involute Spline
384
Through Drive D
SAE C 4 hole
SAE J744-152-2
K3VL200
+0.040
161.6
152.4 H7 0
Tair
Dr
4-M16 through 161.6

8
Through Drive E 397 75
SAE D 30 deg Involute Spline
SAE E 4 hole
SAE J744-165-4
K3VL200
+0.040
224.5 0.2
165.1 H7 0
B
Tair
Dr
8 224.5 0.2
397 75 4-M20 depth 38
SAE D 30 deg Involute Spline
59
K3VL PUMPS

Tightening Flange
Torque (Nm) Threads
UNC Threaded Version (S, K in position 9 of model code)

5/ -11UNC
A Delivery Port SAE J518C high pressure (code 62) 1 235 8 -2B
5/ -11UNC
B Suction Port SAE J518C Std pressure (code 61) 3 235 8 -2B

A Delivery Port SAE J518C high pressure (code 62) 1 235 M16
B Suction Port SAE J518C Std pressure (code 61) 3 235 M16
Auxillary Ports
Tightening
Torque (Nm)
SAE Version (S, K in position 8 of model)
OD Tube 11/16-12UNF-2B
PL /PC 12
Pressure Control Port OD Tube 7/16 -20UNF-2B
OD Tube 7/16 -20UNF-2B
60
K3VL PUMPS

K3VL200 Through Drive Kits
402
314
743
COVER Kit SAE A T/D Kit SAE B T/D Kit SAE BB T/D Kit
SAE C & C4 T/D Kit SAE CC T/D Kit SAE D T/D Kit SAE E T/D Kit
Part Name Qty SAE A SAE B SAE BB SAE C
T/D Kit - 29LKTA 29LLKTB 29LKT2 29LKTC
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
SHCS 8 Item 407 Item 407 Item 407 Item 407
Part Name Qty SAE C4 SAE CC SAE D SAE E
T/D Kit - 29LKTC4 29LKT3 29LKTD 29LKTE
61
K3VL PUMPS
3-6 K3VL200H Installation

N Type Through Drive
Approx. displacement change per
revolution of screw : 15.3cm3
Lock-nut tightening torque=235N.m
140
165.1 -0.05
0
PB
53
Dr
119
SAE E : 4 hole
SAE J744-164-4 26
122
0
16 -0.05 301
424
294 4-M16 Depth 26

120.7 0.2
Dr
9
0
69.9 0.2
B
6.5
A
Dr
2-M8 the thread to remove seal cover.

(The position of thread might be different.)
Adjustment screw for cut-off pressure Adjustment screw for differential pressure
Approx. pressure change per revolution Approx. pressure change per revolution 134
of screw : 10MPa of screw : 1.4MPa
101
PL PC
187.5
172.5
148.5
Dr
Dr
53
8
3
79.4 0.2
Tair
264.5
224.5
Dr
B
36.5 0.2 122
4-M16 Depth 26 224.5
276
123.3 123.3
264.5
4-22 Through
Recommend
Tightening torque : 435.m
for M20 of strength class 10.9 of JIS
Recommend to use washers
62
K3VL PUMPS
3-6 K3VL200H Installation (cont)
SAE 'A' Throughdrive

Please contact KPM UK for dimensions. l
SAE 'B' Throughdrive
09
1
+0.04
45 0
101.6 h7 0
Tair PB
45
14
6
0.2
0 10
9
Dr SAE B : 2 hole
SAE J744-101-2
8-M12 Depth 25
11.7
60
SAE B 30deg INVOLUTE SPINE
476 SAE J744-22-4 13T 16/32 DP
SAE 'B-B' Throughdrive

09
1
+0.04
45 0
101.6 h7 0
Tair PB
45
14
6
0.2
0 10
9
Dr SAE B : 2 hole
SAE J744-101-2
8-M12 Depth 25
11.7
60
SAE BB 30deg INVOLUTE SPINE
476 SAE J744-25-4 15T 16/32 DP
63
K3VL PUMPS
SAE 'C' Throughdrive
+0.04
181 0
.2
114.5 0.2
127 h7 0
Tair PB
2-M16 Depth 25
Dr SAE C : 2 hole/4 hole
SAE J744-127-2/J744-127-4
4-M12 Depth 25
11.7
114.5 0.2
63
SAE C 30deg INVOLUTE SPINE
476 SAE J744-32-4 14T 12/24 DP
SAE 'C4' Throughdrive

Please contact KPM UK for dimensions. l
SAE 'C-C' Throughdrive

+0.04
181 0
.2
114.5 0.2
127 h7 0
Tair PB
2-M16 Depth 25
Dr SAE C : 2 hole/4 hole
SAE J744-127-2/J744-127-4
4-M12 Depth 25
11.7
114.5 0.2
63
SAE CC 30deg INVOLUTE SPINE
476 SAE J744-32-4 14T 12/24 DP
64
K3VL PUMPS

SAE D Throughdrive
+0.04
161.6 0.2
152.4h7 0
Tair PB
Dr
SAE D : 4 hole
SAE J744-152-4
11.7
4-M16 Depth 38 161.6 0.2
79
SAE D 30deg INVOLUTE SPINE
489 SAE J744-47-4 13T 8/16 DP
SAE 'E' Throughdrive +0.04
224.5 0.2
165.1h7 0
Tair PB
Dr
SAE E : 4 hole
SAE J744-165-4
11.7 224.5 0.2
4-M20 Depth 40
79
SAE E 30deg INVOLUTE SPINE
489 SAE J744-47-4 13T 8/16 DP
Part Name Qty SAE A SAE B SAE BB SAE C
T/D Kit - 29LKTA 29LLKTB 29LKT2 29LKTC
Part Name Qty SAE C4 SAE CC SAE D SAE E
T/D Kit - 29LKTC4 29LKT3 29LKTD 29LKTE
65
K3VL PUMPS
3-7 Electrical & Hydraulic Displacement Control

Installation (Type Q0, E*)
Pi
B C F
A
Pi
Pc
D
E
Installation Dimensions (mm)
Pump Size A B C D E F G
K3VL45/60 21 52 90 187 157 226 210
K3VL80 25 59 83 202 172 233 217
K3VL112/140 38 64 78 244 214 247 231
K3VL200(H) 57 61 80 258 229 257 249
66
K3VL PUMPS
3-8 Unloading & Proportional Pressure Control

Installation
Unloading valve module (Type N, M) Proportional pressure module (*V)
Pump Size A B Pump Size A B
K3VL45/60 169 155 K3VL45/60 179 233
K3VL80 169 166 K3VL80 179 244
K3VL112/140 202 190 K3VL112/140 212 280
K3VL200(H) 212 205 K3VL200(H) 222 295
A : Distance between the centre line of the pump and the top of the bolt head for the cut off regulator.
B : Distance between the centre line of the pump and top of the solenoid valve.
Unloading valve module (Type N, M)
B
A
Proportional pressure module (*V)
B
A
67
K3VL PUMPS
3-9 Power Shift Control Installation
/2-** Hydraulic Power Shift /3-** Electronic Power Shift
Pump Size A B 5C Pump Size A B C
K3VL80 182 59 5 K3VL80 193 80 3.5
K3VL112/140 224 59 4B 33.7, 2B 63.7 K3VL112/140 235 80 4B 18.5, 2B 48.5
K3VL200(H) 239 59 51.5 K3VL200(H) 249.5 80 36
B (/2-**) B (/3-** )
C
A
68
K3VL PUMPS
3-10 Calibration of Regulators

Lock nut
Max displacement
Pump K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200(H)
adjustment
Q max
Adj. screw Allen key size mm 8 8 8 10 10 10 adjuster
Displacement change
cm3 4.9 6.1 6.0 11.5 12.0 15.3
per turn
Adjustable range of
cm3 16-45 24-60 35-80 56-112 70-140 100-200
displacement
Length of adjustment
mm 0.5-12.1 0.5-12.1 0.5-15.0 3.8-16 1.0-16 8.9-25.3
range (L)
Lock nut size mm 24 24 24 30 30 30
Lock nut tightening

Nm 128 128 128 235 235 235
torque
Max displacement K3VL28/45 K3VL112

Pump Pressure cut off
adjustment /60/80 /140/200
adjuster screw
Adjustment screw Allen key size mm 4 4
Pressure cut off change per turn bar 80 92
Differential pressure change per

bar 13 5.5
turn
Lock nut size mm 8 8
Lock nut tightening

Nm 16 16
torque
*1 Clockwise rotation of a screw produces an increase of the adjustment
Lock nut
Differential pressure
Torque limiter adjustments
adjuster screw
External spring adjuster screw: external hex mm 27
Outer spring lock nut size mm 41
Outer spring lock nut tightening torque Nm 102
Internal spring adjuster screw: internal hex mm 4
Internal spring lock nut size mm 13
Internal spring lock nut tightening torque Nm 16
Torque limiter module Torque limiter curve
uter spring
lo nut
adjustement of
uter spring external spring
adjuster s rew
adjustement of
Flow
external spring +
inner spring
nner spring
adjuster s rew
nner spring
lo nut
Pressure
69
K3VL PUMPS
NOTES
70
K3VL PUMPS
NOTES
71
HMF MOTORS
KAWASAKI PRECISION
MACHINERY (UK) LTD
Ernesettle, Plymouth
Devon, PL5 2SA, England
Tel: +44 1752 364394

Fax: +44 1752 364816
Mail: info@kpm-uk.co.uk
Website: www.kpm-eu.com
OTHER GLOBAL SALES OFFICES
JAPAN
Kawasaki Heavy Industry Ltd, Precision Machinery Ltd. Tokyo Office World
Trade Center Bidg.
4-1 Hamamatsu-cho
2-chome, Minato-ku
Tokyo 105-6116
Japan
Tel: +81-3-3435-6862
Website: www.khi.co.jp/kpm
U.S.A
Kawasaki Precision Machinery (U.S.A.), Inc.
3838 Broadmoor Avenue S.E.
Grand Rapids
Michigan 49512
U.S.A.
Tel: +1-616-975-3101
Website: www.kpm-usa.com
CHINA
Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room
1701), The Headquarters Building No168 XiZang Road (M)
Huangpu District
Shanghai 200001
China
Tel: +86-021-3366-3800
KOREA
Flutek, Ltd.
192-11, Shinchon-dong
Changwon
Kyungnam 641-370
Korea
Tel: +82-55-286-5551
Website: www.flutek.co.kr
The specified data is for product description purposes only

and may not be deemed to be guaranteed unless expressly
confirmed in the contract.
Data sheet: P-2001/04.17

P 200104 17 K3VL

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Precision Machinery Company

Swash-plate Axial Piston Pump

Specifications and Features 3

2-3. Performance Data 13 - 19

2-4. Radial Loading Capacity 20

2-5. Functional Description of Regulator 21 - 26

2-6. Torque Limiter Settings 27 - 28

3-2. K3VL45/60 Installation 38 - 42

3-3. K3VL80 Installation 43 - 47

3-4. K3VL112/140 Installation 48 - 55

3-5. K3VL200 Installation 56 - 61

3-6. K3VL200H Installation 62 - 65

3-7. Electric Displacement Control 66

3-8. Unloading & Proportional Pressure Control Installation 67

3-9. Power Shift Control Installation 68

3-10. Calibration of Regulators 69

General Descriptions Features

K3VL45 45 320 2,700 Highly responsive controls

K3VL112 112 320 2,200 Integral unloading or proportional pressure

K3VL200 200 320 1,900

1-1 Pump Options

1. K3VL Series Pump Preferred product range

4. Hydraulic Fluid Type

6. Through Drive & Porting

1-1 Pump Options

8. Mounting Flange & Shaft 28 45 60 80 112 140 200 200H

M ISO Key & Mount - - -

S SAE Spline & Mount

C SAE-C Spline & SAE-C2 Mount - - - - - -

X SAE-C Key & SAE-C2 Mount - - - - - -

Y SAE-CC Key & SAE-C2 Mount - - - - - -

W SAE-CC Spline & SAE-C2 Mount - - - - - -

F SAE-F Spline & SAE-E Mount - - - - - -

SAE-B Spline & SAE-B, 2 Bolt Mount - - - - - -

10. Regulator Type

11. Unloader Solenoid

1-1 Pump Options

12. Additional Control Options 28 45 60 80 112 140 200 200H

13. Additional Control Options

14. Torque Limiting & Displacement Control

15. Special Suffix

2-1 Technical Data

Pressure Fluid Mineral oil, polyol ester and water glycol

allowable temperature range

Ideal working range

2-1 Technical Data (cont)

Suggested Acceptable with operating temperature and service life. For

recommended usable (higher density)

2-1 Technical Data (cont)

Pump Start Up Precuations

Pump Case Filling

Piping & Circuit Checking

Case Drain Pressure

Long Term Out of Usage

Capacity cc/rev 28 45 60 80 112 140 200 200

Rated bar 320 250 320

Minimum operating speed rpm 600

Weight kg 20 25 25 35 65 65 101 122

Maximum contamination level ISO/DIS 4406 18/15

SAE B 155 290 340

SAE B-B - 290 550

SAE D - 700 990