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RK=^=
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NLPM=
s=NKM==J==ONLMSLOMMT=
RKN b~=~=
qW=
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1. Safety test unit GLP2 1431
2. Adapter f. 3x400VAC, EU ELE_AD_02
3. Adapter f. 230 - VAC external supply ELE_AD_04
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1. Safety check can only be done from trained staff.
2. In the area from 2 m around the machine is not allowed to stay during
the test is running.
3. Use a yellow tape to block off this area.
mW=
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Attention: disconnect the main power supply from SpiiPlus (J18)
otherwise this unit get damaged!!
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OLPM=
s=NKM==J==ONLMSLOMMT=
Program data RHO160:
RKO f=q~=`=
Wiring of Transformer and Main switch like shown in the following pictures.
Switch adjustment
to transformer
Connect to the
right main input
voltage!
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= PLPM=
s=NKM==J==ONLMSLOMMT=
2. Check now the main voltage at the main connector from Pictor. Do
not switch on machine! The voltage must be in the range from
380 and 430V. If this is not given, connect the cables at the
transformer to an other position! (other input voltage). Is the
voltage too low it needs to connect to the next lower clamp from
the input voltage or converse.
RKP s~=
Disconnect the power supply before switching on the machine first time.
Adjust the 5V power supply on the backplane. Turn the potentiometer on the
Sunpower main power supply the there are 5V (+0,2V)on the PCBs.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= QLPM=
s=NKM==J==ONLMSLOMMT=
RKQ _=^=p=
`=~=~=
RKR m==
The tolerances from the voltages are always written into the right box.
OQs=s~==uONRO= +- 1 V DC
NOs=~==m=e~= +- 0,5V DC
OQs=~===e~=e~= +- 1 V DC
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= RLPM=
s=NKM==J==ONLMSLOMMT=
j=L=m=s~==
m=~=~=
ilfp=l=~=
Info: The LOIS value is read out as usual. Also when e.g. the KC print head
is rotated with 180 is tank1 K and tank 2 C!
calculation:
e.g.:
actual value from CK1C at 47C = 287
LOIS Offset = 287-318 = -31
Programming:
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= SLPM=
s=NKM==J==ONLMSLOMMT=
RKS b=
Check all encoders that they count in both ways. The Head Media Distance
Encoder must be moved manually. For this connect the Z-hub adapter. This
adapter is connected instead of the meniscus PCB.
Exchange (change poling) the cables on the motor controller clamp if the
sledge moves to the wrong side.
Attention: check at first that the sledge is not totally down (lower
mechanical limit Stop). If that happens, move at first up. If the sledge is
up (upper mechanical limit stop) converse situation.
Note: If the upper electrical limit Stop is active, there is no movement to
an upper position possible. Sledge can only move down until the limit
switch is not active any more. With the lower limit switch converse.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= TLPM=
s=NKM==J==ONLMSLOMMT=
RKT j~=aL=p=p=
Mechanical Adjustment!
Positioning device must be aligned with the 2 bore holes as shown in the
picture. The dimensions of the adjustment tool you find in the drawing
pic.11.
pic.10
pic.11
mark
Mark (beam)
device
pic.12
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= ULPM=
s=NKM==J==ONLMSLOMMT=
First of all remove the old reflector!
When you mount the new holder (10% angle) for the reflector, you have to make sure that the
adjustment of the new holder is done like shown in the drawing (pic.13).
Sledge
direction
Printing direction
pic.13
pic.14
Adjust the voltage on the sensor interface PCB. Turn the potentiometer and
measure the voltage between P0 and P14. The voltage must be 10V +/-0,2V.
Adjustment
potentiometer
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= VLPM=
s=NKM==J==ONLMSLOMMT=
RKU e~=j~=a~=
Printhead
Measuring Slots
hole Sledge
plate
15mm
Measuring
distance HMD
Transport
belt
Do the Measurement in the middle from the transport belt. Use a calliper
and measure through the measuring hole 2 (front hole) down to the transport
belt.
1. Sledge moves up with a high speed until it hits the upper reference
switch.
2. Sledge moves down with a low speed until it does not switch the
reference switch any more.
3. Sledge moves still down until it reach the Index position from the
HMD encoder.
4. After the encoder reached the Index position the Encoder PCB sets the
Encoder to 0 HMD is initialized.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NMLPM=
s=NKM==J==ONLMSLOMMT=
RKV wJj=
Adjustment:
potentiometer slow
potentiometer fast
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NNLPM=
s=NKM==J==ONLMSLOMMT=
The following values must be reached (last 3 numbers):
Is this not given the speed needs to be adjusted. Turn the poti
to the left side the speed gets lower for the next move. And
faster with a turn to the right hand side. This procedure must
be down until the right speed is set.
2.
1.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NOLPM=
s=NKM==J==ONLMSLOMMT=
7. Parameter RhoHMDistance fine adjustment:
8. Check distances:
Move manual to a distance from 15,8mm and fix the limit stop
screw.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NPLPM=
s=NKM==J==ONLMSLOMMT=
RKNM `~=p=
1. Mount the electrical crash switch like shown on the photo below.
Black holding
metal
Mounting part
Switching
part
Switch
Switch part
Media 5mm
Black
transport
belt
5mm
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NQLPM=
s=NKM==J==ONLMSLOMMT=
4. Adjustment of the switching point:
Bend the switching part against the UV-lamp until you have a
distance of 10mm.
press the SET-button for min. 1 second
When the LED on the switch is blinking with high frequency then the
new switching point is set.
10mm SET-button
Automatic test
Initialise the machine and set the HMD to 4mm
Put the Media with 5mm again
Testcom: Press the button Security Move
This starts the security move procedure. The print sledge is passing
the Media with slow motion. The switch should be activated and the
print sledge should be stopped before the UV-lamp is reaching the
media.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NRLPM=
s=NKM==J==ONLMSLOMMT=
Adjustment tool LE3099008:
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mN=
mO=
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How to do the adjustment:
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Place the adjustment tool LE3099008 like shown in the photos below and
press it against the crash switch bar.
~==~=
i^PMVVMMU=
MJi=
MIT= MIR=
mP= mQ=
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Adjust the height of the crash switch unit so that the switch bar touches
the 0,7mm step of the tool LE3399008. Take care that the crash switch bar
is not lower than the 0,7mm step of the adjustment tool.
When you change from 0,7mm to 0,5mm step you should hear the micro-switches
clicking. Make sure that the switches are activated between 0,5mm and
0,7mm.
Info: 0,5mm means that the crash switch is activated 0,5mm before touching
the printheads.
Check the electrical function of the switch bar:
Press against the switch bar on both edges by hand and check if you can see
the ON/OFF-signal on the Optoisolator-PCB in the electronic rack. When
crash switch is not activated the LED on the Optoisolator PCB is ON (when
switch pressed OFF).
When you press against the bar with the 0,5mm step at least 1 micro-switch
must be activated (you will hear the switching of the micro-switch). Check
the adjustment on the two edge positions (in the centre it can happen that
the crash switch bar is a little bit higher or deeper.
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oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NSLPM=
s=NKM==J==ONLMSLOMMT=
O=K=== mR=
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New setting of the minimum Printing Distance
According to the change of the media crash switch settings Durst has also
decided not to allow a printing distance smaller as 1,5mm any longer. To
change this in the software following entry in the DurstPrinter.setup-
file must be modified:
NIR=
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RhoMediaMinHeadDistanceCM 0.150000
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Important Information:
We can only handle returned printheads that have been damaged by a
crash under warranty if following steps have been performed:
New setting of the Media crash switches (0,5-0,7mm) has been done.
Minimum printing distance must be set to 1,5mm.
Session-Log-File of the crash day must be sent to Durst.
The media where the crash happened must be sent to Durst together
with the printhead.
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oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NTLPM=
s=NKM==J==ONLMSLOMMT=
RKNN jJa=
d~==
m~~=m~=
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NULPM=
s=NKM==J==ONLMSLOMMT=
5. Check the parameter, use the same settings as shown below.
6. Click onto View/IO Settings and check also the settings on the
2.page.
2.
1.
8. Is now everything ok, the program can be closed with Exit and
the programming cycle is done. (the message if it should be
saved needs to click NEIN) Disconnect programming cable!
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oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= NVLPM=
s=NKM==J==ONLMSLOMMT=
RKNO m=p~=`=
d~=
Input Output:
X3/13 +24V I
X3/24 UV-Safety relais K4 (Connection Unit) O
X6/I8 Reserve I
X6/I9 Reserve I
X6/I10 Emergency circle1 I
X6/I11 Emergency circle2 I
X6/I12 Safety switch light trap 1 I
X6/I13 Safety switch light trap 2 I
X6/I14 Safety switch cover hood 1 I
X6/I15 Safety switch cover hood 2 I
X6/I16 Temperature warning I
X6/I17 Temperature early warning I
X6/I18 +24V, at Crash 0V I
X6/I19 Reserve I
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OMLPM=
s=NKM==J==ONLMSLOMMT=
p=^=
Perforated plate on
0,3 - support
0,6mm
0,4 -
1.0mm
p~==
X5 at Pilz-Module:
Sensor A B
LED light Pin I1 Pin I2 ... voltage value A + 0 - 3V
LED dark Pin I1 Pin I2 ... voltage value = 0 - 2V
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= ONLPM=
s=NKM==J==ONLMSLOMMT=
3. Check C1,C2 (left) and D1,D2 (right):
The sensors must switch ON and OFF at same time when the sledge
moves. A check with the eyes is enough. Is the time difference
bigger than 140ms is a problem with the Pilz controller.
Voltage measurement:
X5 at Pilz-Modul:
Sensor C1 C2 D1 D2
LED light Pin I7 Pin I3 Pin I6 Pin I5... voltage value A + 0 - 3V
LED dark Pin I7 Pin I3 Pin I6 Pin I5... voltage value = 0 - 2V
c===
C1 C2 D1 D2 K4 - status
disconnected connected connected connected drops off
connected disconnected connected connected drops off
connected connected disconnected connected drops off
connected connected connected disconnected drops off
4. Push the emergency Stop during the sledge moves sledge Stops and
machine is OFF!
5. Switch on UV lamps and open the cover hood in park position lamps
are still on and the sledge must be possible to move by hand.
6. Switch on UV lamps and open the cover hood during the sledge moves
lamps are OFF and sledge must stop. Now possible to move the sledge
by hand.
7. Switch on UV lamps and pull out the purge tray lamps are OFF and
sledge must be possible to move (If the purge tray is in purge
position the lamps are ON)
8. Disconnect during printing the sensor A at X80 from the Security PCB
K4 drops off (UV-lamps OFF)
9. Disconnect during printing the sensor B at X81 from the Security PCB
K4 drops off (UV-lamps OFF)
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OOLPM=
s=NKM==J==ONLMSLOMMT=
RKNP c=f=q=
^=
1. The cable X2023 for the addressing must be connected on the right
position. See Wiring Diagram.
2. Do addressing from towers.
g=pN=
g=pN= `=
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g=pN= l=
l=
g=pO==
g=pO `==
` g=pO=
g=pO= `=
`=
g=pN=
g=pN= `=
`= g=pN=
g=pN= l=
l=
g=pO==
g=pO l=
l= g=pO=
g=pO= l=
l=
~=
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OPLPM=
s=NKM==J==ONLMSLOMMT=
5V rectangle impulse:
5VDC +- 0,5V
9s
+- 0,05s
Attention: calibrate
probe first! (otherwise
wrong measurement)
Measure Fireimpuls:
measurements:
rise time
puls width
fall time
Vp-p (Voltage Peak to Peak)
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OQLPM=
s=NKM==J==ONLMSLOMMT=
Attention: Do not forget to
rise time = 3,2 +- 0,4s
calibrate the probe! puls width = 5,8 +- 0,4s
fall time = 0,8 +- 0,2s
(otherwise wrong measurement) Vamptd = 100V +-2,5V
7. Change voltage to 120V. For this click Set Head Voltage 120. Same
measurement as with 100V. Do it for all printheads.
rise time = open
puls width = open
fall time = open
Vamptd= 120V +-3V
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oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= ORLPM=
s=NKM==J==ONLMSLOMMT=
RKNQ rs=p=
ibhp=j==
LEKS is a module to control the UV-Fans.
Fan overrun-time
LED red
No speed signal
(Fan off) Temperature set point
LED green
Picture 1
UV ready
message
p~==
Arrow must be
exactly in the
middle from the
2.mark line
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OSLPM=
s=NKM==J==ONLMSLOMMT=
4. Switch on lamp 2. Check if correct lamp starts up and the fan
turns into the right direction (airflow out of lamp). And also that
UV lamp ready appears after 45 seconds.
RKNR s~=c~=
1. Activate in Testcom TableFan.
2. Both fans must turn.
3. Operate the controller on the Fan Unit Control PCB (potentiometer).
4. Fans must turn faster with a turn CW and converse.
RKNS r=m=r=
o=
Attention: Take care the hoses and openings are clean all the time
during the start-up procedure below.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OTLPM=
s=NKM==J==ONLMSLOMMT=
i===
4. Check at the hose from the external lung the pressure. There must be
min -580mbar.
5. Open Y2012 and let the vacuum go down. Take care not to get pollution
into that opening. When the pressure is zero send the command and
check the receive message.
j===
5. Now create a negative pressure from 20mbar (bypass between P0 and P1,
or squeeze the silicon tube what is connect on the PCB and Y2008
several times for short time). Disconnect X3028 after 2min and the
LED V30 lights up red.
Check with the command the receive message.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OULPM=
s=NKM==J==ONLMSLOMMT=
command Receive message
./serial c .01YPSxyz , y = 1 =
.10YPS NOT OK
Connect X3028 and check the time to reach a pressure from -10,5mbar +-
0,8mbar.
This time must be shorter than 150sec.
6. Disconnect X3029 connector and open Y2009 the pressure goes down to
zero. Take care not to get pollution into that opening! CAP Y2006.
After 2 min. waiting the LED V31 lights up red.
Check with the command the receive message.
m===
1. Check the over pressure valve, this must open between 0,5 and 1,0bar.
2. Connect at switch S31 Pin2 and 3 the Ohmmeter. Switch must be highly
resistive with environment pressure (Feedback for Unix workstation).
Connect at Y2002 the pressure metre.
Now open the filter reduction valve (near pressure controller) at
Y2001 and adjust a pressure from 250mbar (+30mbar).
Adjust over pressure sensor (Purge Pressure Sensor) that the switch
just close. Ohmmeter still connect and a resistor from less than 1 Ohm
must be displayed. Now its save that over pressure sensor can
recognize a pressure higher 250mbar.
3. Adjust purge pressure with the filter regulation valve (near pressure
controller) to 300 up to 330mbar.
4. This pressure must be also at the test point from the sledge when the
Purge Ambient Valve is open.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= OVLPM=
s=NKM==J==ONLMSLOMMT=
7. Check the breather from the valve.
Testcom: Purge/ Ambient Valve
If Purge / Ambient Valve is open the over pressure must move out
of the hole next to Y2004.
oSMM=m=pj~~=L=afqJpaK= `~=R=^===============================
= PMLPM=
s=NKM==J==ONLMSLOMMT=