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a b
College of Pipeline and Civil Engineering, China University of Petroleum, Qingdao 266580, China China Petroleum Engineering Co.,
Ltd., Beijing Company, Beijing 100085, China
HIGHLIGHTS
A model for the prediction of CaCO3 scaling in water injection well was developed.
Model for the calculation of deposition The crystal mass per surface
and area at a determined time t +
t is calculated as a sum of
the total mass per surface
removal mass rate area at time t added
Table 1
Model coecients for the calculation of the diffusion coecient Eq. (14). X
a1
a2
a3
a4
a5
a6
a7
a8
16
3.923 10
15
2.333 10
12
7.153 10
10
1.049 10
16
2.539 10
13
1.087 10
11
1.036 10
10
2.769 10
In the first step the calcium and sulfate ions are transported from
the bulk to the interface by diffusion [13]. The mass transfer process X
for calculating of the Sherwood number:
dmc
=(cFcf)
(5)
with
dt
In the second step the ions are built into the crystal lattice. The
Re =
w d0
,
Sc =
(13)
concentration difference
c 2 = c f cs is responsible for the build-
CO32) that take part in the crystallization reaction. The mass flux
carbonate in water solution a computational model based on
cs )2
(6)
cient
on
the
two parameters: temperature and concentration
( Table 1): X
dt
kR is the surface reaction rate constant. It can be calculated
D ( T , c) =
a1 T 3 + a 2 T 2 + a 3 T + a4
+ a5 T 3 + a6 T 2 + a7 T + a8
(14)
c+1
E
kR=kR0e
RTf
(7)
2.1.2. The deposition mass rate of particle
The following values were taken for the constant of the con-
According
to the KernSeaton model [6], the deposition X
kR0 = 7.07 m 4 kg 1
s1
rate:
mol1
dmp
E = 37143 J
= C p Vd
(15)
dt
cs is the saturation concentration and was calculated as a
function of Tf :
log( cs ) =
H
L 0
cp
log( T f ) + C
(8)
described as a function of the supersaturation degree of the
2.3 R Tf
solution:
(16)
where LH0 is solution enthalpy, cp is the difference of heat ca-pacity, R is molar gas constant, C is
a parameter given by J. Lammers [15].X The supersaturation degree of the solution is
calculated as:
If it is assumed that all ions transported to the phase boundary participate in the surface reaction, the Sb =
equations can then be used for the calculation of the mass rates of transport and incorpora-tion into the C ( Ca 2+ ) C ( CO3
fouling layer by eliminating the unknown concentration c f at the phase boundary [16]. The combination
of Eqs. (5) and X 2 )
(17) where Kspb is the solubility product of CaCO3 at
(6) leads to the model equation for the calculation of the deposi-tion mass rate: X the solution temperature.
The dimensionless relaxed time of particle is
K
spb defined as:
C p = 16.647 + 1.667 Sb
2
1
1
dmc
2
(V *)2
(18)
2 kR
c
dt kR
(9)
18
where
23
< 20(
The mass transfer coecient can be determined as a function of 0.07 Sc , diffusi
the Sherwood number and the diffusion coecient: d0 on-
inerti 0.18,
+ a)
tp < 0.02(
Sh D (19)
diffusion)
= 3.5
Vd
+
tp >
=
10 20(inertia)
4
(11) (t p ),
+
V* 2
0.02 < tp
dm dt
= 3
dmr
x f w2
K (20)
1
T = Tw T f = R f q
(23)
dt P
w describes the mean flow velocity above the scaling layer. P describes the intercrystalline
The total mass transfer rate is calculated as the difference
adhesion forces. K is a parameter that is equal to the number of fault points in the fouling
layer. Based on his own measurements Krause suggested the following approach for the
calculation of P K [7]: X between the deposition and removal mass rates (Eq. (1)). X 3.1. Model for the calculation of flow in
water injection wellbore
P K = 83.2 w0.54 The calculation of the average total thickness of the fouling
layer until the time t + t is similar to the calculation of the The following approach was used in the calculation of the
(21)
total mass per unit area (Eq. (2)). It is calculated as the pressure along the wellbore:
sum of the average total thickness from time t and the new
dP
f is the mean density of the fouling layer. It can be deter-mined as a function of the growth within the time stepX =g
total calculated mass per unit area and the calculated mean thickness xf of the t: f
fouling layer:
w2
f =
m
(22)
xf (27)
dz
d0
x
f ,t + t
dt
x
= f ,t +
dm
f
t
(24) drag coecient, it can be calculated by Beggs and [22]. The mean flow velocity w is calculated as a function of theX
Brill approach
defines the injected water density.
f defines frictional
transfer in water injection
below as:
2 f
wellbore
With the determined total thickness and assuming w=
constant
water injection flow rate Q and the hydraulic diameter of (28)
d0 = d1 2xf
the flow
Rf =
thermal conductivity, the scaling resistance can then
d1 (26)
be calcu-
The heat transfer per unit length along the wellbore q is calcu-
channel d0 :
d1
d0
lated as:
d02
d0
ln is the hydraulic diameter of the flow
4Q lated below as:
channel, it is shown
3.2. Model for the
(25) calculation of heat
k=
(31)
The combination of Eqs. (29) and (32) leads to the model equa-X
tion for the calculation of the temperature field along the water
R1
+ R2 + R3 + R4 + R5 + R6
+ R7
injection wellbore:
with
dT
=
d1
k ( T Te )
(33)
dz
d1
, R2 = R f , R3
=
d1
d2
=
d1
d3
cpQ
R1
ln
, R
4
ln
,
2 tub
2 a
h f d0
d1
d2
4. The solution and application of the scaling prediction
d1
d4
d1
d5
d1
f (t).
model
R
5
ln
R6 =
ln
, R7 =
2 cas
2 cem
2
f
d3
d4
4.1. The solution of the scaling prediction model
R
7
) 0 .29.
tion mathematical model. Based on the scaling prediction model,
d
5
c p Q dT = q dz
(32)
The principle of the scaling prediction can be described more clearly
Fig. 5. The scaling layer in water injection tube at calcium carbonate deposi-tion is the pH
different well depth (m).
of injection water which is 7.52.X
Scaling
6
10
16
Measurement
Prediction
layer
8
thickness(mm)
14
12
8
400d
0 14
300 50d
600
900
1200
1500
1800
2100
2400
2700
3000
0 100d
layer
thickness(m)
12
150d
Scaling
Fig. 6. The variation of the practical and predicted scaling thickness with 10
the well 250d
depth.
300d
16
the scaling prediction model to predict
scaling in water-injection wells.
2 0
5. Discussion
Shi 3-6-7
Anion (mg/L) 12,421.52
607
98.67
20,406.44
0
741.39
0
Salinity(mg/L) 34,461.73
538 X. Yang et al./Applied Thermal Engineering 98 (2016) 532540
3000m
18
16
1500m
Scaling
6
12
2000m
10
thickness(mm)
14
2500m
layer
8
Scaling
8
0
100
200
300 35m3/d
400
500
600
700
4
thickness(mm)
0
16
40m3/d
12
24
Well depth(m)
layer
Fig. 9. The variation of the
scaling layer thickness with well
20 depth at different water injection
30m3/d rate.
water injection well Shi 3-6-7 of Shengli Oil field was In order to reduce the quantity of The authors acknowledge the Shengli
predicted by using the software. It shows that the predic- CaCO3 scaling in water in-jection Oil Field for collection of field data.
tion result is accordant with the practical situation. wellbore, it would be better to shorten
the water injection times, increase daily Nomenclature
It can be concluded that the scaling thickness increases water injection rate and purify the
injection water. a geothermal gradient, Km1 a1 a8
with the increase of water injection time, scale-forming
constant
ions con-centration, while it decreases with the increase of
the daily water injection rate. Acknowledgements
Cp concentration of particle, kgm3 C(Ca2+) concentration total mass rate, kgm
2
of Ca2+ ions, molL1 C(CO32) concentration of CO32
s
ions, molL1 1
d0
dt
hydraulic diameter, m
surface), Wm K 2 1 force, N
water injection mass rate, kgs1
kf
q heat transfer per unit length
overall heat transfer coecient (fouled heat exchanger dt
along the wellbore, Wm1
molar gas constant, Jmol1K1
kR
surface reaction rate constant, m4kgs1 R7 formation thermal
r
dt
resistance, m2KW1
Rf scaling thermal
resistance, m KW1
2
dmc
Tf temperature of scaling layer
surface, K
Tw temperature of heat
dm
transfer surface, K References the fouling process, Int. J.
water injection time, s Therm. Sci. 42 (2003) 323334.
kgm3
779788. X 1827. X
S.M. Peyghambarzadeh, A.
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Silva, P.L.C. Lage, Scaling laws
Wm1K1 Application of asymptotic model
for the prediction of fouling rate for network model permeability:
of calcium sulfate under application to wellbore oil flow
tub thermal conductivity of water injection tube , subcooled flow boiling, Appl. simulation with solid deposition,
Wm1K1 a corrected thermal conductivity of annulus, Therm. Eng. 39 (2012) 105113. Chem. Eng. Sci. 58 (2003)
mass transfer coecient, ms1 modeling, J. Pet. Sci. Eng. 112 1055 1060. X
(2013) 273283. X A.R. Konak, A new model for
kinematic viscosity, m2s1 surface reaction-controlled
D.Q. Kern, R.E. Seaton, A
theoretical analysis of thermal growth of crystals from solution,
dynamic viscosity, kgm s 1 1 Chem. Eng. Sci. 29 (1974)
surface fouling, Br. Chem. Eng.
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Reynolds number
4 (1959) 258262. X J. Lammers, Zur Kristallisation
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Sh von Calciumsulfat bei der
transfer surfaces by
Verkrustung von Heizflchen
Sherwood number crystallization and sedimentation,
(Doctoral dissertation),
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