S-Series Hardware Install

D800041X052
March 2014
DeltaV S-series and CHARMs Hardware

Installation
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See the CE statement in the Preface to this manual.
Emerson Process Management Distribution Ltd. Process Systems and Solutions

Meridian East
Meridian Business Park
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Emerson a.s.
European System and Assembly
Pietansk 1202/44
Nov Mesto nad Vhom 91528
Slovakia
Fisher-Rosemount Systems, Inc. an Emerson Process Management company

1100 W. Louis Henna Blvd.
Round Rock, TX 78681
Contents
Contents
Preface ............................................................................................................................ iii
Chapter 1 Planning the installation ................................................................................................... 1
Tools required to install DeltaV hardware ................................................................................................... 1
Torque limits for mounting screws ..............................................................................................................2
Wiring guidelines ........................................................................................................................................2
Marine certified, Class 1 Div 2, Zone 2, and NAMUR installations .................................................................2
Important information about hazardous live voltages .................................................................................3
Chapter 2 Installing S-series hardware .............................................................................................. 5
About S-series hardware ............................................................................................................................. 5
Recommended sequence for installing S-series hardware ...........................................................................6
Recommendations for installing horizontal DIN rails ...................................................................................6
Install a Power / Controller Carrier on the DIN rail ........................................................................................7
Install an 8-Wide I/O Carrier on the DIN rail ................................................................................................. 8
Install a DIN Rail Stop .................................................................................................................................. 9
Install a simplex controller ........................................................................................................................ 10
Install a System Power Supply (24 VDC) .................................................................................................... 11
Wire the System Power Supply's alarm relay contact ..................................................................... 12
Install a redundant controller ....................................................................................................................13
Field power delivery to I/O cards ............................................................................................................... 13
Connect field power to individual cards .........................................................................................14
Connect field power to redundant cards or to cards installed in odd and even numbered slots .....15
Extend LocalBus power to other 8-Wide I/O Carriers ................................................................................. 16
Install terminal blocks onto an 8-Wide I/O Carrier ..................................................................................... 18
Install I/O cards onto an 8-Wide I/O Carrier ............................................................................................... 19
Connect power to WirelessHART I/O .........................................................................................................20
Connect power to the system ................................................................................................................... 21
Use Logic Solvers with S-series controllers ................................................................................................22
Connect S-series controllers to a small Safety Instrumented System ............................................. 23
Connect S-series controllers to a large Safety Instrumented System ..............................................23
Connect S-series controllers to a Safety Instrumented System on the same DIN rail ...................... 24
Connect S-series controllers to a Safety Instrumented System on another DIN rail ........................ 25
Chapter 3 Installing CHARMs hardware ...........................................................................................29
About CHARM I/O .....................................................................................................................................29
Recommended sequence for installing CHARMs hardware ....................................................................... 30
Recommendations for installing vertical DIN rails ..................................................................................... 30
Install a CHARM I/O Carrier on the DIN rail ................................................................................................ 31
Install the first CHARM Baseplate on the DIN rail ....................................................................................... 31
Install the other CHARM Baseplates onto the DIN rail ................................................................................33
Remove a CHARM I/O Carrier or Baseplate from the DIN rail ..........................................................34
Install the Column Terminator onto the DIN rail ........................................................................................34
Install a DIN Rail Stop ................................................................................................................................ 36
Connect power to the CHARM I/O .............................................................................................................36
Extend CHARM power to other baseplates ................................................................................................37
Install CHARM I/O Cards ............................................................................................................................38
Install CHARMs ......................................................................................................................................... 39
i
Contents
Reset the keying mechanism on a CHARM Terminal Block ........................................................................ 41

Label the CHARMs installed on each baseplate .........................................................................................42
Chapter 4 Installing I.S. CHARMs hardware ..................................................................................... 45
Recommended sequence for installing I.S. CHARMs hardware ..................................................................45
Recommendations for installing vertical DIN rails ..................................................................................... 46
Install a CHARM I/O Carrier on the DIN rail ................................................................................................ 46
Install a Separation Wall ............................................................................................................................47
Install the I.S. CHARM Baseplates onto the DIN rail ....................................................................................49
Install the Column Terminator onto the DIN rail ........................................................................................52
Install a DIN Rail Stop ................................................................................................................................ 54
Connect power to I.S. CHARM I/O ............................................................................................................. 54
Extend CHARM power to other I.S. baseplates .......................................................................................... 56
Install CHARM I/O Cards ............................................................................................................................57
Install I.S. CHARMs ....................................................................................................................................58
Reset the keying mechanism on an I.S. CHARM Terminal Block .................................................................59
Label the CHARMs installed on each baseplate .........................................................................................61
Chapter 5 Setting up the DeltaV Control Network ........................................................................... 63
DeltaV Control Network overview .............................................................................................................63
Set up a DeltaV workstation and install the system identifier .................................................................... 64
Installing the fault-tolerant server ................................................................................................. 64
Set up a redundant DeltaV Control Network ............................................................................................. 65
Connect the control network to a plant LAN ............................................................................................. 66
Index ................................................................................................................................................. 69
ii
Preface
This manual provides step-by-step instructions for installing DeltaV S-series and CHARMs
hardware.
Related documentation
The DeltaV S-series and CHARMs Hardware Reference manual contains installation
notes, specifications, wiring diagrams, dimensions, and other reference information
for S-series and CHARMs hardware components.
The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual
contains instructions for properly preparing your site for electrical power and
grounding.
The Fieldbus Installations in a DeltaV Digital Automation System manual provides
information on using fieldbus in a DeltaV system.
The Installing Your DeltaV SIS Process Safety System Hardware manual contains
information about installing SIS hardware.
Assumptions
It is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, and
Surge Suppression and have followed the instructions for properly preparing your site for
electrical power and grounding before installing your DeltaV system. The Quick Start Guide
for DeltaV Power, Grounding, and Surge Suppression is available from your Emerson Process
Management representative or sales office. It is also assumed that all installation
procedures described in this document are performed by qualified personnel and that the
equipment is used only for the purposes described.
CE statement
This manual describes installation and maintenance procedures for products that have
been tested to be in compliance with appropriate CE directives. To maintain compliance,
these products must be installed and maintained according to the procedures described in
this document. Failure to follow the procedures may compromise compliance.
Conventions used in this manual
Notes are used to help you to understand important information.
Warnings are used to describe a critical procedure that must be followed to prevent a
safety risk or equipment damage.
iii
iv
Planning the installation
1 Planning the installation

Topics covered in this chapter:
Tools required to install DeltaV hardware
Torque limits for mounting screws
Wiring guidelines
Marine certified, Class 1 Div 2, Zone 2, and NAMUR installations
Important information about hazardous live voltages
Tools required to install DeltaV hardware

Standard electrical, installation, and Ethernet cable tools are required to install DeltaV S-
series and CHARMs hardware.
Electrical tools
Voltmeter
Wire cutter
Wire stripper
Pliers
Screwdriver
Installation tools
Screwdrivers
Drill with standard bits
Ethernet cable tools
Crimper
Cable tester
1
Torque limits for mounting screws

Do not exceed the maximum torque limits for the mounting screws when you install the
DIN rails and DeltaV S-series and CHARMs hardware.
Hardware Torque limit on mounting screw

DIN rail stop 0.9 Nm (8 in-lb)
Power terminations on carriers 0.45 Nm (4 in-lb)
Terminal block field terminations 0.45 Nm (4 in-lb)
CHARM terminals 0.45 Nm (4 in-lb)
Wiring guidelines
Stranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system.
Stranded or solid wire
The power and grounding terminals and field termination points on the carriers' terminal
blocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire size
for the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To select
wire, calculate the maximum current limit expected for each wire and refer to your local
electrical codes that define the wire size required for a specific current.
Shielded or twisted pair wire
Shielded twisted pair wiring is recommended for low-level signal wiring to reduce
susceptibility to noise. A shield ground bar to isolate and drain field noise away from the
DeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.
Marine certified, Class 1 Div 2, Zone 2, and

NAMUR installations
For Class I Division 2 installations, refer to the documents DeltaV Electronic Marshalling
(Charm I/O Subsystem) Class 1 Division 2 Installation Instructions (part number 12P5401) and
DeltaV S-series Digital Automation System Class 1 Division 2 Installation Instructions (part
number 12P5402) on the DeltaV Documentation Library DVD.
For Zone 2 installations, refer to the documents DeltaV Electronic Marshalling (Charm I/O
Subsystem) Zone 2 Installation Instructions (part number 12P5403) and DeltaV S-series
Digital Automation System Zone 2 Installation Instructions (part number 12P5404) on the
DeltaV Documentation Library DVD.
For NAMUR NE 21 installations, refer to the document DeltaV Digital Automation System
Namur NE 21 Installation Instructions, (12P2822) on the DeltaV Documentation Library DVD.
2
For Marine Certified DeltaV installations, refer to the following installation requirements.
These requirements allow the DeltaV system to support the reduced EMC interference
requirements at the Marine Navigation Frequencies. Marine certification is approved for 24
V powered systems only. For additional requirements and for a list of the specific DeltaV
equipment that is approved for marine installation, refer to the specific certifying agency.
For all exposed deck locations:
Install the DeltaV system in an IP66/NEMA 4 enclosure with EMC-reduction shielding

(15 dB minimum) such as the Stahl Series 8125/8126 enclosures.
Include an EMC power line filter such as a Tyco S series or equivalent on all DC input
leads at the DeltaV system's enclosure with the filter grounded at the enclosure.
For non-exposed deck locations:
Install the DeltaV system in an enclosure suitable for your environment with EMC-
reduction shielding (15 dB minimum).
Include an EMC power line filter such as a Tyco S Series or equivalent on all DC input
leads at the DeltaV system's enclosure with the filter grounded at the enclosure.
Note
All electrical installations must conform to applicable federal, state, and local codes and regulations.
All installation and maintenance procedures described in this document must be performed by
qualified personnel and all equipment must be used only for the purposes described. If the
equipment is used in a manner not specified, the protection provided by the equipment may be
impaired.
Important information about hazardous live

voltages
WARNING!
The AC input and output CHARMs and I/O cards, as well as carriers and baseplates may have
hazardous live voltages present on the input or output terminals. These devices switch or
sense the presence of 120 VAC or 250 VAC field power. Ensure that proper safety precautions,
such as de-energizing field power, are observed during installation, maintenance, or any time
wiring changes are made to any of the following devices:
KL4201X1-BA1: Charm Baseplate
KL4502X1-BA1: Charm Terminal Block
KL4502X1-DA1: CHARM Address Terminal
KL3011X1-BA1: DI 120 VAC Isolated CHARM
KL3012X1-BA1: DI 230 VAC Isolated CHARM
KL3013X1-BA1: DO VAC Isolated CHARM
KJ4005X1-BE1: S-series 8-Wide I/O Carrier
KJ4005X1-BF1: Power Terminals
KL4502X1-LA1: CHARM Fused Injected Power Terminal Block
3
KL4502X1-MA1: Charm Relay Output Terminal Block

KJ4006X1-BB1: S-series 8-Channel Terminal Block
KJ3207X1-BK1 and BL1: S-series DI 8-channel 120 VAC isolated and DI 8-channel 120 VAC
dry contact cards respectively
KJ3209X1-BK1: S-series DO 8-channel 120/230 VAC isolated card
KJ3210X1- BK1: S-series DO 8-channel 120/230 VAC high-side card
KJ4006X1-BC1: S-series Fused 8-Channel Terminal Block
4
Installing S-series hardware
2 Installing S-series hardware

About S-series hardware
Recommended sequence for installing S-series hardware
Recommendations for installing horizontal DIN rails
Install a Power / Controller Carrier on the DIN rail
Install an 8-Wide I/O Carrier on the DIN rail
Install a DIN Rail Stop
Install a simplex controller
Install a System Power Supply (24 VDC)
Install a redundant controller
Field power delivery to I/O cards
Extend LocalBus power to other 8-Wide I/O Carriers
Install terminal blocks onto an 8-Wide I/O Carrier
Install I/O cards onto an 8-Wide I/O Carrier
Connect power to WirelessHART I/O
Connect power to the system
Use Logic Solvers with S-series controllers
About S-series hardware

DeltaV S-series hardware is the next generation of DeltaV hardware.
S-series hardware includes:
S-series controllers
S-series cards and terminal blocks
S-series carriers
S-series power supplies
S-series hardware provides easy, snap-on installation, integrated field power for individual
and redundant cards, and many other features. Refer to the DeltaV S-series and CHARMs
Hardware Reference manual for reference information on S-series hardware.
S-series I/O cards and terminal blocks require S-series controllers and S-series carriers. S-
series controllers cannot be used with M-series cards and terminal blocks and M-series
controllers cannot be used with S-series cards and terminal blocks. Refer to the Installing
Your DeltaV Digital Automation System manual for reference information on M-series
hardware.
5
Recommended sequence for installing S-series

hardware
The installation sequence described in this topic is only a recommendation. You can
perform these steps in the order that best meets the needs of your project.
Install horizontal DIN rails
Snap the Power /Controller carrier and 8-Wide I/O Carriers onto the DIN rail
Slide the carriers together to form the LocalBus
Install a DIN Rail Stop at each end of the carriers on each DIN Rail
Snap an S-series controller onto the Power / Controller Carrier
Snap the S-series System Power Supply (24 VDC) onto the Power / Controller Carrier
Install the terminal blocks onto the 8-Wide Carrier
Connect field wiring to the terminal blocks
Snap the S-series I/O cards onto the terminal blocks on the 8-Wide I/O Carrier
Install the DeltaV workstations, servers, and system identifier
Set up the DeltaV Control Network by installing any switches and cabling between
nodes
Connect bulk 24 VDC power to the power input terminals on the carriers to power
up the system
Check out the installation by checking cable connections, power supply voltages,
the LEDs on the devices and cards, and testing field wiring
Recommendations for installing horizontal DIN

rails
DeltaV S-series horizontal carriers and hardware are designed for installation in an
enclosure suitable for the location in which the equipment is installed. Use standard, 3.5
cm (1.38 inch) T-type DIN rails to hold the equipment.
Suggested spacing for DIN rail installation
Maintain 2.5 cm (.98 inch) from the top of the carrier to the bottom of the wireway
mounted above or to the top edge of the enclosure's mounting surface .
Maintain 5.0 cm (1.97 inch) from the bottom of the carrier to the top of the wireway
mounted below or from the bottom edge of the enclosures mounting surface.
Maintain 30.4 cm (11.96 inches) from the bottom of the wireway mounted above or
to the top edge of the enclosure's mounting surface to the top of the wireway
mounted below or from the bottom edge of the enclosures mounting surface.
Maintain 11.4 cm (4.48 inches) from the center of the DIN rail to the top of the
carriers.
6
Figure 2-1: DIN rail spacing
Wireway
2.5 cm
(.98 in)
Power/Controller
Carrier 13.9 cm
(5.47 in)
11.4 cm
(4.48 in)
30.4 cm
(11.96 in)
DIN Rail
5.0 cm
(1.97 in)
Wireway
Install a Power / Controller Carrier on the DIN

rail
The Power / Controller Carrier holds an S-series System Power Supply (24 VDC) and
S-series controller or two S-series System Power Supplies (24 VDC) if power injection is
required. When a Power / Controller Carrier holds a power supply and controller, it installs
to the left of an 8-Wide I/O Carrier. Refer to the DeltaV S-series and CHARMs Hardware
Reference manual for information on injecting power to the I/O.
The Power / Controller Carrier installs on a horizontal T-type DIN rail. No tools are required
to install the Power / Controller Carrier on the DIN rail. Connectors on both sides of the
carrier connect with adjacent carriers to form the LocalBus.
7
Figure 2-2: Installing a Power / Controller Carrier

Power /Controller
Carrier
Turn clockwise to remove the carrier. DIN Rail

Turn counter-clockwise to re-engage
the latch after removing.
Connectors
If the carrier has been installed and then removed from the DIN rail, turn the screw on the
front of the carrier counter-closewise to reengage the latch.
1. Align the carrier against a T-type DIN rail and push it to snap it into place.
2. Connect the carrier to any adjacent carriers by sliding together the connectors on
the sides of the carriers.
Install an 8-Wide I/O Carrier on the DIN rail

The 8-Wide I/O Carrier holds up to eight simplex or four redundant S-series I/O cards. It has
connectors for providing separate primary and secondary 24 VDC field power to
redundant cards and other connectors for providing 120/230 AC and 24 VDC field power
to individual cards.
The 8-Wide I/O Carrier installs on horizontal T-type DIN rails. No screws are required to
install the 8-Wide I/O Carrier on the DIN rail. Connectors on both sides of the carrier
connect with adjacent carriers to form the LocalBus.
8
Figure 2-3: Installing an 8-Wide I/O Carrier

Turn clockwise to remove the carrier.
Turn counter-clockwise to re-engage
Power/Controller
the latch after removing.
Carrier 8-wide I/O Carrier
+ +
+ +
Connectors Shield ground bar Connector
If the carrier has been installed and then removed from the DIN rail, turn the two screws on
the front of the carrier counter-closewise to reengage the latch before reinstalling the
carrier.
1. Align the carrier against a T-type DIN rail and push it to snap it into place.
2. Connect the carrier to any adjacent carriers by sliding together the connectors on
the sides of the carriers.
3. Connect the shield ground bar on one carrier to DC common ground. The carriers
pass the shield on to adjacent carriers. There is no need to make more than one
shield ground connection.

Vibration may cause carrier connectors to disconnect from each other. Install a DIN Rail
Stop at each end of the carriers on each DIN rail to prevent carriers from disconnecting.
9
Figure 2-4: DIN Rail Stop
1. Be sure the arrow on the top of the DIN Rail Stop is pointing towards the carrier. This
prevents damage from the screws on the DIN Rail Stop.
2. Hook the end with the deeper notch over the DIN rail and then hook the end with
the more shallow notch over the other side of the DIN rail.
3. Screw the DIN Rail Stop onto the DIN rail being careful not to overtighten the
screws. Be sure that both sides of the DIN Rail Stop are properly secured. The torque
limits are specified on the DIN Rail Stop.
Install a simplex controller

A simplex S-series controller installs in the right slot of a Power / Controller Carrier.
1. Align the thick plastic tab on the bottom of the controller with the opening on the
right slot of the Power / Controller Carrier and align the top of the controller with the
housing on the right slot of the Power / Controller Carrier.
10
Figure 2-5: Installing a simplex controller

Power/Controller
Carrier
Controller
(left side view)
Power
Controller
supply
housing
housing
Controller
tab
Tab
receiver
2. Push the controller to snap it onto the right slot of the Power / Controller Carrier.
Install a System Power Supply (24 VDC)

The System Power Supply (24 VDC) takes power from a bulk power supply and converts it
to 12 VDC power to power controllers and I/O cards. The System Power Supply (24 VDC)
installs on the left slot of the Power / Controller Carrier.
Always remove input power to the Power / Controller Carrier before installing or removing
a power supply from the carrier.
1. Align the thick plastic tab on the bottom of the power supply with the opening on
the left slot of the Power / Controller Carrier and align the top of the power supply
with the housing on the left slot of the Power / Controller Carrier.
11
Figure 2-6: Installing a power supply

Power/Controller
Carrier
Power Supply
(right side view)
Power
supply Controller
housing housing
Power supply
tab
Tab
receiver
2. Push the power supply to snap it onto the left slot of the Power / Controller Carrier.
Wire the System Power Supply's alarm relay contact

The System Power Supply's alarm relay contact is closed during normal operation.
Wire the alarm relay contacts as shown in the following image. Note that this image shows
the alarm relays in the unpowered (shelf) condition.
Example:
Example: Optional
Alarm relay contact First system additional
normally open power supply system
(shelf condition) power supplies
+
DI 24 VDC
isolated card
24 VDC external +
power supply
12
Install a redundant controller

A redundant controller requires an additional Power / Controller Carrier. Do not mix
controller types in a redundant controller pair. Use two SX controllers, two SD Plus
controllers, or two SQ controllers.
For this procedure, it is assumend that a simplex S-series controller and System Power
Supply (24 VDC) are installed on a Power / Controller Carrier.
Figure 2-7: Installing a redundant controller

Secondary Power/ Primary Power/
Controller Carrier Controller Carrier
Secondary Secondary Primary Primary
power supply controller power supply controller
8-wide I/O Carrier
+ +
+ +
Pri Sec Pri Sec Pri Sec Pri Sec

1 2 3 4 5 6 7 8
1. Connect a Power / Controller Carrier to the left of the existing Power / Controller
Carrier holding a System Power Supply 24 (VDC) and S-series controller.
2. Snap a System Power Supply (24 VDC) into the left slot of the Power / Controller
Carrier.
3. Snap an S-series controller of the same type as the redundant partner into the right
slot of the Power / Controller Carrier.
Field power delivery to I/O cards

Field power can be provided to the I/O through connectors on the 8-Wide I/O Carrier.
Separate, primary and secondary 24 VDC bussed field power can be provided to
redundant cards
24 VDC bussed field power can be provided to individual cards
13
Fused 24 VDC bussed field power can be provided to individual cards

120/230 VAC bussed field power can be provided to individual cards
Connect field power to individual cards

The 8-Wide I/O Carrier ships with removable fused plugs for delivering fused 24 VDC field
power to individual cards through the internal power bus. Alternatively, field power can be
individually wired to each card by removing the fused plug, replacing it with a terminal
plug, and wiring either a fused 24 VDC circuit or 120/230 VAC circuit to the card.
Figure 2-8: Field power terminals on the 8-Wide Carrier
24 VDC Remove fused plug and 24 VDC

power source insert a terminal plug to power source
+ +
deliver AC or 24 VDC power
to individual cards.
Fuse Fused plugs for internally Terminal plugs for Fuse

bussed 24 VDC power AC and 24 VDC power
to individual cards. to individual cards.
Field power for + + +

Field power for
cards in slots 1, 3, 5, 7 + + cards in slots 2, 4, 6, 8

1 2 3 4 5 6 7 8
Shield ground bar
Determine the type of field power connection for the card.
Option Description
24 VDC field power Install a fused plug in the socket above the I/O card to connect the
through the internal internally bussed 24 VDC power to the I/O card's field circuits.
power bus:
14
Option Description
24 VDC individually wired Remove the fused plug from the socket above the I/O card and
field power: install a terminal plug in the socket.
Connect a fused 24 VDC circuit to the terminal plug.
120/230 individually Remove the fused plug from the socket above the I/O card and
wired field power: install a terminal plug in the socket.
Connect a fused 120 or 230 VAC circuit to the terminal plug.
Connect field power to redundant cards or to cards

installed in odd and even numbered slots
Through the 8-Wide I/O Carrier, 24 VDC field power can be separately delivered to the
cards installed in odd numbered slots and to the cards installed in even numbered slots. In
redundant applications, the cards installed in the odd numbered slots are the primary
cards and the cards installed in the even numbered slots are the secondary cards.
Figure 2-9: Connecting field power to redundant cards
24 VDC 24 VDC
power source power source
+
+
Fuse Fuse
Field power for + +

Field power for
cards in slots 1, 3, 5, 7 + + cards in slots 2, 4, 6, 8

1 2 3 4 5 6 7 8
Shield ground bar
15
1. Connect fused 24 VDC bulk power to the terminals on the top left of the carrier (- +)
to provide field power to the cards installed in slots 1, 3, 5, 7. In redundant
applications, these are the primary cards.
2. Connect fused 24 VDC bulk power to the terminals on the top right of the carrier
(- +) to provide field power to the cards installed in slots 2, 4, 6, 8. In redundant
applications, these are the secondary cards.
Extend LocalBus power to other 8-Wide I/O

Carriers
When 8-Wide I/O Carriers are installed on separate DIN rails, Left and Right Extenders and
cables are used to extend the LocalBus power that runs through the carriers.
Extender cables are available in the following lengths:
0.4 meters (1.3 feet)

16
Figure 2-10: Extending LocalBus power

Right
8-wide I/O Carrier Extender
+ +
+ +
Left
Extender 8-wide I/O Carrier
+ +
+ + + +
For this procedure it is assumed that at least one 8-Wide I/O Carrier is installed on a
separate DIN rail from other 8-Wide I/O Carriers.
1. Slide together the connectors on a Right Extender with the connectors on the right
side of the last 8-Wide I/O Carrier on the first DIN rail.
2. Slide together the connectors on a Left Extender with the connectors on the left side
of the first 8-Wide I/O Carrier on a separate DIN rail.
17
3. Connect the cables between the Left and Right Extenders. Typically, one D-shell
cable is used to make the connection; however, two cables can also be used.
Connect A to A for single cables and A to A and B to B for dual cables.
Install terminal blocks onto an 8-Wide I/O

Carrier
Terminal blocks provide screw terminations for field wiring. S-series I/O cards snap onto S-
series terminal blocks. Set the key on the terminal block before installing the card on the
terminal block.
Simplex terminal blocks can be installed in any slot on the 8-Wide I/O Carrier. Redundant
terminal blocks occupy two slots and must be installed in slots 1 and 2, 3 and 4, 5 and 6, 7
and 8. That is, the lower slot in a redundant pair must be an odd number.
Figure 2-11: Installing terminal blocks

8-wide I/O Carrier
+ +
+ +

1 2 3 4 5 6 7 8
Terminal Block
(right side view)
showing mounting
tabs on back.
Mounting
Tabs
Shield ground bar
1. Locate the slots for the terminal block on the 8-Wide I/O Carrier. There are three
slots for each simplex terminal block.
2. Locate the tabs on the back of the terminal block. There are three tabs on each
simplex terminal block.
3. Place the tabs on the terminal block in the slots on the carrier and push the terminal
block down to lock it into place.
18
8-wide I/O Carrier
+ +
+ +
Card
housing
1 2 3 4 5 6 7 8
Keys on
terminal
block
4. Connect the field wiring to the terminal block.
Install I/O cards onto an 8-Wide I/O Carrier

S-series I/O cards snap onto S-series terminal blocks installed on an 8-Wide I/O Carrier.
WARNING!
I/O cards are designed to be installed on terminal blocks. The terminal block guides the card as
the retention latch engages.
19
Figure 2-12: Installing I/O cards

8-wide I/O Carrier
+ +
+ +
I/O card
installed
1 2 3 4 5 6 7 8
Terminal
block
1. Place the bottom of the card on the terminal block and align the top of the card with
the card housing on the 8-Wide I/O Carrier.
2. Push the card to snap it into place.
Connect power to WirelessHART I/O

Redundant 24 VDC power is delivered from bulk power supplies to WirelessHART I/O
through the WirelessHART I/O Carrier.
For this procedure, it is assumed that redundant bulk 24 VDC power supplies are already
installed.
1. Connect the bulk power supplies to the power terminals on the WirelessHART I/O
Carrier as shown in the following image.
20
Figure 2-13: Powering and grounding WirelessHART I/O

AC power source 1 AC power source 2
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
DC ok DC ok
Connect shield bars
Isolated
Chassis DC Bus
Ground Ground
(CG)
WIOC
Carrier
Building
DeltaV Steel
Instrument
Ground
2. Ground the connections as shown in the image.
Connect power to the system

Bulk power supplies power DeltaV System Power Supplies (24 VDC) and field instruments
through connectors on the Power / Controller Carrier. DeltaV Bulk Power Supplies are
available from Emerson Process Management.
Note
The use of an Uninterruptible Power Supply (UPS) is not a DeltaV system requirement. Follow your
plant's best practices and carefully assess the quality of your plant's power to decide whether or not
to use a UPS.
1. Install the bulk power supply on a DIN rail.

2. Connect the bulk power supply to the plant's power source.
21
3. Connect the bulk power supply's 24 VDC output to the DC input terminals on the
Power / Controller Carrier as shown in the following image. This provides power to
the system power supplies.
Note
The power inputs on the right side of the following image are needed only when two system
power supplies are used.
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
DC ok DC ok
Connect shield bars
Isolated
Chassis DC Bus
Ground Ground
(CG)
Power/
Controller A B
Carrier
Building
DeltaV Steel
Instrument
Ground
Use Logic Solvers with S-series controllers

SIS Adapters are used to connect S-series controllers with Logic Solvers installed on M-
series 8-Wide Horizontal I/O Carriers. S-series controllers do not recognize any other M-
series I/O. Refer to the Installing Your DeltaV Safety Instrumentation System Hardware
manual for information on installing DeltaV SIS hardware.
22
Connect S-series controllers to a small Safety

Instrumented System
Figure 2-14: Small Safety Instrumented System using S-series controllers

Right M-series One Wide
S-series Power/ SIS I/O on M-series Horizontal Carrier Extender
Controller Carrier 8-wide Carrier with Terminators
SIS Adapter
SISNet Repeaters
1. Connect the SIS Adapter to the S-series Power/Controller Carrier and the M-series 8-
Wide Horizontal I/O Carrier that is holding the Logic Solvers. Slide together the pins
on the carriers and the adapter to form the LocalBus.
Logic Solvers install in odd numbered slots (1,3,5,7) on the carriers. Simplex Logic
Solvers take two slots and redundant Logic Solvers take four slots. You can install SIS
Net Repeaters to connect between multiple DeltaV SIS systems.
2. Connect an M-series right 1-Wide Horizontal Carrier Extender to the M-series 8-Wide
Horizontal I/O Carrier holding the Logic Solvers.
3. Install two 120 ohms BNC terminators on the BNC connectors on the right 1-Wide
Horizontal Carrier Extender.
Connect S-series controllers to a large Safety

Instrumented System
The following image shows the peer-to-peer bus cable connections required for a safety
system.
23
Figure 2-15: Large Safety Instrumented System using S-series controllers
Peer-to-peer
bus
32 Logic Solvers Total
LocalBus
1. Connect all hardware as described in the preceding procedure.

2. Connect M-series 1-wide Horizontal Carrier Extender cables to the D-shell
connectors on the Horizontal Carrier Extenders for LocalBus connections between
the carriers.
3. Connect the white and black BNC connectors on the 1-wide Horizontal Carrier
Extender to form the peer- to-peer bus.
4. Install two 120 ohms BNC terminators on the BNC connectors on the last right 1-
Wide Horizontal Carrier Extender.
Connect S-series controllers to a Safety Instrumented

System on the same DIN rail
S-series controllers and I/O can connect to a SIS system on the same DIN rail by connecting
a SIS Adapter between the S-series and M-series carriers as shown in the following figure.
24
Figure 2-16: SIS Adapter connecting an S-series 8-Wide carrier and M-series 8-Wide
carrier with SIS I/O on the same DIN rail
Right M-series One-wide
SIS I/O on M-series Horizontal Carrier Extender
S-series I/O 8-wide Carrier with Terminators
SIS Adapter SISNet Repeaters
1. Connect the SIS Adapter between an S-series 8-Wide I/O Carrier and the M-series 8-
Wide Horizontal I/O Carrier that is holding the Logic Solvers.
2. Connect an M-series right 1-Wide Horizontal Carrier Extender to the M-series 8-Wide
Horizontal I/O Carrier that is holding the Logic Solvers.
3. Install two 120 ohms BNC terminators on the BNC connectors on the last right 1-
Wide Horizontal Carrier Extender.
Connect S-series controllers to a Safety Instrumented

System on another DIN rail
S-series I/O can connect to a SIS system on another DIN rail using extender cables as shown
in the following figure.
25
Figure 2-17: SIS Adapter between an S-series Left Extender and M-series 8-Wide
Horizontal I/O Carrier on another DIN rail
S-series I/O Right S-series Extender
Right M-series One Wide

SIS I/O on M-series Horizontal Carrier Extender
8-wide Carrier with Terminators
SIS Adapter SISNet Repeaters
Left S-series Extender
1. Connect an S-series Right Extender to the S-series 8-Wide I/O Carrier.

2. Connect a SIS Adapter to the M-series 8-Wide I/O Carrier that is holding the Logic
Solvers.
26
3. Connect an S-series Left Extender to the SIS Adapter and install extender cables
between the extenders.
4. Install two 120 ohms BNC terminators on the BNC connectors on the last 1-Wide
Horizontal Carrier Extender.
27
28
Installing CHARMs hardware
3 Installing CHARMs hardware

About CHARM I/O
Recommended sequence for installing CHARMs hardware
Recommendations for installing vertical DIN rails
Install a CHARM I/O Carrier on the DIN rail
Install the first CHARM Baseplate on the DIN rail
Install the other CHARM Baseplates onto the DIN rail
Install the Column Terminator onto the DIN rail
Connect power to the CHARM I/O
Extend CHARM power to other baseplates
Install CHARM I/O Cards
Install CHARMs
Reset the keying mechanism on a CHARM Terminal Block
Label the CHARMs installed on each baseplate
About CHARM I/O

CHARM I/O represents a major change in I/O design, wiring, and installation. The DeltaV
system supports Intrinsically Safe (I.S.) CHARMs and non I.S. CHARMs.
With CHARM I/O, channel types are defined individually when the appropriate
CHARacterizing Module, called a CHARM, that matches the field device (AI, AO, DI, DO and
so on) is installed. I/O channels can be assigned to controllers as needed by the control
strategy. CHARMs' signals are processed and made available to S-series controllers by a
CHARM I/O Card (CIOC).
CHARM I/O hardware includes:
CHARM I/O Card (CIOC) and carrier

CHARMs
CHARM Baseplates
CHARM terminal blocks
Refer to the DeltaV S-series and CHARMs Hardware Reference manual for reference
information on CHARM I/O hardware. Refer to the next chapter if you are installing an I.S.
system.
29
Recommended sequence for installing CHARMs

hardware
Install vertical DIN rails
Snap the CHARM I/O Carrier onto the DIN rail
Connect and install up to eight CHARM Baseplates under the CHARM I/O Carrier on
the DIN rail
Install the column terminator to the last CHARM Baseplate
Install the DIN Rail Stop after the column terminator to prevent the baseplates from
slipping down on the DIN rail
Wire the devices to the terminal blocks and perform field wiring checkout
Connect the bulk power supplies to the CHARM I/O Carrier
Install the CHARM I/O Cards (CIOC) onto the CHARM I/O Carrier
Install the CHARMs
Connect the CIOC to the DeltaV Control Network
Daisy chain CIOCs (optional)
Recommendations for installing vertical DIN

rails
CHARMs hardware is designed for installation on vertical T-type DIN rails in an enclosure
suitable for the location in which the equipment is installed. Use standard, 3.5 cm (1.38
inch) T-type DIN rails to hold the equipment.
mounted above or to the top edge of the enclosure's mounting surface.
Maintain 2.5 cm (.98 inch) from the left side of the carrier to the right side of a
wireway mounted on the left of the carrier or the left edge of the enclosures
mounting surface.
Maintain 5.0 cm (1.97 inch) from the right side of the carrier to the left side of a
wireway mounted to the right of the carrier or the right edge of the enclosures
mounting surface.
30

The CHARM I/O carrier holds redundant CHARM I/O Cards (CIOCs). It has redundant 24
VDC connectors for providing power to the CIOCs, to the CHARMs, and to the field
devices, redundant (primary and secondary) ethernet ports for connection to the control
network, and redundant (primary and secondary) cascade ports for daisy-chaining up to 16
CIOCs.
No tools are required to install the CHARM I/O carrier on the DIN rail. A latch on the back of
the carrier snaps it into place on the DIN rail. Connectors on the bottom of the carrier
connect with connectors on the first CHARM Baseplate.
Figure 4-1: Installing a CIOC Carrier

CIOC Carrier
Primary Secondary
control control
network network
Cascade Cascade
port port
Connector
DIN Rail
Align the carrier against a T-type DIN rail and push it to snap it into place.
Install the first CHARM Baseplate on the DIN rail

The first CHARM Baseplate holds Address Plug one and a bank of 12 CHARM Terminal
Blocks. The first CHARM Baseplate connects to a CHARM I/O Carrier on the DIN rail. No
tools are required to install a CHARM Baseplate onto the DIN rail.
31
Figure 3-2: Installing the first baseplate

CIOC Carrier
CHARM
Baseplate
Address
Plug 1 1
Connected
1 Baseplate and
CIOC Carrier
Connector
DIN Rail
For this procedure it is assumed that a CHARM I/O Carrier is installed on the DIN rail.
1. Hold the first CHARM Baseplate beneath the CHARM I/O carrier installed on the DIN
rail and notice how the connectors on the top of the baseplate interlock with the
connectors on the bottom of the CHARM I/O carrier.
2. Align and fit the connectors together as you snap the CHARM Baseplate onto the
DIN rail.
A latch on the back of the baseplate snaps it into place on the DIN rail.
32
Install the other CHARM Baseplates onto the

DIN rail
CHARM baseplates connect to each other on the DIN rail. Up to eight baseplates can be
installed under a CHARM I/O Carrier on a DIN rail. The baseplates and CHARM I/O Carrier
connect together to form a redundant power and communication bus.
Figure 3-3: Installing other baseplates

CIOC Carrier
CHARM
Baseplate 1
Address
Plug 1 1
Connectors
CHARM
Baseplate 2
Connectors
Address
Plug 2 2
Connector
NOTE: Up to 8
baseplates can
be installed under DIN Rail
each CIOC pair.
This procedure assumes that a CHARM I/O Carrier and first CHARM Baseplate are
connected together on the DIN rail.
33
1. Fit together the connectors on the top of the baseplate that you are installing with
the connectors on the bottom of the installed baseplate as you snap the baseplate
onto the DIN rail.
2. Install up to eight baseplates under the CHARM I/O Carrier.
Remove a CHARM I/O Carrier or Baseplate from the DIN

rail
CHARM I/O Carriers and CHARM Baseplates are removed from the DIN rail in the same
way.
1. Push the latch tab on the right side of the carrier or baseplate to the unlock position.
You will hear a click when the latch opens.
2. Slowly pull the carrier or baseplate straight towards you as you slightly rock the
carrier to disengage the bus connectors to the adjacent carrier.
3. Reengage the latch before reinstalling the carrier on the DIN rail.

The Column Terminator terminates the redundant bus. It installs after the last CHARM
Baseplate on the DIN rail.
34
Figure 3-4: Installing the Column Terminator

CIOC Carrier
CHARM
Baseplate 1
Address
Plug 1 1
Connectors
CHARM
Baseplate 8
Connectors
Address
Plug 8 8
CHARM
Terminator
Connectors
Lock
DIN Rail
1. Locate the last CHARM Baseplate on the DIN rail. Typically, this is the baseplate with
Address Plug 8.
35
2. Ensure that the lock on the Column Terminator is in the locked position.
Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.
3. Align the connectors on the Column Terminator with the connectors on the last
baseplate and snap the terminator onto the DIN rail.
After installing the Column Terminator you can install a DIN Rail Stop and then wire your
field devices to the terminal blocks on the baseplates. Refer to the specifications for the
CHARM Terminal Block and CHARM Injected Power Terminal Block in the DeltaV S-series
and CHARMs Hardware Reference manual for information on the terminal block connectors.
After wiring your devices, perform all standard field wiring checkout procedures.

Vibration may cause baseplates to slip down on the DIN rail. Install a DIN Rail Stop after the
Column Terminator to prevent slippage.
1. Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This prevents
potential damage from the screws on the stop.
3. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be sure
that both sides of the DIN rail stop are properly secured. The torque limits are
specified on the DIN rail stop.
Connect power to the CHARM I/O

Redundant 24 VDC power is delivered from bulk power supplies to CHARM I/O through the
CHARM I/O Carrier.
36
Figure 3-6: Powering and grounding CHARM I/O
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
DC ok DC ok
Connect shield bars
Isolated
Chassis DC Bus
Ground Ground
(CG)
CIOC
Carrier
Building
DeltaV Steel
Instrument
Ground
installed.
1. Connect the bulk power supplies to the power terminals on the CHARM I/O Carrier
as shown in the preceding image.
Extend CHARM power to other baseplates

When CHARM Baseplates in a 96 CHARM system are installed on multiple DIN rails, CHARM
Column Extenders and cables are used to extend redundant 24 VDC power and
communication busses to the baseplates. The bottom column extender can be connected
to CIOC carriers or to baseplates depending upon the physical location of the carrier and
the baseplate. The top column extender can be connected to baseplates only.
37
CHARM Column Extender cables are available in three lengths:

A maximum of four extender pairs can be used and only one extender pair can exceed 0.5
meters (1.64 feet). The maximum bus length ( the total length from the CIOC to the
CHARM Column Terminator) is 5.5 meters (18 feet).
Figure 3-7: Example installations with CHARM Column Extenders

Example 1 Example 2 Example 3
CHARM
Terminator Top
CHARM
Address
Column
Plug 1
Extender
CHARM
CIOC
Baseplate 1
Carrier
CIOC Address
CIOC Plug 1 CHARM
Carrier Carrier Terminator
Address
Address CHARM Plug 1
Plug 2 Bottom Baseplate 1
CHARM
Column CHARM Address
CHARM Extender Baseplate 1 Plug 3
Baseplate 2
Address
CHARM
Plug 2
Bottom Baseplate 3
CHARM Address
1
Column CHARM Plug 2
Extenders Baseplate 2
CHARM Address
Baseplate 2 Plug 4
CHARM
Terminator CHARM
Bottom Baseplate 4
CHARM
Column
Extenders
For this procedure, it is assumed that at least one CHARM Baseplate is installed on a
separate DIN rail from the other baseplates and CIOC carrier.
1. Slide together the connectors on the extender with the connectors on the carrier or
baseplate.
The bottom column extender can be connected to CIOC carriers or to baseplates.

The top column extender can be connected to baseplates only.
2. Connect the cables between the extenders. Connect primary to primary and
secondary to secondary.

CHARM I/O Cards (CIOCs) install on the CHARM I/O Carrier. There are two slots on the
carrier for redundant CIOCs.
38
Figure 4-8: Installing a CIOC

CIOC Carrier
CIOC
installed
Front view
1. Align the first CIOC with a slot on the CHARM I/O Carrier.
2. Push the CIOC to snap it into the slot on the carrier.
3. Install a second CIOC in the other slot for redundancy.
Install CHARMs
CHARMs install in terminal blocks on the CHARM Baseplate.
39
Figure 3-9: Installing a CHARM
CHARM Baseplate Address

Plug
CHARM
installed
in terminal 1
block CHARM
Terminal
Block
(no CHARM
installed)
Release
button
Latch
Front view
Note
Although CHARMs can be installed in any location, it is good engineering practice to separate low
voltage DC signals from high voltage AC signals. To ensure a safe working environment, it is
recommended that you wire AC signals to a different enclosure from DC signals .
1. Open the latch on a terminal block.

2. Insert a CHARM into the terminal block and push the CHARM until the latch closes.
Note
Most CHARM terminal blocks are automatically keyed to the first CHARM installed. However,
the CHARM Thermocouple mV Terminal Block has a fixed key setting and cannot be reset.
40
Reset the keying mechanism on a CHARM

Terminal Block
The keying mechanism on most CHARM Terminal Blocks is in a neutral position when
shipped from the factory. In most cases, installing a CHARM sets the keying mechanism.
For most CHARMs you can reset the keying mechanism if you need to remove the CHARM
from the terminal block and install a CHARM of a different type. However, the CHARM
Thermocouple mV Terminal Block has a fixed key setting and cannot be reset.
Figure 3-10: Terminal block latch and release button

CHARM Baseplate
Release
button
Latch
Front view
1. Insert a small screwdriver into the release button to the left of the terminal block's
latch, depress the release button, and remove the terminal block from the
baseplate.
2. Flip the terminal block 180 and notice the two small keying posts protruding from
the bottom of the terminal block.
3. Push the two keying posts completely in to return the posts to the neutral position.
You will hear a click when the posts are completely pushed in.
4. Verify that the keying posts are in the neutral position.
41
In the neutral position, the ends of the posts sit slightly inside the bottom face of the
terminal block. That is, the keying posts are sub flush to the bottom face of the
terminal block. If the keying posts are flush with the bottom face of the terminal
block, the keying posts are not yet in the neutral position. In this case, use your
fingers to push the keying posts to the neutral position.
5. Snap the terminal block back into the slot on the baseplate.
You can now install a CHARM of a different type into the terminal block.

The CHARM labeling component consist of a label support that holds a label and its
protective plastic cover. Remove the label support from the baseplate before writing or
typing the CHARM IDs on the label.
Note
The image shows the labeling component on a CHARM Baseplate. If you are labeling I.S. CHARMs,
install the labeling component on an I.S. CHARM Baseplate.
Figure 4-11: CHARM labeling component
Baseplate
Label
support
Label
Protective
cover
Hinge
1. Press the label support at the top hinge and remove it from the hinge post.
2. Lift the support off of the bottom hinge post.
The label support is now free of the baseplate.
42
3. Slide the protective plastic cover off of the label being careful not to bend or fold it.
4. Slide the label from the label support being careful not to bend or fold it.
5. Write or type the CHARM IDs in the preformatted areas on the label.
6. Slide the completed label back into the support from the top, being sure that the
label passes under the label retainers and is properly seated under the top and
bottom corner tabs.
7. Repeat the previous step and insert the protective plastic cover over the label.
8. Reattach the label support to the baseplate.
43
44
Installing I.S. CHARMs hardware
4 Installing I.S. CHARMs hardware

Recommended sequence for installing I.S. CHARMs hardware
Recommendations for installing vertical DIN rails
Install a Separation Wall
Install the I.S. CHARM Baseplates onto the DIN rail
Connect power to I.S. CHARM I/O
Extend CHARM power to other I.S. baseplates
Install I.S. CHARMs
Reset the keying mechanism on an I.S. CHARM Terminal Block
Recommended sequence for installing I.S.

CHARMs hardware
Install vertical DIN rails
Snap the CHARM I/O Carrier onto the DIN rail
Connect and install up to eight I.S. CHARM Baseplates under the CHARM I/O Carrier
on the DIN rail. Be sure to install a Separation Wall on each I.S. Baseplate. Install I.S.
Baseplates sequentially from top to bottom.
Important
I.S. CHARM Baseplates can be installed under the same CIOC as standard (non I.S.) CHARM
Baseplates. All standard baseplates must be installed between the CIOC Carrier and the I.S.
CHARM Baseplate. I.S. CHARMs and standard CHARMs are not interchangeable. I.S. CHARMs
must be installed only in I.S. CHARM Terminal Blocks on I.S. CHARM Baseplates.
Install the column terminator to the last I.S. CHARM Baseplate. Be sure to install a
Separation Wall on each terminator.
Install the DIN Rail Stop after the column terminator to prevent the baseplates from
slipping down on the DIN rail
Wire the devices to the terminal blocks and perform field wiring checkout
45
Connect the bulk power supplies to the CHARM I/O Carrier

Install the CHARM I/O Cards (CIOC) onto the CHARM I/O Carrier
Install the I.S. CHARMs
Connect the CIOC to the DeltaV Control Network
Daisy chain CIOCs (optional)
Related information
About CHARM I/O
Recommendations for installing vertical DIN

rails
CHARMs hardware is designed for installation on vertical T-type DIN rails in an enclosure
suitable for the location in which the equipment is installed. Use standard, 3.5 cm (1.38
inch) T-type DIN rails to hold the equipment.
mounted above or to the top edge of the enclosure's mounting surface.
Maintain 2.5 cm (.98 inch) from the left side of the carrier to the right side of a
wireway mounted on the left of the carrier or the left edge of the enclosures
mounting surface.
Maintain 5.0 cm (1.97 inch) from the right side of the carrier to the left side of a
wireway mounted to the right of the carrier or the right edge of the enclosures
mounting surface.

The CHARM I/O carrier holds redundant CHARM I/O Cards (CIOCs). It has redundant 24
VDC connectors for providing power to the CIOCs, to the CHARMs, and to the field
devices, redundant (primary and secondary) ethernet ports for connection to the control
network, and redundant (primary and secondary) cascade ports for daisy-chaining up to 16
CIOCs.
No tools are required to install the CHARM I/O carrier on the DIN rail. A latch on the back of
the carrier snaps it into place on the DIN rail. Connectors on the bottom of the carrier
connect with connectors on the first CHARM Baseplate.
46
Figure 4-1: Installing a CIOC Carrier

CIOC Carrier
Primary Secondary
control control
network network
Cascade Cascade
port port
Connector
DIN Rail
Align the carrier against a T-type DIN rail and push it to snap it into place.

A Separation Wall must be installed on every I.S. baseplate and every component, such as
Column Extenders and Column Terminators, installed after the baseplates.
47
Notch Notch
Snap into notch Snap into notch

on baseplate Connector on baseplate
Top view of Separation Wall
Front view
1. Locate the notches on the top of the I.S. Baseplate, Column Extender, or Column
Terminator.
2. Locate the connector on the Separation Wall.
3. Snap the connector on the Separation Wall into the notches on the baseplate,
extender, or terminator.
48
Figure 4-2: Installed Separation Wall

Separation Wall installed on
I.S. CHARM Baseplate
Separation
Wall
1
I.S. CHARM
Baseplate
Install the I.S. CHARM Baseplates onto the DIN

rail
Up to eight I.S. baseplates can be installed under a CHARM I/O Carrier on a DIN rail. The I.S.
baseplates and CHARM I/O Carrier connect together to form a redundant power and
communication bus.
Important
I.S. CHARM Baseplates can also be installed under the same CIOC as standard (non I.S.) CHARM
Baseplates. When I.S. CHARM Baseplates and standard CHARM Baseplates are installed under the
same CIOC Carrier, standard baseplates must be installed between the CIOC Carrier and the I.S.
CHARM Baseplate. A Separation Wall must be installed on every I.S. baseplate and every component,
such as extenders and terminators after the I.S. baseplates. The following figure shows a standard
baseplate (non-I.S.) installed between the CIOC Carrier and I.S. baseplates.
49
Figure 4-3: A standard baseplate installed between the CIOC Carrier and an I.S.
CHARM Baseplate
CIOC Carrier
Standard
CHARM
Baseplate 1
Address
Plug 1
I.S. CHARM Connector

Baseplate 2
Address Separation Wall

Plug 2
Connector
NOTE: Up to 8
baseplates can
each CIOC pair.
Refer to Figure 4-4
This procedure assumes that a CHARM I/O Carrier is already installed on the DIN rail.
1. Insert a Separation Wall into the notches on the top of the I.S. CHARM Baseplate.
50
2. Fit together the connectors on the top of the I.S. baseplate that you are installing
with the connectors on the bottom of the installed CIOC Carrier as you snap the
baseplate onto the DIN rail.
3. Install up to eight I.S. baseplates under the CHARM I/O Carrier. Be sure to install a
Separation Wall on each I.S. Baseplate.
Figure 4-4: Installing I.S. Baseplates

CIOC Carrier
I.S. CHARM
Baseplate 1

Plug 1
I.S. CHARM Connector

Baseplate 2

Plug 2
Connector
NOTE: Up to 8
baseplates can
each CIOC pair.
51
Related information

The Column Terminator terminates the redundant bus. It installs after the last I.S. CHARM
Baseplate on the DIN rail.
52
Figure 4-5: Installing the Column Terminator

CIOC Carrier
I.S. CHARM
Baseplate 1

Plug 1
I.S. CHARM Connectors

Baseplate 8

Plug 8
CHARM
Terminator
Separation Wall
Lock
DIN Rail
1. Locate the last I.S. CHARM Baseplate on the DIN rail.

2. Install a Separation Wall on the Column Terminator.
3. Ensure that the lock on the Column Terminator is in the locked position.
Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.
4. Align the connectors on the Column Terminator with the connectors on the last
baseplate and snap the terminator onto the DIN rail.
53
After installing the Column Terminator you can install a DIN Rail Stop and then wire your
field devices to the terminal blocks on the baseplates. Refer to the specifications for the I.S.
CHARM Terminal Block in the DeltaV S-series and CHARMs Hardware Reference manual for
information on the terminal block connectors. After wiring your devices, perform all
standard field wiring checkout procedures.
Related information

Vibration may cause baseplates to slip down on the DIN rail. Install a DIN Rail Stop after the
Column Terminator to prevent slippage.
1. Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This prevents
potential damage from the screws on the stop.
3. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be sure
that both sides of the DIN rail stop are properly secured. The torque limits are
specified on the DIN rail stop.
Connect power to I.S. CHARM I/O

Redundant 24 VDC power is delivered from bulk power supplies to I.S. CHARM I/O through
the CHARM I/O Carrier.
54
Note
In the following image, the power supplies and CHARM I/O Carrier are installed in a Hazardous, Div. 2
or Zone 2, Group A, B, C, D location.
Figure 4-7: Powering and grounding I.S. CHARM I/O

L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
(DIV 2 / ZONE 2) (DIV 2 / ZONE 2)
DC ok DC ok
Connect shield bars
Fuse Fuse
Isolated
Chassis DC Bus
Ground Ground
(CG)
CIOC
Carrier
Building
DeltaV Steel
Instrument
Ground
installed.
1. Connect the bulk power supply to the power terminals on the CHARM I/O Carrier
shown in the preceding image.
2. Install a 20 A fuse between the bulk power supply and the CHARM I/O Carrier.
The fuse must have a breaking capacity greater than 1500 A and a Um rating of 40
V. The fuse and fuse holder must meet IEC60079-11 requirements. The fuse and
fuse holder can be purchased from Emerson Process Management. Use the
following model numbers to order the fuse and fuse holder:
55
SE4610T01: Fuse Holder and Fuse Assembly for 24VDC Power Supply of CHARM
I/O Card
KL4510X1-FA1: Replacement Fuse for SE4610T01 Fuseholder Assembly
KL4510X1-GA1: Replacement Fuseholder for SE4610T01 Fuseholder Assembly
Extend CHARM power to other I.S. baseplates

When I.S. CHARM Baseplates in a 96 CHARM system are installed on multiple DIN rails,
CHARM Column Extenders and cables are used to extend redundant 24 VDC power and
communication busses to the baseplates. The bottom column extender can be connected
to CIOC carriers or to baseplates depending upon the physical location of the carrier and
the baseplate. The top column extender can be connected to baseplates only. Be sure to
install a Separation Wall on all baseplates and extenders.
CHARM Column Extender cables are available in three lengths:

A maximum of four extender pairs can be used and only one extender pair can exceed 0.5
meters (1.64 feet). The maximum bus length (the total length from the CIOC to the
CHARM Column Terminator) is 5.5 meters (18 feet).
Figure 4-8: Example I.S. Installation with CHARM Column Extenders

Example 1 Example 2 Example 3
CHARM
Terminator Top
CHARM
Address
Column
Plug 1
Extender
I.S. CHARM
CIOC
Baseplate 1
Carrier
CIOC Address
CIOC Plug 1 CHARM
Carrier Carrier Terminator
Address
Address I.S. CHARM Plug 1
Plug 2 Baseplate 1 Separation
Bottom
Wall
CHARM
Column I.S. CHARM Address
I.S. CHARM Extender Baseplate 1 Plug 3
Baseplate 2
Address
I.S. CHARM
Plug 2
Bottom Baseplate 3
CHARM Address
1
Column I.S. CHARM Plug 2 Separation
Extenders Baseplate 2 Wall
Separation
Wall I.S. CHARM Address
Separation Baseplate 2 Plug 4
Wall CHARM
Terminator I.S. CHARM
Bottom Baseplate 4
CHARM
Separation Column Separation
Wall Extenders Wall
56
For this procedure, it is assumed that at least one I.S. CHARM Baseplate is installed on a
separate DIN rail from the other baseplates and CIOC carrier.
1. Install a Separation Wall on the bottom extender.

2. Slide together the connectors on the extender with the connectors on the carrier or
baseplate.
The bottom column extender can be connected to CIOC carriers or to baseplates.

The top column extender can be connected to baseplates only.
3. Connect the cables between the extenders. Connect primary to primary and
secondary to secondary.
Related information

CHARM I/O Cards (CIOCs) install on the CHARM I/O Carrier. There are two slots on the
carrier for redundant CIOCs.
57
Figure 4-9: Installing a CIOC

CIOC Carrier
CIOC
installed
Front view
1. Align the first CIOC with a slot on the CHARM I/O Carrier.
2. Push the CIOC to snap it into the slot on the carrier.
3. Install a second CIOC in the other slot for redundancy.
Install I.S. CHARMs

I.S. CHARMs install in I.S. CHARM Terminal Blocks on the I.S. CHARM Baseplate.
58
Figure 4-10: Installing an I.S. CHARM

Address
Plug
I.S. CHARM
installed
in terminal 1
block I.S. CHARM
Terminal
Block
(no CHARM
installed)
Release
button
Latch
Front view
1. Open the latch on an I.S. Terminal Block.

2. Insert an I.S. CHARM into the terminal block and push the I.S. CHARM until the latch
closes.
Note
Most I.S. CHARM Terminal Blocks are automatically keyed to the first I.S. CHARM installed.
However, the I.S.CHARM Thermocouple mV Terminal Block has a fixed key setting and cannot
be reset.
Reset the keying mechanism on an I.S. CHARM

Terminal Block
The keying mechanism on most I.S. CHARM Terminal Blocks is in a neutral position when
shipped from the factory. In most cases, installing an I.S. CHARM sets the keying
mechanism. For most I.S. CHARMs you can reset the keying mechanism if you need to
59
remove the I.S. CHARM from the terminal block and install an I.S. CHARM of a different
type. However, the I.S. CHARM Thermocouple mV Terminal Block has a fixed key setting to
allow only an I.S. Thermocouple / mV input CHARM.
Figure 4-11: I.S. Terminal block latch and release button

I.S. CHARM
Release
button
Latch
Front view
1. Insert a small screwdriver into the release button to the left of the terminal block's
latch, depress the release button, and remove the terminal block from the
baseplate.
2. Flip the terminal block 180 and notice the two small keying posts protruding from
the bottom of the terminal block.
3. Push the two keying posts completely in to return the posts to the neutral position.
You will hear a click when the posts are completely pushed in.
4. Verify that the posts are in the neutral position.
In the neutral position, the ends of the posts sit slightly inside the bottom face of the
terminal block. That is, the keying posts are sub flush to the bottom face of the
terminal block. If the keying posts are flush with the bottom face of the terminal
block, the keying posts are not yet in the neutral position. In this case, use your
fingers to push the keying posts to the neutral position.
60
5. Snap the terminal block back into the slot on the baseplate.
You can now install an I.S. CHARM of a different type into the terminal block.

The CHARM labeling component consist of a label support that holds a label and its
protective plastic cover. Remove the label support from the baseplate before writing or
typing the CHARM IDs on the label.
Note
The image shows the labeling component on a CHARM Baseplate. If you are labeling I.S. CHARMs,
install the labeling component on an I.S. CHARM Baseplate.
Figure 4-12: CHARM labeling component
Baseplate
Label
support
Label
Protective
cover
Hinge
1. Press the label support at the top hinge and remove it from the hinge post.
2. Lift the support off of the bottom hinge post.
The label support is now free of the baseplate.
3. Slide the protective plastic cover off of the label being careful not to bend or fold it.
4. Slide the label from the label support being careful not to bend or fold it.
5. Write or type the CHARM IDs in the preformatted areas on the label.
61
6. Slide the completed label back into the support from the top, being sure that the
label passes under the label retainers and is properly seated under the top and
bottom corner tabs.
7. Repeat the previous step and insert the protective plastic cover over the label.
8. Reattach the label support to the baseplate.
62
Setting up the DeltaV Control Network
5 Setting up the DeltaV Control

Network
DeltaV Control Network overview
Set up a DeltaV workstation and install the system identifier
Set up a redundant DeltaV Control Network
Connect the control network to a plant LAN
DeltaV Control Network overview

The DeltaV Control Network is an isolated Ethernet local area network (LAN) that provides
communication between DeltaV controllers and workstations. Ethernet twisted pair and
fiber-optic cable and switches can be used in a DeltaV Control Network.
A DeltaV Control Network is dedicated to the DeltaV system; no other devices can be
attached to a DeltaV Control Network. The DeltaV Control Network has been designed to
be redundant for communications availability. It uses primary and secondary
communication channels that are implemented with separate Ethernet NIC cards as well
as separate Ethernet switches for each channel.
A small DeltaV system can contain one ProfessionalPLUS and one controller. An Ethernet
switch is not required to connect a single ProfessionalPLUS and controller. Use a shielded
crossover cable with shielded RJ45 connectors at both ends so that the controller's RJ45
connector is properly grounded.
Figure 5-1: Control network connection for a small DeltaV system

Workstation S-series Controller
Use shielded crossover cable

with shielded RJ45 connectors
on each end.
A plant LAN can be connected to the DeltaV system through the DeltaV ProfessionalPLUS
and Application Station to provide a gateway between the DeltaV Control Network and
other networks.
All Cat5(e) ScTP and fiber-optic cables used in a DeltaV Control Network should be made,
installed, and tested by an experienced LAN installer.
63
Refer to the DeltaV S-series and CHARMs Hardware Reference manual for fiber-optic and Cat
5(E)ScTP cable guidelines, specifications for cable accessories, information on how to build
plastic-enclosed and metal-enclosed connectors and straight-through and crossover cable.
This manual also shows example control networks with S-series and CHARMs hardware.
Set up a DeltaV workstation and install the

system identifier
Setting up a DeltaV workstation involves connecting its components, installing the DeltaV
system identifier, and optionally installing an Uninterruptible Power Supply (UPS). The
system identifier gives each DeltaV system a unique identification that allows you to
download changes to the system.
1. Follow the instructions supplied with your workstation to connect the monitor,
keyboard, and mouse to the central processing unit (CPU). Refer to the
documentation supplied with your workstation for details on the I/O ports.
2. Install the system identifier on the parallel printer port or Universal Serial Bus (USB).
3. Connect the workstation and its associated peripherals to one AC power distribution
and system ground.
Installing the fault-tolerant server

The Stratus fault-tolerant server can be used as a hardware platform for DeltaV
Application stations. Refer to the current DeltaV Fault-Tolerant Server Product Data Sheet
for the latest information on the DeltaV applications supported on this server.
Note
The Stratus fault-tolerant server hardware requires special expertise and product knowledge.
Trained and experienced Stratus personnel should be consulted before the server is installed and set
up. Contact the Emerson Process Management Global Service Center for assistance before installing
your Stratus server.
The server is either a pedestal system that is placed on the floor or a rack-mounted system
that is installed in a customer-supplied rack. Emerson Process Management has arranged
for a Stratus representative to assist you to unpack and install the system. Contact the
Emerson Global Service Center to obtain the current Stratus contact information to
arrange for this pre-paid service. It is highly recommended that you use this service;
however, if time constraints prevent you from doing so, you can attempt to set up the
system without this service. As soon as possible, arrange for the Stratus install service to
inspect the server and to provide training on correctly using and maintaining the server.
To install without the Stratus service, unpack the system, following the directions that
accompany the shipping container, and carefully inspect the hardware for damage. If the
hardware is undamaged, find the installation manual in the shipping container and use it
to install the system. If the hardware is damaged, contact the Emerson Global Service
Center. For information on configuring the fault-tolerant server software to run the DeltaV
64
system, refer to Books Online. For complete technical information on the fault-tolerant
servers, visit the Stratus website and refer to the Stratus hardware and software manuals
and to the electronic documentation installed on the servers.
Set up a redundant DeltaV Control Network

A redundant DeltaV Control Network uses primary and secondary communication cables
between controllers and workstations.
1. Make and test the control network cables.
2. Connect the unshielded end of a network cable to the twisted pair port on the
workstation's primary Network Interface Card (NIC).
3. Connect the shielded end of the network cable to the primary switch
4. Connect the unshielded end of a network cable to the twisted pair port on the
workstation's secondary Network Interface Card (NIC).
5. Connect the shielded end of the network cable to the secondary switch.
It is helpful to identify the control network cables with color-coded boots. Emerson
Process Management recommends a yellow boot for the primary control network
and a black boot for the secondary control network.
Workstation
Rear view
Primary NIC
unshielded
connecion
Secondary NIC RM100

unshielded
connection Primary
Shielded connection
RM100
Secondary
Shielded connection
6. Connect the network cables from the switches to the control network connectors on
the bottom of the controller. Use shielded connectors at the controller. The front
connector is for the primary control network and the rear connector is for the
secondary control network.
65
Workstation
Rear view S-series Controller
Primary NIC
unshielded
connecion
Secondary shielded
Primary shielded
connection (rear)
connection (front)
Secondary NIC RM100

unshielded
connection Primary
Shielded connection
RM100
Secondary
Shielded connection
Connect the control network to a plant LAN

A plant LAN can be connected to the DeltaV system through the third Network Interface
Card (NIC) on the Application Station to provide a gateway between the DeltaV Control
Network and other networks. It is highly recommended that you use a firewall such as the
Emerson Smart Firewall to protect the DeltaV network from potential security issues and
to help ensure reliable operations.
To improve the security of the DeltaV system, Emerson recommends that you do not
connect the DeltaV Professional, Operator, and Base workstations to a plant LAN or
gateway. Because the engineering database is on the ProfessionalPLUS station and should
be protected from possible unauthorized external access, Emerson also recommends that
you do not connect the ProfessionalPLUS station to the plant LAN.
The following image shows the recommended network architecture.
66
Figure 5-2: Connections to a plant LAN
Connect the DeltaV Control Network to the plant LAN as shown in the image.
67
68
Index
Index
8-Wide I/O Carrier DIN rails
installing 8 horizontal 6
vertical 30, 46
A
F
alarm relay contact wiring 12
fault-tolerant server 64
field power
B options for delivering to I/O cards 13
Baseplates
installing 31
H
removing 34
horizontal DIN rails 6
C
I
CHARM Baseplates
installing 31 I.S. CHARM Terminal Block
removing 34 removing 59
CHARM I/O Carrier resetting key 59
installing 31, 46 I.S. CHARMs
removing 34 installing 58
CHARM Terminal Block I.S. CHARMs hardware
removing 41 sequence for installing 45
resetting key 41 I/O cards
CHARMs delivering field power to 13
installing 39 installing 19
CHARMs hardware installation
sequence for installing 30 8-Wide I/O Carrier 8
column terminator CHARM Baseplates 31
installing 34 CHARM I/O Carrier 31, 46
connecting Logic Solvers to S-series controllers 22 CHARMs 39
connecting power to CHARMs hardware 36 column terminator 34
connecting power to I.S. CHARMs hardware 54 controllers 10
connecting power to S-series hardware 20, 21 I.S. CHARMs 58
control network 63 I/O cards 19
controller Power / Controller Carrier 7
installing 10 redundant controller 13
Separation Wall
installing on I.S. components 47
D sequence for installing CHARMs hardware 30
DeltaV Control Network sequence for installing I.S. CHARMs hardware 45
connecting to a plant LAN 66 sequence for installing S-series hardware 6
network requirements 63 system identifier 64
setting up a redundant 65 System Power Supply (24) 11
types of cable used 63 terminal blocks 18
DIN Rail Stop tools required for 1
installing with S-series hardware 9 workstation 64
69
Index
K removing CHARM Terminal Blocks 41, 59

key resetting CHARM terminal block key 41
resetting a CHARM Terminal Block key 41 resetting I.S. CHARM terminal block key 59
resetting an I.S. CHARM Terminal Block key 59 Right Extender 16
L S
Left Extender 16 S-series hardware
LocalBus sequence for installing 6
extending power to 16 SD Plus controller
Logic Solvers installing 10
connecting to S-series controllers 22 SX controller
installing 10
system identifier
M installing 64
mounting screws System Power Supply (24 VDC)
torque limits for 2 installing 11
P T
plant LAN terminal block key
connecting to a DeltaV Control Network 66 resetting 41, 59
power terminal blocks
connecting to CHARMs hardware 36 installing 18
connecting to I.S. CHARMs hardware 54 tools required for installation 1
connecting to S-series hardware 20, 21 torque limits 2
Power / Controller Carrier
installing 7
V
powering CHARMs hardware 36
powering I.S. CHARMs hardware 54 vertical DIN rails 30, 46
powering S-series hardware 20, 21
W
R wiring guidelines 2
redundant controller workstation
installing 13 installing 64
removing CHARM Baseplates and CHARM I/O Carriers 34
70

S-Series Hardware Install

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S-Series Hardware Install

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D800041X052

DeltaV S-series and CHARMs Hardware

See the CE statement in the Preface to this manual.

Emerson Process Management Distribution Ltd. Process Systems and Solutions

Fisher-Rosemount Systems, Inc. an Emerson Process Management company

Reset the keying mechanism on a CHARM Terminal Block ........................................................................ 41

Conventions used in this manual

Notes are used to help you to understand important information.

1 Planning the installation

Tools required to install DeltaV hardware

Ethernet cable tools

Torque limits for mounting screws

Hardware Torque limit on mounting screw

Stranded or solid wire

Shielded or twisted pair wire

Marine certified, Class 1 Div 2, Zone 2, and

For all exposed deck locations:

Install the DeltaV system in an IP66/NEMA 4 enclosure with EMC-reduction shielding

For non-exposed deck locations:

Important information about hazardous live

KL4502X1-MA1: Charm Relay Output Terminal Block

2 Installing S-series hardware

About S-series hardware

S-series hardware includes:

Recommended sequence for installing S-series

Recommendations for installing horizontal DIN

Suggested spacing for DIN rail installation

Figure 2-1: DIN rail spacing

Install a Power / Controller Carrier on the DIN

Figure 2-2: Installing a Power / Controller Carrier

Turn clockwise to remove the carrier. DIN Rail

Install an 8-Wide I/O Carrier on the DIN rail

Figure 2-3: Installing an 8-Wide I/O Carrier

Connectors Shield ground bar Connector

Install a DIN Rail Stop

Figure 2-4: DIN Rail Stop

Install a simplex controller

Figure 2-5: Installing a simplex controller

Install a System Power Supply (24 VDC)

Figure 2-6: Installing a power supply

Wire the System Power Supply's alarm relay contact

Install a redundant controller

Figure 2-7: Installing a redundant controller

Pri Sec Pri Sec Pri Sec Pri Sec

Field power delivery to I/O cards

Fused 24 VDC bussed field power can be provided to individual cards

Connect field power to individual cards

Figure 2-8: Field power terminals on the 8-Wide Carrier

24 VDC Remove fused plug and 24 VDC

Fuse Fused plugs for internally Terminal plugs for Fuse

Field power for + + +

Pri Sec Pri Sec Pri Sec Pri Sec

Shield ground bar

Determine the type of field power connection for the card.

Connect field power to redundant cards or to cards

Figure 2-9: Connecting field power to redundant cards

Field power for + +

Pri Sec Pri Sec Pri Sec Pri Sec

Shield ground bar

Extend LocalBus power to other 8-Wide I/O

Extender cables are available in the following lengths:

0.4 meters (1.3 feet)

Figure 2-10: Extending LocalBus power

Install terminal blocks onto an 8-Wide I/O