SIS CHARMs Hardware Installation

D800056X022
March 2014
DeltaV SIS CHARMs Smart Logic Solver

Hardware Installation
Printed in the Republic of Singapore.
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See the CE statement in the Preface to this manual.
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Fisher-Rosemount Systems, Inc. an Emerson Process Management company

1100 W. Louis Henna Blvd.
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Contents
Contents
Preface ............................................................................................................................ iii
Chapter 1 Planning the installation ................................................................................................... 1
Tools required to install DeltaV hardware ................................................................................................... 1
Torque limits for mounting screws ..............................................................................................................2
Wiring guidelines ........................................................................................................................................2
Chapter 2 Installing CHARMs Smart Logic Solver SIS hardware .......................................................... 3
CHARMs Smart Logic Solver (CSLS) SIS hardware overview ......................................................................... 3
Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware ...................................... 4
Recommendations for installing vertical DIN rails ....................................................................................... 5
Install an SZ Controller Carrier on the DIN rail ..............................................................................................5
Install a CHARMs Smart Logic Solver Carrier on the DIN rail ......................................................................... 6
Install the first CHARM Baseplate on the DIN rail ......................................................................................... 7
Install the other CHARM Baseplates onto the DIN rail ..................................................................................9
Install a Separation Wall for Intrinsically Safe applications ......................................................................... 11
Install I.S. Baseplates .................................................................................................................................12
Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail ............................................16
Install the Column Terminator onto the DIN rail ........................................................................................16
Install a DIN Rail Stop ................................................................................................................................ 18
Connect power to SZ Controllers .............................................................................................................. 19
Connect power to LS CHARM I/O .............................................................................................................. 20
Connect power to LS I.S. CHARM I/O .........................................................................................................22
Extend CHARM power to other baseplates ................................................................................................23
Install SZ Controllers onto the carrier ........................................................................................................ 24
Install CHARMs Smart Logic Solvers onto the carrier ................................................................................. 25
Install Power Modules onto the carrier ...................................................................................................... 26
Install LS CHARMs ..................................................................................................................................... 27
Install LS I.S. CHARMs ................................................................................................................................29
Reset the keying mechanism on a CHARM Terminal Block ........................................................................ 30
Reset the keying mechanism on an I.S. CHARM Terminal Block .................................................................31
Label the CHARMs installed on each baseplate .........................................................................................33
Chapter 3 Making network connections ..........................................................................................35
Communication in a CHARMs Smart Logic Solver SIS system .................................................................... 35
Connect the CHARMs Smart Logic Solver to the Local Safety Network ...................................................... 36
Connect the SZ Controller to the Area Control Network and the Local Safety Network ..............................37
Connect an SZ Controller's Modbus/TCP port to a third party safety system ..............................................38
Index ................................................................................................................................................. 41
i
Contents
ii
About this manual
Preface
About this manual

This manual contains step-by-step instructions for installing DeltaV CHARMs Smart Logic
Solver (CSLS) SIS hardware.
Related documentation
The DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual contains
installation notes, specifications, wiring diagrams, dimensions, and other reference
information for CHARMs Smart Logic Solver (CSLS) SIS hardware.
The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual
contains instructions for properly preparing your site for electrical power and
grounding.
Note
All electrical installations must conform to applicable federal, state, and local codes and regulations.
All installation and maintenance procedures described in this document must be performed by
qualified personnel and all equipment must be used only for the purposes described. If the
equipment is used in a manner not specified, the protection provided by the equipment may be
impaired.
Assumptions
It is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, and
Surge Suppression and have followed the instructions for properly preparing your site for
electrical power and grounding before installing your DeltaV system. The Quick Start Guide
for DeltaV Power, Grounding, and Surge Suppression is available from your Emerson Process
Management representative or sales office. It is also assumed that all installation
procedures described in this document are performed by qualified personnel and that the
equipment is used only for the purposes described.
CE statement
This manual describes installation and maintenance procedures for products that have
been tested to be in compliance with appropriate CE directives. To maintain compliance,
these products must be installed and maintained according to the procedures described in
this document. Failure to follow the procedures may compromise compliance.
Conventions used in this manual
Notes are used to help you to understand important information.
Warnings are used to describe a critical procedure that must be followed to prevent a
safety risk or equipment damage.
iii
About this manual
Cautions are used to describe a procedure that must be followed to prevent equipment
malfunction.
iv
Planning the installation
1 Planning the installation

Topics covered in this chapter:
Tools required to install DeltaV hardware
Torque limits for mounting screws
Wiring guidelines
Tools required to install DeltaV hardware

Standard electrical, installation, and Ethernet cable tools are required to install DeltaV S-
series and CHARMs hardware.
Electrical tools
Voltmeter
Wire cutter
Wire stripper
Pliers
Screwdriver
Installation tools
Screwdrivers
Drill with standard bits
Ethernet cable tools
Crimper
Cable tester
1
Planning the installation
Torque limits for mounting screws

Do not exceed the maximum torque limits for the mounting screws when you install the
DIN rails and DeltaV S-series and CHARMs hardware.
Hardware Torque limit on mounting screw

DIN rail stop 0.9 Nm (8 in-lb)
Power terminations on carriers 0.45 Nm (4 in-lb)
Terminal block field terminations 0.45 Nm (4 in-lb)
CHARM terminals 0.45 Nm (4 in-lb)
Wiring guidelines
Stranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system.
Stranded or solid wire
The power and grounding terminals and field termination points on the carriers' terminal
blocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire size
for the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To select
wire, calculate the maximum current limit expected for each wire and refer to your local
electrical codes that define the wire size required for a specific current.
Shielded or twisted pair wire
Shielded twisted pair wiring is recommended for low-level signal wiring to reduce
susceptibility to noise. A shield ground bar to isolate and drain field noise away from the
DeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.
2
Installing CHARMs Smart Logic Solver SIS hardware
2 Installing CHARMs Smart Logic Solver

SIS hardware
CHARMs Smart Logic Solver (CSLS) SIS hardware overview
Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware
Recommendations for installing vertical DIN rails
Install an SZ Controller Carrier on the DIN rail
Install a CHARMs Smart Logic Solver Carrier on the DIN rail
Install the first CHARM Baseplate on the DIN rail
Install the other CHARM Baseplates onto the DIN rail
Install a Separation Wall
Install I.S. Baseplates
Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail
Install the Column Terminator onto the DIN rail
Install a DIN Rail Stop
Connect power to SZ Controllers
Connect power to LS CHARM I/O
Connect power to LS I.S. CHARM I/O
Extend CHARM power to other baseplates
Install SZ Controllers onto the carrier
Install CHARMs Smart Logic Solvers onto the carrier
Install Power Modules onto the carrier
Install LS CHARMs
Install LS I.S. CHARMs
Reset the keying mechanism on a CHARM Terminal Block
Reset the keying mechanism on an I.S. CHARM Terminal Block
Label the CHARMs installed on each baseplate
CHARMs Smart Logic Solver (CSLS) SIS

hardware overview
CSLS SIS hardware consists of:
CHARMs CSLS process LS CHARM signals and run the SIS modules that contain
Smart Logic the safety system logic. Redundant CSLS can support up to 96 LS
Solvers (CSLS) CHARMs. The maximum number of LS CHARMs (96) are organized in
3
eight banks of 12 LS CHARMs. Each bank of 12 LS CHARMs is held by a

CHARM Baseplate. CSLS mount on CHARMs Smart Logic Solver Carriers
and connect to the Local Safety Network through connectors on the
carriers.
SZ Controllers SZ Controllers mount on the SZ Controller Carrier and connect to the
Area Control Network and the Local Safety Network through ports on
the carrier. SZ Controllers isolate CSLS from the rest of the system. SZ
controllers receive redundant 24 VDC input through the carrier. A
Modbus/TCP port on the carrier enables an SZ controller to support
standalone SIS installations.
CHARMs CSLS Carriers are DIN rail-mounted carriers that hold simplex or
Smart Logic redundant CSLS and Power Modules. The CSLS Carrier provides 24 VDC
Solver Carriers input to the CSLS and to the Power Modules. The Power Modules
provide 6.3 VDC to the LS CHARMs. The CSLS Carrier houses primary
and secondary Safety Network Ports for connections to the Local Safety
Network and a keylock switch that restricts how and when the CSLS can
be unlocked for downloads and upgrades.
SZ Controller SZ Controller Carriers are DIN rail-mounted carriers that hold simplex or
Carriers redundant SZ Controllers. The SZ Controller Carrier houses primary and
secondary Ethernet Isolation Ports for connections to the DeltaV Area
Control Network and to the Local Safety Network.
Baseplates CHARM Baseplates hold Logic Solver CHARMs (LS CHARMs) and I.S.
Baseplates hold LS Intrinsically Safe CHARMs. The baseplates connect to
the CSLS Carrier and to other baseplates through connectors on the
baseplates. Each baseplate holds up to 12 terminal blocks that hold LS
CHARMs, and an Address Plug that determines the address of the
baseplate and the CHARMs installed on the baseplate.
Logic Solver LS CHARMs are single I/O channels that plug into the CHARM Terminal
(LS) CHARMs Blocks on the CHARM Baseplate. The DeltaV system supports analog
input, discrete input, discrete output (including LS DO redundant DTA
and LS DO redundant ETA CHARMs), LS DVC HART simplex and redundant
DTA, LS power output, LS thermocouple input, LS RTD / Resistance Input,
and LS voltage CHARMs as well as LS Intrinsically Safe analog input,
discrete input, RTD/ Resistance input, and Thermocouple / mV input
CHARMs.
Recommended sequence for installing CHARMs

Smart Logic Solver SIS hardware
The installation sequence described in this topic is only a recommendation. You can
perform these steps in the order that best meets the needs of your project.
Install vertical DIN rails
Snap a SZ Controller Carrier on the DIN rail.
Snap the CHARMs Smart Logic Solver (CSLS) Carrier onto the DIN rail
4
Connect and install up to eight baseplates under the CSLS Carrier on the DIN rail. Be
sure to install Separation Walls on I.S. Baseplates.
Install the column terminator to the last CHARM Baseplate
Install the DIN Rail Stop after the column terminator to prevent the baseplates from
slipping down on the DIN rail
Wire the devices to the terminal blocks and perform field wiring checkout
Connect the bulk power supplies to the CSLS Carrier
Install the SZ Controllers onto the carrier and provide power to the controllers
Install the CHARMs Smart Logic Solvers and Power Modules onto the CSLS Carrier
Install the LS CHARMs
Connect the SZ Controllers to the DeltaV Area Control Network and to the Local
Safety Network
Connect CSLS to the Local Safety Network
Recommendations for installing vertical DIN

rails
CHARMs hardware is designed for installation on vertical T-type DIN rails in an enclosure
suitable for the location in which the equipment is installed. Use standard, 3.5 cm (1.38
inch) T-type DIN rails to hold the equipment.
Suggested spacing for DIN rail installation
Maintain 2.5 cm (.98 inch) from the top of the carrier to the bottom of the wireway
mounted above or to the top edge of the enclosure's mounting surface.
Maintain 2.5 cm (.98 inch) from the left side of the carrier to the right side of a
wireway mounted on the left of the carrier or the left edge of the enclosures
mounting surface.
Maintain 5.0 cm (1.97 inch) from the right side of the carrier to the left side of a
wireway mounted to the right of the carrier or the right edge of the enclosures
mounting surface.
Install an SZ Controller Carrier on the DIN rail

The SZ Controller Carrier holds redundant SZ Controllers. It has redundant 24 VDC
connectors for providing power to the controllers, redundant (primary and secondary)
ethernet ports for connection to the Area Control Network, and redundant (primary and
secondary) ethernet ports for connection to the Local Safety Network.
No tools are required to install the SZ Controller Carrier on the DIN rail. A latch on the back
of the carrier snaps it into place on the DIN rail.
5
Figure 2-1: SZ Controller Carrier

Primary Area Push to remove Push to remove Secondary Area Control
Control Network Port port port Network Port and
Modbus/TCP
Port
Primary Safety Secondary Safety

Network Port Network Port
Redundant SZ
Controller Slots
Keylock
Front view Switch
Battery backup (Reserved for future use)
Align the carrier against a vertical T-type DIN rail and push it to snap it into place.
Install a CHARMs Smart Logic Solver Carrier on

the DIN rail
The CHARMs Smart Logic Solver Carrier holds redundant CHARMs Smart Logic Solvers
(CSLS) and redundant Power Modules. The CSLS and Power Modules receive 24 VDC input
power through the carrier. The Power Modules generate 6.3 VDC power for the LS
CHARMs. The carrier houses primary and secondary ethernet ports for connections to the
Local Safety Network.
No tools are required to install the CSLS Carrier on the DIN rail. A latch on the back of the
carrier snaps it into place on the DIN rail. Connectors on the bottom of the carrier connect
with connectors on the first CHARM Baseplate.
6
Figure 2-2: CSLS Carrier

Push to remove Push to remove
port port

CHARMs Smart CHARMs Smart

Logic Solver Logic Solver
(CSLS) slot (CSLS) slot
Power module Power module

slot. Provides slot. Provides
6.3 VDC to 6.3 VDC to
CHARMs CHARMs
Keylock
Switch
Front view
Align the carrier against a T-type DIN rail and push it to snap it into place.
Install the first CHARM Baseplate on the DIN rail

The first CHARM Baseplate holds Address Plug one and a bank of 12 LS CHARM Terminal
Blocks. The first CHARM Baseplate connects to a CHARMs Smart Logic Solver (CSLS) Carrier
on the DIN rail. No tools are required to install a CHARM Baseplate onto the DIN rail.
7
Figure 2-3: Installing the first baseplate

CSLS Carrier
CHARM
Baseplate 1
Address
Plug 1 1
Connected Baseplate
and CSLS Carrier
For this procedure it is assumed that a CSLS Carrier is installed on the DIN rail.
1. Hold the first CHARM Baseplate beneath the CSLS carrier installed on the DIN rail
and notice how the connectors on the top of the baseplate interlock with the
connectors on the bottom of the CSLS carrier.
2. Align and fit the connectors together as you snap the CHARM Baseplate onto the
DIN rail.
A latch on the back of the baseplate snaps it into place on the DIN rail.
8
Install the other CHARM Baseplates onto the

DIN rail
CHARM baseplates connect to each other on the DIN rail. Up to eight baseplates can be
installed under a CSLS Carrier on a DIN rail. The baseplates and CSLS Carrier connect
together to form a redundant power and communication bus.
9
Figure 2-4: Installing other baseplates

CSLS Carrier
CHARM
Baseplate 1
Address
Plug 1 1
CHARM
Baseplate 2
Address
Plug 2 2
NOTE: Up to 8
baseplates can
be installed under
each CSLS pair.
This procedure assumes that a CSLS Carrier and first CHARM Baseplate are connected
together on the DIN rail.
10
1. Fit together the connectors on the top of the baseplate that you are installing with
the connectors on the bottom of the installed baseplate as you snap the baseplate
onto the DIN rail.
2. Install up to eight baseplates under the CSLS Carrier.

A Separation Wall must be installed on every I.S. baseplate and every component, such as
Column Extenders and Column Terminators, installed after the baseplates.
Notch Notch
Snap into notch Snap into notch

on baseplate Connector on baseplate
Top view of Separation Wall
Front view
1. Locate the notches on the top of the I.S. Baseplate, Column Extender, or Column
Terminator.
2. Locate the connector on the Separation Wall.
3. Snap the connector on the Separation Wall into the notches on the baseplate,
extender, or terminator.
11
Figure 2-5: Installed Separation Wall

Separation Wall installed on
I.S. CHARM Baseplate
Separation
Wall
1
I.S. CHARM
Baseplate
Install I.S. Baseplates

I.S. CHARM Baseplates install exactly like CHARM Baseplates except that a Separation Wall
must be installed on every I.S. Baseplate and every component such as Column Extenders
and Column Terminators, installed after the baseplates.
Important
I.S. CHARM Baseplates can also be installed under the same CHARMs Smart Logic Solver (CSLS) as
standard (non I.S.) CHARM Baseplates. When I.S. CHARM Baseplates and standard CHARM
Baseplates are installed under the same CSLS Carrier, standard baseplates must be installed between
the CSLS Carrier and the I.S. CHARM Baseplate. A Separation Wall must be installed on every I.S.
Baseplate and every component, such as extenders and terminators after the I.S. Baseplates. The
following figure shows a standard baseplate (non-I.S.) installed between the CSLS Carrier and I.S.
Baseplates.
12
Figure 2-6: A standard baseplate installed between the CSLS Carrier and an I.S.
CHARM Baseplate
CSLS Carrier
Standard
CHARM
Baseplate 1
Address
Plug 1
I.S. CHARM Connector

Baseplate 2
Address Separation Wall

Plug 2
Connector
NOTE: Up to 8
baseplates can
be installed under DIN Rail
each CSLS pair.
This procedure assumes that a CSLS Carrier is already installed on the DIN rail.
1. Insert a Separation Wall into the notches on the top of the I.S. CHARM Baseplate.
13
2. Fit together the connectors on the top of the I.S. baseplate that you are installing
with the connectors on the bottom of the installed CSLS Carrier as you snap the
baseplate onto the DIN rail.
3. Install up to eight I.S. baseplates under the CSLS Carrier. Be sure to install a
Separation Wall on each I.S. Baseplate.
14
Figure 2-7: Installing I.S. CHARM Baseplates

CSLS Carrier
I.S. CHARM
Baseplate 1

Plug 1
I.S. CHARM Connector

Baseplate 2

Plug 2
Connector
NOTE: Up to 8
baseplates can
be installed under DIN Rail
each CSLS pair.
Related information
15
Remove a CHARMs Smart Logic Solver Carrier

or Baseplate from the DIN rail
CSLS Carriers and CHARM Baseplates are removed from the DIN rail in the same way.
1. Push the latch tab on the right side of the carrier or baseplate to the unlock position.
You will hear a click when the latch opens.
2. Slowly pull the carrier or baseplate straight towards you as you slightly rock the
carrier to disengage the bus connectors to the adjacent carrier.
3. Reengage the latch before reinstalling the carrier on the DIN rail.
Install the Column Terminator onto the DIN rail

The Column Terminator terminates the redundant bus. It installs after the last baseplate
on the DIN rail.
16
Figure 2-8: Installing the Column Terminator

CSLS Carrier
CHARM
Baseplate 1
Address
Plug 1 1
Connectors
CHARM
Baseplate 8
Connectors
Address
Plug 8 8
CHARM
Terminator
Connectors
Lock
DIN Rail
1. Locate the last baseplate on the DIN rail. Typically, this is the baseplate with Address
Plug 8.
17
If the baseplate is an I.S. Baseplate be sure to install a Separation Wall on the

baseplate.
2. Ensure that the lock on the Column Terminator is in the locked position.
Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.
3. Align the connectors on the Column Terminator with the connectors on the last
baseplate and snap the terminator onto the DIN rail.
After installing the Column Terminator you can install a DIN Rail Stop and then wire your
field devices to the terminal blocks on the baseplates. Refer to the terminal block
specifications in the DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual for
more information. After wiring your devices, perform all standard field wiring checkout
procedures.
Related information
Install a DIN Rail Stop

Vibration may cause baseplates to slip down on the DIN rail. Install a DIN Rail Stop after the
Column Terminator to prevent slippage.
Figure 2-9: DIN Rail Stop
1. Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This prevents
potential damage from the screws on the stop.
2. Hook the end with the deeper notch over the DIN rail and then hook the end with
the more shallow notch over the other side of the DIN rail.
3. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be sure
that both sides of the DIN rail stop are properly secured. The torque limits are
specified on the DIN rail stop.
18
Connect power to SZ Controllers

Redundant 24 VDC power is delivered from bulk power supplies to SZ Controllers through
the SZ Controller Carrier. It is recommended that the bulk power supply is connected to a
surge suppression/filter device.
Figure 2-10: Powering the SZ Controller Carrier

AC power source 1 AC power source 2
G L N G L N
Surge Surge
Suppression Suppression/
/Filter Filter
G L N G L N
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
DC ok DC ok
Isolated
Chassis DC Bus
Ground Ground
(CG)
SZ Controller
Carrier
Building
DeltaV Steel
Instrument
Ground
For this procedure, it is assumed that redundant bulk 24 VDC power supplies and surge
suppression/filter devices are already installed.
19
1. Connect the AC power that is feeding the bulk power supplies to surge suppression/
filter devices.
2. Connect the bulk power supply to the power terminals on the SZ Controller Carrier.
3. Ground the power supplies as shown in the image.
Connect power to LS CHARM I/O

Redundant 24 VDC power is delivered from bulk power supplies to LS CHARM I/O through
the CHARMs Smart Logic Solver (CSLS) Carrier. It is recommended that the bulk power
supply is connected to a surge suppression/filter device.
20
Figure 2-11: Powering the CHARMs Smart Logic Solver Carrier
G L N G L N
Surge Surge
Suppression/ Suppression/
Filter Filter
G L N G L N
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
DC ok DC ok
Isolated
Chassis DC Bus
Ground Ground
(CG)
CSLS
Carrier
Building
DeltaV Steel
Instrument
Ground
filter devices.
2. Connect the bulk power supply to the power terminals on the CSLS Carrier.
3. Ground the bulk power supplies as shown in the image.
21
Connect power to LS I.S. CHARM I/O

Redundant 24 VDC power is delivered from bulk power supplies to LS I.S. CHARM I/O
through the CHARMs Smart Logic Solver (CSLS) Carrier.
Note
In the following image, the power supplies and CSLS Carrier are installed in a Hazardous, Div. 2 or
Zone 2, Group A, B, C, D location.
Figure 2-12: Powering and grounding LS I.S. CHARM I/O

G L N G L N
Surge Surge
Suppression/ Suppression/
Filter Filter
G L N G L N
L N L N
AC 100-240V AC 100-240V
AC/DC AC/DC
Power Power
Supply Supply
(DIV 2 / ZONE 2) (DIV 2 / ZONE 2)
DC ok DC ok
Fuse Fuse
Isolated
Chassis DC Bus
Ground Ground
(CG)
CSLS
Carrier
Building
DeltaV Steel
Instrument
Ground
22
filter devices.
2. Connect the bulk power supply to the power terminals on the CSLS Carrier as shown
in the preceding image.
3. Install a 20 A fuse between the bulk power supply and the CHARM I/O Carrier.
The fuse must have a breaking capacity greater than 1500 A and a Um rating of 40
V. The fuse and fuse holder must meet IEC60079-11 requirements. The fuse and
fuse holder can be purchased from Emerson Process Management. Use the
following model numbers to order the fuse and fuse holder:
SE4610T01: Fuse Holder and Fuse Assembly for 24VDC Power Supply of CHARMs
Smart Logic Solver
KL4510X1-FA1: Replacement Fuse for SE4610T01 Fuseholder Assembly
KL4510X1-GA1: Replacement Fuseholder for SE4610T01 Fuseholder Assembly
4. Ground the connections as shown in the image.
Extend CHARM power to other baseplates

When CHARM Baseplates in a 96 LS CHARM system are installed on multiple DIN rails,
CHARM Column Extenders and cables are used to extend redundant 24 VDC power and
communication busses to the baseplates. The bottom column extender can be connected
to CSLS carriers or to baseplates depending upon the physical location of the carrier and
the baseplate. The top column extender can be connected to baseplates only.
CHARM Column Extender cables are available in three lengths:
0.5 meters (1.64 feet)

A maximum of four extender pairs can be used and only one extender pair can exceed 0.5
meters (1.64 feet). The maximum bus length ( the total length from the CSLS to the
CHARM Column Terminator) is 5.5 meters (18 feet).
23
Figure 2-13: Example installations with CHARM Column Extenders

Example 1 Example 2 Example 3
Address Top
Plug 1 CHARM
Column
Extender
CHARM Address
Plug 1 CSLS
CSLS Baseplate 1
Carrier
Carrier
CSLS
Carrier CHARM
Address Baseplate 1
Plug 2
Address Address
Plug 1 Plug 3
Bottom Address
CHARM CHARM
Baseplate 2 Plug 2
Column CHARM CHARM
Extender Baseplate 1 Baseplate 3
Bottom CHARM
CHARM Baseplate 2
Column Address Address
Extenders 1
Plug 2 Plug 4
CHARM CHARM
Baseplate 2 Baseplate 4
Bottom
CHARM
Column
Extenders
For this procedure, it is assumed that at least one CHARM Baseplate is installed on a
separate DIN rail from the other baseplates and CSLS carrier. Be sure to install a Separation
Wall on extenders connected to I.S. Baseplates.
1. Slide together the connectors on the extender with the connectors on the carrier or
baseplate.
The bottom column extender can be connected to CSLS Carriers or to baseplates.

The top column extender can be connected to baseplates only.
Be sure to install a Separation Wall on the extender if installing the extender on an
I.S. Baseplate.
2. Connect the cables between the extenders. Connect primary to primary and
secondary to secondary.
Related information
Install SZ Controllers onto the carrier

SZ Controllers install in the SZ Controller Carrier.
1. Align the shallow opening on the bottom of the controller with the tab on a carrier
slot and align the top of the controller with the housing on a carrier slot.
24
Front view
Housing
Slot for
controller
Tab
2. Push the controller to snap it into the slot.
Install two SZ Controllers for redundancy.

3. To remove a controller, depress the button on the top of the controller and pull the
controller out of the slot.
Install CHARMs Smart Logic Solvers onto the

carrier
CHARMs Smart Logic Solvers (CSLS) install in the CSLS Carrier.
1. Align the shallow opening on the bottom of the CSLS with the tab on a carrier slot
and align the top of the CSLS with the housing on a carrier slot.
25
Front view
Housing
Slot for
CSLS
Slot for
Power Module
Tab
2. Push the CSLS to snap it into the slot.
Install two CSLS for redundancy.

3. To remove a CSLS, depress the button on the top of the CSLS and pull it out of the
slot.
Install Power Modules onto the carrier

Power Modules install in the CSLS Carrier.
1. Open the latch on the Power Module slot on the carrier.
26
Front view
Slot for
CSLS
Latch
Slot for
Power Module
2. Align the Power Module in one of the slots.

3. Push the Power Module to snap it into the slot. The latch closes when the Power
Module is properly installed.
Install two Power Modules for redundancy.

4. To remove a Power Module, open the latch and pull it out of the slot.
Install LS CHARMs
LS CHARMs install in terminal blocks on the CHARM Baseplate.
27
Figure 2-14: Installing a CHARM
CHARM Baseplate Address

Plug
LS CHARM
installed
in terminal 1
block LS CHARM
Terminal
Block
(no LS CHARM
installed)
Release
button
Latch
Front view
Note
Although LS CHARMs can be installed in any location, it is good engineering practice to separate low
voltage DC signals from high voltage AC signals. To ensure a safe working environment, it is
recommended that you wire AC signals to a different enclosure from DC signals.
1. Open the latch on a terminal block.

2. Insert a LS CHARM into the terminal block and push the LS CHARM until the latch
closes.
Note
Most CHARM terminal blocks are automatically keyed to the first LS CHARM installed.
However, the following CHARM terminal blocks have a fixed key setting: CHARM
Thermocouple / mV, LS DVC (simplex and redundant), LS Redundant DTA Relay, LS
Redundant ETA Relay.
28
Install LS I.S. CHARMs

LS I.S. CHARMs install in I.S. CHARM Terminal Blocks on the I.S. CHARM Baseplate.
Figure 2-15: Installing an LS I.S. CHARM

Address
Plug
I.S. CHARM
installed
in terminal 1
block I.S. CHARM
Terminal
Block
(no CHARM
installed)
Release
button
Latch
Front view
1. Open the latch on an I.S. Terminal Block.

2. Insert an LS I.S. CHARM into the terminal block and push the LS I.S. CHARM until the
latch closes.
Note
Most I.S. CHARM Terminal Blocks are automatically keyed to the first LS I.S. CHARM installed;
however, the I.S. CHARM Thermocouple mV Terminal Block has a fixed key setting .
29
Reset the keying mechanism on a CHARM

Terminal Block
The keying mechanism on most CHARM terminal blocks is in a neutral position when
shipped from the factory. In most cases, installing a LS CHARM sets the keying mechanism.
For most LS CHARMs you can reset the keying mechanism if you need to remove the LS
CHARM from the terminal block and install a LS CHARM of a different type. Some terminal
blocks have fixed keying and cannot be reset: CHARM Thermocouple / mV, LS DVC
(simplex and redundant), LS Redundant DTA and ETA Relay.
Figure 2-16: Terminal block latch and release button

CHARM Baseplate
Release
button
Latch
Front view
1. Insert a small screwdriver into the release button to the left of the terminal block's
latch, depress the release button, and remove the terminal block from the
baseplate.
2. Flip the terminal block 180 and notice the two small keying posts protruding from
the bottom of the terminal block.
3. Push the two keying posts completely in to return the posts to the neutral position.
You will hear a click when the posts are completely pushed in.
30
4. Verify that the keying posts are in the neutral position.
In the neutral position, the ends of the posts sit slightly inside the bottom face of the
terminal block. That is, the keying posts are sub flush to the bottom face of the
terminal block. If the keying posts are flush with the bottom face of the terminal
block, the keying posts are not yet in the neutral position. In this case, use your
fingers to push the keying posts to the neutral position.
5. Snap the terminal block back into the slot on the baseplate.
You can now install a LS CHARM of a different type into the terminal block.
Reset the keying mechanism on an I.S. CHARM

Terminal Block
The keying mechanism on most I.S. CHARM Terminal Blocks is in a neutral position when
shipped from the factory. In most cases installing an LS I.S. CHARM sets the keying
mechanism. For most LS I.S. CHARMs you can reset the keying mechanism if you need to
remove an LS I.S. CHARM from the terminal block and install an LS I.S. CHARM of a
different type. However, the IS CHARM Thermocouple mV Terminal Block has a fixed key
setting to allow only an LS I.S. Thermocouple / mV input CHARM .
31
Figure 2-17: I.S. Terminal block latch and release button

I.S. CHARM
Release
button
Latch
Front view
1. Insert a small screwdriver into the release button to the left of the terminal block's
latch, depress the release button, and remove the terminal block from the
baseplate.
2. Flip the terminal block 180 and notice the two small keying posts protruding from
the bottom of the terminal block.
3. Push the two keying posts completely in to return the posts to the neutral position.
You will hear a click when the posts are completely pushed in.
4. Verify that the posts are in the neutral position.
In the neutral position, the ends of the posts sit slightly inside the bottom face of the
terminal block. That is, the keying posts are sub flush to the bottom face of the
terminal block. If the keying posts are flush with the bottom face of the terminal
block, the keying posts are not yet in the neutral position. In this case, use your
fingers to push the keying posts to the neutral position.
5. Snap the terminal block back into the slot on the baseplate.
You can now install an LS I.S. CHARM of a different type into the terminal block.
32
Label the CHARMs installed on each baseplate

The CHARM labeling component consist of a label support that holds a label and its
protective plastic cover. Remove the label support from the baseplate before writing or
typing the CHARM IDs on the label.
Note
The image shows the labeling component on a CHARM Baseplate. If you are labeling I.S. CHARMs,
install the labeling component on an I.S. CHARM Baseplate.
Figure 2-18: CHARM labeling component
Baseplate
Label
support
Label
Protective
cover
Hinge
1. Press the label support at the top hinge and remove it from the hinge post.
2. Lift the support off of the bottom hinge post.
The label support is now free of the baseplate.
3. Slide the protective plastic cover off of the label being careful not to bend or fold it.
4. Slide the label from the label support being careful not to bend or fold it.
5. Write or type the CHARM IDs in the preformatted areas on the label.
6. Slide the completed label back into the support from the top, being sure that the
label passes under the label retainers and is properly seated under the top and
bottom corner tabs.
7. Repeat the previous step and insert the protective plastic cover over the label.
33
8. Reattach the label support to the baseplate.
34
Making network connections
3 Making network connections

Communication in a CHARMs Smart Logic Solver SIS system
Connect the CHARMs Smart Logic Solver to the Local Safety Network
Connect the SZ Controller to the Area Control Network and the Local Safety
Network
Connect an SZ Controller's Modbus/TCP port to a third party safety system
Communication in a CHARMs Smart Logic

Solver SIS system
In a CSLS SIS system, communication occurs over the DeltaV Area Control Network and a
Local Safety Network.
DeltaV The DeltaV Area Control Network is an Ethernet network that enables
Area communication between the nodes in a DeltaV network. SZ Controllers
Control connect to the Area Control Network (as well as to the Local Safety
Network Network) and isolate the CHARMs Smart Logic Solvers (CSLS) from the rest
of the DeltaV system. Refer to the DeltaV S-series and CHARMs Hardware
Installation manual for information on setting up the Area Control Network.
Local The Local Safety Network is a Ethernet network that enables
Safety communication between CSLSs and a single SZ Controller. The CSLSs
Network communicate secure parameter and input data to other CSLSs over the
Local Safety Network. The SZ Controller communicates configuration,
parameter changes, and module data over the Local Safety Network to the
CSLSs. SZ Controllers provide the DeltaV interface to multiple CSLSs on the
same Local Safety Network. All CSLSs under one SZ Controller share the
same Local Safety Network.
Important
The Local Safety Network must be treated as a dedicated standalone Local Area
Network (LAN) and must not be connected to any other network including other
DeltaV Local Safety Networks. Only DeltaV Safety Switches (LSN20 and SRM100)
and DeltaV SIS nodes are supported on the Local Safety Network.
The following figure shows an example CSLS SIS network. A redundant SZ Controller with
its redundant CSLSs and LS CHARMs connect to the Local Safety Network and to a DeltaV
Area Control Network with redundant CIOCs and standard CHARMs.
35
Pro/Op/App
ProPlus Stations
RM100 RM100
Primary Secondary
Primary
Secondary
DeltaV Area
Control
Network
DeltaV MD30 DeltaV MD30
Controller Primary Controller Secondary
Firewall Firewall
Redundant
Redundant CIOCs
SZ Controllers
SRM100 SRM100
Primary Secondary
Local Safety
Network
Baseplate for 12 CHARMs.

Up to 6 more baseplates for a
total of 96 CHARMs per CIOC.
Redundant
CSLS
Baseplate for 12 CHARMs.

Up to 6 more baseplates for a
total of 96 CHARMs per CSLS.
Connect the CHARMs Smart Logic Solver to the

Local Safety Network
The CSLS connects to the Local Safety Network through the Safety Network ports on the
CSLS Carrier.
36
CSLS Carrier

Front view
It is assumed that the Ethernet cable and switches for the Local Safety Network are
installed.
1. Connect the primary Safety Network Port on the CSLS Carrier to the primary Local
Safety Network switch.
2. Connect the secondary Safety Network Port on the CSLS Carrier to the secondary
Local Safety Network switch.
Connect the SZ Controller to the Area Control

Network and the Local Safety Network
The SZ Controller connects to the DeltaV Area Control Network and the Local Safety
Network through the ports on the SZ Controller Carrier.
37
Secondary Area Control

Primary Area Network Port and
Control Network Port Modbus/TCP
Port
SZ Controller Carrier

It is assumed that the Ethernet cable and switches for the Local Safety Network and the
DeltaV Area Control Network are installed.
1. Connect the primary Area Control Network Port on the SZ Controller Carrier to the
primary Area Control Network switch.
2. Connect the secondary Area Control Network Port on the SZ Controller Carrier to
the secondary Area Control Network switch.
3. Connect the primary Safety Network Port on the SZ Controller Carrier to the primary
Local Safety Network switch.
4. Connect the secondary Safety Network Port on the SZ Controller Carrier to the
secondary Local Safety Network switch.
Connect an SZ Controller's Modbus/TCP port to

a third party safety system
The Modbus/TCP port on the SZ Controller Carrier is used to connect to third party safety
systems in which the SZ Controller is a slave device.
38
Secondary Area Control

Primary Area Network Port and
Control Network Port Modbus/TCP
Port
SZ Controller Carrier

It is assumed that the Ethernet cable and switches for the Modbus/TCP network are
installed.
1. Connect the Modbus/TCP port on the SZ Controller Carrier to a switch on the

Modbus/TCP network.
2. Set the Modbus/TCP connection's IP address through the Modbus Port Properties
page in the DeltaV Explorer.
39
40
Index
Index
B SZ Controllers 24
Baseplates tools required for 1
installing 7
removing 16 K
key
C resetting a LS CHARM Terminal Block key 30
CHARM Baseplates resetting an I.S. CHARM Terminal Block key 31
installing 7
removing 16 L
CHARM Terminal Block Local Safety Network 35
resetting key 30 LS CHARM Terminal Block
CHARMs Smart Logic Solver Carrier removing 30
installing 6 LS CHARMs
removing 16 installing 27
CHARMs Smart Logic Solver SIS hardware LS I.S. CHARMs
sequence for installing 4 installing 29
CHARMs Smart Logic Solvers
installing 25
M
column terminator
installing 16 Modbus/TCP port 38
connecting power to CHARMs Smart Logic Solvers 20 mounting screws
connecting power to SZ Controllers 19 torque limits for 2
D P
DeltaV Area Control Network 35 power
DIN rails connecting to CHARMs Smart Logic Solvers 20
vertical 5 connecting to SZ Controllers 19
Power Modules
installing 26
I
I.S. CHARM Terminal Block
R
removing 31
resetting key 31 removing CHARM Baseplates and CHARMs Smart Logic
installation Solver Carriers 16
CHARM Baseplates 7 removing CHARM Terminal Blocks 31
CHARMs Smart Logic Solver Carrier 6 removing LS CHARM Terminal Blocks 30
CHARMs Smart Logic Solvers 25 resetting I.S. CHARM terminal block key 31
column terminator 16 resetting LS CHARM terminal block key 30
LS CHARMs 27
LS I.S. CHARMs 29 S
Power Modules 26 SZ Controller
Separation Wall installing 24
installing on I.S. components 11 SZ Controller Carrier
sequence for installing CHARMs Smart Logic Solver installing 5
SIS hardware 4
SZ Controller Carrier 5
41
Index
T W
terminal block key wiring guidelines 2
resetting 30, 31
tools required for installation 1
torque limits 2
V
vertical DIN rails 5
42

SIS CHARMs Hardware Installation

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D800056X022

DeltaV SIS CHARMs Smart Logic Solver

See the CE statement in the Preface to this manual.

Emerson Process Management Distribution Ltd. Process Systems and Solutions

Fisher-Rosemount Systems, Inc. an Emerson Process Management company

About this manual

Conventions used in this manual

Notes are used to help you to understand important information.

1 Planning the installation

Tools required to install DeltaV hardware

Ethernet cable tools

Torque limits for mounting screws

Hardware Torque limit on mounting screw

Stranded or solid wire

Shielded or twisted pair wire

2 Installing CHARMs Smart Logic Solver

CHARMs Smart Logic Solver (CSLS) SIS

eight banks of 12 LS CHARMs. Each bank of 12 LS CHARMs is held by a

Recommended sequence for installing CHARMs

Recommendations for installing vertical DIN

Suggested spacing for DIN rail installation

Install an SZ Controller Carrier on the DIN rail

Figure 2-1: SZ Controller Carrier

Primary Safety Secondary Safety

Install a CHARMs Smart Logic Solver Carrier on

Figure 2-2: CSLS Carrier

Primary Safety Secondary Safety

CHARMs Smart CHARMs Smart

Power module Power module

Install the first CHARM Baseplate on the DIN rail

Figure 2-3: Installing the first baseplate

Install the other CHARM Baseplates onto the

Figure 2-4: Installing other baseplates

Install a Separation Wall

Snap into notch Snap into notch

Top view of Separation Wall

Figure 2-5: Installed Separation Wall

Install I.S. Baseplates

I.S. CHARM Connector

Address Separation Wall

Figure 2-7: Installing I.S. CHARM Baseplates

Address Separation Wall

I.S. CHARM Connector

Address Separation Wall

Install a Separation Wall

Remove a CHARMs Smart Logic Solver Carrier

You will hear a click when the latch opens.

Install the Column Terminator onto the DIN rail

Figure 2-8: Installing the Column Terminator

If the baseplate is an I.S. Baseplate be sure to install a Separation Wall on the

Install a Separation Wall

Install a DIN Rail Stop

Figure 2-9: DIN Rail Stop

Connect power to SZ Controllers

Figure 2-10: Powering the SZ Controller Carrier

Connect power to LS CHARM I/O

Figure 2-11: Powering the CHARMs Smart Logic Solver Carrier

AC power source 1 AC power source 2

Connect power to LS I.S. CHARM I/O

Figure 2-12: Powering and grounding LS I.S. CHARM I/O

Extend CHARM power to other baseplates

CHARM Column Extender cables are available in three lengths:

0.5 meters (1.64 feet)

Figure 2-13: Example installations with CHARM Column Extenders