Introduction

GENIUS GKS series cooling tower is an induced draft, cross flow design in square
dimension for more space saving to meet current building space constraint.

GKS series is constructed with mainly light weight FRP material and H.D.G steel
structure. The fill material is formed from high grade UV resist PVC giving efficient
thermal transfer. In view of green building criteria, GKS series is built-in with high and
efficiency drift eliminator to minimize water drift loss.

The GKS series is also designed for easy maintenance for motor and drive system that
can be accessed from the top. An inspection door is provided for inspection on the
nozzle system. Louvers are easily removable for access to the cold water basin.

Genius always committed in continuous improvement and R&D for better cooling
tower technology and customer satisfaction.

NO. DESCRIPTION
1. V-BELT AND PULLEY SYSTEM
2. FAN ASSEMBLY
3. FAN STACK
4. HOT WATER BASIN
5. MAIN FRAME STRUCTURE
6. HIGH PERFORMANCE FILM FILL PACK
7. COLD WATER BASIN FLOOR
8. SUCTION SUMP
9. GEAR REDUCER SYSTEM
10. MOTOR
11. LADDER
12. CASING
13. INSPECTION FLOOR
14. COLD WATER BASIN FRAME
15. INTERNAL PIPING
The new Genius manufacturing facility in Nilai, Negeri Sembilan is a state of the art
factory with dedicated CTI test laboratory for our cooling towers to conform and
certified to CTI standard. The new manufacturing facility also reinforced Genius
commitment to provide highest quality of product to its customer.

It is built on a 2.2 acre land with over 47,000 square feet of production space and 6,000
square feet of factory office space. There is another 8,000 square feet of area for the
CTI test facilities.

CTI test facility and certification for new range of Genius tower is also our
commitment to comply and at par with international accreditation to compete globally.
Tower Construction
Tower casing body is made out of F.R.P. (Fiberglass Reinforced Plastics) which is
corrosion free, very durable and yet light. Furthermore the body is coated with a special
epoxy consist of anti-ultraviolet agent making the tower body more resistant to UV
sunlight. The tower main structure frame is using steel which has undergo hot dipped
galvanization (HDG) process to prevent rust.

Cold Water Basin

The cold water basin is constructed from F.R.P. (Fiberglass Reinforced Plastics) which
is corrosion free and is supported by HDG steel frame underneath. The cold water
basin is also slopping basin to ensure the dirt and sediments trapped inside the basin is
being diverted towards the depressed sump in the centre of basin.

The depressed sump will prevent air lock from occurring during the tower operation.
The sump is also supplied with suction strainer, makeup water ball valve, overflow and
drain connection.

There is a high quality special mat above the cold water basin that will absorb most of
the water drop noise.

Mechanical drive system

Fans are of axial type designed to deliver air performance at low noise level. Fan
blades material shall be FRP as standard and aluminium alloy as optional. . All fan
blades are factory balanced before shipped out. The fan is operating inside a fan stack
enclosure to streamline the air entry while maintaining maximum fan efficiency.
The V belt drive system which connects the cast iron pulleys at the motor and fan is
contained inside FRP belt cover. This is to ensure that the belts are protected from
moist discharge air. Optional aluminium alloy pulleys are available.

The motor is of TEFC weather proof squirrel cage for 3 phase 415 V / 50 Hz power
supply.

The motor shall be located outside the discharge air stream below the belt cover to
prolong the motor life and ease of maintenance and access.

The fan bearing has a lubrication delivery system from external point outside the fan
stack to the fan bearing to allow grease top up to be carried even when the fan is in
operation.
Fills
The film type cellular fill is made of air vacuum forming Ultra Violet (UV) Light
resistant PVC sheets which have corrugated surface. The surface has been specially
designed to spread the water droplet from hot water basin evenly. The fills are bonded
into modular blocks and install in the tower as per design.
The specially designed PVC drift eliminator can reduce the water loss due to carry over
within 0.001% with very little air pressure drop.

Water distribution system

The hot water basin is open gravity type flow made from FRP material that is resistant
to Ultra Violet (UV) Light and corrosion. The water is distributed via specially
positioned holes in the basin onto a scattering bars below. These scattering bars will
sprinkle the water effective and evenly on the fill section underneath.
 Technical Data For GKS Series
Single Cell
GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS
Item 350-1B 400-1B 450-1B 500-1B 525-1B 550-1B 600-1B 625-1B 650-1B 700-1B 750-1B 800-1B 850-1B 900-1B 950-1B 1000-1B 1150-1B 1250-1B 1400-1B 1500-1B
Cooling
Capacity HRT 350 400 450 500 525 550 600 625 650 700 750 800 850 900 950 1000 1150 1250 1400 1500
capacity
Width (W) mm 5320 5440 5900 5900 6170 6170 6790 7240
Overall
Length (L) mm 2620 2900 3260 3645 3645 3920 4220 4720 5420
Dimension
Height (H) mm 5060 5360 5550 5360 5550 5430 5130 5430 5430 6170 7310 7750
Steel Structure Hot Dip Galvanised Steel
Casing FRP
Filler Media PVC
Components Distribution Basin FRP
Material Cold Water Basin FRP
Water Sump FRP
Fan Fan Blade & Hub : Aluminium Cast Alloy
Fan Stack FRP
Type Axial Flow
Diameter x
mm 2400 x 1 2700 x 1 3000 x 1 3350 x 1 3650 x 1 4000 x 1 4250 x 1
Nos
Fan Number of blades 6
Fan Assembly

Fan speed
rpm 320 265
(Approx.)
Drive system V-belt Drive System
Type Totally Enclosed Fan Cooled (TEFC) 3 Phase Induction Motor, 4 Pole
Power source 3 Phase / 50Hz / 415 Volts
Motor
Rated output x Qty
11 x 1 15 x 1 18.5 x 1 15 x 1 18.5 x 1 22 x 1 18.5 x 1 22 x 1 30 x 1 37 x 1 45 x 1 30 x 1 37 x 1 45 x 1 37 x 1 45 x 1 55 x 1
(kw)
Inlet Distribution Open Gravity Type Open Gravity Type
Inlet, mm 150 x 2 200 x 2
Outlet,mm 200 x 1 250 x 1 300 x 1 350 x 1 400 x 1
Piping Drain Pipe, mm 75 x 1
Dimension Overflow, mm 50 x 1
Auto Make-up, mm 50 x 1
Manual make up, mm 50 x 1
Evaporation loss % 0.98
Make up
Drift loss % 0.005
Dry kg 3150 3850 3950 3720 3780 3850 4180 4270 4350 4650 4720 4950 5020 7250 7450 7650 8120 8250 8800 8920
Weight
Operation kg 8600 9680 9890 9480 9550 9630 11500 11590 11660 11980 12080 12480 12550 15500 15800 16200 20500 20800 25300 25800

Note :
1. Norminal cooling capacity is based on 13 /min/RT (1 TR = 3,900 Kcal / hr) at 37C CHW, 32C CW. And 27C WB.
2. The pump head required is approximately the height at the cooling tower.
3. Manufacturer reserve the right to change the technical data for improvement of products without prior notice.

Two Cells
GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS
Item 700-2B 800-2B 900-2B 1000-2B 1050-2B 1100-2B 1200-2B 1250-2B 1300-2B 1400-2B 1500-2B 1600-2B 1700-2B 1800-2B 1900-2B 2000-2B 2300-2B 2500-2B 2800-2B 3000-2B
Cooling
Capacity HRT 700 800 900 1000 1050 1100 1200 1250 1300 1400 1500 1600 1700 1800 1900 2000 2300 2500 2800 3000
capacity
Width (W) mm 5320 5440 5900 5900 6170 6170 6790 7240
Overall
Length (L) mm 5270 5830 6550 7320 7320 7870 8470 9470 10870
Dimension
Height (H) mm 5060 5360 5550 5360 5550 5430 5130 5430 5430 6170 7310 7750
Steel Structure Hot Dip Galvanised Steel
Casing FRP
Filler Media PVC
Components Distribution Basin FRP
Material Cold Water Basin FRP
Water Sump FRP
Fan Fan Blade & Hub : Aluminium Cast Alloy
Fan Stack FRP
Type Axial Flow
Diameter x
mm 2400 x 2 2700 x 2 3000 x 2 3350 x 2 3650 x 2 4000 x 2 4250 x 2
Nos
Fan Number of blades 6 x2
Fan Assembly

Fan speed
rpm 320 265
(Approx.)
Drive system V-belt Drive System
Type Totally Enclosed Fan Cooled (TEFC) 3 Phase Induction Motor, 4 Pole
Power source 3 Phase / 50Hz / 415 Volts
Motor
Rated output x Qty
11 x 2 15 x 2 18.5 x 2 15 x 2 18.5 x 2 22 x 2 18.5 x 2 22 x 2 30 x 2 37 x 2 45 x 2 30 x 2 37 x 2 45 x 2 37 x 2 45 x 2 55 x 2
(kw)
Inlet Distribution Open Gravity Type Open Gravity Type
Inlet, mm 150 x 4 200 x 4
Outlet,mm 200 x 2 250 x 2 300 x 2 350 x 2 400 x 2
Piping Drain Pipe, mm 75 x 2
Dimension Overflow, mm 50 x 2
Auto Make-up, mm 50 x 2
Manual make up, mm 50 x 2
Evaporation loss % 0.98
Make up
Drift loss % 0.005
Dry kg 6300 7700 7900 7440 7560 7700 8360 8540 8700 9300 9440 9900 10040 14500 14900 15300 16240 16500 17600 17840
Weight
Operation kg 17200 19360 19780 18960 19100 19260 23000 23180 23320 23960 24160 24960 25100 31000 31600 32400 41000 41600 50600 51600

Note :
1. Norminal cooling capacity is based on 13 /min/RT (1 TR = 3,900 Kcal / hr) at 37C CHW, 32C CW. And 27C WB.
2. The pump head required is approximately the height at the cooling tower.
3. Manufacturer reserve the right to change the technical data for improvement of products without prior notice.
 Technical Data For GKS Series
Three Cells
GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS
Item 1050-3B 1200-3B 1350-3B 1500-3B 1575-3B 1650-3B 1800-3B 1875-3B 1950-3B 2100-3B 2250-3B 2400-3B 2550-3B 2700-3B 2850-3B 3000-3B 3450-3B 3750-3B 4200-3B 4500-3B
Cooling
Capacity HRT 1050 1200 1350 1500 1575 1650 1800 1875 1950 2100 2250 2400 2550 2700 2850 3000 3450 3750 4200 4500
capacity
Width (W) mm 5320 5440 5900 5900 6170 6170 6790 7240
Overall
Length (L) mm 7920 8760 9840 10995 10995 11820 12720 14220 16320
Dimension
Height (H) mm 5060 5360 5550 5360 5550 5430 5130 5430 5430 6170 7310 7750
Steel Structure Hot Dip Galvanised Steel
Casing FRP
Filler Media PVC
Components Distribution Basin FRP
Material Cold Water Basin FRP
Water Sump FRP
Fan Fan Blade & Hub : Aluminium Cast Alloy
Fan Stack FRP
Type Axial Flow
Diameter x
mm 2400 x 3 2700 x 3 3000 x 3 3350 x 3 3650 x 3 4000 x 3 4250 x 3
Nos
Fan Number of blades 6 x3
Fan Assembly

Fan speed
rpm 320 265
(Approx.)
Drive system V-belt Drive System
Type Totally Enclosed Fan Cooled (TEFC) 3 Phase Induction Motor, 4 Pole
Power source 3 Phase / 50Hz / 415 Volts
Motor
Rated output x Qty
11 x 3 15 x 3 18.5 x 3 15 x 3 18.5 x 3 22 x 3 18.5 x 3 22 x 3 30 x 3 37 x 3 45 x 3 30 x 3 37 x 3 45 x 3 37 x 3 45 x 3 55 x 3
(kw)
Inlet Distribution Open Gravity Type Open Gravity Type
Inlet, mm 150 x 6 200 x 6
Outlet,mm 200 x 3 250 x 3 300 x 3 350 x 3 400 x 3
Piping Drain Pipe, mm 75 x 3
Dimension Overflow, mm 50 x 3
Auto Make-up, mm 50 x 3
Manual make up, mm 50 x 3
Evaporation loss % 0.98
Make up
Drift loss % 0.005
Dry kg 9450 11550 11850 11160 11340 11550 12540 12810 13050 13950 14160 14850 15060 21750 22350 22950 24360 24750 26400 26760
Weight
Operation kg 25800 29040 29670 28440 28650 28890 34500 34770 34980 35940 36240 37440 37650 46500 47400 48600 61500 62400 75900 77400

Note :
1. Norminal cooling capacity is based on 13 /min/RT (1 TR = 3,900 Kcal / hr) at 37C CHW, 32C CW. And 27C WB.
2. The pump head required is approximately the height at the cooling tower.
3. Manufacturer reserve the right to change the technical data for improvement of products without prior notice.

Four Cells
GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS GKS
Item 1400-4B 1600-4B 1800-4B 2000-4B 2100-4B 2200-4B 2400-4B 2500-4B 2600-4B 2800-4B 3000-4B 3200-4B 3400-4B 3600-4B 3800-4B 4000-4B 4600-4B 5000-4B 5600-4B 6000-4B
Cooling
Capacity HRT 1400 1600 1800 2000 2100 2200 2400 2500 2600 2800 3000 3200 3400 3600 3800 4000 4600 5000 5600 6000
capacity
Width (W) mm 5320 5440 5900 5900 6170 6170 6790 7240

Overall Dimension Length (L) mm 10570 11690 13130 14670 14670 15770 16970 18970 21770

Height (H) mm 5060 5360 5550 5360 5550 5430 5130 5430 5430 6170 7310 7750
Steel Structure Hot Dip Galvanised Steel
Casing FRP
Filler Media PVC
Components Distribution Basin FRP
Material Cold Water Basin FRP
Water Sump FRP
Fan Fan Blade & Hub : Aluminium Cast Alloy
Fan Stack FRP
Type Axial Flow
Diameter x
mm 2400 x 4 2700 x 4 3000 x 4 3350 x 4 3650 x 4 4000 x 4 4250 x 4
Nos
Fan Number of blades 6 x4
Fan Assembly

Fan speed
rpm 320 265
(Approx.)
Drive system V-belt Drive System
Type Totally Enclosed Fan Cooled (TEFC) 3 Phase Induction Motor, 4 Pole
Power source 3 Phase / 50Hz / 415 Volts
Motor
Rated output x Qty
11 x 4 15 x 4 18.5 x 4 15 x 4 18.5 x 4 22 x 4 30 x 4 37 x 4 45 x 4 30 x 4 37 x 4 45 x 4 37 x 4 45 x 4 55 x 4
(kw)
Inlet Distribution Open Gravity Type Open Gravity Type
Inlet, mm 150 x 8 200 x 8
Outlet,mm 200 x 4 250 x 4 300 x 4 350 x 4 400 x 4
Drain Pipe, mm 75 x 4
Piping Dimension
Overflow, mm 50 x 4
Auto Make-up, mm 50 x 4
Manual make up, mm 50 x 4
Evaporation loss % 0.98
Make up
Drift loss % 0.005
Dry kg 12600 15400 15800 14880 15120 15400 16720 17080 17400 18600 18880 19800 20080 29000 29800 30600 32480 33000 35200 35680
Weight
Operation kg 34400 38720 39560 37920 38200 38520 46000 46360 46640 47920 48320 49920 50200 62000 63200 64800 82000 83200 101200 103200

Note :
1. Norminal cooling capacity is based on 13 /min/RT (1 TR = 3,900 Kcal / hr) at 37C CHW, 32C CW. And 27C WB.
2. The pump head required is approximately the height at the cooling tower.
3. Manufacturer reserve the right to change the technical data for improvement of products without prior notice.
Genius Cooling Towers Sdn Bhd (904955-K)
35-2, Jalan Puteri 4/1,
Bandar Puteri 47100 Puchong, Selangor.
Tel: 03-8060 2020 Fax: 03-8060 2000
E-mail: sales@genius.net.my
Website: www.genius.net.my