MECHANICAL ENGINEERING DEPARTMENT

LAB MANUAL

Subject: Computer Integrated Manufacturing

Semester-VII

LIST OF EXPERIMENTS

1. CIM model for any industry.

2. Manual part programming on CNC lathe, milling and drilling.

3. Simulation on CNC lathe and CNC mill.

4. Study and demonstration on Robots.

5. Study of computer aided process planning.

6. Study of Group Technology & part families.

7. Study of computer aided quality control.

8. Introduction to CAD softwares.

9. Introduction to CAM software.

10. Study of computer controlled business functions.

11. Study of interfacing requirements in CIMS.

12. Generation of any one simple solid model using any CAD software.

13. Program for generation of any surface.

 Experiment- 1

Aim - Study of CIM model for any Industry.

Theory –

PART – I

1) Definition of Automation.

2) Types of automation.

a) Fixed automation.

b) Programmable automation.

c) Flexible automation.

3) Information processing cycle.

a) Business functions.

b) Product Design

c) Manufacturing Planning

d) Manufacturing control

e) Shop floor control

f) Inventory control

g) Quality control

4) Difference between Automation & CIM.

5) Evolution of CIM.

6) Various elements of CIMS.

7) CIM Hardware & Software

PART – II

• Case Study of any one local CIM based Industry.

• Objective-

• Company profile-

• Plant Layout –

• Type of operation in industry –

• Advancement in industry-

• Suggestion if any –

Conclusion-
 Experiment - 2

Aim - Manual Part Programming On CNC Lathe, Milling and Drilling .

Theory –

1) Introduction to Numerical Control (NC).

2) Basic Components of NC.

3) Co-ordinate system in NC

4) Machine Control Unit (MCU) & its positioning.

5) NC Programming method.

6) NC words.

7) Tape format

8) Programs.

a) Program for lathe.

b) Program for drilling.

c) Program for milling.

Conclusion-
 Experiment - 3

Aim - Simulation o-n CNC Lathe and CNC Mill.

Theory –

1) G codes & M- codes for Lathe and Mill.

a) Program for plain turning.

b) Program for step turning.

c) Program for linear & circular interpolation.

Conclusion.-
 Experiment - 4

Aim - Study and Demonstration on Robots.

Theory-

1) Introduction of Robot.

2) Robot anatomy. -- joints and links

i) Linear joint

ii) Orthogonal joint.

iii) Rotational joint.

iv) Twisting joint.

v) Revolving joint.

3) Robot configurations.-

i) Polar configuration.

ii) Cylindrical configuration.

iii) Cartesian coordinate robot.

iv) Jointed arm robot.

v) SCARA

4) Robot drive system.

5) Accuracy and repeatability.

6) Types of robot programming.

7) Safety monitoring.

8) End effectors and sensors in robots.

9) Application of robots.

10) Programming for some robotic application.

Conclusion -
 Experiment - 5

Aim - Study Of Computer Aided Process Planning.

Theory –

1) Introduction.

2) Types of Computer aided process planning.

i) Retrieval process planning.

ii) Generative process planning.

3) Advantages of computer aided process planning.

Conclusion.
 Experiment - 6

Aim - Study of Group Technology & Part Families.

Theory -

1. Introduction.

2. Part families.

3. Coding technology.

4. Obstacles to GT.

5. Methods of classification.

i) Visual inspection.

ii) Classification and coding system.

iii) Production flow analysis.

6. Types of classification and coding system.

7 .Benefits of well designed classification and coding stestem.

8. Machine cell design.

9. Types of cell design..

10. Benefits of Group Technology.

Conclusion-
 Experiment - 7

Aim - Study Of Computer Aided Quality Control.

Theory -

1. Principle of automated inspection.

2. QC Inspection.

3. QC testing.

4. Types of automated inspection.

i) 100 % automated inspection.

ii) Off-line and on-line inspection.

iii) Distributed inspection and final inspection.

5. Sensors technologies for automated inspection.

6. coordinates measuring machines.

7. CMM benefits.

8. Other contact inspection methods.

9. Machine vision.

Conclusion.
 Experiment - 8

Aim - Introduction To CAD Software.

Theory -

1. Fundamentals of CAD.

2. Traditional design process.

3. Computer Aided Design process.

4. Study of CAD softwares.

Conclusion -
 Experiment - 9

Aim - Introduction To CAM softwares.

Theory –

1. Fundamentals of CAM.

2. Study of any three CAM softwares.

Conclusion-
 Experiment - 10

Aim - Study of Computer Controlled Business functions

Theory –

1) Business Functions.

a) Purchase order & receiving.

b) Inventory management

c) Financial control

2) Job costing

3) Bill of Material.

4) Master production schedule

5) Material requirement planning.

6) Capacity planning.

7) Production planning.

8) Shop floor control.

Conclusion-
 Experiment - 11

Aim - Study of Interfacing Requirements in CIMS.

Theory –

1) Manufacturing system integration.

2) Manufacturing task to be integrated.

a) Product design.

b) Manufacturing planning.

c) Manufacturing execution.

3) Requirements for integrated manufacturing system.

a) System architecture.

b) Product model.

c) Data extraction.

d) Manufacturing environment.

e) Information generation & data collection.

f) Database.

4) Benefits of integrated manufacturing systems.

5) Inspection

6) Co-ordinate measuring machine (CMM).

Conclusion-
 Experiment - 12

Aim - Generation Of Any One Simple Solid Model Using Any Cad Software.

Theory –

1) Geometric Modeling.

a) Wire frame model.

b) Surface model.

c) Solid model.

2) Generation of one simple solid model.

- Steps involved in model making procedure.

Conclusion-
 Experiment - 13

Aim - Program for Generation of any Surface.

Theory –

1) Program for generation of surface.

Conclusion-
 Lab- Manual

Of

Automation In Production

Seven Semester Mechanical,

Mechanical Engineering Department,

G.H. Raisoni College Of Engg , Nagpur-16