Electrical Panel Selection

Prepared in collaboration with:

M/s. Power Engineering,
Plot No. 552, Industrial Area, Phase- IX, Mohali
Contact Person: Sh. B.S. Verma, 9417233527
Typical Power System
 Types of Power Connections
LT < 50KW.
HT > 50KW.
Independent feeders 11KV.
High Voltage Transmission/ Distribution is Preferred
because of Low losses & Reduced size of Conductors
during transmission.
The power is transmitted at high voltage and low
current.
The heat generated during transmission is
proportional to current transmission.
 Selection of Circuit Breaker

Power (KW/KVA/HP)

Rated Current.

System Voltage

Breaking Capacity

Making Capacity

Category A or B

Suitability to site Condition (Indian
Condition)

Maintenance Definitions

Effect of harmonics
Calculation Formulas
 System for HT/ LT connection
HVPN Supply
GO Switch
HT Metering
VCB
Transformer
LT Panel ( Power control centre, Power factor panel,
AMF)
Distribution Panel
Sub Distribution panel
 Selection Of GO Switch
Gang Operated Switch
Comprises of :- Lightning
Arresters, GO (gang
operated) switch, Drop off
Fuse(DO), Plate Earthings
two Nos.
for LA (lightening arrestor)
& GO switch.
Selected at 11KV Only.
 Selection of CT & PT
CT (Current Transformer /5A)
Selected as per the full load
current of Transformer.
PT ( Potential Transformer) As per
the system
Voltage.(11Kv/220v/110v/24V)AC
Calculation of HT Current for CT
KVA/11KV/1.732
Example:- Transformer rating ( HT
current for CT/PT selection)
500Kva/11KV/1.732 = 26.24
Tri vector Meter selected as per
HT Current.
 VCB Panel
Vacuum Circuit Breaker
For Switching carrying
Normal Current and
Breaking abnormal current
at High Voltage.
630A ( Short circuit current)
and Above.
Over Load, Short Circuit &
E/F protections.
Measurement of current,
Voltage etc.
 Transformer
11KV( input)/433V ( Output)
Selection of Transformer as
per Total load.
Buckle relay and winding
temperature for safety of
Transfer. These help to trip
VCB.
Silica gel to check moisture
content. If blue- Ok, If white
or light pink- replace it.
LT Panels

PCC--- Power Control

Center.
MCC- Motor Control
Center.
AMF- Auto Mains Failure
Panel
APFC- Automatic Power
Factor Correction
Distribution Panels.
STARTER FOR THREE PHASE
INDUCTION MOTOR

Starting is a process in which a motors rotor is

brought from zero speed to rated speed.
The force to rotate in angular movement is
called Torque.
Direct On Line Starters used upto 10 HP
Star Delta Starters
o Manual Star Delta Starters ( not used)
o Automatic Start Delta Starters
o Soft Starters
o VFD
 Starter Panel for Induction
Motors

1. Contactors + Over Load + MCCB / MPCB

2. Motor Protection Relay
3. On delay Timer + Capacitor Duty Contactor + Capacitors
4. Under Voltage & Over Voltage Relay
5. Hour Meter
6. Time Switch
Components To Be used In Starters
 DOL MPCB-1No,Contactor- 1No, Push Button 2Nos. On
Indication 1 No., single phase preventer 1 No Up to
10HP,
 Star Delta Starter MCCB 1no, Contactors 3nos,MPR-
1no, star-delta Timer 1No, Ammeter with CT 1 No, Push
Button 2no, on Indication 1no., single phase preventer 1
No.
 Soft Starter- MCCB 1 No, Semiconductor fuses 3 Nos.,
Line Contactor 1 No, Soft Starter 1 No. ( with built in
bye-pass contactor & soft starter selected as per duty or
application), Push Button 2 Nos.
 VFD- MCCB 1 No, Semiconductor fuses 3 Nos, VFD1 No.
Push Button 2 Nos. Input/ Out put Chokes.
 REDUCTION IN KVA DEMAND DUE TO
POWER FACTOR

LOAD - 900 KW

EXISTING P.F. (COS 1)- 0.6

DESIRED P.F. (COS 2) - 0.92 .

kW KW
COS . =
kVA
KVA = kW
cos . Reduction in KVA

1500 - 978 = 522

KVA 1 = 900 / 0.6 = 1500

KVA2 = 900 / 0.92 = 978

 REDUCTION IN LINE
CURRENT

KVA1 - 1500 KVA = 3 V I

1000
KVA2 - 978 I = KVA x 1000
3 x 415
I1 = 1500 x 1000
3 x 415
= 2087 Amp
Reduction in Current
I2 = 978 x 1000
2087 - 1361 = 726
3 x 415
= 1361 Amp
 Selection of Capacitor
Configuration of capacitors
1. Individual Compensation
2. Group Compensation
3. Central Compensation

KVAR required ( Capacitor)

= KVA X (1- PF(E)) - KVA X (1- PF(T))
Existing Power factor from HVPN= PF(E) i.e. 0.6 to 0.75
Target Power factor for system = PF(T) i.e. 0.99
Advantage of Soft Starter

It starts the motor rotor from zero to

designed speed thereby reducing initial
load on system.
The star Delta starts generally starts with
jerk i.e. 30 % of designed speed.
Soft starters are preferred at high heads.
 Direct on Line
START

Line Contactor
Overload
% VOLTS
100
80
60 Run
40 Start
20
0
TIME
 Primary
START
Run Contactor Resistance

Line Contactor Resistors

Overload

% VOLTS
100
80
60 Run
40
Start
20
0
TIME
START Star Point Auto-
Contactor
transformer

Transformer
Contactor

Line Contactor Overload

% VOLTS
100
80
60 Run
40
Start
20
0
TIME
START Star Point
Contactor Star -
Delta
Delta
Contactor

Line Contactor Overload

% VOLTS
100
80
60 Run
40
Start
20
0
TIME
START
Soft Starting

% VOLTS
100
80
60 Run
40 Start
20
0
TIME
 EBG Electrical Standard Products

Basics of AC Drives

Frequency controls MotorIMSspeed

2 Product Familiarisation

Supply Voltage controls Motor Torque

Supply Voltage is varied in proportion to
supply frequency so as to keep torque
constant

LARSEN & TOUBRO LIMITED.

GOOD TERMINATION PRACTICE

DOs AND DONTs

TERMINATION WITH
BUSBAR/LINK
DONT

DO
DONT
DO
DONT
DO
 DONT

DO
TERMINATION WITH
LUGS
DONT

DO
 DONT

DO
 DONT

DO
 DONT

DO
 MCB (Miniature Circuit Breaker),
Rated current not more than 63 A, Thermal or
thermal-magnetic operation.
MCCB (Moulded Case Circuit Breaker)
Rated current above 32 A upto 630 A, Trip
current may be adjustable, Thermal or
thermal-magnetic operation.
 Air Circuit Breaker

Rated current from 800 A upto 6,000 A,

Trip characteristics often fully adjustable including
configurable trip thresholds and delays.
Usually electronically controlledsome models are
microprocessor controlled.
Often used for main power distribution in large
industrial plant, where the breakers are arranged in
draw-out enclosures for ease of maintenance.
 MCB Selection

Overload which is intended to prevent the accidental overloading of the

cable in a no fault situation. The speed of the MCB tripping will vary with
the degree of the overload. This is usually achieved by the use of a
thermal device in the MCB.
The second characteristic is the magnetic fault protection, which is
intended to operate when the fault reaches a predetermined level and to
trip the MCB within one tenth of a second. The level of this magnetic trip
gives the MCB its type characteristic as follows:

Type Tripping Current Operating Time

Type B ( Domestic) 3 To 5 time full load current 0.04 To 13 Sec

Type C ( Industrial) 5 To 10 times full load current 0.04 To 5 Sec
Type D ( Capacitor) 10 To 20 times full load current 0.04 To 3 Sec
 Fuse and MCB characteristics
The fuse and the MCB, even though their nominal
currents are similar, have very different properties.
For example, For 32Amp MCB and 30 Amp Fuse, to
be sure of tripping in 0.1 seconds, the MCB requires
a current of 128 amps, while the fuse requires 300
amps.
The fuse clearly requires more current to blow it in
that time, but notice how much bigger both these
currents are than the 30 amps marked current
rating.
Fuse require replacement after blowing but MCB
only switched on.
ACB

ACB
 Cable Selection
Armoured Cables ( For Out door, under ground)
Unarmoured Cables ( for indoor but open in cable trays)
Submersible cables
Size of Cable ( as per load)
Insulation on cable ( PVC, XLPE)
Core 3 ( where neutral not required) or 3 cable ( where
neutral required)
3 core cable in HT, Motor, capacitor
3 Core in light load,
 Insulation over cable
Poly Vinyl Chloride
Cross-Linked Polyethylene (XLPE)- Less
deformation below 100C, Lower in cost,
Lower dissipation factor, Lower dielectric
constant, Higher dielectric strength Physically
tougher, More resistant to chemicals, More oil
resistant
 Colour Code for Cables
Single Phase System Three phase System
Live Red Red, Yellow, Blue
Neutral Black Black
Ground Green Green
 EARTHING

BY EARTHING (OR GROUNDING), WE

MEAN MAKING A PHYSICAL AND
ELECTRICAL CONNECTION TO THE
GENERAL MASS OF EARTH.
 TYPES OF EARTHING

SYSTEM EARTHING
EQUIPMENT EARTHING
LIGHTNING PROTECTION EARTHING
STATIC EARTHING
 SYSTEM EARTHING
SYSTEM EARTHING IS THE EARTHING
ASSOCIATED WITH THE CURRENT CARRYING
CONDUCTOR (USUALLY THE NEUTRAL POINT OF
THE TRANSFORMER OR GENERATOR) AND IS
NORMALLY ESSENTIAL FOR THE SECURITY OF
THE SYSTEM.

(This is covered by IS 3043:1987

Code of Practice for Earthing)
 EQUIPMENT EARTHING

EQUIPMENT EARTHING IS THE EARTHING

ASSOCIATED WITH NON CURRENT
CARRYING METAL WORK AND IS
ESSENTIAL TO THE SAFETY OF HUMAN
LIFE, ANIMALS & PROPERTY.

(This is covered by IS 3043:1987

Code of Practice for Earthing)
LIGHTNING PROTECTION EARTHING

LIGHTNING PROTECTION EARTHING IS

CONCERNED WITH THE CONDUCTION OF CURRENT
DISCHARGES IN ATMOSPHERE ORIGINATING IN
CLOUD FORMATIONS TO EARTH AND IS ESSENTIAL
FOR THE PROTECTION OF BUILDINGS,
TRANSMISSION LINES AND ELECTRICAL
EQUIPMENT.

(This is covered by IS 2309:1989

Protection of buildings and allied structures
against lightning Code of Practice)
 SYSTEM EARTHING
WHY ?

 GREATER SERVICE CONTINUITY

 REDUCTION IN OCCURRENCES OF
MULTIPLE FAULTS TO GROUND
 FEWER ARCING FAULT BURNDOWNS
 EASIER LOCATION OF FAULTS
 GREATER SAFETY
 POSSIBLE SAVING IN COST
 EQUIPMENT EARTHING
WHY ?

1. FREEDOM FROM DANGEROUS ELECTRIC

SHOCK HAZARDS

2. REDUCTION IN FIRE HAZARDS

3. PRESERVATION OF SYSTEM
PERFORMANCE
REDUCTION IN SHOCK HAZARDS
CASE 1 : NO EQUIPMENT EARTHING

LOAD

SOURCE V

SYSTEM
EARTHING
REDUCTION IN SHOCK HAZARDS
CASE 3 : EQUIPMENT EARTHING WITH PE CONDUCTOR

LOAD

SOURCE V

SYSTEM EQUIPMENT
EARTHING EARTHING
 Difference between Pipe and Plate Earthing

Plate earthing costly but reliable.

Plate earhing is more efficient.
Less maintenance cost.
Easy to maintain resistance value.
 Standard Pipe & Plate Type Earthing Design for the
11 Kv.
Kv. System Equipments, Distribution Transformer
Centers,, L.T. Distribution System Equipments
Centers

Design Details :
1. Earthing Pit : Size 1000 X 1000 X 1800 mm
Depth.M.S. / C.I. Plate : 500 X 500 X 8 mm
Thick.
2. Electrode Assembly : 40 mm GI / CI
Perforated pipe duly fitted or welded with base
plate and 50 X 6 mm flat termination taken on
top for equipment earthing as shown in drawing.
Standard Pipe & Plate Type Earthing Design for the 11
Kv. System Equipments, Distribution Transformer
Centers, L.T. Distribution System Equipments
4. Mixture - I : Homogeneous mixture of black
soft soil 0.3 CMT. approx.
5. Mixture - II : Homogeneous mixture of
common salt 25 Kgs. + wood charcoal pieces
25 Kgs. + Black soft soil 1 CMT. Approx.
6. Crushed Rock pieces Gravel Size 50 X 35 mm
0.1 CMT. Approx.
7. Arrangement for earthing lead terminations
from equipment body, and connection for
main earthing Grid.
 Typical arrangement for Pipe
electrode earthing pit (Bore Type)
Design Details :
1. 75 mm thick RCC Cover.
2. 300 mm 6000 mm deep (Approx. 20 ft.)
bore in the earth.
3. 65 mm 6000 mm long (Approx 20 ft.) G.I.
pipe electrode. Forged at the top up to 75 mm
length and 12 mm hole provided for taking
earthing connection.
4. A homogeneous mixture of 50 kgs. wooden
coal pieces + 50 kgs. common salt
5. Water pouring purpose at the time of routine
maintenance
 No. of earthing Required
Equipment Pipe Plate
GO Switch - 2
HT metering panel 1 1
Transformer 1 2
LT Panel - 2
Electric Motor 1 -
 HP of Motor

HP of Motor= QH/4500/efficiency

Q= Discharge in LPM
H= Head of pump in meters
Efficiency varies from 65% to 85%
Motor Start Theory

ME00107A
 Type of Insulation and Enclosures for electric
motors
Insulation Class of winding wire
Class Y- 90C, Class A- 105C, Class E- 120C, Class B- 130C,
Class H- 180C
To be used as application.
Enclosures
Screen Protected, screen protected drip proof, Splash proof,
Totally enclosed fan cooled, Totally enclosed and separately
air cooled, totally enclosed air circuit motor, direct ventilated
motor
 Detail of TRANSFORMER and its Accessories
Descripition of Transformer Capacity
1 KVA of Transformer 100 150 200 250
2 KW of TR. at P.F -0.8 75 125 175 200
3 Full load current of TR. 150 200 250 347
Details of accessories to
run the transformer
4 Size of cable 3-core
H.T.side ( Aluminium ) in mm2 35 35 35 35
5 Size of cable 3 1/2 core
L.T. side(Aluminium ) in mm2 1x185 sqmm 1x240 sqmm 1x240 sqmm 2X185 sqmm
Metering panel with C.T./P.T
6 unit 15/5 A/110 V 15/5 A/110 V 15/5 A/110 V 15/5 A/110 V
Trivector meter as per TR.
7 rating 15/5 A/110 V 15/5 A/110 V 15/5 A/110 V 15/5 A/110 V
HT VCB/SF-6 panel with HT
8 metering
As per TR. Rating. NA NA NA NA
G.O.switch with all
9 accessories I/C D.O.fuse ,
lighting arrestor and stay wire
set, earthing etc. Required Required Required Required
HT current of TR.- on HT side
10 (Amp.) 5.24 7.88 10.5 13.33
11 Impedance % 4 4 4.75 4.75
Capocitor for TR (KVAR) only
12 for TR losses 4 5 7 10
 Descripition of Transformer Capacity
1 KVA of Transformer 315 400 500 630
2 KW of TR. at P.F -0.8 252 320 400 604
3 Full load current of TR. 433 530 687 866
Details of accessories to
run the transformer
4 Size of cable 3-core
H.T.side ( Aluminium ) in mm2 35 50 50 50
5 Size of cable 3 1/2 core
L.T. side(Aluminium ) in mm2 2X240 sqmm 2X240 sqmm 3X240 sqmm 3X240 sqmm
Metering panel with C.T./P.T
6 unit 20/5 A/110 V 25/5 A/110 V 30/5 A/110 V 50/5 A/110 V
Trivector meter as per TR.
7 rating 20/5 A/110 V 25/5 A/110 V 30/5 A/110 V 50/5 A/110 V
HT VCB/SF-6 panel with HT
8 metering
As per TR. Rating. Required Required Required Required
G.O.switch with all
9 accessories I/C D.O.fuse ,
lighting arrestor and stay wire
set, earthing etc. Required Required Required Required
HT current of TR.- on HT side
10 (Amp.) 16.8 21.33 26.66 40.26
11 Impedance % 4.75 4.75 4.75 5
Capocitor for TR (KVAR) only
12 for TR losses 12.5 20 25 30
 Descripition of
Transformer Capacity
1 KVA of Transformer 800 1000 1250 1600 2000
2 KW of TR. at P.F -0.8 640 800 1000 1280 1600
3 Full load current of TR. 1100 1375 1718 2199 2740
Details of accessories to
run the transformer
4 Size of cable 3-core
H.T.side ( Aluminium ) in
mm2 70 70 95 125 125
Bus duct 1200 Bus duct 1600 Bus duct 2000 Bus duct 2500 Bus duct 4000
5 Size of cable 3 1/2 core A A A A A
L.T. side(Aluminium ) in
mm2 3X400 sqmm 4X400 sqmm N/A N/A N/A
Metering panel with C.T./P.T
6 unit 50/5 A/110 V 60/5 A/110 V 70/5 A/110 V 100/5 A/110 V 125/5 A/110 V
Trivector meter as per TR.
7 rating 50/5 A/110 V 60/5 A/110 V 70/5 A/110 V 100/5 A/110 V 125/5 A/110 V
HT VCB/SF-6 panel with
8 HT metering
As per TR. Rating. Required Required Required Required Required
G.O.switch with all
9 accessories I/C D.O.fuse ,
lighting arrestor and stay
wire set, earthing etc. Required Required Required Required Required
HT current of TR.- on HT
10 side (Amp.) 42.66 53.33 66.66 85.33 106.66
11 Impedance % 5 5 5 6.25 6.25
Capocitor for TR (KVAR)
12 only for TR losses 35 50 50 75 100
 NOTE :-
HT VCB / SF-6 as incomer of Transformer on HT side ( and required as per
a) Electricity Board norms )

CT ratio 50/25/5 A ( if load vary from 25 amp. To 50 amp after expansion on HT

b)
side of Transformer

c) CT ratio - 30/30/5 amp. ( separate for metering and separate for protection.)

d) Calculation of HT current of Transformer = Kva / 11 kv / 1.73.

e) PT- 110 /220 volt AC.( as per requirement )

 Detail of D.G.Sets with details

1 KVA 5 7.5 10 15 15 20 25 30 30 40 50 62.5 62.5 75 82.5

2 KW 4 6 8 12 12 16 20 24 24 32 40 50 50 60 66

3 AMPS 6.95 10.4 13.9 20.8 20.8 27.8 34.75 41.7 41.7 55.6 69.5 86.9 86.9 104 114.6

4 BHP 7 10 12 18.7 19 28 32 38 43 50.5 65 76 83 105 105

1 KVA 100 125 160 180 200 250 320 380 437 500 625 750 1000

2 KW 80 100 128 144 160 200 256 304 350 400 500 600 800

3 AMPS 139 173.7 222.4 250 278 348 445 528 608 614 868.8 1043 1390

4 BHP 127 154 205 231 255 306 380 450 530 614 750 890 1180
 Detail of DIRECT ON LINE ( DOL ) starter with all type of possible
accessories

S.No.
DESCREPTION OF MOTOR
1 HP-3Phase 415 V AC 0.5 0.75 1 1.5
2 KW of Motor 0.37 0.55 0.75 1.1
3 Full load current of Motor
in amp. 1.2 1.6 1.8 2.6
EQUIPMENT TO START THE MOTOR BELOW FOR EACH MOTOR
4 MPCB as incomer. In amp. MPCB MPCB MPCB MPCB
1-1.6 A 1-1.6 A 1.6-2.5 A 2.5-4 A
5 Contactor rating in amp. 1x9 amp 1x9 amp 1x9 amp 1x9 amp
6 Single phase preventor 415 v
AC. A/P/R A/P/R A/P/R A/P/R
7 Control MCB SP.( single pole
) 6 amp SP 6 amp SP 6 amp SP 6 amp SP
8 Push Botton ( START &
STOP ) 1 NO+1 NC 2-Nos 2-Nos 2-Nos 2-Nos
9 On Indication ( LED 220 V
AC ) 1-Nos 1-Nos 1-Nos 1-Nos
10 Cable for supply side 3 1/2
core COPPER 1.5 sq mm 1.5 sq mm 1.5 sq mm 1.5 sq mm
11 Cable for Motor side 3-core
COPPER. 1.5 sq mm 1.5 sq mm 1.5 sq mm 1.5 sq mm
 Detail of DIRECT ON LINE ( DOL ) starter with all type of possible
accessories

S.No DESCREPTION OF
. MOTOR
1 HP-3Phase 415 V AC 2 3 5 7.5 10
2 KW of Motor 1.5 2.25 3.75 5.5 7.5
3 Full load current of
Motor in amp. 3.5 5 7.5 11 14
EQUIPMENT TO START THE MOTOR BELOW FOR EACH MOTOR
4 MPCB as incomer. In
amp. MPCB MPCB MPCB MPCB MPCB
2.5-4 A 4-6.3 A 6-10 A 9-15 A 9-15 A
5 Contactor rating in amp. 1x9 amp 1x9 amp 1x12 amp 1x18 amp 1x25 amp
6 Single phase preventor
415 v AC. A/P/R A/P/R A/P/R A/P/R A/P/R
7 Control MCB SP.( single
pole ) 6 amp SP 6 amp SP 6 amp SP 6 amp SP 6 amp SP
8 Push Botton ( START &
STOP ) 1 NO+1 NC 2-Nos 2-Nos 2-Nos 2-Nos 2-Nos
9 On Indication ( LED 220
V AC ) 1-Nos 1-Nos 1-Nos 1-Nos 1-Nos
10 Cable for supply side 3
1/2 core COPPER 2.5 sq mm 2.5 sq mm 2.5 sq mm 4 sq mm 4 sq mm
11 Cable for Motor side 3-
core COPPER. 2.5 sq mm 2.5 sq mm 2.5 sq mm 4 sq mm 4 sq mm
Single phase preventor 415 v AC = A/P/R ( AS PER REQUIRMENT )
 Detail of STAR/DELTA starter with all type of possible accessories

DESCREPTION OF
S.No. MOTOR
1 HP-3Phase 415 V AC 15 20 25 30 35
2 KW of Motor 11 15 18.5 22 26
Full load Line current of
3 Motor in amp. 21 28 35 40 47
Phase current of Motor in
4 amp. 12 16 20 23 27
EQUIPMENT TO START THE MOTOR BELOW FOR EACH MOTOR
MPCB/MCCB as incomer.
5 In amp. MPCB MPCB MCCB MCCB MCCB
19-25 A 24-32 A 63 A 100 A 100 A
6 Contactor rating in amp. 3x25 amp 3x32 amp 3x32 amp 3x40 amp 3x40 amp
7 Motor protection relay -MPR Not-req Not-req MPR MPR MPR
( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A )
8 Timers 0-60 sec 0-60 sec 0-60 sec 0-60 sec 0-60 sec
Single phase preventor 415
9 v AC. A/P/R A/P/R A/P/R A/P/R A/P/R
10 Control MCB SP. 6 amp SP 6 amp SP 6 amp SP 6 amp SP 6 amp SP
11 Amp. Meter 0-50 amp 0-50 amp 0-50 amp 0-50 amp 0-75 amp
12 CT,s ( -/5 amp ) 50/5 amp 50/5 amp 50/5 amp 50/5 amp 75/5 amp
Cable for supply side 3 1/2
13 core ALUMINIUM 10 sq mm 10 sq mm 16 sq mm 16 sq mm 25 sq mm
Cable for Motor side 3-core
14 ALUMINIUM. 2x6 sq mm 2x6 sq mm 2x10 sq mm 2x10 sq mm 2x16 sq mm
 Detail of STAR/DELTA starter with all type of possible accessories

DESCREPTION OF
S.No. MOTOR
1 HP-3Phase 415 V AC 40 50 60 75 90
2 KW of Motor 30 37 45 56 67.5
Full load line current of
3 Motor in amp. 55 66 80 100 120
Phase current of Motor in
4 amp. 30 35 45 57 69
EQUIPMENT TO START THE MOTOR BELOW FOR EACH MOTOR
MPCB/MCCB as incomer.
5 In amp. MCCB MCCB MCCB MCCB MCCB
100 A 100 A 125 A 160 A 200 A
6 Contactor rating in amp. 3x40 amp 3x50 amp 3x70 amp 3x80 amp 3x110amp
7 Motor protection relay -MPR MPR MPR MPR MPR MPR
( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A )
8 Timers 0-60 sec 0-60 sec 0-60 sec 0-60 sec 0-60 sec
Single phase preventor 415
9 v AC. A/P/R A/P/R A/P/R A/P/R A/P/R
10 Control MCB SP. 6 amp SP 6 amp SP 6 amp SP 6 amp SP 6 amp SP
11 Amp. Meter 0-75 amp 0-100 amp 0-100 amp 0-150 amp 0-150 amp
12 CT,s ( -/5 amp ) 75/5 amp 100/5 amp 100/5 amp 150/5 amp 150/5 amp
Cable for supply side 3 1/2
13 core ALUMINIUM 25 sq mm 35 sq mm 50 sq mm 70 sq mm 70 sq mm
Cable for Motor side 3-core
14 ALUMINIUM. 2x16 sq mm 2x16 sq mm 2x25 sq mm 2x25 sq mm 2x50 sq mm
 Detail of STAR/DELTA starter with all type of possible accessories

DISCREPTION OF
S.No. MOTOR
1 HP-3Phase 415 V AC 100 125 150 175 200 250
2 KW of Motor 75 90 112 132 150 187
Full load line current
3 of Motor in amp. 135 165 200 230 275 323
Phase current of Motor
4 in amp. 78 95 115 133 159 185
EQUIPMENT TO START THE MOTOR BELOW FOR EACH MOTOR
MPCB/MCCB as
5 incomer. In amp. MCCB MCCB MCCB MCCB MCCB MCCB
250 A 250 A 400 A 400 A 400 A 630A
6 Contactor rating in amp. 3x110amp 3x140amp 3x140amp 3x200amp 3x200amp 3x265amp
Motor protection relay -
7 MPR MPR MPR MPR MPR MPR MPR
( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A ) ( 2.5-5 A )
8 Timers 0-60 sec 0-60 sec 0-60 sec 0-60 sec 0-60 sec 0-60 sec
Single phase preventor
9 415 v AC. A/P/R A/P/R A/P/R A/P/R A/P/R A/P/R
10 Control MCB SP. 6 amp SP 6 amp SP 6 amp SP 6 amp SP 6 amp SP 6 amp SP
11 Amp. Meter 0-150 amp 0-250 amp 0-250 amp 0-250 amp 0-400 amp 0-400 amp
12 CT,s ( -/5 amp ) 150/5 amp 250/5 amp 250/5 amp 250/5 amp 400/5 amp 400/5 amp
Cable for supply side 3 2x120 sq 2x150 sq
13 1/2 core ALUMINIUM 95 sq mm 120 sq mm 240 sq mm 240 sq mm mm mm
Cable for Motor side 3- 2x50 sq 2x70 sq 2x120 sq 2x185 sq
14 core ALUMINIUM. mm mm 2x95 sq mm 2x95 sq mm mm mm
IMPORTANT - ALL THE POWER CONNECTION OF STARTER IN SIDE THE PANEL WITH SOLID BUS BARS 50 HP AND ABOVE.
VIDEO ON STAR - DELTA STARTER
 500
160KVA
Power of the transformer KVA
48.0 KA =Icc downstream
250KVA the transformer

400KVA

630KVA
Maine line (Alu or Copper)
800KVA
a=alu (cu by default) a
1000KVA
Lenght 5 m
1250KVA
Cross section 800 mm
1600KVA
45.3KA
2000KVA

2500KVA
Secundary level (Alu or Copper)
a=alu (cu by default) a
Lenght 10 m
Cross section 240 mm
33.1 KA

third level (Alu or Copper)

a=alu (cu by default)
Lenght 20 m
Cross section 1.5 mm

Icc3 = 0.75 KA

Icc1 = 0.60 KA
Thank You