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S+BI GROUP
04
From the initial contact with our customer to product development, manufacturing, and
application, our efforts result in quality.
Our highly qualified experts actively monitor the entire process to ensure uniform quality.
Our personnel is integrated into the entrepreneurial responsibilities of the company and
has a high degree of autonomy. Decisions are taken on the level where the necessary
information is available and the scope of their consequences can be estimated.
Our Certificates
Quality Management System
ISO 9001:2008
ISO/TS 16949:2009
Particular requirements for the application of ISO 9001:2008 for automotive production
and relevant service part organizations
Application
Customer-specific steel grades for a wide range of applications
With Swiss Steel AG you can be sure to receive the best material for your processing
purposes. Choose your application, and find an overview of the primary steel grades within
our comprehensive range of products that suit your purposes.
More than
Wire rod
up to
Products
A wide range of dimensions for the most diverse needs
Our range of fine-tuned analyses ensures that the properties of our steel grades meet your
specific requirements for processing and final use.
We offer steel bar and wire rod in an optimal size range for our customers. Our finishing
options are also suited to their needs.
Areas of application
With a broad range of quality, high-grade, and free-cutting steel we have achieved an
outstanding position in the European automotive, engineering and apparatus construction
industry. Consistent quality, high delivery performance and efficient logistics are strengths
which in turn ensure that our customers have a strong position in their own markets.
Free-cutting steel
The demand for automated machining has led to the development of free-cutting steels
Good machinability and chip breaking properties are usually achieved by alloying with sulfur,
manganese and lead. Depending on the material requirements steels are classified into soft
free cutting steels, free-cutting case hardening steels and free cutting heat treatable steels
the latter with lower phosphorous and sulfur contents.
Micro-alloyed steel
Micro-alloyed steels exploit the strengthening effect of adding micro-alloying elements, such
as vanadium, titanium, niobium and aluminium. Ranging from 10- to some 10- weight %,
these elements form precipitates within the steel matrix, which have an influence both on
preheating and forming and on the microstructural transformation of the steel.
14
Chain steel
Besides strength, brittle fracture resistance and ductility are dominant factors for chain
steels. Furthermore, aging and wear resistance, weldability, cold shearing properties and
cold formability are very important. The weldability requirement limits the carbon content to
about 0.25 %. To enhance the strength with such a low carbon content, manganese, chrome,
nickel, and molybdenum are alloyed, resulting in strengths of up to 1500 N/mm2 in the
chain. Aluminium is alloyed for better aging resistance and grain refinement. Good ductility
is achieved by a lowest possible content of accompanying elements, such as phosphorus
andsulfur.
Construction / Mining
Swiss Steel AG develops and produces special products for construction and mining
applications. Our latest developments include the corrosion resistant reinforcing steel Top12,
the micro-alloyed reinforcing steel for enhanced static requirements Top700, and the thread
bar St900/1100.
AREAS OF APPLICATION 15
The reinforcing steel Top12 is suitable for constructional elements exposed to splash water
and stationary water (use of defrosting salt) and for areas susceptible to carbonatisation.
Top12 presents a reliable and economic solution for improving the corrosion resistance of
reinforced concrete significantly and thus extending its lifetime. Top12 can be projected and
handled according to the methods developed for black rebars, without requiring any special
treatment on the construction site .
St900/1100 thread bars exhibit a yield stress exceeding 900 N/mm2 and feature as-rolled
screwable ribs.
All products meet the relevant standards and are being monitored by independent
certifyingbodies.
16 FINISHING
Finishing
Every steel in the delivery condition of your choice
Wire rod
We offer the following finishing options for wire rod:
Untreated
Thermomechanically treated
In-line surface treated (shot blasted, Zn- or Ca-phosphated, lime coated, soaped
orpolymer coated)
Steel bars
The standard of our steel bars with regard to straightness and absence of surface and
internal defects is high. We offer the following finishing options for steel bars:
Untreated
Rolled under normalizing conditions
Straightened / cut
Crack tested
Ultrasonically tested
Demagnetised
Material identification tested
Systematic checks through out the production process guarantee a consistently high
steelquality.
Rolled bar
up to
PRODUCTION 19
Production processes
Scrap EAF LF VD CCM
In-line surface
Wire (Garrett)
treatment
Wire (Stelmor)
Testing
(L) (K) Bar Straightening
Sawing
Furnace Rolling mill Cooling line Adjustage
Production
From scrap to high-grade steel
Steel production at Swiss Steel is the beginning of a valuable recycling process, and
thereforealso an important factor of our economy and society from an ecological aspect.
Iron scrap of good quality mainly of Swiss origin is melted in our 80-ton electric
arcfurnace(EAF).
The secondary metallurgical processes are conducted in the ladle furnace (LF):
For particulary demanding steel grades, a further secondary refining treatment in the vacuum
degassing unit (VD) follows the treatment in the ladle furnace. This treatment reduces the
oxygen and nitrogen content of the steel through purging in vacuum.
The continuous casting machine (CCM) then produces the 11 m steel billets of 150 mm
square, from which the steel is rolled into bars or wire rod, tested, and finished.
20 LABORATORY TESTING FACILITIES
More than
The key areas of our labs are accredited (STS0026) according to ISO/IEC 17025. The current
scope of accreditation includes mechanical tests, metallography and spectrometry. The
sample preparation department mechanically produces various types of samples in conformity
with standards or customer specifications. The test and measuring equipment monitoring
department manages all the test and measuring equipment (gauges, micrometers, etc.) at the
production site in Emmenbrcke as well as for various external customers.
Our laboratories with their modern facilities are available for analyses and tests commissioned
by external customers.
22 SUSTAINABILITY
Switzerland
Emmenweidstrasse 90
CH-6020 Emmenbrcke
www.swiss-steel.com