Sei sulla pagina 1di 23

SHELL LubeVideoCheck:

ASSESSING YOUR ENGINES HEALTH

Greg Paluska Kevin Davis


Technical Advisor Shell LubeVideoCheck Operator
SPEAKERS

Greg Paluska

Technical Lead Fleets & Mining


Leads a team of Lube Service Experts
onboard lubrication and lubrication systems
support for key mining machinery shovels,
draglines, mills, kilns, and more
Shell Technical Advisor since 2011
Avid cyclist, enjoys golfing and is a sports
car enthusiast
SPEAKERS

Kevin Davis

Shell LubeVideoCheck Operator


Began in the automotive industry for Ford
Motor Company, eventually becoming a Ford
Service Training Instructor
Currently a member of the S. Carolina Air
National Guard
Owned an automotive repair shop for about 2
years with his wife before joining The Kerry
Group Team as a SLVC operator
Married with 3 children and 5 grandchildren
AGENDA

What is Shell LubeVideoCheck

Case Studies

Scheduling & Preparing

Copyright of Shell Lubricants


LETS GET STARTED

What is Shell LubeVideoCheck

Case Studies

Scheduling & Preparing

Copyright of Shell Lubricants


Shell LubeVideoCheck
Fiber optic, high definition video scope that
can inspect difficult to access engine
components, gears, and other equipment.

Shell LubeVideoCheck has saved Shell


customers millions of dollars by preventing
catastrophic and costly repairs, avoiding
unnecessary repairs, identifying the true
source of issues, confirming or showing
need for improvement in maintenance
practices, identifying more efficient
lubricants, and much more

Dedicated technician who can spread his


learnings across customers
Copyright of Shell Lubricants
Reasons for an Inspection

LOOK FOR DAMAGE WHEN RANDOM INSPECTION TO


EVIDENCE SUGGESTS (OIL ANALYZE OVERALL HEALTH
ANALYSIS) OF EQUIPMENT AND
EFFECTIVENESS OF
MAINTENANCE PROGRAM
SEE HOW YOUR LUBRICANTS
ARE PERFORMING LOOK FOR WARRANTY-
COVERED REPAIRS BEFORE
WARRANTY EXPIRES
PINPOINT A COOLANT LEAK
WITHOUT REMOVING THE
HEAD DOCUMENT THE
CLEANLINESS OF AN ENGINE
TO SUPPORT RESALE VALUE
INCORPORATE INTO
STANDARD PREDICTIVE
MAINTENANCE

Copyright of Shell Lubricants


MOVING ON

What is Shell LubeVideoCheck

Case Studies

Scheduling & Preparing

Copyright of Shell Lubricants


CASE STUDIES

OIL FIELD -
NATURAL GAS
ENGINES
ON-HIGHWAY FLEET
HEAVY DUTY
ENGINE

MANUFACTURING
CONSTRUCTION -
PLANT- WATER
LIEBHERR CRANE
PUMP
Copyright of Shell Lubricants
OIL FIELD - NATURAL GAS ENGINES

REASON ROUTINE
DOWNTIME, SPOTTY
PREVENTATIVE
MAINTENANCE

OUTCOME FOUND
AN ISSUE EARLY THAT
COULD HAVE BEEN
CATASTROPHIC IF NOT
DETECTED

SAVED MORE
THAN $15,000 IN
AVOIDED REPAIR
COSTS

Copyright of Shell Lubricants


ON-HIGHWAY FLEET HEAVY DUTY ENGINE

REASON COMPARE ROTELLA ROTELLA PROTECTS HIS ENGINES


T5 TO MAJOR INTERNATIONAL BETTER AND GIVES HIM MORE USEFUL
BRAND COMPETITOR LIFE OF TRUCKS
VALUE: TENS, - IF NOT HUNDREDS OF THOUSANDS OF DOLLARS
BY EXTENDING THE USEFUL LIFE OF HIS TRUCKS AND AVOIDING
COSTLY REPAIRS

VS

ENGINE USING ROTELLA ENGINE USING MAJOR


WITH 702,030 MILES! BRAND WITH JUST
145,381 MILES!
Copyright of Shell Lubricants
CONSTRUCTION - LIEBHERR CRANE

REASON OIL
ANALYSIS REPORTED
IMMINENT ENGINE
FAILURE

OUTCOME FOUND A
MINOR COUPLING
HAD FAILED WITH AN
EASY FIX

SAVED MORE
THAN $43,500 IN
AVOIDED REPAIR
COST &
DOWNTIME
Flickr, Stefan Eldeby
Copyright of Shell Lubricants
MANUFACTURING PLANT- WATER PUMP

REASON OIL ANALYSIS INSPECTION FOUND THE SOURCE OF


REVEALED WEAR METALS OUT DAMAGE AND PREVENTED MAJOR
OF RANGE FAILURES

VALUE: $180,000 IN AVOIDED REPAIRS

Copyright of Shell Lubricants


MORE EXAMPLES

Cylinder head view Ring to Deck Clearance area

Drag down from RTDC Valve face pitting


Copyright of Shell Lubricants
MORE EXAMPLES

Coolant on piston Coolant drop from Injector Cup

Oily build up on valve tulip Oily valve stem


Copyright of Shell Lubricants
MORE EXAMPLES

Bearing race galling Pitting in bearing race

Bearing roller pitted Damaged gear tooth


Copyright of Shell Lubricants
Shell LubeVideoCheck

STANDARD RIGID SCOPE

ASE CERTIFIED MASTER 8 MM TIP MAY BE TOO BIG TO


TECHNICIAN WITH OVER 30 FIT INJECTOR HOLE
YEARS EXPERIENCE IN THE FIELD
PICTURES OF RTDC, HEAD AND
DETAILED INSPECTION REPORTS VALVES, STEM AND GUIDE NOT
WITH HIGH RES IMAGES AVAILABLE WITHOUT FURTHER
REPORTS REVIEWED BY SHELL TEAR DOWN OF EQUIPMENT
STAFF MEMBER FOR TECHNICAL DUE TO LACK OF 360 DEGREE
ACCURACY ARTICULATION

360 ARTICULATION LACK OF ON-SITE ASSISTANCE


FROM TRAINED OPERATOR AND
HIGHLY VERSATILE, HARD-TO- TECHNICAL STAFF MEMBER
ACCESS LOCATIONS RIGID SHAFT LIMITS
PREMIUM SERVICE ACCESSIBILITY

AS A STANDALONE SERVICE, OTHER COMPANIES CHARGE UP TO


$10,000 PLUS TIME & TRAVEL OF TECHNICIAN FOR SIMILAR SERVICE
Copyright of Shell Lubricants
AND THEN

What is Shell LubeVideoCheck

Case Studies

Scheduling & Preparing

Copyright of Shell Lubricants


Scheduling Shell LubeVideoCheck

1. Schedule

2. Prepare

3. Inspection

Copyright of Shell Lubricants


Whats required from you

The equipment is parked and cool


Injectors/Spark Plugs removed
Best to have mechanic present
The following information should be
provided at the time of the inspection:
Reason for inspection and expected
findings
Lubricant currently in use in the unit
Lubricant change intervals
Hours/miles on the unit
Application

Copyright of Shell Lubricants


SAFETY IS IMPORTANT

ALL COMPONENTS
MUST BE COOL TO THE
TOUCH

NO LIQUIDS PRESENT
ON FLOOR TO
PREVENT SLIPPING

ALL ATTENDEES MUST


UTILIZE THE
APPROPRIATE SAFETY
EQUIPMENT

A SHELL LUBRICANT
REPRESENTATIVE MUST
VISUALLY INSPECT THE
AREA FOR ANY
POTENTIAL HAZARDS

Copyright of Shell Lubricants


IN SUMMARY

Preventative and Predictive Maintenance programs, coupled


with tools like Shell LubeVideoCheck save companies time and
money

Shell LubeVideoCheck inspections and reports, backed by


industry-leading technicians, offers unique solutions for your
company

You can schedule an inspection today its easy!

Copyright of Shell Lubricants


Q&A
Contact Us:
Kevin Davis
Shell LubeVideoCheck Operator
kdavis@kerrygroup.net
314-488-1796

John Walters
Transport Marketing Manager
john.walters2@shell.com

Submit questions in the lower right corner of your screen.


Copyright of Shell Lubricants

Potrebbero piacerti anche