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Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
LI NOI AU
o V ly do an toan, xin vui long oc ky hng dan van hanh nay trc khi
van hanh he thong x ly nc thai.
o Luon luon oc ky so tay hng dan s dung/catalogue cua nha san xuat
va hieu thau ao trc khi van hanh hoac bao tr bat ky bo phan nao
cua thiet b.
o Quyen hng dan van hanh nay c bien soan trc khi he thong x ly
nc thai chnh thc hoat ong. Do o chac chan se co mot so iem
khong phu hp vi qua trnh van hanh sau nay, co the se co mot so
thong so van hanh can phai thay oi e phu hp vi thc te.
X nghiep Cong nghe Moi trng ECO khong chu trach nhiem bao hanh
oi vi nhng h hong hay thiet hai do van hanh va bao tr he thong
khong ung theo hng dan.
MOT SO THUAT NG
2. BOD (Nhu cau oxy sinh hoc) : la lng oxy can thiet cho vi sinh vat s dung e
oxy hoa chat hu c co trong nc thai.
3. COD (Nhu cau oxy hoa hoc) : la lng oxy can thiet e oxy hoa chat hu c co
trong nc thai bi cac tac nhan hoa hoc.
4. VFA (Axit beo bay hi) : la cac axit hnh thanh trong pha chuyen hoa axit cua
qua trnh sinh hoc k kh.
5. Bun hoat tnh : la tap hp cac vi sinh vat co trong nc thai, hnh thanh nhng
bong bun co kha nang hap thu va phan huy chat hu c khi co mat cua oxy.
7. MLSS : nong o vi sinh vat (hay bun hoat tnh) trong be Aerotank.
8. Nitrat hoa : la qua trnh chuyen hoa ammonia va nit hu c thanh nitrit va nitrit
thanh nitrat.
9. Kh nitrat : la qua trnh chuyen hoa nitrat thanh nit phan t dang kh.
10. SVI (Ch so the tch bun) : la thong so ch kha nang lang cua bun hoat tnh.
11. Tuoi bun : la thi gian bun ton tai trong he thong bun hoat tnh.
CHNG I
1 pH - 6 6.3
2 TSS mg/l 850 - 1000
3 BOD5 mg/l 2500 - 2600
4 COD mg/l 3750 - 4000
5 Dau m mg/l <30
6 Lu lng giai oan 1, 2 va 3 m3/ngay 790
7 Lu lng trung bnh gi m3/gi 42
8 Nhiet o C
0
250C 950C
1 pH - 69
2 TSS mg/l 50
3 BOD5 mg/l 30
4 COD mg/l 50
5 Dau m mg/l 10
I.2.1. Tien x ly
I.2.2. X ly bac 2
I.2.3. X ly bac 3
Kh trung nc thai
I.2.4. X ly bun d
a. Nen bun
Bun d c nen e tach nc trong be nen bun nh thiet b gat bun.
b. Lam kho bun
Bun sau nen c lam kho bang may ep bun bang tai.
BE THU GOM Nc d
BE THU GOM
X ly s bo
Khuay tron Nc d
BE CAN BANG
ieu chnh pH
X ly bac 2 Thoi kh
BE X LY SINH HOC HIEU KH
Dng Bun tuan hoan
AEROTANK B04A/B
kh
BE NEN BUN
BE LANG B05 Bun
X ly bac 3
Chlorine MAY EP BUN
BE KH TRUNG
Bun kho
RA MOI TRNG
Q=790m3/ngay
LC RAC THO LC RAC THO COD=4000mg/l
BOD5(200C)=2600mg/l
pH=6 6.3
Dau m <30mg/l)
BE THU GOM BE THU GOM
COD=40%
BOD=40%
dau m=66% TACH DAU M LANG S BO
Q=790m3/ngay
COD=2400mg/l
BOD5(200C)=1560mg/l
pH=6.8 7.2
BE CAN BANG Dau m <10mg/l)
Q=790m3/ngay
COD=528mg/l
BE X LY SINH HOC HIEU KH BOD5(200C)=343mg/l
AEROTANK B04A/B
COD=92%
BOD=92% Bun (DS=1%)
BE LANG B05
BE NEN BUN
Bun (DS=2.5%)
Bun kho
Nc thai sau x ly at tieu chuan Q=790m3/ngay
loai A TCVN 5949 2005
COD=42mg/l
BOD5(200C)=27.5mg/l
Dau m <10mg/l
X ly s bo
Nc thai cua nha may bao gom 2 dong: nc thai nhiem dau va nc thai
cua qua trnh ra khoai tay.
Nc thai nhiem dau se c dan qua thiet b lc rac tho. Lc rac tho
c thiet ke e ngan chan can ran co kch thc ln hn 10 mm vao
he thong x ly nham bao ve bm va thiet b. Sau khi qua song chan rac
tho, nc thai nhiem dau t chay vao be thu gom Sump A va se c
bm en thiet b tach dau m. Tai be nay, dau m se c tach ra
bang thiet b vt dau nham lam giam lng dau trong be t 30 mg/l
xuong di 10 mg/l trc khi c dan vao be can bang.
Nc thai cua qua trnh ra khoai tay cung c dan qua thiet b lc
rac tho trc khi chay vao be thu gom Sump B. Sau o, nc thai nay se
c bm en be lang s bo. Be nay c thiet ke nham lam cac hat
can l lng trong nc xuong ay va lng can nay se c canh gat
dan ve ho thu bun va hut i en cong trnh x ly bun. Sau khi lang, nc
thai se c dan en be can bang bi trong lc.
Hai dong nc thai t be tach dau m va be lang s bo se c t chay ve
be can bang. Be can bang co nhiem vu ieu hoa lu lng va nong o cac
thanh phan (BOD, COD, pH ) cua nc thai. Be can bang c bo tr he thong
gom 02 may khay chm SM01/02 nham tao s xao tron ong eu, tao moi
trng ong nhat cho dong thai, tranh hien tng lang can va phan huy k kh
trong be nay. Ngoai ra be can bang con c trang b mot he cham axit/ xut e
am bao cho pH cua nc thai luon duy tr trong khoang 6.8 7.2 trc khi vao
be UASB. Tai be can bang, 01 may bm chm P03A se van chuyen nc thai t
be can bang len be x ly sinh hoc yem kh UASB B04 (Upflow Anaerobic Sludge
Blanket).
Chat Vi Vi
hu + sinh + O2 CO2 + H2 O + sinh
c vat vat mi
Ve cong tac x ly bun : bun hoat tnh di ay cua be lang B07 c gom
vao ho trung tam bi thiet b gat bun. Mot phan bun hoat tnh c bm bun
tuan hoan bm tr ve be Aerotank e duy tr chc nang sinh hoc va gi nong o
bun trong be nay mc co nh. Lng bun d se c bm bun d bm ve be
nen bun B09. Vi thi gian lu thch hp, bun c nen t nong o 1%DS len
2,5%DS, sau o c bm vao thiet b keo tu bun, tron eu vi C. Polymer, sau o
toan bo hon hp i vao thiet b ep bun bang tai BFP01. Banh bun sau khi ep
c o vao thiet b thu bun kho va chuyen i chon lap theo quy nh.
Be Thu gom Sump A SA Tap trung nc thai cha dau Lc rac tho SC01
Cong tac phao
Bm mang P01A/B
Be Thu gom Sump B SB Tap trung nc thai tay ra Lc rac tho SC02
Cong tac phao
Bm chm P02A/B
Be tach dau m B01 Tach dau, m trong nc Thiet b vt dau OS01
Thung cha dau thu hoi OT01/02
Be lang s bo B02 Tach cac hat can ra khoi nc thai Thiet b cao bun be lang S01
Bm bun can SP01
Be can bang B03 - On nh, ieu hoa lu lng va tnh chat Bm chm P03A/B
nc thai trc khi i vao cac be x ly May khuay chm SM01A/B
tiep theo, tranh cho he thong b qua tai Thiet b ieu chnh pH pHC01
cuc bo.
Cong tac phao
- ieu chnh pH cua nc thai ve gia tr
Bon cha axit/xut
thch hp (6.8 7.2) cho qua trnh x ly
sinh hoc k kh UASB. Bm nh lng axit/xut
Be UASB B04 Phan huy chat hu c bi cac vi sinh vat Thiet b ot kh t ong FL01
trong moi trng k kh thanh nc va kh
biogas.
Be trung gian B05 am bao van toc nc dang trong be Bm chm P04
UASB luon c duy tr mot cach thch Cong tac phao
hp.
Be Aerotank B06A/B X ly thanh phan o nhiem hu c trong He thong phan phoi kh AD01A/B
nc thai bang phng phap bun hoat May thoi kh AB01A/B
tnh hieu kh l lng
Be lang B07 Lang trong, tach bun ra khoi nc, hoan Thiet b gat bun S02
tat qua trnh x ly sinh hoc.
Be kh trung B08 Loai bo cac vi sinh vat co hai trc khi xa Bon cha dung dch Natri hypoclorit
ra moi trng. Bm nh lng dd Natri hypoclorit
Ngan cha bun Cha bun e tuan hoan ve be Aerotank. Bm bun tuan hoan SP03
Cha bun d va bm ve be nen bun Bm bun d - SP02
Be nen bun B09 Tach nc ra khoi bun e nang ham Thiet b gat bun S03
lng chat ran trong bun len khoang 2 Bm bun nen SP04
2.5%. May ep bun BFP01
Bo pha che polymer
Ho nuoi ca L01 Ch th sinh thai va tao canh quan cho
nha may.
CHNG II
Luon luon oc ky so tay hng dan s dung thiet b cua nha san xuat va hieu
thau ao trc khi van hanh hoac bao tr bat c bo phan nao cua thiet b.
Ch co nhan vien a hoan thanh khoa ao tao mi c phep van hanh, bao
dng, sa cha va khac phuc cac s co thiet b.
Khi co s co be UASB B04 va be nen bun B09, ngi van hanh phai trang b
cac phng tien bao ho lao ong nh: mat na phong oc, quan ao bao ho...
trc khi leo xuong be e tranh hien tng t vong do tiep xuc vi kh oc.
Tnh chat: La mot hp chat vo c, axit ac co o nht cao, co kha nang boc
hi co mui hac, tan c trong nc va toa nhiet ln.
Pha che: Dung dch axit sunfuric co san dang dung dch, ch viec mua va s
dung.
Lieu lng s dung: phu thuoc vao tnh chat va pH cua nc thai
Mc o nguy hiem: Axt ac phan ng rat manh vi hau het cac chat va ong
thi toa ra mot lng nhiet rat ln. No co the lam bong da, chay quan ao, neu
b ban vao mat co the gay hong mat, khi o ra san gach co the lam hong
gach Noi chung axit co the lam hong va gay nguy hiem cho bat ky vat lieu
nao no tiep xuc tr PVC, HDPE.
Phai luon cho axit vao nc mot cach t t. Khong bao gi c phep
o nc vao axit (lam ban axt gay nguy hiem).
Phai luon luon s dung gang tay va khau trang khi thao tac pha axit.
Ben canh ni pha axit phai chac co nguon nc sach: xo hoac voi nc
cap
Dung nc sach hoac gie lau kho e ve sinh phan axit bam ben ngoai
cac dung cu trc khi s dung. Sau khi thao tac xong phai ve sinh sach
se dung cu va khu vc lam viec neu axit b ban ra ngoai.
Trong trng hp b axit ban vao ngi ngay lap tc phai dung nc
sach ra ngay cho tiep xuc vi axit. Dung cang nhieu nc cang tot e
ra het axit tren c the. Neu da b bong th ngay sau o phai en c s
y te gan nhat.
Pha che: Dung dch natri hyroxyt co san dang dung dch, ch viec mua va
s dung.
Lieu lng s dung: phu thuoc vao tnh chat va pH cua nc thai.
Mc o nguy hiem: Natri hyroxyt NaOH co tnh an mon manh, co the an sau
xuong di da va gay viem loet nhiem trung. ac biet, khi tac dung vi nc
phan ng toa nhiet rat ln.
Neu b NaOH ban vao da hoac mat phai lap tc ra ngay bang nhieu
nc sach, sau o trung hoa bang dam loang, nc chanh hoac cac
dung dch axit yeu (axit citric hoac axit boric 1 3 %)
II.2.3. Polymer
Tnh chat: Polymer c s dung lam chat tr keo tu, co tac dung lam tang
kch thc cac bong can a hnh thanh trong qua trnh keo tu bun, tao ieu
kien thuan li hn cho qua trnh ep bun tai may ep bun. Polymer s dung trong
qua trnh nay la keo dng (Cation polymer).
Pha che: Polymer c pha che trc tiep bang thiet b pha che dd polymer
PM01. ay la thiet b pha che polymer t ong, cung cap polymer da vao
lieu lng s dung. Thiet b nay am bao khong lam mat hoat tnh cua dung
dch polymer khi pha che va s dung.
Khi lam viec vi polymer can s dung ay u cac phng tien bao ho ca
nhan: quan ao bao ho, gang tay cao su, ung
II.2.4. NaOCl
Ten hoa hoc: Natri hypoclorit
Cong thc hoa hoc: NaOCl
Pha che: Dung dch natri hypochlorit 10% co san dang dung dch, ch viec
mua va s dung.
Lieu lng s dung: 5g/m3 nc thai. Neu van hanh vi cong suat thiet ke la
790 m3 nc thai/ngay th NaOCl 10% c s dung la 1.7 lt/h.
Cong nhan van hanh can phai nam vng cac bien phap an toan, cach
x ly s co va phng phap cap cu tai nan ien giat.
Can thng xuyen tien hanh kiem tra s an toan cua cac thiet b ien,
cac day dan, o cam, cac lp bao ve chong tiep xuc, kien tra ien ro.
Sa cha, bo sung va thay the he thong ng day va thiet b ien khi
can thiet.
Trc khi tien hanh sa cha ng day hay thiet b ien phai cat ien
mot phan hay toan bo khu vc co lien quan. Khi sa cha phai tuyet oi
tuan thu cac quy nh an toan ien va co trang b an toan thch hp (th
ien trc khi sa cha bang but th ien, eo gang tay, i ung cach
ien), dung vat lieu cach ien e che chan cac bo phan thiet b xung
quanh co kha nang dan ien.
Khi cat ien e sa cha phai co ngi canh cau dao hoac co bien bao
hieu cam ong ien, co ngi lam viec e e phong nhng ngi khac
vo tnh ong cau dao.
Tranh e cac vat co kha nang gay chay no va nc ban vao trong tu
ien ieu khien.
Khi co s co chay, no, chap ien th ngi van hanh phai lap tc nhan
nut POWER OFF tren mat tu ien e ngng ngay hoat ong.
Nguyen tac:
Khi xay ra tai nan ien giat, viec au tien la phai nhanh chong cat dong
ien qua c the nan nhan.
Cat ien khu vc xay ra tai nan (ngat cau dao, rut phch cam ien, rut
cau ch).
Tach nan nhan ra khoi dong ien: dung vat lieu cach ien (sao, go, thanh
nha kho) gat day ien hoac thiet b ien ra khoi nan nhan.
Dung chan, em, bat nilong (tat ca eu phai kho) e ay nan nhan ra
khoi vat mang ien.
Neu nan nhan con tnh tao can gi nan nhan ngh ngi, khong cho i lai
hoat ong ngay, v do trieu chng soc than kinh nen co the mot luc sau
nan nhan mi chuyen dan sang trang thai me sang, te liet.
Neu nan nhan bat tnh nhng con th, tim con ap th at nan nhan nam
ngh ni thoang, au e hi thap e tranh thieu mau nao, gi am c the
nan nhan va tranh gio lua. Ci cac day buoc, nut, cuc ao va han che c
ong cua cac c ngc, bung. Co the cho ngi amoniac loang e nan
nhan mau tnh. Tuyet oi khong vay nc len mat nan nhan v co the gay
xung huyet nao do lanh ot ngot. Theo doi nan nhan e neu can thiet th
tien hanh ho hap nhan tao va xoa bop tim kp thi.
Neu nan nhan a ngng th nhng tim con ap th phai tien hanh ho hap
nhan tao ngay. Neu tim nan nhan ngng ap th tien hanh xoa bop tim
ngoai long ngc. Sau khi co dau hieu tim ap lai can tiep tuc ho hap
nhan tao, xoa bop tim khoang 5 10 phut roi goi bac s hoac a ti benh
vien gan nhat
CHNG III
Bang 5: Cac chi tiet can kiem tra thiet b, may moc trc khi van hanh
STT May moc - thiet b Ky hieu Cac chi tiet can kiem tra
Kiem tra trang thai lam viec cua cac cong tac, cau dao. Tat ca cac thiet b
phai trang thai san sang lam viec.
Che o t ong - Hoat ong theo che o ieu khien t ong bang he thong
PLC va he thong thu thap, hien th so lieu SCADA.
Che o ieu khien bang tay - Hoat ong theo s ieu khien cua cong nhan
van hanh tai tu ong lc.
Khi tu ien co coi bao s co vang len, ngi van hanh lap tc ti tu ien
ngat ien toan he thong (CB tong). Kiem tra may nao co s co va kp thi
sa cha.
Khi lu lng va chat lng nc thai tiep nhan thay oi, th moi trng cua
be UASB, be Aerotank va be lang thay oi theo. Neu qua trnh bun k kh be UASB,
bun hoat tnh be Aerotank c thiet lap tot, BOD va SS sau khi x ly phai nho hn
20mg/l. Neu lu lng vao hoac nong o chat o nhiem trong dong vao tang ang ke
(qua 10%), can phai ieu chnh cac thong so van hanh.
Lu lng:
Kiem tra lu lng nc thai la can thiet cho s duy tr hoat ong on nh cua
he thong. giai oan duy tr, lu lng can duy tr la 41.7m3/h (1000m3/ngay). Lu
lng cung vi nong o BOD, COD xac nh tai trong cua be Aerotank.
BOD, COD :
Kiem tra nong o COD e kiem soat cac qua trnh trong be. T so BOD/COD cho
biet t le cac chat hu c de phan huy sinh hoc co trong nc thai. BOD la thong so
the hien lng chat hu c co the b oxy hoa bang vi sinh vat. Ch so COD the hien
toan bo chat hu c b oxy hoa thuan tuy bang tac nhan hoa hoc. Ty so BOD/COD
dung kiem soat nong o chat hu c thch hp cho qua trnh x ly sinh hoc.
Nit, phospho la hai thanh phan dinh dng quan trong nhat cho s phat trien
cua vi sinh vat. Nit va phospho can co so lng u e ap ng nhu cau dinh dng
cua cac vi sinh vat. Ty le BOD : N : P trong be can bang can duy tr 100 : 5 : 1 la ap
ng tng oi u cho nhu cau phat trien cua cac vi sinh vat.
pH :
Qua trnh x ly sinh hoc k kh hoat ong tot pH = 6.8 7.2 va sinh hoc hieu kh
hoat ong tot pH = 6.5 - 8.5. Neu pH thay oi th can phai bo sung axit/xut e a
pH cua be ve moi trng thch hp cho vi sinh vat hoat ong.
Nhiet o :
X ly nc thai bang phng phap x ly sinh hoc hieu kh thc chat la qua
trnh oxy hoa chat hu c bi cac vi sinh vat. Do o yeu cau kiem tra nhiet o cua
nc tao ieu kien cho cac vi sinh vat phat trien e nang cao hieu qua x ly cua be.
ieu kien tot nhat la duy tr nhiet o cua dong nc thai trong khoang 25 35oC (ay
la khoang nhiet o bnh thng tai Viet Nam).
Hoat ong cua be phan ng UASB can c duy tr ieu kien thch hp sau:
pH:
e am bao cho vi sinh vat sinh trng va phat trien bnh thng th pH nam
trong khoang 6,8 - 7,2. Trong ieu kien nay, s sinh trng va phat trien cua vi
khuan sinh metan at gia tr cc ai.
Nhiet o:
Nhiet o tot cho qua trnh len men tao kh metan la 350C. e be hoat ong tot
can gi nhiet o be khong c dao ong qua ln.
Tai trong hu c:
Van toc nc dang trong be duy tr trong khoang 0,58 1,2 m/h.
Can phai duy tr van toc dong nc thai i len tao nen trang thai l lng lien
tuc cua he bun hat.
Bun hat:
Toc o bun hat hnh thanh on nh, bun trong be khong co hien tng trng
phong.
Can phai thu can, bun lang di ay be sau mot thi gian dai hoat ong
(khoang 6 thang/1 lan).
Kh biogas
Khi be hoat ong on nh, lu lng kh thu c luon on nh theo thi gian.
pH
Gia tr pH cua nc thai anh hng en qua trnh hoa sinh cua vi sinh vat, qua
trnh tao bun va lang. Qua trnh x ly sinh hoc hieu kh hoat ong tot vi gia tr
pH trong khoang 6.5 - 8.5. Trong be x ly sinh hoc, do co cac hoat ong phan
huy cua cac vi sinh vat va qua trnh giai phong CO2 nen pH cua cac be luon
thay oi. Gia tr pH thay oi theo chieu hng tang la do: qua trnh bien oi
cac axit thanh kh CO2.
Tai trong hu c anh hng trc tiep ti qua trnh x ly sinh hoc hieu kh. Do o
can co s kiem soat BOD, COD e gi cho tai trong be on nh va at hieu suat
toi u.
Nong o oxy hoa tan toi u la t 1.5 2.5 mg/l. Nhu cau oxy tuy thuoc vao tai
trong hu c (BOD; COD) va nong o bun (MLSS) trong be phan ng. Nong o oxy
hoa tan nen c o thng xuyen va tai nhieu v tr khac nhau trong be
Aerotank.
oi vi be Aerotank, can phai theo doi chat che s hnh tha nh bun trong be.
Tnh quan trong cua bun la kha nang tao bong.
Bun trong be Aerotank thng co tuoi ln, t 3 15 ngay. Hoat tnh cua bun
giam theo tuoi cua bun.
SV/SVI la ch tieu anh gia kha nang lang va chat lng cua bun hoat tnh. SV
la mot ieu can kiem soat va phai theo doi hang ngay.
Lng bun ngay mot gia tang do s phat trien cua cac vi sinh vat cung nh
viec tach cac chat ban ra khoi nc thai. So lng bun d khong giup ch cho
viec x ly nc thai ngc lai neu khong lay i con la tr ngai ln. Lng bun d
nay c bm sang be nen bun e tang nong o chat ran, sau o bm vao may
ep bun va thai bo dang ac set.
Ty so F/M va MLSS
iem noi bat cua Aerotank o la qua trnh x ly phu thuoc vao lng bun hoat
tnh trong he thong va hoat tnh cua vi sinh vat. e van hanh thanh cong, nhan
vien van hanh can thiet phai duy tr s quan sat va kiem tra lien tuc hang ngay
ham lng bun hoat tnh MLSS.
Ty so tai trong F/M la ty so lng thc an (BOD) cung cap moi ngay cho khoi
lng vi sinh vat trong be Aerotank. Ty so F/M c s dung e kiem soat lng
MLSS trong be Aerotank va co gia tr dao ong t 0,2 1,0
Tao bot
Lp bot trang noi trong be Aerotank la net ac trng he sinh hoc. Nhng bot
nay thng xuat hien nhieu giai oan khi ong va xuat hien rat t khi be hoat
ong on nh.
S thay oi mau va so lng bot cho biet tnh trang cua be trong khi van hanh
qua trnh.
- Trong giai oan khi ong, bun non ang trong giai oan thch nghi.
- S tang chat tay ra trong nc thai.
- Qua tai bun.
- Co chat c che va oc chat.
- pH cao hoac qua thap.
- Thieu oxy.
- Thieu dinh dng.
- ieu kien nhiet o that thng.
Bot nau:
Bot en sam:
Mui - mau:
Moi loai nc thai co mau va mui ac trng, tuy thuoc vao thanh phan hoa
hoc cua nc thai ay. S thay oi cua nhng tnh chat nay co the do thanh
phan nc thai thay oi va no anh hng en qua trnh sinh hoc.
Bun sinh hoc thng co mau vang nau. Khi qua tai hoac khong u oxy th mau
vang nau nay se tr thanh mau xam hay en. Khi thieu oxy, qua trnh sinh hoc
yem kh xay ra va sinh ra mui kho chu cua H2S, mercaptans...
Trong be Aerotank, mau bun hoat tnh lay t o cao khac nhau co mau vang
nau the hien be hoat ong tot. Neu co lp bun bong mau en can lap tc kiem
tra cac thong so lien quan va tm bien phap khac phuc.
pH
pH cua nc sau x ly la mot tieu chuan anh gia qua trnh x ly va co the
lam c s cho viec ieu chnh pH cua nc thai.
BOD
BOD cua nc sau khi x ly sinh hoc la ai lng ac trng cho hieu sua t x ly
cua qua trnh.
S tang BOD cua nc sau khi x ly co the do nhng nguyen nhan sau:
- Qua tai.
- Thieu oxy (trng hp be Aerotank).
- pH khong on nh.
- Thieu dinh dng.
- Trung oc.
V phan tch BOD5 mat khoang 5 ngay e cho ra ket qua phan tch nen kho kiem
tra qua trnh da tren BOD. Do vay, ta thng ket hp vi viec xac nh COD.
COD
COD ac trng cho lng hu c con lai trong nc sau x ly, COD bao gom
ca thanh phan co the phan huy sinh hoc va khong the phan huy sinh hoc. Viec
phan tch COD co the c s dung cho viec kiem soat qua trnh.
Chat ran l lng cho phep chung ta anh gia tnh chat cua bun. S gia tang chat
ran l lng co the do nhng nguyen nhan sau:
- S trng bun.
- Bun tang trng qua manh.
- Bun chet (sau khi trung oc).
- Lng bun d qua nhieu.
- Thiet b gat bun khong hoat ong.
o uc
Noi chung nc thai sau x ly cua he thong sinh hoc rat trong. o uc cho biet
s hien dien cua chat ran l lng. Chat ran l lng thng la nhng bong bun troi
theo dong nc sau x ly, do bun trng, trung oc, qua tai...
oi khi chat ran l lng cung co the la nhng chat hoa hoc khong the phan
huy sinh hoc. Bieu hien o uc loai nay cho thay qua trnh hoat ong cha tot.
III.2.2 Van hanh giai oan khi ong:
a. Be UASB
Trnh t cac bc nh sau :
Bm nc thai qua thiet b o lu lng, chnh lu lng sao cho tai trong be at
gia tr on nh 2 kgCOD/m3.ngay va tang dan len theo hieu qua x ly cua be en
6 kgCOD/m3ngay. Nhiet o cua nc thai len gia tr la 300C - 35OC.
Che o hoat ong trong cac thang phu thuoc vao lng nc thai cua nha may.
Trong thc te can co s kiem tra chnh xac nong o cac chat e co s ieu chnh
ap ng yeu cau toi u cua be phan ng.
Trong giai oan khi ong, lay mau va phan tch la rat can thiet v chung giup
cho ngi van hanh ieu chnh ung thong so hoat ong cua cac thiet b, cong
trnh x ly.
Can co s ket hp quan sat cac thong so vat ly nh o mui, o mau, o uc, lp
bot trong be cung nh dong chay.
Thong thng, giai oan khi ong se ket thuc sau 3 4 thang van hanh.
b. Be Aerotank
Trnh t cac bc nh sau :
Nguon nc dung nuoi cay vi sinh co the s dung nc sach hay tan dung nguon
nc thai san co nhng tai lng chat hu c khong nen qua cao (>100kg
BOD/ngay ).
Cho bun hoat tnh hoac men vi sinh vao be e tien hanh nuoi cay vi sinh
Cung cap kh vao be e duy tr s song cho vi sinh vat.
Theo doi va phan tch cac ch tieu can thiet: pH, DO, SV, SVI.
Tang dan tai trong hu c en mc thch hp (300 350 kgBOD/ngay) th giai
oan khi ong ket thuc, qua trnh van hanh i vao on nh.
Trong giai oan khi ong, thong so DO thng dao ong rat ln (1.5 8 mgO2/l),
tao nhieu bot trang kho tan. Can lien tuc vt bo bot noi tren be mat be Aerotank.
e anh gia hoat ong cua he thong can phai theo doi chat che hoat ong
phan huy cua vi sinh trong cac be phan ng. Viec anh gia, xac nh trang thai
on nh va toi u ch co the at c tren c s :
- Hieu biet ve cac thiet b ky thuat.
- Hieu biet ve qua trnh be Aerotank.
- Theo doi va phan tch thng xuyen cac ac tnh cua nc thai, trang thai
hoat ong cua be, cac thong so cua qua trnh. Cac ket qua theo doi bien
thien theo thi gian c the hien tren o th
- Ghi chep cac thong so e rut ra kinh nghiem.
Can co s quan sat cac thong so vat ly nh o mui, o mau, o uc, lp bot
trong be cung nh dong chay. Tan so quan sat la hang ngay.
Trong be Aerotank, qua trnh phan huy cua vi sinh vat phu thuoc vao cac ieu
kien sau: pH cua nc thai, nhiet o, cac chat dinh dng, nong o bun va tnh
ong nhat cua nc thai. Do o can phai theo doi cac thong so nay.
Thong thng, giai oan khi ong se ket thuc sau 1 thang van hanh.
a. Be can bang
- Duy tr hoat ong cua 02 may khuay chm e ieu hoa lu lng va nong o
cac thanh phan trong nc thai au vao.
b. Be UASB
Hoat ong cua be phan ng UASB can c duy tr ieu kien thch hp nh sau :
- pH trong khoang t 6,8 - 7,2
Tang lu lng nc au vao len gia tr 41.7 m3/h. e am bao he thong hoat
ong tot, can duy tr che o hoat ong on nh, tranh s tang giam lu lng va
nong o ot ngot.
Qua trnh hoat ong cua he thong phai c kiem tra theo doi khong ch giai
oan khi ong ma trong toan bo qua trnh van hanh. Gia tr cua cac thong so kiem
soat hau het giong vi giai oan khi ong, co mot vai thong so thay oi nh sau:
- Lu lng nc au vao c nang len 41.7 m3/h.
- Lng bun hat hnh thanh ln hn.
- Lu lng kh thu c ln hn va luon on nh theo thi gian.
Mot so iem can chu y khi van hanh hoat ong cua be UASB
Hoat ong cua vi khuan se khong co hieu qua neu chat hu c len men khong
tron eu. Neu be mat nc co lp vang day bao phu can phai khuay tron e pha
tan lp vang o. Nc thai vao be can co ham lng c chat on nh, tranh hien
tng gay soc cho be.
Nhiet o tot cho qua trnh len men tao kh metan la 350C. e be hoat ong tot can
gi nhiet o be khong c dao ong qua ln.
e am bao cho vi sinh vat sinh trng va phat trien bnh thng th pH cua moi
trng luon phai trung tnh hoac hi kiem (6,8 - 7,2). Trong ieu kien nay, s sinh
trng va phat trien cua vi khuan sinh metan at gia tr cc ai.
Do hoat ong lau nen trong be co the tch luy cac ion NH4+, Ca, K, Na, Zn, SO42-..
nong o cao qua cac ion nay co the anh hng en sinh trng va phat trien cua vi
khuan sinh metan. e khac phuc tnh trang tren ngi ta co the thu can lang sau mot
thi gian dai hoat ong (khoang 6 thang/ 1 lan).
c. Be Aerotank
oi vi phng phap x ly sinh hoc hieu kh, giai oan khi ong rat ngan nen
khong co s khac biet gia giai oan duy tr so vi giai oan khi ong. Giai oan
duy tr cac thong so sau:
- pH cua nc thai trong khoang : 6.5 8.5
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L BOD
MLSS (*)
F/M x VAroten
Trong o:
- MLSS: nong o bun hoat tnh, mg/l
- LBOD: Tai lng BOD can x ly hang ngay, kgBOD/ngay
- F/M: lng thc an tren lng vi sinh vat, kgBOD/kgMLSS.ngay, F/M: 0.2 1.0
- V: The tch be Aerotank, m3
Tuy thuoc vao yeu cau chat lng x ly (BODkh), MLSS can thiet e duy tr trong
be ma ta xac nh c lu lng tuan hoan can thiet (lu lng tuan hoan c
thay oi bang cach ieu chnh van hoi lu hoac so lng bm, khong nen ieu chnh
thi gian bm v se gay ra hien tng bun noi trong be lang th cap).
Neu toc o bun hoi lu qua thap, se keo theo nhng tnh trang phat trien khong
theo y muon:
Vi sinh vat trong be Aerotank khong u e x ly tai lng chat thai dong
vao (thc an cho vi sinh vat).
Bun phan huy yem kh co the phat trien do thi gian lu trong be lang th
cap qua dai.
S tch tu cua bun trong be lang tao ra mot lp bun day lam cho chat ran
se dan noi len va se thoat theo nc thai sau x ly.
Neu qua trnh thong kh u e tao ra nitrat trong be aerotank th qua trnh
kh nitrat co the dan en viec bun noi len va nhng chat ran theo sau
dong ra.
e bao am rang hau het chat ran se quay lai be aerotank, toc o bm bun
hoi lu cao hn tnh toan mot chut e hoi lu vi sinh vat vao be Aerotank cang nhanh
cang tot. Tuy nhien, phai tranh cho toc o bun hoi lu qua cao bi v lu lng qua
cao se lam giam thi gian lu cua nc thai trong be Aerotank va be lang th cap
Trong o:
- Q: lu lng tram x ly, m3/ngay
- Qr: lu lng bun tuan hoan, m3/ngay
- X: nong o bun hoat tnh trong be Aerotank, mg/l
- Xr: nong o bun hoat tnh trong be bun tuan hoan (6000 10.000mg/l)
Q Q + Qr Qeff
Be Aerotank X Be lang Xeff
V
Qr
Xr
V du: Cho biet lu lng trung bnh cua nha may x ly nc thai nha may
Snackfood cua PEPSICO la 1000m3/ngay, BOD cua nc thai dong vao be Aerotank
BODin = 585 mg/l, yeu cau BOD sau x ly Aerotank BODout = 25 mg/l, F/M = 0.3, the tch
be VAerotank = 627m3, lng bun sinh ra 0.55kgDS/1kgBODre. Xac nh cac gia tr sau:
- MLSS can duy tr trong be Aerotank e at hieu qua x ly nh mong muon
- Lu lng bun tuan hoan, Qr
- Lng bun thai bo moi ngay, M. Cho biet nong o bun trong be bun d la
1.2%; be nen bun: 2.5%, sau may ep bun: 20%
Tnh toan:
Xac nh MLSS can duy tr trong be Aerotank:
- BOD can x ly: BOD = 585 25 = 560 mg/l = 0.56 kg/m3
- Tai trong BOD: L = BOD * Q = 0.56 kg/m3 * 1000m3 /ngay = 560kg/ngay
- Nong o bun hoat tnh: MLSS = L/(V*F/M) = 560/(627*0.3) = 2.98 kg/m3
Chon MLSS can duy tr la 3.0kg/m3 = 3000mg/l
Xac nh lu lng bun tuan hoan:
- T (**): Qr = (1000*3.0)/(10 3.0) = 429 m3/ngay = 18 m3/h
Xac nh lng bun thai bo:
- Lng bun phat sinh (bun d): m = 0.55 * 560 = 308 kgDS/ngay
- Lng bun d can thai bo qua be nen bun:
Q1= 308/(0.012*1000) = 25.7 m3/ngay
- Lng bun thai bo qua may ep bun: Q2 = 25.7 * 0.012/0.025 = 12.34 m3/ngay
- Lng bun thai bo moi ngay: M = 12.34 * 0.025/0.2 = 1.54 m3/ngay
d. Be lang
Hoat ong cua be lang can duy tr ieu kien thch hp sau:
- Khong co hien tng bun noi
- Thiet b gat bun hoat ong on nh
- Nc au ra trong
III.3 Cac s co qua trnh va bien phap khac phuc
III.3.1 Ngng hoat ong
Co nhieu ly do e dng hoat ong bnh thng he thong x ly nc thai:
Sa cha, x ly s co ve may moc, chat lng nc thai
Nang cap he thong
Khi khong co nc thai trong thi gian dai, can lam theo cac quy nh sau e duy
tr toi a hoat tnh cua bun :
Gi nc thai trong be cha cang nhieu cang tot.
Gi on nh gia tr DO trong be Aerotank t 1,5 2,5 mg/l.
Them chat dinh dng vao be Aerotank neu can thiet.
Qua trnh phan huy k kh trong be UASB trai qua cac giai oan sau:
Cac chat hu Pha Cac chat hu Pha Cac chat hu Pha CH4, CO2
c phc tap phan c n gian axit c phc tap kiem H2O...
huy
Trong trng hp hoat ong cua he thong bm b gian oan (do mat ien, do
hong hoc may moc...), lp bun se b nen lai va s tiep xuc gia cac vi sinh vat va
nguon thc an dinh dng b han che, bun se b phan huy mot phan va qua trnh
kh nitrat dien ra lam bun trng va chay ra khoi he thong. Chat lng nc sau
x ly se kem i rat nhieu. V vay, khi co s co bm tuan hoan can giam lu lng
nc thai vao he thong.
b. o pH
o pH cua nc thai anh hng trc tiep en qua trnh chuyen hoa chat hu
c trong be UASB
Bang 10: Cac khoang gia tr pH trong be UASB
Bang 12: Cac s co thng gap be Aerotank va bien phap khac phuc
1. Bun noi tren be mat be 1a. Vi sinh sinh vat dang si Neu SVI <100, co the khong Neu DO tai au cuoi be Aerotank
lang th cap (Filamentous) chiem so lng phai do nguyen nhan 1a; <1,5mg/l, tang lng kh thoi vao be
ln trong bun Dung knh hien vi e kiem Aerotank e DO tai cuoi be Aerotank >
tra xem co vi sinh vat dang 2mg/l.
si trong bun hay khong. Giam F/M.
Tang thi gian hoi lu bun va giam hoac
dng viec thai bun.
Bo sung thieu hut dinh dng e ty so
at ty so BOD:N:P =100:5:1.
Tang pH en 7.
1b. Qua trnh Denitrat hoa xay Kiem tra nong o Nitrat Tang toc o bm bun d
ra trong be lang th cap; cac au vao cua be lang. Tang DO trong be
bong kh Nit xam nhap vao
Tang F/M.
hat bun va keo bun noi len tren
Giam lu lng nc thai neu s tang
be mat nc.
toc o bm bun d khong co hieu qua.
2. Nc thai sau x ly 2a. Be Aerotank b khuay tron Kiem tra DO Giam s khuay tron trong be Aerotank.
uc. qua manh.
2b. Bun gia. Kiem tra bun Tang lng thai bun, giam bun hoi lu
2c. Tnh trang yem kh trong be Kiem tra DO Tang DO trong be Aerotank > 1,5mg/l .
Aerotank.
2d. Nc thai au vao co cha Kiem tra bun bang knh hien Phan lap lai vi sinh vat neu co the.
cac chat oc hai. vi oi vi VSV Protozoa. Dng thai bun; hoi lu lai toan bo bun
4. Vang bot mau nau F/M qua thap. Neu F/M nho hn nhieu so Tang lng bun thai e tang F/M. Tang
en ben vng trong be vi F/M thong thng th len toc o va phai va phai kiem tra
Aerotank ma phun ay chnh la nguyen nhan can than. Giam lu lng bun hoi lu
nc vao cung khong
the pha v ra.
5. Lp song bot trang day 5a. MLSS qua thap. Kiem tra MLSS. Giam bun thai, tang hoi lu bun.
trong be Aerotank
5b. S co mat cua nhng chat Neu mc MLSS la thch hp, Giam sat nhng dong thai ma co the
hoat ong be mat khong nguyen nhan co the la do cha cac chat hoat ong be mat.
phan huy sinh hoc. s co mat cua chat hoat
ong be mat.
6. Nong o MLSS hai be Lu lng nc thai, bun Kiem tra lu lng ti moi ieu hoa lu lng phan phoi
Aerotank khac nhau. phan phoi ti cac be be.
Aerotank khong eu nhau.
7. em bun qua day 7a. Toc o bm bun hoi lu, Kiem tra lai cac bm bun . Kiem tra bm bun va ng ong bun
trong be lang th cap bm bun d khong u. Tang lu lng bm bun hoi lu (neu co
va co the troi theo the), bm bun d va giam sat o sau
dong ra. em bun mot cach thng xuyen.
7b. Lu lng tang qua cao Kiem tra tong lu lng vao Thiet lap lu lng ieu kien can bang.
lam qua tai be lang. be lang. Tnh toan lai che o van hanh cua he
thong.
8. Lp bun chay tran qua Lu lng phan phoi vao be Kiem tra mang tran. ieu chnh mc dong ra trong mang
mot phan cua mang lang khong eu. tran.
tran cua be lang th Kiem va ieu chnh tam chan.
cap.
9. pH trong be Aerotank < Nc thai co tnh acid cao Kiem tra pH dong vao Tang lu lng bm kiem vao ngan tron
6,7 hoac thap hn. i vao he thong.
10. Nong o bun trong 10a.Toc o bm bun hoi lu Kiem tra nong o bun hoi Giam toc o hoi lu bun.
bun hoi lu thap (<8000 va/hoac bun d qua cao. lu, kiem tra kha nang lang
mg/l) (SVI).
10b.S sinh trng cua vi sinh Kiem tra bang knh hien vi, Tang DO, tang pH, bo sung Nit va Clo
vat dang si o DO, pH, nong o Nit.
CHNG IV
HE THONG IEN IEU KHIEN,
BAO TR VA BAO DNG THIET B
IV.1 He thong ien ieu khien
He thong ien c thiet ke lap at vi bo nguon 03 phase 380V e ieu khien toan
bo qui trnh hoat ong cua he thong x ly nc thai.V vay, viec duy tr on nh va
an toan cho he thong la rat can thiet, oi hoi trong moi ca trc phai co t nhat 01
cong nhan tay nghe cao, a c tap huan ve chng trnh an toan ien co chng
ch an toan ien va an toan lao ong do c quan co tham quyen cap.
40
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a. Tieu tu
Thng xuyen thc hien giam sat, kiem tra, ve sinh va tien hanh o ac cac thong
so xem co phu hp vi cac ch so ghi tren nhan may hay khong (02 lan/tuan) nham
phat hien kp thi cac nguyen nhan co the dan en h hong may.
b. Trung tu
Neu may ang trang thai lam viec on nh th c nh ky 01 thang/lan hoac
500 - 600 gi lam viec ta tien hanh kiem tra 01 lan e thay the cac chi tiet co the b
an mon hoac h hong nh phot bm, phot chan cat, phot chan dau...
Khi thc hien bao tr oi vi cac thiet b lap at trong nc hoac chat long
(khong gay chay no) phai tien hanh keo chung len khoi chat long. oi vi cac thiet
b co trong lng 30 kg th trc tiep dung tay keo len, oi vi cac thiet b ln hn 30
kg phai dung ba lang keo len. Nghiem cam khong c s dung cap cua bm e
keo bm len.
c. ai tu
Neu may ang trang thai lam viec on nh th nh ky t nhat 1 nam /lan hoac
5000 - 7000 gi lam viec phai tien hanh ai tu cho thiet b nham tranh cac h hong
nang co the xay ra dan en thiet b h hong khong the khac phuc c. Cac chi tiet
can thay the bao gom :
Dau cach ien .
Vong bi
Phot bm
Cac roon may b chai cng, (thong thng khi ai tu, cac roon may nen thay
the toan bo).
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Chu y: Qua trnh hoat ong, bao dng, bao tr phai c ghi chep lai ay u vao bang
theo doi thiet b va ly lch may (ngay bao tr, bao dng, so lan, a thay phu kien g va ghi ro
cac thong so ky thuat e lan bao tr sau viec theo doi se de dang hn).
e thc hien cong viec bao tr an toan phai tuan theo cac tien trnh sau:
C nhan vien co kinh nghiem va thanh thao trong cong viec thay the va sa
cha cac thiet b ien cung nh cac chi tiet ve c kh cua thiet b tieu thu
ien.
Phai bao am tuyet oi la thiet b a c cach ly khoi nguon cung cap ien.
Cam bang bao hieu e thong bao ve viec sa cha.
Neu sa cha cac thiet b tai ni co kha nang phat sinh nhieu kh oc va de phat
hoa th phai chu y en cac van e sau:
Khong c thc hien viec bao tr mot mnh.
Lam thong thoang ho bm hoac be trc khi bat au cong viec.
Chuan b trc cac thiet b phong chay (bnh cu hoa)
Neu viec sa cha oi hoi phai xuong ho, be, th phai trang b day an toan va
cac phng tien thoat hiem nhanh trong trng hp khan cap.
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
Dung mot ly nho trong suot, lay mau dau cach ien (khoang 50 ml) quan sat.
Neu mau dau co mau trang uc ieu nay cho biet phot a b hong v nc
xam nhap vao phai thay phot va dau cach ien. Neu mau dau co mau xam
nhat va can l lng, phai thay dau cach ien. Loai dau can dung la CASTROL
HYDROIL P46 hoac san pham tng ng.
Khi thay the cac chi tiet nh: Phot, roon, phai s dung ung loai cua chnh hang.
Trong trng hp phai s dung cac chi tiet khong chnh hang phai bao am la cac
kch thc phai chuan xac, vat lieu co tnh nang ky thuat tng ng.
Chu y: Khi o ay dau cach ien vao khoang cha phai rut ra 20cc - 25cc e tao vung em
kh thch hp khi dau tang the tch do b nong len. Ngoai ra can phai kiem tra them ve phan
c e khac phuc luon cac h hong nh vong bi, o truc, canh quat ay nc, canh bm ...
b. Bao tr bm nh lng
Kiem tra ien ap nguon au vao cua may co bang ien ap nh mc cua may
khong.
Kiem tra mang bm xem co b xc khong, neu co ieu nay cho biet hoa chat s
dung co lan nhieu tap chat, loai bo tap chat trc khi s dung.
Thng xuyen ve sinh cac au hut va au ay cua may v nhng cho nay can
ban hay bam vao lam nghet au bm.
Khi bm khong len nc, kiem tra au hut cua may co kn hay khong neu khong
kn kh se lot vao lam khong len nc. Khi co kh lot vao buon bm dung tay van nut
xa kh, xa xong van kn tr lai.
Van nut ieu chnh lu lng khong c van qua mc cho phep, neu van qua
se gay h hong may.
Bang 13: Mot so h hong thng gap may bm va bien phap khac phuc
01 May bm khong . Khong co nguon ien . Kiem tra nguon ien, cap
lam viec (khong cung cap en. ien
quay)
02 May bm lam viec . ien nguon mat pha a . Kiem tra va khac phuc lai
nhng co tieng vao motor. nguon ien.
keu gam. . Canh bm b chen bi . Thao cac vat b chen cng
cac vat cng. ra khoi canh bm.
. Hop giam toc b thieu . Kiem tra va bo xung them,
dau, m.mon hoac thay nht mi
. B chen cac vat la co . Kiem tra ve sinh sach se
kch thc ln vao buong
bm, truc vt.
03 May bm hoat . Ngc chieu quay. . ao lai chieu quay.
43
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
ong nhng khong . Van ong m b nghet, . Kiem tra phat hien va khac
len nc. hoac h hong. phuc lai, neu h hong phai
thay van mi.
. ng ong b tac nghen. . Kiem tra phat hien cho b
nghet va khac phuc lai.
. Cha m van. . M van .
. Rach mang bm . Thay mang bm khac
04 Lu lng bm b . B nghet canh bm, . Kiem tra ,khac phuc lai.
giam van, ng ong.
. Mc nc b can . . Tat bm ngay .
. Nguon ien cung cap . Kiem tra nguon ien va
khong ung. khac phuc.
. Mang bm b ong can . Thao va ra sach bang xa
phong hoac dung dch ac
biet.
05 May bm lam viec . ien ap thap di qui . Tat may, khac phuc lai tnh
vi dong ien vt nh. trang ien ap.
qua gia tr ghi tren . o cach ien cua bm . Say nang cao o cach
nhan may giam qua qui nh, ien.
01M. . Phat hien cho h hong ve
. B s co ve c kh : banh c e khac phuc.
rang, vong bi,
Trc khi van hanh can kiem tra mot so iem c ban sau ay:
Kiem tra toan bo cac bulong, ai oc xem co b long ra khong. Thong thng
trong khoang thi gian hoat ong dai ngay cac bulong co xu hng b n i
long do s rung ong cua may.
Kiem tra vong quay, pulley xem no co c trn nhe nhang khong.
Kiem tra mc dau boi trn hop cha dau a ung va phu hp cha.
Kiem tra ng ong va viec ong m cua cac van cua co hoat ong tot
cha.
Kiem tra bo loc kh au vao, neu b ong nhieu bui ban phai ve sinh sach bang
xa phong, sau o lam kho bang hi kh nen.
Kiem tra day coroa phai bao am thang, dung
Trnh t thc hien:
44
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
01 May khong lam . Khong co nguon ien . Kiem tra nguon ien, cap
viec (khong quay) cung cap en. ien
02 May lam viec . ien nguon mat pha a . Kiem tra va khac phuc lai
nhng co tieng keu vao motor. nguon ien.
gam. . B chen cac vat cng canh . Thao cac vat b chen cng
quat kh ra khoi canh quat kh
. Vong bi kho dau m hoac . Cham dau m cho vong bi
vong bi b h. hoac thay mi.
03 May hoat ong . Ngc chieu quay. . ao lai chieu quay.
nhng khong co kh . Van ong m b nghet, . Kiem tra phat hien va khac
thoat ra hoac h hong. phuc lai, neu h hong phai
thay van mi.
. ng ong b tac nghen. . Kiem tra phat hien cho b
nghet va khac phuc lai.
. Cha m van. . M van .
04 Lu lng kh b . B tac nghen van, ng . Kiem tra, khac phuc lai.
giam ong.
. Nguon ien cung cap . Kiem tra nguon ien va khac
khong ung. phuc.
. Bo phan loc kh b tac . Thao va ra sach bang xa
nghen phong hoac dung dch ac
biet, lam kho bang kh nen.
05 May lam viec vi . ien ap thap di qui nh. . Tat may, khac phuc lai tnh
dong ien vt trang ien ap.
qua gia tr ghi tren . o cach ien cua motor . Lam kho nang cao o cach
nhan may giam qua qui nh, 01M. ien.
. B s co ve c kh : banh . Phat hien cho h hong ve
rang, vong bi. c e khac phuc.
45
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
. Day coroa qua cang hoac . Can chnh lai ung vao v tr
b lech. va co o vong 5-10mm
Khi may hoat ong lien tuc vi thi gian 2400 gi hoac t nhat 03 thang / lan phai tien
hanh thay nht. Loai nht c dung cho may thoi kh la:
Shell oil co. Ltd Cal tex oil refining SK limited Ssang yong oil refining
co. Ltd co. Ltd
Turbo T68 Regal R O 68 Teresso 68 DN.GEAR LUBE 68
Turbo T100 Regal R O 100 Teresso 100 DN.GEAR LUBE 100
Chu y:
Xem them tai lieu hng dan bao tr thiet b va cac hng dan cua nha san xuat
thc hien ung quy trnh theo hng dan.
Bang 16: Mot vai h hong thng gap Motor giam toc
01 May khong lam . Khong co nguon ien . Kiem tra nguon ien, cap
viec (khong quay) cung cap en. ien
02 May lam viec .ien nguon mat pha . Kiem tra va khac phuc lai
46
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
03 May lam viec vi . ien ap thap di qui . Tat may, khac phuc lai tnh
dong ien vt nh. trang ien ap.
qua gia tr ghi tren . o cach ien cua . Say nang cao o cach ien.
nhan may bm giam qua qui nh,
01M.
. B s co ve c kh : . Phat hien cho h hong ve c
banh rang, vong bi, e khac phuc.
Thao au oc pH ra khoi v tr o.
Ra that sach bang nc cat (khong dung tay hay vat cng cha len au ien
cc).
Tiep tuc ra bang dung dch KCl 3M (ngam khoang 15phut).
Ra lai that sach bang nc cat.
Lau kho au oc bang giay mem (dung giay tham nhe len au ien cc).
Gan au oc lai v tr ban au.
Chu y: Viec bao tr au oc khong thng xuyen hoac khong ung qui trnh de dan en
viec giam tuoi tho cua au oc (h hong, oc khong ung tr so, ...)
47
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
CHNG V
48
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
Can phai theo doi va ghi chep thng xuyen cac thong so phan tch th nghiem,
ac biet trong giai oan khi ong nham kiem soat hoat ong cua tram x ly. Khi he
thong a i vao on nh can chu y en cac thong so: BOD, COD, SS, VSS, SVI, DO,
lng bun phat sinh va thai bo hang ngay
Ghi lai tnh trang tat ca thiet b, may moc sau moi ca, cac s co ve cac thiet b
Phai ghi chep thi gian hoat ong cua cac thiet b co thiet b d phong e ieu
chnh hoat ong hp ly, tranh tnh trang thiet b hoat ong lien tuc lam giam tuoi tho.
Can phai thiet lap danh sach cac thiet b, may moc can c bao tr, bao
dng. Ghi ro thi gian bao tr lan au tien va len ke hoach cho lan bao tr tiep theo.
49
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PHU LUC
Thc te Duy tr 1 2 3
Lu lng 1000 m3/n
pH Vao 5 12
Ra 69
1 2 3
NaOH Hoa chat tieu thu trong ca lt lt lt Ghi vao cuoi moi ca
H2SO4 Hoa chat tieu thu trong ca lt lt lt Ghi vao cuoi moi ca
NaOCl Hoa chat tieu thu trong ca lt lt lt Ghi vao cuoi moi ca
Polymer Pha hoa chat Polymer Polymer Polymer Bao nhieu kg polymer
(x ly bun) Nc Nc Nc Bao nhieu lt nc
Hoa chat tieu thu trong ca lt lt lt Ghi vao cuoi moi ca
50
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
Nha may Blue Star Viet Nam Cong suat : 1000 m3/ngay
Cham/
Ky Nguyen Cach giai Ve
Ten thiet b Gi S co thay Ghi chu
hieu nhan quyet sinh
dau m
Lc rac tho SC01
Bm bun d SP02
Thiet b pha
FC01
che polymer
Tu ien ieu
CB01
khien
51
CONG TY NG DUNG KY THUAT VA SAN XUAT TECAPRO
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HNG DAN VAN HANH HTXLNT
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52
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MUC LUC
LI M AU .............................................................................................................................. 1
MOT SO THUAT NG ................................................................................................................ 2
CHNG I: GII THIEU CHUNG ............................................................................................. 3
I.1. Thanh phan va tnh chat nc thai .................................................................................... 3
I.2 Gii thieu cac qua trnh x ly .............................................................................................. 4
I.2.1. Tien x ly ................................................................................................................................4
I.2.2. X ly bac 2 ............................................................................................................................4
a. X ly sinh hoc yem kh ................................................................................................................4
b. X ly sinh hoc hieu kh ................................................................................................................4
I.2.3. X ly bac 3 ............................................................................................................................4
I.2.4. X ly bun d ..........................................................................................................................4
I.3. Cong nghe x ly .................................................................................................................. 5
I.3.1. S o cong nghe x ly..........................................................................................................5
I.3.2. Mo ta cong nghe x ly .........................................................................................................7
I.3.3. Mo ta hang muc cong trnh, thiet b ...................................................................................8
a. Danh muc cong trnh..................................................................................................................8
b. Danh muc thiet b ....................................................................................................................10
II.1. An toan khi lam viec gan cac be...................................................................................... 13
II.2. An toan khi lam viec vi hoa chat .................................................................................... 13
II.2.1. Axit sunfuric ...........................................................................................................................14
II.2.2. Natri hyroxyt .......................................................................................................................15
II.2.3. Polymer .................................................................................................................................16
II.2.4. NaOCl ....................................................................................................................................16
II.3. An toan ien khi van hanh he thong ................................................................................ 17
II.3.1. An toan ve ien ..................................................................................................................17
II.3.2. Bien phap cap cu ............................................................................................................17
III.1 Kiem tra he thong ............................................................................................................. 19
III.1.1 Kiem tra lng hoa chat s dung.....................................................................................19
III.1.2 Kiem tra thiet b ...................................................................................................................19
III.1.3 Kiem tra he thong ien cung cap......................................................................................21
III.2 Ky thuat van hanh ............................................................................................................ 22
III.2.1 Cac thong so can kiem soat .............................................................................................22
a. Kiem soat chat lng nc thai vao ......................................................................................22
b. Kiem soat be UASB ....................................................................................................................23
c. Kiem soat be Aerotank .............................................................................................................23
d. Kiem soat nc sau khi x ly ...................................................................................................27
III.2.2 Van hanh giai oan khi ong: ........................................................................................28
a. Be UASB ................................................................................................................................28
b. Be Aerotank .........................................................................................................................28
III.2.3 Van hanh giai oan duy tr .................................................................................................29
a. Be can bang..............................................................................................................................29
b. Be UASB ......................................................................................................................................29
c. Be Aerotank ...............................................................................................................................30
+ Xac nh ham lng MLSS can duy tr trong be Aerotank ....................................................31
+ Tnh lu lng bun tuan hoan ...................................................................................................31
+ Tnh lng bun hoat tnh thai bo ...............................................................................................32
d. Be lang .......................................................................................................................................33
III.3 Cac s co qua trnh va bien phap khac phuc .................................................................... 33
III.3.1 Ngng hoat ong ...............................................................................................................33
III.3.2 Cac s co be UASB va bien phap khac phuc ............................................................. 33
a. He thong bm tuan hoan ........................................................................................................34
b. o pH..........................................................................................................................................34
c. Ham lng acid beo bay hi (VFA) ........................................................................................34
III.3.3. Cac s co be Aerotank va bien phap khac phuc ........................................................35
IV.1 He thong ien ieu khien ................................................................................................. 40
IV.2 Cac thiet b tieu thu ien .................................................................................................. 40
IV.3 Bao tr, bao dng thiet b ................................................................................................ 40
IV.3.1 Qui trnh thc hien ...............................................................................................................40
a. Tieu tu .........................................................................................................................................41
b. Trung tu.......................................................................................................................................41
c. ai tu ..........................................................................................................................................41
IV.3.2 Bao tr thiet b .......................................................................................................................42
a. Bao tr bm chm, may khuay chm:......................................................................................42
b. Bao tr bm nh lng .............................................................................................................43
c. Bao tr may thoi kh ...................................................................................................................44
d. Bao tr motor giam toc..............................................................................................................46
e. Bao tr may pH controller..........................................................................................................47
V.1 S can thiet phai lu gi so lieu ......................................................................................... 48
V.1.1 S thay oi ve lu lng va tnh chat nc thai tiep nhan ...........................................48
V.1.2. Cac thay oi trong qua trnh van hanh ..........................................................................48
V.2 Cac thong so can c ghi chep, lu gi ........................................................................... 48
V.2.1 Thanh phan va tnh chat nc thai ..................................................................................49
V.2.2 Lng hoa chat s dung ...................................................................................................49
V.2.3 Hoat ong cua may moc, thiet b....................................................................................49
V.2.4 Ghi chep ket qua kiem tra va ban giao:..........................................................................49
PHU LUC .................................................................................................................................. 50
A. BANG THEO DOI VAN HANH HE THONG X LY NC THAI ............................................50
B. TIEU CHUAN XA THAI ..........................................................................................................52
DANH MUC BANG
Bang 1: Thong so thiet ke .................................................................................................. 3
Bang 2: Tnh chat nc thai sau x ly (*) ....................................................................... 3
Bang 3: Danh muc cong trnh ......................................................................................... 8
Bang 4: Danh muc thiet b...............................................................................................10
Bang 5: Cac chi tiet can kiem tra thiet b, may moc trc khi van hanh.........19
Bang 6: Cac khoang gia tr pH........................................................................................24
Bang 7:Cac khoang gia tr SV/SVI ..................................................................................25
Bang 8: Cac khoang gia tr F/M.....................................................................................25
Bang 9:Cac khoang gia tr MLSS.....................................................................................26
Bang 10: Cac khoang gia tr pH trong be UASB .........................................................34
Bang 11: Cac khoang gia tr VFA trong be UASB.......................................................34
Bang 12: Cac s co thng gap be Aerotank va bien phap khac phuc .....35
Bang 13: Mot so h hong thng gap may bm va bien phap khac phuc.43
Bang 14: Mot so h hong thng gap may thoi kh va bien phap khac phuc
..........................................................................................................................................45
Bang 15: Cac loai nht dung cho may thoi kh........................................................46
Bang 16: Mot vai h hong thng gap Motor giam toc ....................................46