GEBB0515-03

November 2014

Hy d r au l i c K i t Par t s & In s t al l at i o n Mo d u l e
197-4102 L i n es g r o u p --Co n n ec t o r
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Table of Contents
Safety Section

Tab l e o f Co n t en t s

Sa f e t y Se c t i o n
Fluid Penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Lines, Tubes and Hoses. . . . . . . . . . . . . . . . . . . . . . 4

Pa r t s Se c t i o n
Abbreviations and symbols . . . . . . . . . . . . . . . . . . . 5

Pa r t s Pa g e s
hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

In s t a l l a t i o n S e c t i o n
Installation instructions. . . . . . . . . . . . . . . . . . . . . . 10

P a r t s Or d e r i n g S e c t i o n
0rdering Instructions . . . . . . . . . . . . . . . . . . . . . . . 11
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Safety Section
Fluid Penetration

Sa f e t y Se c t i o n
Fluid Penetration
Always use a board or cardboard when you check for
a leak. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause
serious injury and possibly death. A pin hole leak can
cause severe injury. If fluid is injected into your skin,
you must get treatment immediately. Seek treatment
from a doctor that is familiar with this type of injury.

Lines, Tubes and Hoses

Do not bend high pressure lines. Do not strike high
pressure lines. Do not install damaged lines,
damaged tubes, or damaged hoses.

Repair loose lines, loose tubes, and loose hoses.

Repair damaged lines, damaged tubes, and
damaged hoses. Leaks can cause fires, See your
Caterpillar dealer for repair or for replacement parts.

Check lines, tubes and hoses carefully. Do not use

your bare hand to check for leaks. Use a board or
cardboard to check for leaks. Tighten all connections
to the recommended torque.

Replace the parts if any of the following conditions

are present:

The end fittings are damaged or leaking.

The outer covering is chafed or cut.

The wire shield is exposed.

The outer covering is ballooning locally.

The flexible part of the hose is kinked or crushed.

The armoring is embedded in the outer cover.

The end fittings are displaced.

Make sure that all clamps, guards, and heat shields

are installed correctly.
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Parts Section
Attachment Identification

Pa r t s Se c t i o n
Attachment Identification
Caterpillar Work Tools products are identified with
SERIAL NUMBERS, MODEL NUMBERS AND
REFERENCE NUMBERS. These numbers are
assigned to the product and completing components
for the product (i.e. - lines groups, mounting
brackets, etc. These numbers are shown on the
SERIAL NUMBER plate.
Ref No.
The numbers shown in this column refer to the
numbers shown within the illustration. To identify any
item within the illustration, first determine its
reference number, then refer to the same number in
the Ref. No. column in the bill-of-materials for more
information about the part
Part Number
These numbers identify the serviceable parts.

Caterpillar dealers use all these numbers to Qty

determine which components were assembled on
your product at the factory. This permits accurate
identification of replacement part numbers.
Ordering Parts
Quality replacement parts are available from
Caterpillar Dealers throughout the world. Their parts
inventories are up to date and include parts required
to repair or rebuild your Caterpillar work Tools
product.When ordering parts, you should specify the
quantity, part number, and you should provide
attachment reference number, part name, and the
serial number, if in doubt about the part number,
please provide your Caterpillar dealer with a
complete description of the needed item.
How To Use The Parts Book
Caterpillar Work Tools parts books include
illustrations of the groups or assemblies which make
up the product. These illustrations show the
components of the product.
Abbreviations And Symbols
The quantities shown in this column indicate the total
number of that item used in the group or assembly
covered by the illustration.
Part Name
Information this column provides is the name of the
part as well as additional information such as size,
which further aids in the identification of the part.
Indented Parts Names
Within each illustration is a parts list identifying each
serviceable part in the illustration. When a part name
is indented in this list, it means that the serviceable
item is a part of the serviceable item under which it is
indented.
NOTE: Continuing improvements and advancements
of product design may cause changes to your
attachment which may not be included in this
publication. Each publication is reviewed and
revised, as required, to update and include these
changes in later editions.

O.D. Outside diameter Whenever a question arises regarding your

I.D. Inside diameter Caterpillar Work Tools product, or this publication,
A Not serviced as a group please consult your Caterpillar dealer for the most
B Use as required current information available.
C Change from previous type
D Order by the meter
E Order by the centimeter
F Not shown
G Order by the inch
I Refer to Hydraulic Information System
M Metric part
N Note below
Y separate illustration
* Part available from Caterpillar Work Tools
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197-4102.04

6V-8519
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Installation Section
Application Information

In s t a l l a t i o n S e c t i o n
Application Information
This manual will describe the installation of the
hammer lines group, for small hammers.

Performance Information
The tubing used for the hammer lines group is
capable of operating pressures of 5000 psi (34500
kPa).

Maintenance Information
There is no scheduled maintenance required for this
lines group. General maintenance, such as replacing
worn parts is necessary.

Installation Advice
Review all illustrations and instructions supplied with
this lines group before attempting the installation.
Insure there is no pressure on the hydraulic system
before installing this group. Follow all safety
practices and warnings. Refer to your machine
service manuals for port identification nomenclature.
Do not fully tighten hardware or fittings until kit is
completely assembled

Assemble lines as shown in previous illustrations.

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Installation Section
Parts Ordering Instructions

P a r t s Or d e r i n g In s t r u c t i o n s
Caterpillar Work Tools parts are only distributed through Caterpillar dealer parts departments. All orders and
inquiries relating to service for Caterpillar Work Tools attachment service parts should be placed through your
Caterpillar dealer.

Caterpillar dealer inquiries should be directed to an order desk at Caterpillar Work Tools:

Address:

Caterpillar Work Tools

400 Work Tool Drive
Wamego, KS
66547-0006

Phone:

800-752-2858

Fax:

785-456-2027

When inquiring or placing an order please provide:

Part Number
Quantity
Description
Method of Shipment

To ensure the proper part is ordered, provide the Caterpillar Work Tools:

Attachment Group/Part Number

Attachment Serial Number
Attachment Model Number

Any or all of the above numbers will help in ordering the correct service part.