Sterlite Power Cable Series

High Voltage/Extra High Voltage

Corrugated Aluminium sheath Cables-127/220KV

1: Aluminium/ Copper conductor.

2: Semi-conducting tape.
3: Inner semicon (Conductor screening).
1 4: XLPE Insulation.
2 5: Outer semicon (Non metalic screening).
3 6: Semi-conducting Water blocking tape (Foam type).
4 7: Corrugated Aluminium Sheath.
5
8: Bitumen Tape.
6
7 9: PE/ PVC Outer Sheath.
8 10: Graphite coating.
9
10

1: Aluminium/ Copper Milliken conductor.

2: Paper Separator.
3: Semi-conducting tape.
4: Inner semicon (Conductor screening).
1 5: XLPE Insulation.
2
3 6: Outer semicon (Non metalic screening).
4 7: Semi-conducting Water blocking tape (Foam type).
5 8: Corrugated Aluminium Sheath.
6 9: Bitumen Tape.
7
10: PE/ PVC Outer Sheath.
8
9 11: Graphite coating.
10
11

Product Description
Sterlite's High voltage (HV) and Extra High Voltage (EHV) power cables consist of an Aluminium or Copper Conductor, triple insulated with a
semiconducting compound and then with a super clean cross linked Polyethylene compound. The cables are then metallic screened with corrugated
Aluminum sheath. Outer sheathing is of PVC or Polyethylene.

Product Application
These cables are the optimum techno-economical solution for transmission and distribution of Electrical energy in cities and densely populated areas. They
form the backbone of the electricity transmission system
Product Benefits

Easy to install and join

Have low or zero maintenance
Low Installation cost
Better environmental compatibility as compared to oil-lled cables

Product Specifications

Electrical and Physical Parameters

Cable Nominal Conductor
size Insulation Cable OD Capacitance Reactance Dielectric Loss Surge Impedance
Thickness (mm) Short Circuit (F/Km) (Ohm/Km) (W/m/ph) (Ohm)
(KA/sec)
mm2 (mm)
Cu Al Trefoil Flat Trefoil Flat
500 27 114 71.50 47.00 0.132 0.151 0.209 0.669 60.330 70.994
630 27 118 90.09 59.22 0.141 0.145 0.204 0.714 57.274 67.759
800 27 122 114.40 75.20 0.151 0.141 0.199 0.881 54.452 64.724
1000 27 126 143.00 94.00 0.161 0.136 0.194 0.815 51.773 61.876
1200 27 131 171.60 112.80 0.174 0.131 0.189 0.765 48.904 58.770
1400 27 135 200.20 131.60 0.183 0.128 0.186 0.927 47.161 56.871
1600 27 139 228.80 150.40 0.191 0.126 0.184 0.967 45.718 55.298
2000 27 145 286.00 188.00 0.206 0.121 0.179 1.043 43.235 52.599

Current Rating

127/220 KV as per IS 7098 (Part-3) 1993 with a Fault rating of 40KA for 1 sec through Corrugated Aluminium Sheath.

Corrugated Aluminium Sheathed Cable (127/220KV)

Cable Aluminium Conductor (Amp.) Copper Conductor (Amp.)
size 220 KV (E) Trefoil Single 220 KV (E) Flat 2d Spacing 220 KV (E) Trefoil Single 220 KV (E) Flat 2d Spacing
mm2 point/Cross bonding Single point/Cross bonding point/Cross bonding Single point/Cross bonding
Ground Air Ground Air Ground Air Ground Air
500 460 688 484 756 573 865 612 961
630 519 783 551 878 637 986 692 1109
800 579 904 622 1011 700 1109 772 1263
1000 637 1017 694 1151 753 1224 848 1417
1200 702 1152 775 1314 836 1404 958 1642
1400 748 1252 837 1441 882 1513 1027 1790
1600 791 1347 897 1566 919 1606 1086 1923
2000 858 1510 898 1790 977 1764 1189 2163

Standard Conditions of Laying

Ground temperature : 30 deg.C

Air Temperature : 40 deg.C
Depth of Laying : 1.5m
Soil Thermal Resistivity : 150 deg.C-cm/W
Intensity of Solar Radiation : 1000 W/m2

Manufacturing Process

To ensure the accuracy and precision of the manufacturing process, Sterlite has a state of the art plant with top of the line machines enabling control of
critical process and quality parameters. All Sterlite production lines are backed up with strong quality assurance systems. This is done by ensuring that all
process and test equipments are periodically calibrated with defined benchmarks.

International Standards

These cables can be tested as per IEC 60840 or can be manufactured as per any other international standard.
 Service Usp's

Complete range of Power cables with related accessories

World-wide sales support
Web-based order tracking & customer support
Specialized technical support

Technical Specifications

The above designs are only a sample of the options available from Sterlite. We offer Compacted conductor upto 1000 sq.mm and Milliken construction
from 1200 sq.mm and above. Contact our sales team for a cable designed to your exact specifications.

Additional Features

Additional features like Water Blocked conductor with Yarns and tapes and Radial water blocking with Tapes can be provided as per requirement of
customer.

Disclaimer

Sterlite's policy of continuous improvement may result in a change in specifications without prior notice. Any warranty of any nature relating to any
Sterlite product is only contained in the written agreement between Sterlite Technologies Limited and the direct purchaser of such product(s).

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