Quality NCR#25

QUALITY
NON-COMPLIANCE REPORT#25
SERVICES
JULY/AUGUST-2011
PROJECT: MIOT INTERNATIONAL
General Comments:
All the issues projected are examples. Actual number of
defects may be in multiples.
Issues mentioned in the NCR should not be repeated
during future erection process.
General working condition in the site and house keeping
has been poor.
Emphasis can be put to improve site level supervision to
ensure health & safety
Please send the compliance report within 15 days.
Issue Description Location Instruction Given
Date Status
Proper supports Service Remove temporary 18.08.11 Pending
(pedestal ) have not building support & provide
been provided for basement - proper pedestal
pipes pump support as per drawing
room
Issue Instruction Given
Description Location Date Status
Pictures are self Ground Written approval from 18.8.11 Pending.
explanatory Floor- design team is to be False
Zone-1 submitted, if the p- ceiling
traps are to be works
concealed in the wall. are in
Alternatively, traps are progress
recommended to be without
kept open and rectifying
accessible.
Issue Description Instruction
Location Given Date Status
CPVC Pipes covered Service The pipes should be 18.08.11 Pending
with cement slurry building cleaned & freed from
which may lead to basement - cement slurry &
cracks in pipe pump room Provided with proper
Moreover pedestal pedestal support
supports have not
been provided for
pipes
Improper support Service Remove temporary 18.08.11 Pending
for pipes Building support & provide proper
Terrace pedestal support as per
drawing
Crack found in the Service Replace with a new pipe 18.08.11 Pending
pipe installed to building
connect HVAC tank Terrace
& cooling tower
Water seepage from Service Rectify by grouting / 18.08.11 Pending
HVAC make up building water proofing
water tank Terrace
CHW main pipe line Pipe rack- Provide proper supports 18.08.11 Pending
on pipe rack with North side as per drawing . Maintain
no/improper of nallah standard Gap between
support consecutive supports.
Supports should not be

in direct touch with steel
pipe.
Issue Instruction
Description Location Given Date Status
CHW main pipe line Pipe rack- North Provide proper 18.08.11 Pending
on pipe rack with side of nallah supports as per
no/improper drawing . Maintain
support. uniform Gap
Support tilted due between
to improper consecutive
installation & supports.
placing
CHW main pipe line on Pipe rack- Provide proper 18.08.11 Pending
pipe rack with North side supports as per
no/improper support. of nallah drawing . Vertical
Pipe is getting support sections to be
on the welding joints at supported suitably.
the bends which may
lead to the failure of the
joints.
Water Seepage Exit ramp Identify the reason & 18.08.11 Pending
from Intersection of from Rectify
pipe & wall basement 2
Zone-3
Location of jet vent 2nd Check With EDRC for 18.08.11 Pending
fan improper as Basement possible relocation of
flow is blocked by Zone-1 JET vent fan.
CHW pipe
Issue Instruction
Bad quality of 1. 1st Basement Remove & Redo the 18.08.11 Pending
insulation Poor Zone-1 insulation with
finish of insulation 2. Ground Floor proper tape finish
joints may cause Zone-1
condensation 3. Ground Floor
Zone-2
Bad quality of Ground Remove & Redo the 18.08.11 Pending
insulation Poor Floor- Zone- insulation with proper
finish of insulation 2 tape finish
joints may cause
condensation
Improper 1st Floor Remove & Redo the 18.08.11 Pending
insulation & Zone-3 insulation . Maintain
surface bend in proper shape of duct
duct while erecting.
Issue Instruction
Damage / defect in 1. 1st Floor Rectify and protect. 18.08.11 Pending
EPS insulation 2. 2nd Floor- Curing to be done
Zone-1 properly to ensure
cracks are not
developed.
Poor house keeping- 1.Ground Material to be kept 18.08.11 Pending
No care taken for safe & Floor safe and protected.
clean installation of Zone-1 Any damaged caused
AHUs which leads to 2.Ground by handling is to be
the damage of AHU fins Floor replaced on clients
& may lead to further Zone-3 directive.
quality problems
Issue Description
Location Instruction Date Status
Given
Poor workmanship 1. Ground Loose pieces 18.08.11 Pending
1. Inadequate space for Floor- to be
providing proper support for Zone-3 removed.
P-trap 2. 1st Gap to be
2. Standard gap is not being Floor- maintained
maintained between waste Zone-3 between
line & water line- may lead to 3. Ground different
damage of water line Floor- service lines
Zone-1
OT- Dirt spot & Second Special Care to be taken 18.08.11 Pending
cement slurry has Floor- for any installation in OT
been found inside Zone-3 OT area. Ducts must be fully
return air duct area cleaned of loose
particles.
1.Improper & unsafe 1. 3rd 1. Until installation , all the 18.08.11 Pending
storage of AHU coil Floor- parts of AHU should be stored
which has lead the Zone-2 with proper safety & care. The
damage of fins as 2.Shaft-5 - coil should be stored in a
wall as coil Grid- clean place with proper cover.
2.Bend in CHW (L- M,5) 2. CHW vertical risers should
riser- Improper be erected in straight line with
installation has lead proper support. The bend riser
to bend in CHW must be rectified.
riser
Bend in CHW riser- 1. Shaft 8 CHW vertical risers 18.08.11 Pending
Improper Grid- should be erected in
installation has (N-P/10) straight line with proper
lead to bend in 2. Shaft 8 support. The bend riser
CHW riser Grid- must be rectified or
(M/16-17) removed & reinstalled
with proper alignment.
Description Locatio Date Status
n
1.Bend in CHW riser- 1st Floor 1.CHW vertical risers 18.08.11 Pending
Improper installation Zone-1 should be erected in
has lead to bend in straight line with proper
CHW riser support. The bend riser
2.Bad quality of duct must be rectified or
insulation Poor removed & reinstalled with
finish of insulation proper alignment.
joints leads to the 2.Remove & Redo the
defect in the duct insulation with proper tape
insulation finish
Bad quality of duct 1st Floor- Remove & Redo the 18.08.11 Pending
insulation Poor Zone-1 insulation with proper
finish of insulation Ground Floor- tape finish
joints leads to the Zone-1
defect in the duct
insulation
Improper Support / Ground Provide proper support . 18.08.11 Pending
alignment & bad Floor- Zone- Remove & Redo the
quality of duct 1 insulation with proper
insulation tape finish
Improper support &
Poor finish of
insulation joints
leads to the defect
in the duct
insulation
Issue Description Instruction Given
Location Date Status
1.AHU room acoustic 1. 1st 1.Finish the acoustics 18.08.11 Pending
insulation looks dirty and Basement and clean.
unfinished. Zone-2 2.Wherever cracks or
2.Crack found in soil pipe 2. Ground damage found on the
3.Support for sprinkler pipe Floor- soil pipe surface, the
has been provided from the Zone-1 pipe must be replaced
duct support clamp 3. Ground with new pipe
Floor- 3.All the supports for
Zone-1 FPS pipeline should
be clamped from
ceiling.
Issue Description Instruction Given
Location Date Status
1. Poor quality of welding in Service 1. The weld pool in all the 18.08.11 Pending
CHW pipe line Uneven & floor welding joints should be
improper thickness of Weld Zone-3 freed from slag, properly
pool & also not properly grinded & painted with
grinded & painted which red oxide prima.
will lead the joint to 2. Any patch work in MS
corrode. pipe is strictly avoidable.
2. Defect/ patch work in The affected pipe must
CHW pipe line The hole in be cut & replaced with
CHW pipe line has been new pipe.
arrested by welding with
plate
Duct & CPVC 1st All the insulated duct 18.08.11 Pending
penetration through Basement- (fresh/supply/ return air)
the wall has been Zone-1 penetrations and CPVC
closed & plastered 1st water line penetration
without providing Basement- through the wall must
any packing around Zone-2 be closed & plastered
the duct & pipe Ground
providing proper
Floor- Zone-1 packing of neoprene or
polystyrene material
around the duct or pipe
Issue Instruction
Poor workmanship Ground Floor- AHU filters must be 18.08.11 Pending
Installed AHU Zone-1 covered properly as
filters found Ground Floor intimated repeatedly
uncleaned, Zone-4-AHU-27 before.
unprotected and Differential pressure
damaged. gauge reading must
Cement slurry & be shown during
dirt found inside commissioning to
AHU filter prove that filters are
functioning properly.
Positioning of the Service All the AHUs must be 18.08.11 Pending
AHU is wrong and Floor erected on the pedestal
still piping is Zone 3- with proper alignment.
completed. AHU-90 The alignment of
highlighted AHU must be
corrected immediately.
Poor workmanship Wall 1st All the AHUs should 18.08.11 Pending
plastering in progress inside Basement be covered with
AHU room without providing Zone- 3 proper cover
proper cover over installed AHU room immediately since
AHU which has caused the finishing & plastering
accumulation of cement works are in progress
slurry & dirt all over the AHU up to 4th floor
which may lead to rusting of The affected AHU
the AHU pipe as well as must be cleaned
corrosion of AHU surface
Thank You
Please revert back with a compliance report
within 15 days.

Quality NCR#25

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