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CARPENTRY
THEORY UNIT 13009
REINFORCING STEEL and MESH
LEVEL 3 CREDIT 1
Purpose
People credited with this unit standard are able to explain factors
relating to:
reinforcing steel and its use in construction;
and placing reinforcing steel and steel mesh on site.
Unit. 13009 Theory; Reinforcing Steel Page 2
CARPENTRY
INTRODUCTION:
Concrete can be made very strong in direct compression but has only about one tenth the
strength, when tension is applied. Reinforcing steel provides tensile strength to the
concrete so that all loads applied to the concrete are safely sustained.
Reinforcing also reduces shrinkage cracks in concrete during the curing process.
BUILDING BASICS
Compression - compressive forces act to Tension - tensile forces act to stretch the
shorten material material
COMPRESSION TENSION
SHEAR
The two main grades of reinforcing steel are structural or mild steel bars grade 300 MPa
and high yield or tensile grade 500 MPa.
2. Deformed bars (D) Grade 300 and 500 both of which can be
welded.
REINFORCING BARS
Round bars grade 300(plain) are used for secondary reinforcing and distribution
reinforcing, such as stirrups and spirals.
Deformed bars grade 300 (ribbed) are formed with ribs or protrusions rolled on
to the surface giving a greater bond with the concrete. The added bond
generally allows laps to be made without hooks, thereby simplifying bending,
fabricating, and placing of the reinforcing.
Plain and Deformed bars grade 500 (High tensile or high yield) have a higher
tensile strength than mild steel or structural grade, allowing the engineer to reduce
the quantity of tensile reinforcing. This minimise the cutting, bending, fabricating,
and fixing of reinforcing and makes concrete placing and compacting easier.
AS/NZS 4671 requires all deformed steel bars to have manufacturers identification mark.
333 75 x 75 6.3
335 75 x 75 5.3
338 75 x 75 4.0
Sheet sizes Square area Mesh code
5.850 x 2.570 (15m2) 663, 665, 668 only
4.650 x 1.975 (10m2) all sheets
4.350 x 1.070 (5m2) 665, 668 only
(2) Wiremakers TOP STEEL uses deformed reinforcing wire 485 (MPa) at 300 mm
centre both ways in different diameters of wire. This mesh is designed as topping
reinforcing.
(3) Wiremakers ECONO MESH also uses deformed reinforcing wire at 300 mm
centres but has the two outermost edge wires at 50 mm centres for reduced
laps.
The diameter of wire used gives equivalent strength to 668 (84/10) and 665 (147/10, 147/15).
FIBRES
Concrete has the propensity to crack because it is brittle (.i.e. easily cracked destructively
by tensile or pulling stresses, although it can readily support compressive loadings)
Adding fibres can develop capacity in concrete to withstand the tensile stress which if not
absorbed may result in uncontrolled cracking.
Use the following proven and economical products to construct and lay slabs free
of cracking.
NOTES:
METHOD 1 METHOD 2
4. FLOOR SLAB
(i) reinforcing near the top face to control shrinkage (ii) reinforcing in the middle for maximum strength
(25 - 30 mm steel mesh cover)
75 mm cover
link stirrup
Strip foundations often have reinforcing in areas
which would normally be under compression.
reinforcing
placed in all
tension stress
areas
4 bars
minimum one main bar
NOTES:
WORK SHEET 1
2. Where would you place the steel in a floor slab? Give a reason for your answer.
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5. What is the diameter of the wire used in 665 and 668 mesh?
_______________________________________________________________________________
6. Explain what you understand by 335 mesh. What size sheet is this mesh available
in?
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9. Explain how you would identify deformed grade 430 reinforcing bar.
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REINFORCING SCHEDULE
Working drawings must be clearly outlined, showing type, size, shape, and position of the
reinforcing so that detailers, fabricators, and fixers can undertake their various operations
thoroughly.
The accurate bending, placing, and fixing of all reinforcing must be carried out as specified
by the structural engineer and must comply with the New Zealand Standards
specifications.
The reinforcing schedule, generally prepared by a steel fabricating firm detailer, must state
accurately:
(i) the location,
(ii) the bar mark,
(iii) the type and size,
(iv) the number of members (components),
(v) number of bars in each,
(vi) the total number of bars,
(vii) the length of each bar (gross, including bends and hooks), and
(viii) the shape and dimension of each bar section and overall length.
Each bundle of bent bars and fabricated cages must be clearly labeled with an
identification tag.
If reinforcing schedules are supplied, they may look something like this:
REINFORCING SCHEDULE
Name Type(MPa) Dia No. of Length Mass/bar Total Description
bars mass
516
1202 300 D12 72 4000 3.02 217.4 Straight
BENDING DETAIL
Bending of most stirrups can now be done completely automatically using continuous rod
All cut and bent steel is tagged for identification on site by the reinforcing fixer.
(e.g. Fig.2, stair 2, flight 6, page 16 )
All bars are bent cold unless the engineer directs otherwise.
Bending tolerances
Cranks, stirrups and ties where member less than 200mm deep to + 0 - 5mm,
Stirrups
Bar Main steel and ties
size
Grade 300
Grade 300 Grade 500 Grade 500
Bend
(Pin)
Dia. Round Deformed
6 30 30 20 30
10 50 50 20 40
12 60 60 30 50
16 80 80 40 70
20 100 100 20 80
150 150 80 150
25
170 170 - -
28
200 200 - -
32 240 240 - -
40
Acknowledgement to Pacific Steel
1. Minimum bend diameters for deformed bars are twice those for plain
round bars.
2. Where the main bar size is greater than the minimum former pin
diameter, the main bar size will govern.
CUTTING
Bolt cutters cut up to 12 mm diameter steel
Geared Hand cutter cut up to 16 mm diameter steel
Powered guillotine - for all sizes of steel
PLACING BARS
Placement of steel
Distance between bars are:
i. Bar diameter or 25 mm minimum
ii. Distance between layers of steel, 25 mm minimum or bar diameter.
iii. In walls and slabs - main reinforcing bars, a maximum of 400 mm or twice wall
(or slab) thickness apart.
iv. The maximum aggregate size is not to be more than three quarter (3/4) of the
clear distance between bars.
Placing tolerances
Take special care when placing reinforcing, as even 20 mm out of place can badly
decrease the strength of some concrete members.
STEEL LAPS
Transferring tensile strength from one bar to another will require lapping of bars.
Bar laps vary from 24 - 48 times the bar diameter, depending on the grade and whether it
is round or deformed. NZS 3604 requires a 40 diameter lap for all bars (except High tensile
bars - 58 times).
40 x 12 = 480 mm lap
58 x 12 = 696 mm lap
Laps in reinforcing must be in accordance with Table. 2, NZS 3109, for example:
Note: High tensile steel lap, multiply 58 by the diameter of the rod.
Offset laps in beams and columns must not be sloped at more than 1 in 6.
Lap
Grade 300 bars may be welded but welding of Grade 500 is only permitted with Engineer
supervision.
Butt joints
With the Engineers approval butt joint sleeves may be used, for example, the NMB
bar splice is a steel sleeve fitted over the butt joint and then grouted.
STEPPED FOOTINGS
Refer to NZS 3604: 1999, Fig 6.12 for details of reinforcement to stepped footings in
foundation walls.
DRAWING SYMBOLS
ENDS OF BARS
required lap required lap
length length
Elevation Plan
PARALLEL LAPS
required lap required lap
length length
Elevation Plan
OFFSET LAPS
BENDS
FIXING AID
Spacing of bars must be carried out in accordance with the specified drawings and
complies with NZS 3109, p11.
CONCRETE COVER
STEEL BOND
STARTER RODS
Are used where the concrete can not be poured in one section, e.g. concrete floor slabs,
beams or walls on footings.
Steel bars must protrude a minimum of 600 mm from the concrete. This protrusion will
allow the next section of reinforcing steel property to fix to.
NZS 3109 do not permit steel reinforcing bars to be partially embedded in concrete and to be
field bent unless shown on the drawings or permitted by the Engineer.
Steel starters that are left exposed for a period of time can be protected from corrosion by:
(ii) Coating in protective material such as "Denso tape. (grease coated tape).
A large bundle of bars left laying in water can cause quite severe rusting of the lower bars in
a relatively short time.
WORK SHEET 2
1. What pin diameter would you use to bend stirrups in deformed 300 grade steel
20 mm diameter.
_______________________________________________________________________________
2. From the detail sheet, Fig.2, page 16, explain what is meant by the following terms
and abbreviations!
4 How close can D12 bars be placed in a footing when a number of bars are required to
be placed side by side?
_______________________________________________________________________________
5 What is the maximum size of concrete aggregate that you could use for the footing in
Question 4? ___________________________________________________________________
3. You have ordered 400 x 180 mm stirrups. What actual size would you have to accept
if it was bent within the tolerances allowed?
_______________________________________________________________________________
7. What is an offset lap? Why is it necessary to join steel this way? ___________________
_______________________________________________________________________________
_______________________________________________________________________________
8. What would be a suitable cutter to cut a 40 mm deformed bar? ____________________
REINFORCING QUANTITIES 1
(a) Calculate the order quantity of reinforcing bars required for footings, foundation
walls, and solid core steps.
(b) Calculate the order quantity of reinforcing mesh for ground slabs.
(c) Calculate the costs of reinforcing bar and mesh.
Reinforcing steel may be round bars (used for stirrups and links) or deformed bars mild
steel and high tensile (yield) steel. Allowance must be made for laps, which is usually 40
times diameter of bar.
e.g. the net length of a D12 will be 6.000 (40 x 12)
= 5.520
Reinforcing mesh is usually in 10m2 or 5m2 sheets with 150 x 150 spacing of the mesh.
400
________________________________________________
R6 stirrups
(b) If each R6 stirrups is 1m long, at 600mm centres
calculate the ordered quantity of 6.000 bars, ____________________________________
to cut the required number of stirrups. ____________________________________
CROSS SECTION
15.650
3 For the house foundation wall shown on the
plan, calculate:
(a) The ordered quantity of 6m long D12
bars for the footing. 7.780 HOUSE PLAN
________________________________________________
________________________________________________
________________________________________________
footing
2/D12 200
400
4 (a) Calculate the number of welded 665 mesh 10m2 sheets for the house floor
shown on plan below. Allow 15% for laps, and round up to full sheet for
ordering.
18.200
3.900
HOUSE PLAN
3.900 3.350
4.650 8.900
REINFORCING QUANTITIES 2
1. Calculate quantities and costs of reinforcing steel to concrete and concrete block
retaining walls.
2. Calculate quantities and cost of reinforcing steel to other concrete block construction.
Reinforcing Steel
It is assumed that reinforcing steel bars will be delivered in 6 m lengths, therefore laps
(40 times diameter) need to be calculated for this length.
Engineers will often require vertical steel bars to be in one piece, fixed to the bottom of the
footing and to the top of the beam, unless otherwise specified. Calculate all vertical steel
bars to be in one piece for the problems below.
PROBLEMS
1 The foundation wall for a house is 14.000 m long by 8.000 m wide, and 1.000 m
high from the footing to the top of the bond beam. The foundation wall is
constructed from 200 mm concrete blocks.
The footing is 350 mm wide and 200 mm high.
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_____________________________________________________ 4/D12 in
_____________________________________________________ footing
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(ii) The cost of 250 x 90 mm R6 stirrups - is 58 cents each plus GST and spaced at
Unitec New Zealand Applied Technology Institute Revised 2006
Unit. 13009 Theory; Reinforcing Steel Page 23
600 mm centres.
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The footing is 400 mm wide by 275 mm high and has 4/D12 bars with
300 mm x 150 mm stirrups at 600 mm centres.
D12 verticals bars are spaced at 800 mm centres and due to the height of wall,
starters rods are used (protruding 40 x diameter of bar) above the footing . All
verticals bars are bend at 150 mm into the footing and the bond beam.
The bond beam has 2/D12 with 100 mm. R6 links are spaced at 600 mm centres.
(i) D12 reinforcing bars at $9.25 plus GST / per 6 metre length
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(ii) 300 mm x 300 mm stirrups at $6.16 each plus GST, and 100 mm links at 55
cents each plus GST.
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(i) Calculate the ordered quantity of D10, D12 and D16 bars.
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_____________________________________________________ D16
_____________________________________________________ bond beam
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_____________________________________________________ 2001 blocks profile
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_____________________________________________________ D12 at 600mm crs
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_____________________________________________________ 500 mm lap
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_____________________________________________________ D10, 450 long
_____________________________________________________ at 600 crs