Doc No: PSA-V-ITP

Inspection Test Plans

CCR PSA Vessels Page 1 of 1

Pressure Vessels :

S No Inspection activities Inspect Supplier TPI Owne

ion / vendor r
code
1.0 Raw materials receipt & check / identification
1.1 All pressure parts including plates, forgings, nozzle a,b,c,e H H R
pipes, fasteners, gaskets, etc (Check test, if reqd)
2.0 In Process inspection & Tests
2.1 Qualification of WPS, PQR and WQR a,b,c,d, H H R
e,m
2.2 NDT Procedures, PWHT, leak test, pressure test, c,m H H R
procedures etc
2.3 Joint fit-up ovality, offset, nozzle fit-ups, external / a,b,c H W R
internals, RF pads, etc
2.4 Formed dished ends, inside / outside surface of a,b,c,d H W R
knuckles
2.5 Weld integrity / final weld a,d H R R
2.6 Back chip / root pass weld a,d H W R
2.7 NDT (RT/UT) c,d H W R
2.8 Air test of all reinforcement pads a,c,g H W R
2.9 Heat treatment (if applicable) a,b,c,n H W R
3.0 Final inspection
3.1 Overall workmanship, visual and dimensional checks a,b,c H H R
of completed vessel including internals & externals
3.2 Leak test / pressure test a,g,h,i H H R
3.3 Name plate check, stamping by inspector & rub-off a,b,c H W R
3.4 Cleaning and surface protection / treatment a,j H W R
3.5 Pre-dispatch inspection blanking of nozzle opening, a,b,c H R W
purging, grease filling, spare parts, packing list,
packaging etc
3.6 Final documentation for dispatch clearance c,m H R R

Legend : H HOLD W WITNESS R REVIEW

Inspection codes :
a- Visual check h- Pressure test
b- Dimensional check i- Deformation
c- Review / verification of certificates / j- Cleaning & painting
documents k- Traceability
d- NDT (PT, MT, RT, UT) l- Approval for corrective actions for NCRs
e- Mechanical & Chemical tests m- Approvals
f- Mock-up qualification n- Heat treatment
g- Leak test

Tender no: 12000200-HD-46009/AK