Notice D'instructions 7347 Anglais

INSTRUCTIONS
(Notice in english)
Customer : AL-NASEEM
Serie no : 7347
Machine type : TRAY FORMER
Machine name : PACK-FBC
SUMMARY
GENERAL WARNINGS ..................................................................................................................................... 1
TECHNICAL ASSISTANCE .............................................................................................................................. 2
SAFETY RULES .................................................................................................................................................. 3
INTENDED USE OF THE MACHINE .............................................................................................................. 4
SAFETY OF MAINTENANCE........................................................................................................................... 5
SAFETY CONTROL............................................................................................................................................ 6
CHAPITRE 1 : DESCRIPTION AND GENERAL CHARACTERISTICS.................................................... 7

1.1. DESCRIPTIF OF THE NEED .............................................................................................. 8
1.2. TECHNICAL DESCRIPTION .................................................................................................. 8
1.3. FORMING CAVITY .............................................................................................................. 8
1.4. TECHNICAL SPECIFICATIONS ........................................................................................... 9
1.5. COMMANDES................................................................................................................ 9
1.6. SAFEETY MEASURES .......................................................................................................... 9
1.7. DIFFERENT LOCATION ON THE MACHINE TOGETHER .................................................... 10
1.8. TECHNICAL CHARACTERISTICS ..................................................................................... 10
CHAPITRE 2 : TRANSPORT AND INSTALLATION.................................................................................. 11
2.1. TRANSPORT OF THE MACHINE ................................................................................. 12
2.2. HANDLING WITHOUT ROLLERS......................................................................................... 12
2.3. ROLLERS LOCATION ......................................................................................................... 13
CHAPITRE 3 : USE OF THE MACHINE....................................................................................................... 14
3.1. GENERAL COMMANDS ON DESK ................................................................................. 15
3.2. DESCRIPTION ON DESK ..................................................................................................... 15
3.3. DESCRIPTION OF MAIN MENU..................................................................................... 16
3.4. AUTOMATIC OPERATION OF THE MACHINE ....................................................................... 17
3.5. ARRET DE LA MACHINE ................................................................................................... 17
3.6. INITIALIZATION OF THE MACHINE .......................................................................... 18
3.7. MANUEL MODE .......................................................................................................... 19
3.8. COUNTERS ...................................................................................................................... 20
3.9. PURGE COLLE ............................................................................................................. 20
3.10. POSTING OF THE DEFECTS .............................................................................................. 21
CHAPITRE 4 : ADJUSTMENT........................................................................................................................ 23
4.1. WIDTH STORE .................................................................................................................. 24
4.2. T TRANSFER ................................................................................................................ 24
4.3. CONVEYOR TRANSFER..................................................................................................... 24
4.4. WIDTH WELL.................................................................................................................... 25
4.5. WIDTH GUNS .................................................................................................................... 25
4.6. LENGTH WELL ................................................................................................................. 25
4.7. BUTTED PAPERBOARD ..................................................................................................... 26
4.8. ADJUSTMENT TRAY FORMER ............................................................................................ 27
4.9. ADJUSTEMENT GLUER ...................................................................................................... 28
4.10. ADJUSTMENT OF THE BOX WITH CAMS OMRON............................................. 28
4.11. ADJUSTMENT OF THE 0 POSITION OF THE CHAIN. ............................................. 28
4.12. ADJUSTMENT OF THE STOPPING POSITION OF THE CHAINS ........................ 29
4.13. ADJUSTMENT OF THE POSITION OF THE ADHESIVE ....................................... 29
CHAPITRE 5 : LUBRICATION....................................................................................................................... 30
5.1. THE LUBRICATION OPERATION......................................................................................... 31
5.2. LUBRICATION OF THE STEPS ...................................................................................... 31
5.3. LUBRICATION OF THE TRANSMISSION CHAINS AND PINIONS .............................. 31
5.4. GREASING INTERVAL ..................................................................................................... 32
5.5. TYPES OF LUBRICANTS ............................................................................................. 32
5.6. MANUFACTURER ............................................................................................................. 32
CHAPITRE 6 : DISADVANTAGES AND REMEDIES ................................................................................. 33
CHAPITRE 7 : PERIODICAL MAINTENANCE .......................................................................................... 35

7.1. WHY A REGULAR MAINTENANCE ? ....................................................................... 36
7.2. MAINTENANCE OF THE MACHINE IN GENERAL ................................................ 36
7.3. MAINTENANCE OF THE ELECTRICAL EQUIPMENT BOX .................................. 36
7.4. PNEUMATIC SYSTEM MAINTENANCE ................................................................................ 37
7.5. MAINTENANCE OF THE ELECTRIC CELLS .......................................................................... 37
7.6. MAINTENANCE OF THE GREASED MACHINE PARTS ........................................................... 38
7.7. RESISTANCE TO CLEANING.......................................................................................... 38
7.8. INSPECTION OF THE TRANSMISSION CHAINS .......................................................... 38
7.9. REPAIRS AND REPLACEMENTS OF PARTS................................................................ 38
7.10. TABLE FOR THE MAINTENECE PROGRAM ..................................................................... 39
CHAPITRE 8 : SPARE PARTS ........................................................................................................................ 40
Barquetteuse PACK-FBC ........................................................................................................41
Magasin carton SYM ...............................................................................................................42
Ensemble rflecteur..................................................................................................................43
Guidage carton SYM................................................................................................................44
Nomenclature guidage carton...................................................................................................45
Enrouleur SYM ........................................................................................................................46
Dtection ..................................................................................................................................47
Support rond 30 ....................................................................................................................48
Chariot mobile SYM ................................................................................................................49
Chariot mobile rglable............................................................................................................50
Convoyeur tapis........................................................................................................................51
Nomenclature convoyeur tapis.................................................................................................52
Convoyeur carton .....................................................................................................................53
Nomenclature convoyeur carton ......................................................................................... 54-55
Arbre fou ..................................................................................................................................56
Arbre intermdiaire ..................................................................................................................57
Arbre moteur ............................................................................................................................58
Ensemble rflecteur..................................................................................................................59
Cellule 3996EB avec support...................................................................................................60
Cage carton...............................................................................................................................61
Nomenclature cage carton ........................................................................................................62
Bati barquetteuse M-G-SF .......................................................................................................63
Nomenclature barquetteuse M-G-SF .................................................................................. 64-65
Porte .........................................................................................................................................66
Porte .........................................................................................................................................67
Porte .........................................................................................................................................68
Porte .........................................................................................................................................69
Porte .........................................................................................................................................70
Prise carton M-FES-IFM..........................................................................................................71
Nomenclature prise carton M-SMC-IFM.................................................................................72
T de transfert...........................................................................................................................73
Nomenclature t de transfert ...............................................................................................74-75
Transfert ...................................................................................................................................76
Nomenclature transfert........................................................................................................ 77-78
Encolleur barquette m-nor-mesa ..............................................................................................79
Piston barquetteuse B14 M-FES-IFM......................................................................................80
Puits de formage barq. M-ST ...................................................................................................81
Nomenclature puits de formage barq. M-ST....................................................................... 82-83
Demande de pices de rechange...............................................................................................84
N.B: The manufacturers documents are provided with the machine, see in the electrical
box of this one.
N 7347 / TRAY FORMER
GENERAL WARNINGS
ADVICE
Read these instructions with maximum care.
Only a perfect knowledge of its possibilities and performances will allow you to optimize the
exploitation of your machine.
Before any operation, the responsible employees (responsible and operators) must know integrally
the SAFETY REQUIREMENTS described in this chapter.
The maintenance is summarized in some very simple operations that can be performed by the
machine operator.
He will have to scrupulously observe the rules contained in this note for a maximum longevity and
economy.
CAUTION
POLYPACK will not be in any case held liable for any disadvantages, ruptures,
incidents, etc deriving or directly related to the lack of knowledge or non-observance
and/or non-application of the regulations contained in the present note.
The same in what regards the modifications, alternatives and/or installations of
accessories without the prior approval of POLYPACK.
POLYPACK declines, in particular, all responsibilities deriving from:
Natural disasters.
Wrong operations.
Damage of the electric parts under the effect of condensation or contact with foreign
conducting elements.
IMPORTANT
In order to replace the parts, use exclusively ORIGINAL SPARE PARTS ".
Do not wait until the components reach their limit of wear.
Replacing a part means a better operation and a substantial economy due to the fact that one avoids
the more serious breakdowns that may occur.
Polypack 2013 p.1

TECHNICAL ASSISTANCE
"POLYPACK places its technical assistance service at the disposal of its customers in order to
solve any problem involving the use and maintenance of the machine.
All demands in this respect will have to be made after a thorough examination of the breakdowns
and their causes.
indicate:
The detailed description of the problem.
Controls performed.
adjustments made and their consequences.
Any other useful information .

Send the request to:
POLYPACK
Rte of Chartre/le Dormouse
BP 39
72 500 DISSAY-SOUS-COURCILLON (France)
Tel. : 33 (0) 2-43-44-03-94
Fax: 33 (0) 2-43-79-49-74
indicate in all the cases:

Type of machine.
Series number of the machine.
Month and year of construction.
Polypack 2013 p.2

SAFETY RULES
NOTE
When they involve a danger, the safety rules quoted in this handbook are accompanied by the text:
CAUTION or IMPORTANT.
GENERAL SAFETY RULES
CAUTION
Besides the rules below, the user will have to respect the standards in force for the
supervision of safety, the safety and the health of the people.
The person in charge with the machine will have to know the safety devices installed on the
machine and its methods of use, and he will have to communicate to the operators the following:
Protection and safety rules against the incidents.

Rules specific for the machine.
Location of the orders.
Location of the emergency buttons.
The person in charge with the machine appoints the authorized operators, establishes the
competences of each of them and the limits of interventions.
Consequently, only these people are entitled to use the machine.
CAUTION
Observe all the safety requirements and the instructions contained in this note.
POLYPACK declines any liability deriving from an incorrect use of the machine.
The transport, the unloading and the assembly of the machine will be entrusted only to
authorized and specialized persons.
The supply voltage will correspond to the tension provided. Pay attention not to reverse
the phases. POLYPACK declines any liability for an incorrect use of the machine.
The electric supply plant will be executed according to the standards in force.
Check periodically to see if all the cables are in perfect conditions.
IMPORTANT
In case of a prolonged stopping of the machine, disconnect the general switch of the machine
and cut the air flow.
Polypack 2013 p.3

INTENDED USE OF THE MACHINE

CAUTION
Use the machine only to treat the products it was conceived for (See page 7).
It is forbidden to use the machine in explosive environments because it does not carry the
mark EX in accordance with standard CEI 64-2.
IMPORTANT
In case of use in a safety zone, there will be observed the applicable directives regarding the
prevention of the accidents and the technical control organ.
SAFETY RULES FOR USE
CAUTION
Before starting-up the machine, CHECK:
The potential presence of visible defects on the safety devices and whether the operation
of the general switch of the machine is normal.

Check in particular:
The absence of any foreign person in the immediate surroundings of the machine.
The absence of any foreign object on the machine (tool, rag, etc).
The absence of any abnormal noise after starting up the machine, if necessary stop the
machine immediately and check the cause of the problem.
The correct closing of all the safety doors.

Do not use:
Clothing likely to be grabbed by moving parts (scarf, bracelet, watch, etc).

Use:
If you have long hair, a bonnet.
CAUTION
During operation, the machine will be monitored by the operator.
If you must remove different products present on the machine, you must: cut the
general switch of the machine and eliminate any foreign element while using a small
brush and a dust-pan, after having put on protective gloves.
Upon a change of shifts, the outgoing operator must indicate to his successor and his
superiors the malfunctions and incidents that have occurred, even if they did not cause an
emergency stop.
Polypack 2013 p.4

SAFETY OF MAINTENANCE
CAUTION
All the control, adjustment, lubrication and maintenance operations will be performed by
persons qualified as MECHANIC SPECIALIST.
All the control, adjustment, maintenance and electric installation works must be
performed by people qualified as ELECTRICIAN SPECIALIST.
All the control, adjustment, lubrication and maintenance operations will be performed
with the MACHINE STOPPED AND THE GENERAL SWITCH CLOSED.
WARNING THAT MUST BE CONSIDERED WHEN PERFORMING
INTERVENTIONS ON THE MACHINE
IMPORTANT
Apply a warning sign to the control board.

After having shut off the current, make sure it cant be replugged by accident.
Dont repair the pneumatic systems or organs until you have eliminated the pressure.
Forbid foreign people to approach the machine.
Do not wash the electric parts with water or any other fluid.
CAUTION
When several persons are performing repair works, it is compulsory to inform them before
putting the machine in function.
Polypack 2013 p.5

SAFETY CONTROL
AT THE END OF THE REPAIR WORK, BEFORE STARTING THE MACHINE
The person responsible with the installation will make sure that the entire work was
completed, that all protections function correctly and that any foreign people were alienated
from the machine.
Half-yearly control:
Check all the safety devices.

Annual control:
The machine must be checked every year by a maintenance technician in order to make sure
that all protections function normally and the various machine parts are in perfect condition
of operation.

General note:
Should you encounter difficulties in comprehending the rules related to the use and the
maintenance of the machine, call to TECHNICAL ASSISTANCE SERVICE POLYPACK ".
CAUTION
POLYPACK does not guarantee any repairs and does not answer for the damage that
could occur if such work was not performed by its staff.
Polypack 2013 p.6

CHAPITRE 1 : DESCRIPTION AND GENERAL

CHARACTERISTICS.
Polypack 2013 p.7

1.1. DESCRIPTIF OF THE NEED
The machine TRAY FORMER type PACK-FBC allows to fold and stick corrugated
cardboard in order to form a small case with 4 stuck corners.
Dimension :
REFERENCE LENGTH WIDTH HEIGHT

Container 386 265 135
Type of the paperboard: simple groove paperboard.

These rates are guaranteed in the provision of cuttings and packing products of compliant and
constant quality.
Note: for corrugated cardboard, the maximum accepted planishing is 4% for the flat lengths.
1.2. TECHNICAL DESCRIPTION
Blank cardboard ergonomic magazine located in the front of the machine, with
conveyor system, length 1000.
Blanks are laying at 30 gradient to reduce pressure during the extraction, on a step
by step motorized conveyor.
Equipment included : motorized conveyor length 1000 mm.
The magazine is equipped with photocells to manage the conveyor drive.
Picking-up connecting-rod driven by pneumatic cylinder with vacuum sucker
system to extract and collocate the blank fingers and lateral square( x2) for guiding.
Pasting lower horizontal flap by fix Hot Melt glue gun version Fbc during the
transfer to the forming pit. Programmation on electric cabinet of pre glue-heating.
Receptacle for glue dust.
1.3. FORMING CAVITY
Tray forming by stroke down the blank into the forming pit with squaring at the end of the race
with :
Stroke down with upper plate (tool) actioned by piston covering all the iner part of
the tray.
Blank clipping by motorized piston with small race by successive folding into the
forming pit including :
Ramps (x4) with rolls for back and rear edges with squaring
adjustment.
Ramps (x4) with rolls for lateral edges with squaring adjustment.
No-return pawl on lateral ramps.
Outfeed conveyor to exit the carton, height is 400 to 800, length 2250 mm (option).
Note : Holt Melt Glue System fixed in upper & iner part machine to protect glue tank from
cardboard waste and for operators protection against hot part of glue device.
Polypack 2013 p.8

1.4. TECHNICAL SPECIFICATIONS
The equipment supplied with following features :

Heavy duty stainless steel frame (stainless steel electrical cabinet in option)
Machine is capable of external wash down with low pressure hoses and foam.
Plexiglass guards
Pneumatic : FESTO
Cells and detectors : SCHNEIDER / IFM / WENGLOR
Other electric parts : SCHNEIDER
Automate : SIEMENS
Screen hot melt glue device : included o, electric cabinet
Hot Melt gluing device with low level : Nordson MESA
Timer for glue pre heating : included in electric cabinet.
Painted steel electric cabinet : Schneider
Light alarm : green yellow - red
1.5. COMMANDES
Electric cabinet in painted steel left on the machine :
Inside, all the electric control parts.

On the side, general circuit-breaker.
In the front, fault findings, control panels and buttons.
1.6. SAFEETY MEASURES
Equipment meets EC standards.

Lateral safety Plexiglas panels with security electrically controlled, in option full
stainless steel guards with stainless steel mesh.
1 main emergency stop push bottoms : -one on the control cabinet.
Polypack 2013 p.9

1.7. DIFFERENT LOCATION ON THE MACHINE TOGETHER

Cardboard
conveyor (option) Gluer Cardboard store.
Bti Equipment box.
1.8. TECHNICAL CHARACTERISTICS
MACHINE "MODELS" PACK-FBC

SERIES NUMBER 7347
YEAR OF CONSTRUCTION 2013
BATCHES Paperboard Container
OUTPUT 24 containers / minute
THE POWER OF SOUND 80 DB
POWER INSTALLED :
Total power 4.362 KW/h

Conveyor motor reducer exit 0.25 KW
Motorducteur transfert 0.37 KW
Encolleur 3,723 KW
SUPPLY VOLTAGE
Main 400 V three-phase current with neutral

Control circuit. 24 Volts
COMPRESSED AIR PRESSURE
Pneumatic consumption 38.2 Nm3 / h

Minimum pressure. 5 Bars
Polypack 2013 p.10

CHAPITRE 2 : TRANSPORT AND INSTALLATION
Polypack 2013 p.11

2.1. TRANSPORT OF THE MACHINE
The transport of the unit TRAY FORMER can be made, function to the need, in two ways :
Tray former
The machine is split into two

blocks :
Convoyeur de sortie
Convoyor exit (option)
Tray former
Handling by elevator :
Raise with the help of an elevator by paying

attention to distribute the load evenly on the
forks.
CAUTION
Should the weight of the entire machine TRAY FORMER not be distributed symmetrically, it
tends to rock when being elevated.
Handling on rollers :
When rollers are used for handling :
Be sure to :
Remove the covers so that the height adjustment pneumatic cylinders can be accessed,
Raise the pneumatic cylinders high enough for the rollers to be released.
2.2. HANDLING WITHOUT ROLLERS
If handling of various items or the complete machine makes it

necessary, remove the rollers using a 13 mm flat spanner or similar.
Polypack 2013 p.12

2.3. ROLLERS LOCATION
Polypack 2013 p.13

CHAPITRE 3 : USE OF THE MACHINE
Polypack 2013 p.14

INTERVENTIONS OF THE MACHINE
For any intervention inside the machine, observe the indications regarding the electrical and
pneumatic energies.
For any intervention on the gluer, consult the manufacturers notice .
The interventions as well as the machine operation will be provided by the persons having
been trained by a technician POLYPACK
Safety device setpoint : Please at each change of operator, control emergency stops and sound
alarm.
When working near the cabinet with doors open under power, wear personal protective equipment.
Before dismantling fixe guard, switch off all energies and record power supplies.
When filling in the cardboard magazine please use gloves.
3.1. GENERAL COMMANDS ON DESK
POWER START UP
3.2. DESCRIPTION ON DESK
MARK TYPE COLOR DESIGNATION

Luminous
POWER White Presence 400 V
indicator
Luminous
START UP White Causes the general startup of the installation.
pushbutton
EMERGENCY Button with fist
Red Causes the general outage of the installation.
STOP blow
Polypack 2013 p.15

MARK TYPE COLOR DESIGNATION

Causes the general
EMERGENCY Button with fist
Red outage of the START UP
STOP blow
installation.
Causes the general
LUMINOUS
START UP Green start-up of the
PUSHBUTTON
installation.
LUMINOUS Cause the general
CYCLE Green
PUSHBUTTON stop of the installation.
RESET LUMINOUS Clears the faults after
Blue CYCLE
DEFECT PUSHBUTTON correction.
RESET DEFECT
Must enter this mode to set the

machine in operation using the
3.3. DESCRIPTION OF MAIN MENU cycle button.
To set the machine In this mode you can

in operation. make all the settings.
Allows you to select the

format.
Allows you to reset Provides access to

Provides access to the
faults. the following
faults findings.
Polypack 2013 p.16

3.4. AUTOMATIC OPERATION OF THE MACHINE
After having checked all the connections in fluid and the opening of the blast valves:
Put the general switch located on the cupboard, in the position ON.
The indicator UNDER TENSION lights up, the display makes its autotests.
Press on the center of the screen to select the format.
Press the pushbutton START UP, the button indicator lights.
Press the key RESET DEFECT of the display, in order to discharge the possible defects.
The indicator DEFECT must be extinct.
Press the key AUTO to activate the operation automatically. The indicator lights green.
Press the key CYCLE to start the production of containers.
3.5. ARRET DE LA MACHINE
Push EMERGENCY STOP.
Set the main switch on OFF position.

Polypack 2013 p.17

3.6. INITIALIZATION OF THE MACHINE
Press the key RIGHT ARROW of the main page until the following page appears :
Press the key RESET to carry out the initialization of the machine.
Polypack 2013 p.18

3.7. MANUEL MODE
For manual movement :
Press the key MANU of the bill poster. The key ignites in fixed green.
Command the movement intended with the keys - and +
Press the key LEFT ARROW to return to the previous page.
Polypack 2013 p.19

3.8. COUNTERS
Press the key RIGHT ARROW of the main page until the following page appears :
Push on COUNTER TRAY value to reset.
Push on SIMULATION ON to set off the simulation mode.
Push on PURGE GLUE to access the page.
Push on THE DOOR ICON to access main page.
3.9. PURGE COLLE
Push on PURGE GLUE from previous page till next page appears :
Push on PURGE GLUE to drain the hot melt gun.
Polypack 2013 p.20

3.10. POSTING OF THE DEFECTS
As soon a defect appears, it is stored in a page of defects. The key DEFECT from the main
page flickers in redwhen a defect is present on the machine.
In order to visualize the defcts in progress press the key DEFECT.
Description of the main defects, their causes and remedies :
DEFECT CAUSES REMEDIES

DEFECT AIR -Closed manual valve. - Check the pressure in the air circuit.
-Electric valve - Check the air flow in the electric valve.
-Air outlet
DEFECT - one of BP emergency stop is
- check and unbolt the respective BP
EMERGENCY STOP engaged.
DOOR - one of the doors is opened or - close the doors again
OPEN wrong closed. - check whether the doors are well closed
- re-engage the circuit breaker of the engine in
DISJUNCTION question
- an engine has a thermal fault.
ENGINE - if the problem persists, perform the maintenance
works
- check the correct operation of the breathers
REMOVAL OF THE - the cutting was not depilated
- if the problem persists, perform the maintenance
CUTTING during three tests.
works
- remove the box, then start again the machine
- the box formed remained
STUFFING WELL - if the problem persists, perform the maintenance
blocked in the well.
works
- remove the box, then start again the machine
- the box evacuated remained
EVACUATION BOX - if the problem persists, perform the maintenance
blocked on the exit conveyor.
works
Polypack 2013 p.21

CHAPITRE 4 : ADJUSTMENT
Polypack 2013 p.23

4.1. WIDTH STORE
Adjust with the screws

using the crank. See table
for setting.
4.2. T TRANSFER
Adjust with the handle. See

table for setting.
4.3. CONVEYOR TRANSFER

table for setting.
Polypack 2013 p.24

4.4. LEFT WIDTH WELL

table for setting.
4.5. RIGHT WIDTH WELL

table for setting.
4.6. LENGTH WELL

table for setting.
Polypack 2013 p.25

4.7. BUTTED PAPERBOARD
Adjust with the indexing

handle. See table for setting.
Polypack 2013 p.26

4.8. ADJUSTMENT TRAY FORMER
ADJUSTMENT TRAY FORMER N7347
2 3 4 7 8 9 10
BUTTED
WIDTH STORE WIDTH WELLS Choice of
Type of T CONVEYOR LENGTH PAPERBOARD
format in the
paperboard TRANSFER TRANSFER WELL
HMI
21 22 70 71 90 91
FORMAT 1 16 15.5 0 0 0 0 MIN MIN 1
FORMAT 2 15 15 99887 23 53 53 47 MAX MAX 2
Polypack 2013 p.27

4.9. ADJUSTEMENT GLUER
ADJUSTMENT MACHINE (*) FOR THE TEMPERATURES OF THE

NORDSON GLUER
Bac: 145
Pipes: 150
Guns: 155
(*)Adjustments performed with the glue BOSTIK THERMOGRIP 443 and a pressure of 2,2
bar of the gluer. They are to be adjusted according to the type of adhesive used.
NOTE
For any intervention on the gluing bac: read carefully the manufacturers
notice.
4.10. ADJUSTMENT OF THE BOX WITH CAMS OMRON
NOTE
For any intervention on the box with cams OMRON : read carefully the
manufacturers notice Appendix 5.
4.11. ADJUSTMENT OF THE 0 POSITION OF THE CHAIN.
BACK OF THE CONVEYOR CUT

NEXT TO THE ENGINE
Procedure :
- Mechanically, bring the chain cleat in vertical position.
- On the display of the box with cams, make sure the value is
0.
- If this is not the case, push the button ORIGIN from the
box with cams.
Polypack 2013 p.28

4.12. ADJUSTMENT OF THE STOPPING POSITION OF THE CHAINS
Refer to the summary sheet of the adjustments of the tray former.
4.13. ADJUSTMENT OF THE POSITION OF THE ADHESIVE
Refer to the summary sheet of the adjustments of the tray former.
Polypack 2013 p.29

CHAPITRE 5 : LUBRICATION
Polypack 2013 p.30

5.1. THE LUBRICATION OPERATION
CAUTION
All the operations of lubrication must be performed with the machine stopped, the current and
the general switch disconnected.
IMPORTANT
Preserve the worn greases in a closed room, out of reach of the persons not involved in the
maintenance of the machine.
Carefully observe the security instructions mentioned on the packages of the various products.
Avoid any contact of the greases with the skin, throw the greases according to the legislation in
force.
5.2. LUBRICATION OF THE STEPS
Greasing of steps (A),

following page
Fig.10
IMPORTANT
Clean the connections before

injecting new grease.
5.3. LUBRICATION OF THE TRANSMISSION CHAINS AND PINIONS
IMPORTANT
It is essential that the greasing be

correct because, in case of bad greasing,
the powers transmitted are obviously
lower and the life duration of the
pinions and of the chain reduces
considerably.
The greasing of the transmission chains

(A) and of the pinions (B), is performed
with a brush.
Fig.11
Polypack 2013 p.31

5.4. GREASING INTERVAL
IMPORTANT
The optimum re-greasing intervals and the necessary quantity of greasing can be defined only
by observation under functioning.
The characteristics of use of a grease are determined by the type of the basic oil, it is
necessary to consult the technical charts of the greases manufacturers.
5.5. TYPES OF LUBRICANTS
In case of replacement of the lubricants with products of a different mark, use products having the
same characteristics.
If you do not find adapted products, ask from the suppliers the products below.
5.6. MANUFACTURER
Manufacturer Commercial name of the product. Usage

MECAFLUID LUB. 100 Step, chain, pinion
TOTAL(F) MULTIS EP 500 Step, chain, pinion
ELF (F) EPEXA 00 Step, chain, pinion
ELF (F) POLY G00 Step, chain, pinion
FINA (F) MARSON 000 Step, chain, pinion
MOTUL (F) MOTUL XP 000 Step, chain, pinion
WYNN'S (F) DP 98 EXTRA FLUIDE Step, chain, pinion
GRAPHOIL (F) GRAPHOIL G60 Step, chain, pinion
PETRONAPHTE (F) LUGOIL STABILUB 300 Step, chain, pinion
PETRONAPHTE (F) STABILUB 3000 Step, chain, pinion
IGOL (F) ROLLAX EP 00 Step, chain, pinion
OPTIMOL (F) LONGTIME PD 008124 Step, chain, pinion
SHELL OSSAGOL V Step, chain, pinion
SHELL ALVANIA EPR 00 Step, chain, pinion
MOBIL MOBILPLEX 43 Step, chain, pinion
MOBIL MOBILPLEX EP 023 000 (US) Step, chain, pinion
Polypack 2013 p.32

CHAPITRE 6 : DISADVANTAGES AND REMEDIES
Polypack 2013 p.33

As soon as a defect appears, it will be displayed in the upper side of the main page on a yellow
band. In order to discharge a defect, press the blue key DISCHARGE DEFECT or turn the
button REARMAMENT
Description of the main defects, their causes and remedies :
DEFECT CAUSES REMEDIES
DEFECT - one of the BP emergency - check and unbolt the BP in question.

EMERGENCY stops is engaged.
STOP
- one of the doors is - close the doors again.

DOOR OPEN
opened or badly closed. - check if the doors are well closed.
- an engine has a thermal - re-engage the engine breaker in the cupboard.

DISJUNCTION fault.
ENGINE - if the problem persists perform maintenance
works.
Polypack 2013 p.34

CHAPITRE 7 : PERIODICAL MAINTENANCE
Polypack 2013 p.35

7.1. WHY A REGULAR MAINTENANCE ?
The material is often clogged with grease, dirt, sand, etc., which cause :
A stain and damage to the product to be conveyed.

Additional constraints for the chain and engine.
A fast wear of the pinion teeth and of the chains.
Operation with blows of the conveyor and an acceleration of the wear.
An excessive wear of the chain articulations.
A fast wear of the slides.
IMPORTANT
Perform an immediate repair if you notice any anomalies during an inspection, such
anomalies are often caused by one of the following causes :
Strong overload, wedging or positioning of the cross-bars.

Too pronounced folding of the chain in the return.
Insufficient or inexistent lubrication.
Worn pinions.
Worn or damaged chains.
Wear of the slides.
7.2. MAINTENANCE OF THE MACHINE IN GENERAL
The cleaning of the metallic parts (welded stainless steel), use a product such as UXOR POLISH.
The cleaning of the chains and of the pinions is performed with the product CARECLEAN AS 1
CASTROL.
7.3. MAINTENANCE OF THE ELECTRICAL EQUIPMENT BOX
The electrical equipment box is equipped with filters in order to ensure the correct functioning of
the electric components.
The appropriate interval for the change of the filters cartridges depends on the quantity of dust
present in the air and on the daily operation life of the machine. Thus, it must be defined
individually.
CAUTION
The change of the filters must be made in due time: a clogged filter causes a rise in the temperature
in the cupboard (bad for the switchgear)
It is possible to regenerate the filters while passing them to water or the compressed air.
Polypack 2013 p.36

7.4. PNEUMATIC SYSTEM MAINTENANCE
A loss of pressure or a lack of flow can cause delays in movement (faulty operation of the
machine) and it may harm the machine rate.
Thus, it is necessary to make sure that the compressed air has a minimal pressure of 5 bars.
If the regulator is in maximum opening and the pressure in the circuit does not reach 5 bars,
check the state of the filter element (regulating filter).
The jacks and other distributors do not require, according to manufacturers, any special
maintenance.
However, if an electro-valve seems to be defective, clean its drawer with oil or alcohol,
because it may be only clogged.
IMPORTANT
In case of use in a safety zone, there will be observed the applicable directives regarding the
prevention of the accidents and of the technical control organ.
It is necessary to remove the greases from the piston stem (jack stem) after 200.000
tightenings or at least every three months.
Check the correct operation; you should not use aggressive cleaning products which would be
likely to attack the joints in NBR.
7.5. MAINTENANCE OF THE ELECTRIC CELLS
CAUTION
Avoid an inopportune watering of the electric cells, because if they are wet, they will
no longer answer correctly or even at all.
IMPORTANT
If the electric cells are wet, dry them with the help of a soft rag, a rag which does not hang
because an effect of drops of water would prevent them from functioning correctly.
Make sure the electric cells and the reflectors are clean.
Polypack 2013 p.37

7.6. MAINTENANCE OF THE GREASED MACHINE PARTS
Clean the steps or any machine parts requiring greasing, a too large reject of grease can
appear on the lubricated body and this could make any partial defect unperceivable.
IMPORTANT
An irregular maintenance of the transmission chains, superabundance of worn grease will

prevent new grease from penetrating between the rubbing surfaces.
7.7. RESISTANCE TO CLEANING
IMPORTANT
Never make use cleaning products or lubricants with a pH lower than 4 (acid) or higher than
10 (basic) or chemical substances containing of chlorine or free ammonia for plastic products.
These substances can attack immediately the material or it can influence it negatively after
several applications.
7.8. INSPECTION OF THE TRANSMISSION CHAINS
IMPORTANT
Do not assemble new links on a used chain, nor a new chain on worn pinions.
When a link is deteriorated, change it entirely and not only the defective part.
Change any element, subset which would have heated accidentally, during works in the vicinity
of the blowtorch.

Check periodically :

The degree of wear of the pinion teeth.
The state of the chain, in particular to detect the possible traces of friction indicating
the inopportune contacts with parts of structure and to determine its degree of wear.
Search the causes of the anomalies raised and cure them.

If a change of pinion or chain were needed because of an excessive wear (more than 2% for
the length of the chain).
7.9. REPAIRS AND REPLACEMENTS OF PARTS
IMPORTANT
Perform an immediate repair if you notice during an inspection any jerked or incorrect
progression of the chain, excessive wear and going beyond of certain articulations.

These anomalies are generally caused by one of the following causes :

Strong overload, wedging or positioning of through because of various products
having penetrated inside.
Polypack 2013 p.38

Too pronounced folding of the chain in the return.

Insufficient or inexistent lubrication.
Torsions and contractings.
Worn pinions.
Very worn or damaged chain.
Wear of the guide bushes of the pinions or of the return wheels.
Wear of the slides.
Check the following in order to know if it is necessary to replace the chain and its pinions :
Elongation of the chain of more than 25 mm in one meter (approximately 3%).

Chain climbing on the pinion.
Wear of the pallets up to half of their initial thickness.
Irregularity of the surface of the chain because of a wear.
7.10. TABLE FOR THE MAINTENECE PROGRAM
NUMBER OF HOURS
CLEAN (According
GREASING TO CHANGE CHECK TENSION
to operation)
Transmission chain 40 20000 100 200
Step apply 80 20000 80
Step KTB 80 2500 80
Bandage slip 15000 200
Chain guide 50000
Cell 24
Reflector 24
Polypack 2013 p.39

CHAPITRE 8 : SPARE PARTS
Polypack 2013 p.40

8 4 3 6
11
10
5 9
2
REP N du plan Dsignation Qt
1 BAE37831 CHASSIS MAGASIN CARTON 1
2 BAE39407-PG (MGSF) BATI BARQUETTEUSE M-G-SF 1
3 CAE30592 CAGE CARTON 1
4 CJE30485 (NORMESA) ENCOLLEUR BARQ. M-NOR-MESA 1
5 CKE30995 CONVOYEUR CARTON 1
6 MCE31400-S (FESTO) MAGASIN CARTON SYM 1
7 PCA30612 (FESIFM) PRISE CARTON M-FES-IFM 1
8 PSA30000 (FESIFM) PISTON BARQUETTEUSE B14 M-FES-IFM 1
9 PTA30075 (FESTO) PUIT DE FORMAGE BARQ. M-ST 1
10 TEA30020 TE DE TRANSFERT 1
11 TRE32204 TRANSFERT 1
Poids: N DE MACHINE : CLIENT :
PLAN D'ASSEMBLAGE 915.28 Kg 7347 AL NASEEM
DESIGNATION :
BARQUETTEUSE PACK-FBC
N: 7347
Indice
A
Tl: 33 (0) 2.43.44.03.94 Date Echelle Format Auteur
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ZA Les Epinettes - 72500 Dissay-sous-Courcillon 25/11/2009 1:10 A2 M. GUILMIN
Ce plan et les dispositifs et ralisations qu'il reprsente, sont communiqus titre strictement confidentiel et restent la
proprite exclusive de la socit PolyPack. Ils ne peuvent tre rproduits ni communiqus des tiers sans son autorisation crite. 1/2
p.41
3
Ty
REP N du plan Dsignation Qt Matire Section
1 1206 (200) PROFILE C7 - LG 200 2 INOX 304L C7 Fabriqu
2 CPE33893 ENSEMBLE REFLECTEUR 1 ENSEMBLE Fabriqu
3 MCE31401-S GUIDAGE CARTON SYM 1 ENSEMBLE Fabriqu
MCE31406-S
4 CONVOYEUR TAPIS 1 ENSEMBLE Fabriqu
(FESTO)
5 7514 BRIDE 1 INOX 304L TOLE 40/10 Achet
6 1 2
6 MC031463 CARTER TRANSPARENT 1 PLEXIGLASS TOLE EP6 Achet
POLYCARBON
7 MC031464 CARTER TRANSPARENT 1 TOLE EP6 Achet
ATE
8 SEC9016 SUPPORT CELLULE 1 INOX 304L TOLE 40/10 Achet

PLAN D'ASSEMBLAGE 167.56 Kg
DESIGNATION :
MAGASIN CARTON SYM

N: MCE31400-S (FESTO)
Indice
A
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3
REP N du plan Dsignation Qt Matire Dbit
1 7514 BRIDE 1 INOX 304L Ache
2 PL040131 SUPPORT CELLULE 1 INOX 304L 1093 Fabri
3 OSI4958R REFLECTEUR 1 WEFAPRESS Exclu

NOIR nome
N DE MACHINE : CLIENT :
PLAN D'ASSEMBLAGE
DESIGNATION :
ENSEMBLE REFLECTEUR
N:
Indice
Tl: 33 (0) 2.43.44.03.94
CPE33893 C
Date Echelle Format Auteur
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6 7 8
22
18
11
17
5
2
26
21
25 19
12
23
13
16

DESIGNATION :
GUIDAGE CARTON SYM

N: MCE31401-S
Indice
A
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p.44
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A N D'ENSEMBLE MCE31401-S MACHINE N CLIENT:
NOMENCLATURE DE MONTAGE
REP N du plan Dsignation Qt Matire Section Type de pice
1 MC031344 EQUERRE SUPPORT ROULEAU 1 INOX 304 TOLE 40/10 Fabrique
2 MC031344-S EQUERRE SUPPORT ROULEAU SYM 1 INOX 304L TOLE 40/10 Fabrique
3 MC031346 BRIDE FIXE 3 AU4G PLAT 30x20 Fabrique
4 MC031347 BRIDE MOBILE 3 AU4G PLAT 60x20 Fabrique
5 MC031350 PLAT SUPPORT GUIDE 1 AU4G PLAT 50 x 15 Fabrique
6 MC031350-S PLAT SUPPORT GUIDE 1 AU4G PLAT 50 x 10 Fabrique
7 MC031380 SUPPORT TAQUET 1 AU4G CARRE 50x50 Fabrique
8 MC031381 TAQUET 1 AU4G PLAT 40x20 Fabrique
9 MC031419-S GUIDE CARTON CONTINU 1 AU4G PLAT 100x15 Fabrique
10 MC031422-S GUIDE CARTON ENTREE 1 AU4G PLAT 100x10 Fabrique
11 MC031435 PLAT SUPPORT EQUILIBREUR 1 AU4G PLAT 25x10 Fabrique
12 MC031446 BRAS SUPPORT GUIDAGE 2 AU4G TOLE EP15 Fabrique
13 MC031447 ENTRETOISE GUIDAGE 4 AU4G PLAT 60x15 Fabrique
14 MC031448 BRAS REPRISE PALIER 2 AU4G PLAT 60x15 Fabrique
15 MC031453 DOIGT REGLET 1 INOX 304L TOLE 15/10 Fabrique
16 MC031453-S DOIGT REGLET SYM 1 INOX 304L TOLE 15/10 Fabrique
17 MC031454 RENFORT GUIDE 1 AU4G TOLE EP15 Fabrique
18 MCE31369-S ENROULEUR SYM 1 ENSEMBLE Fabrique
19 MCE31373 DETECTION 1 ENSEMBLE Fabrique
20 MCE31394 SUPPORT ROND 30 1 ENSEMBLE Fabrique
21 MCE31394-S SUPPORT ROND 30 SYM 1 ENSEMBLE Fabrique
22 MCE31460-S CHARIOT MOBILE SYM 1 ENSEMBLE Fabrique
23 MCE31461 CHARIOT MOBILE REGLABLE 1 ENSEMBLE Fabrique
24 2696-1055-2XM8 CHROME DUR 20 1 CHROME DUR CHROME DUR 20 Achete
25 5598 MANETTE 3 PLASTIQUE NOIR Achete
26 MC031450 PALIER LINEAIRE 20 5 AU4G Achete
p.45
1
REP N du plan Dsignation Qt Matire Section Type

1 1102-15-5.5 BAGUE 1 INOX 430F ROND 10 Fa
2 MC031860 PION ENROULEUR 1 INOX 304 ROND 12 Fa
3 52130 ENROULEUR CABLE GAUCHE 1 - A

DESIGNATION :
ENROULEUR SYM
N: MCE31369-S
Indice
A
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4
REP N du plan Dsignation Qt Matire Type

Sectionpi
1 MC031313 RAIL DE REGLAGE 1 INOX 304 Rail C7 Fab
e
2 MC031321 SUPPORT C7 2 AU4G PLAT 20x6 Fab
e
3 MC031322 SUPPORT CELLULE 1 INOX 304L TOLE 40/10 Fabe
Exc
4 4389CB-4959 DETECTEUR & CONNECTEUR 1 de
1 nom
clat
5 7514 BRIDE 1 INOX 304L TOLE 40/10 Ach
e
DESIGNATION :
5
DETECTION
N: MCE31373
Indice
A
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2
REP N du plan Dsignation Qt Matire Type

Section
pi
1 MC031393 ROND GUIDAGE CARTON 1 INOX 430F ROND 30 Fab
e
2 MCE31383 SUPPORT ROULEAU 1 ENSEMBLE Fab
SOUDE e
DESIGNATION :
SUPPORT ROND 30
N: MCE31394
Indice
A
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7 1 2 9 3 6 5 4 8
Ty
1 MC030877 PATTE ROULETTE 1 AU4G PLAT 50 x 15 Fabriqu
2 MC030878 ROULETTE 1 DELRIN ROND 35 Fabriqu
3 MC030879 AXE DE ROULETTE 1 INOX 430F ROND 20 Fabriqu
4 MC031365 ATTACHE DE BRAS 1 AU4G TOLE EP15 Fabriqu
5 MC031368 CARRE RENFORT BRAS 1 AU4G CARRE 20x20 Fabriqu
6 MC031445 ATTACHE CABLE 1 INOX 304 TOLE 40/10 Fabriqu
7 MC031458 BRAS 1 AU4G TOLE EP15 Fabriqu
8 2683 PALIER LINEAIRE 20 1 AU4G Achet
9 7461 CIRCLIPS EXT.15 1 Steel Achet

DESIGNATION :
CHARIOT MOBILE SYM

N: MCE31460-S
Indice
A
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2
Ty
PE HD 1000
4 1 MC031367 PATIN 2 NOIR
Fabriqu
2 MC031459 BRAS 1 AU4G TOLE EP15 Fabriqu
3 MC031461 GUIDE BRAS 1 AU4G PLAT 30x10 Fabriqu
4 MC031462 BRAS DE POUSSEE 4 AU4G PLAT 60 x 15 Fabriqu
PLASTIQUE
5 5005 POIGNEE 1 Achet
NOIR
PLASTIQUE
? 6 5598 MANETTE 1 Achet
NOIR
1 MATIRE : TRAITEMENT : TOLRANCES GNRALES :
Js13; js13/A=+1/Angles vifs=0.5x45
ENSEMBLE - Ra 25
DEBIT : mm m POIDS : 4.85 Kg
sauf
indications
DESIGNATION :
CHARIOT MOBILE REGLABLE

N: MCE31461
Indice
A
Tl: 33 (0) 2-43-44-03-94 Date Echelle Format Auteur
Tlcopie 33 (0) 2-43-79-49-74
Ce plan et les dispositifs et ralisations qu'il reprsente, sont communiqus titre strictement confidentiel et restent la proprite
exclusive de la socit PolyPack. Ils ne peuvent tre rproduits ni communiqus des tiers sans son autorisation crite.
p.50
A 6 10 5 18 7
A
COUPE A-A
2 3 13 1 12 16 11
8 19 10 4 9 22 23 21 20 14 3 2 24

DESIGNATION :
CONVOYEUR TAPIS
N: MCE31406-S (FESTO)
Indice
A
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A N D'ENSEMBLE MCE31406-S (FESTO) MACHINE N CLIENT:
REP N du plan Dsignation Qt Matire Section Type de
pice
1 5740-3.5 (10) REGLET 200 2 INOX 304L 5740 Fabrique
2 MC031170 CAGE ROUE LIBRE 1 AU4G ROND 60 Fabrique
3 MC031173 BIELLE ROUE LIBRE 1 ENSEMBLE SOUDE Fabrique
4 MC031407 PLAT DE GLISSEMENT 1 PEH D 1000 NOIR TOLE Ep 20 Fabrique
5 MC031408 ENTRETOISE 5 AU4G CARRE 20 Fabrique
6 MC031409 ARBRE FOU 1 INOX 304 CARRE 40X40 Fabrique
7 MC031410 ARBRE MOTEUR 1 INOX 304 CARRE 40 Fabrique
8 MC031413 CALE LARGEUR TAPIS 2 WEFAPRESS PLAT 20X6 Fabrique
9 MC031424 SUPPORT VERIN 1 AU4G PLAT 40x15 Fabrique
10 MC031437 FLANC CONV. MODULAIRE 2 AU4G TOLE EP. 15 Fabrique
11 MC031452 SUPPORT APPUI CARTON 1 AU4G CARRE 20x20 Fabrique
INFERIEUR
12 MC031455 APPUI CARTON INF 3 INOX 304L TOLE 25/10 Fabrique
13 2452C-5252E PALIER 25 + RACCORD AUTO 4 Achete
14 2522A ROUE LIBRE 1 Achete
15 2564B BAGUE 10 X 13 X 10 1 BRONZE BP 25 Achete
16 2696-620-2XM8 ENTRETOISE 4 INOX 430F ROND CHROME Achete
DUR 20
17 2819 CLIP D'ARRET 2 INOX 304L Achete
18 2848 PIGNON ACETAL NATUREL 16D 10 ACETAL NATUREL Achete
BLANC
19 2860E (2380) TAPIS MODULAIRE 1100 - 444.3 1 ACETAL Achete
20 3594 CHAPE FEMELLE 1 DURAL AU4G Achete
21 3642F VERIN D32-C15 - FESTO 1 Achete
22 3669A TENON ARRIERE D'EQUERRE 1 Fonte ductile|11 Achete
23 3687 CHARNIERE ARRIERE TYPE 29 1 DURAL AU4G Achete
24 7462 CIRCLIPS EXT.20 1 ACIER Achete
p.52
21 29 15 11 9 3 31 10 30 16
19 22 13 6
14 7 17
28 27 24 26 23
20

DESIGNATION :
CONVOYEUR CARTON
N: CKE30995
Indice
B
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B N D'ENSEMBLE CKE30995 MACHINE N CLIENT:
1 1143 (370) TUBE 60x1.6 1 INOX 304L TUBE 60x1.6 Fabrique
2 1206 (300) C7 1 INOX 304L Fabrique
3 2801-ENS02 ENS TIRANT 10 ENSEMBLE Fabrique
4 CK030818 FLANC INF DROIT 1 INOX 304L TOLE 25/10 Fabrique
5 CK030818-S FLANC INF GAUCHE 1 INOX 304 TOLE 25/10 Fabrique
6 CK030821 FLANC MONTANT DROIT 1 INOX 304L TOLE 25/10 Fabrique
7 CK030824 EQUERRE DE REGLAGE 1 INOX 304 TOLE 25/10 Fabrique
8 CK030824-S EQUERRE DE REGLAGE SYM 1 INOX 304 TOLE 25/10 Fabrique
9 CK030825 GUIDE INFERIEUR 2 AU4G PLAT 40 x 10 Fabrique
10 CK030826 GUIDE MONTANT 2 INOX 304 PLAT 40 x 10 Fabrique
11 CK030835 GUIDE CHUTE 2 INOX 304 TOLE 15/10 Fabrique
12 CK030838 FLANC MONTANT GAUCHE 1 INOX 304 TOLE 25/10 Fabrique
13 CK030863 SUPPORT CARTER BAS D-G 2 INOX 304L TOLE 25/10 Fabrique
14 CK030991 COULISSE SUPPORT DETECTION 2 INOX 304L C7 Fabrique
15 CK031008 TOLE DE GLISSEMENT INF 1 INOX 304 TOLE 15/10 Fabrique
16 CK031009 TOLE GLISSEMENT MONTANTE 1 INOX 304 TOLE 15/10 Fabrique
17 CK031010 TRAVERSE 1 INOX 304L TOLE EP 2.5 Fabrique
18 CK031011 CARTER DESSOUS BAS 1 INOX 304L TOLE 15/10 Fabrique
19 CK031013 EQUERRE DE FIXATION 2 INOX 304L TOLE 40/10 Fabrique
20 CK031013-S EQUERRE DE FIXATION SYM 2 INOX 304L TOLE 40/10 Fabrique
p.54
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B N D'ENSEMBLE CKE30995 MACHINE N CLIENT:
21 CKE31004 ARBRE FOU 1 ENSEMBLE SOUDE Fabrique
22 CKE31005 ARBRE INTERMEDIAIRE 1 ENSEMBLE SOUDE Fabrique
23 CKE31006 ARBRE MOTEUR 1 ENSEMBLE Fabrique
24 CPE33893 ENSEMBLE REFLECTEUR 1 ENSEMBLE Fabrique
25 CPE37536 CELLULE 3996EB AVEC SUPPORT 2 ENSEMBLE Fabrique
26 2696-475-2XM8 CHROME DUR 20 2 CHROME DUR 20 - Long. 615 + 2M8 Achete
27 2802 BIPODE COMPLET 1 Achete
28 2804 TETE DE SOUTIEN 1 PLASTIQUE NOIR Achete

29 5132-CCE30550-1 Courroie ronde 10 L = 1920 3 Matriau <non spcifi> Achete
30 5132-CCE30550-2 Courroie ronde 10 l = 4420 3 Matriau <non spcifi> Achete
31 CK031012 CARTER BAS 1 MAKROLON TOLE EP. 6 Achete

p.55
REP N du plan Dsignation Qt Rec Matire Dbit Type de pice
1 1106 (460) ARBRE FOU 1 INOX 430F Fabrique
2 2303C POULIE SIMPLE AVEC MOYEU 3 Achete
3 2452C PALIER 25 2 Nylon 6/10|36 Achete
2
1
3

DESIGNATION :
ARBRE FOU
N: CKE31004
Indice
A
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p.56
1 1106 (460) ARBRE FOU 1 INOX 430F Fabrique
2 2303E+2317G POULIE DOUBLE + MOYEU 3 Exclue de la
nomenclature
3 2452C PALIER 25 2 Nylon 6/10|36 Achete
2 1
3

DESIGNATION :
ARBRE INTERMEDIAIRE
N: CKE31005
Indice
A
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4 1 2 2 2 3
Ty
1 CKE31007 ARBRE MOTEUR 1 INOX 430F ROND 25 Fabriqu
2 2303C POULIE SIMPLE AVEC MOYEU 3 Achet
3 2452C PALIER 25 1 Nylon 6/10|36 Achet
MOTOREDUCTEUR WAF20 DR63L4

4 3718S 1 Achet
- P=0.25 KW - N=40 Tr/mn
DESIGNATION :
ARBRE MOTEUR
N: CKE31006
Indice
B
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3
REP N du plan Dsignation Qt Matire Dbit
1 7514 BRIDE 1 INOX 304L Ache
2 PL040131 SUPPORT CELLULE 1 INOX 304L 1093 Fabri
3 OSI4958R REFLECTEUR 1 WEFAPRESS Exclu

NOIR nome
N DE MACHINE : CLIENT :
PLAN D'ASSEMBLAGE
DESIGNATION :
ENSEMBLE REFLECTEUR
N:
Indice
Tl: 33 (0) 2.43.44.03.94
CPE33893 C
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p.59
1 3996EB_4959 CELLULE ET CONNECTEUR 1 Exclue de la nomenclature
2 7514 BRIDE 1 INOX 304L Achete
3 PL040131 SUPPORT CELLULE 1 INOX 304L 1093 Fabrique
3
2

DESIGNATION :
CELLULE 3996EB AVEC SUPPORT

N: CPE37536
Indice
B
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MONTAGE POUR ARMOIRE A GAUCHE MONTAGE POUR ARMOIRE A DROITE
6
13
15
11 8 7 10
1
2 14 12

DESIGNATION :
CAGE CARTON
N: CAE30592
Indice
B
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DTAIL A Ce plan et les dispositifs et ralisations qu'il reprsente, sont communiqus titre strictement confidentiel et restent la
ECHELLE 1 : 2 proprite exclusive de la socit PolyPack. Ils ne peuvent tre rproduits ni communiqus des tiers sans son autorisation crite. 1/3
p.61
IND ENSEMBLE CAGE CARTON AUTEUR: M. GUILMIN PAGE: 2 / 3 DATE: 07/10/2009
B N D'ENSEMBLE CAE30592 MACHINE N CLIENT:
REP N du plan Dsignation Qt Matire Dbit Type de pice
1 1035-8.5 (60) ENTRETOISE 30X30-8.5-LG60 4 AU4G CARRE 30X30 Fabrique
2 1049C-M8 (40.2) BAGUE 16-LG40.2-M8 6 AU4G ROND 16 Fabrique
3 5598 (50) MANETTE M8 - 50 2 ENSEMBLE Fabrique
4 CAS30001 RAMPE SUPERIEURE 2 DURAL AU4G PLAT 60X10 Fabrique
5 CAS30005 DEMIE COQUILLE 2 AU4G PLAT 60X40 Fabrique
6 CAS30006 TRAVERSE 1 INOX 304 TUBE 60X30 Fabrique
7 CAS30008 JOUE 2 DURAL AU4G PLAT 80X20 Fabrique
8 CAS30011 PATIN DE GLISSEMENT 2 DELRIN CARRE 40 x 40 Fabrique
9 CAS30012 ARBRE DE REGLAGE 1 INOX 430F ROND 20 Fabrique
10 CAS30018 ERGOT DE RETENUE 2 INOX 304 PLAT 60X3 Fabrique
11 CAS30019 JOUE EXTERIEURE 2 INOX 304L TOLE 25/10 Fabrique
12 2593A BAGUE AUTOLUBRIFIANTE 2 BRONZE (METAFRAM) Achete

13 57413M REGLET JAUNE 300 MM 4 JAUNE Achete
14 EN040075 ENGRENAGE Z15 - M3 2 XC 38 REPRISE 2140 Achete
15 MC031052 CREMAILLERE DE MAGASIN 2 XC 38 CREMAILLERE 30X30 M3 Achete
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20
10 23
2 3
26
21
17
27 28 25 14 13 4
29 7 22 24 11 6
12 19 8 1 18 9 16

DESIGNATION :
BATI BARQUETTEUSE M-G-SF

N: BAE39407-PG (MGSF)
Indice
A
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IND ENSEMBLE BATI BARQUETTEUSE M-G-SF AUTEUR: C. GUYVARC'H PAGE: 2 / 4 DATE: 25/09/2009
A N D'ENSEMBLE BAE39407-PG (MGSF) MACHINE N CLIENT:
Dfault Matire
REP N du plan Dsignation Section Type de pice
/Qt
1 1047A-8.5 (10) BAGUE 20-8.5-LG10 2 AU4G ROND 20 Fabrique
2 BA036703 TOLE SUPPORT FRL 1 INOX 304 TOLE 25/10 Fabrique
3 BA036801 PG (MG) BATI BARQUETTEUSE M-G 1 ENSEMBLE SOUDE Fabrique
4 BA036815 POUTRE BASSE BARQ. 2 Fabrique
5 BA036816 (M) POUTRE HAUTE BARQ. - M 1 Fabrique
6 BA036818 (MG) SUPPORT PISTON M-G 1 Fabrique
7 BA036822 SUPPORT EV. 1 INOX 304L TOLE 40/10 Fabrique
8 BA036827 CARTER TOLE COTE ARMOIRE 1 INOX 304L TOLE 15/10 Fabrique
9 BA039591 CARTER D'ANGLE 1 ENSEMBLE SOUDE Fabrique
10 BA039591-S CARTER D'ANGLE 1 ENSEMBLE SOUDE Fabrique
11 BA039594 SUPPORT SEC. PORTE SC 2 AU4G PLAT 50X15 Fabrique
12 BAE39586 PORTE 1 ENSEMBLE Fabrique
13 BAE39586-S PORTE 1 ENSEMBLE Fabrique
14 CD033843 CARTER 1 INOX 304 TOLE 15/10 Fabrique
15 CD033844 FIXATION CARTER 1 INOX 304 TOLE 25/10 Fabrique

p.64
IND ENSEMBLE BATI BARQUETTEUSE M-G-SF AUTEUR: C. GUYVARC'H PAGE: 3 / 4 DATE: 25/09/2009
A N D'ENSEMBLE BAE39407-PG (MGSF) MACHINE N CLIENT:
Dfault Matire
/Qt
19 CDE33831 PORTE 1 ENSEMBLE Fabrique
20 CDE33831-S PORTE 1 ENSEMBLE Fabrique
21 CDE33835 PORTE 1 ENSEMBLE Fabrique
22 SEC842 DISTRIBUTEUR 1 DURAL AU4G PLAT 40X20 Fabrique
23 SEC9206 SUPPORT BALISE 1 INOX 304L TOLE 40/10 Fabrique

Exclue de la
24 4235+4235AS SECURITE + CLE + LOQ. A BILLE SCHMERSAL 5 nomenclature
25 2583 ROULETTE H = 140 4 Achete
26 5639 PLAQUE 1 NOIR Achete
27 5790 ECROU M24 4 Steel Achete

28 7506 PIED 4 Matriau <non spcifi> Achete
29 BA039552 PANNEAU ARRIERE BAS 1 POLYCARBONATE MAKROLON EP. 6 Achete

p.65
3
Ty
ENSEMBLE
1 BA039587 PORTE 1 Fabriqu
SOUDE
2 2812 CHARNIERE 3 Achet
PLASTIQUE
NOIR
PLAN D'ASSEMBLAGE Kg
DESIGNATION :
PORTE
N: BAE39586
Indice
C
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3
Ty
ENSEMBLE
1 BA039587-S PORTE 1 Fabriqu
SOUDE
PLASTIQUE
NOIR
DESIGNATION :
PORTE
N: BAE39586-S
Indice
C
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2
Ty
ENSEMBLE
1 CD033832 PORTE 1 Fabriqu
SOUDE
PLASTIQUE
NOIR
DESIGNATION :
PORTE
N: CDE33831
Indice
C
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1
3
Ty
ENSEMBLE
1 CD033832-S PORTE 1 Fabriqu
SOUDE
PLASTIQUE
NOIR
DESIGNATION :
PORTE
N: CDE33831-S
Indice
C
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3
1
Ty
ENSEMBLE
1 CD033836 PORTE 1 Fabriqu
SOUDE
PLASTIQUE
NOIR
DESIGNATION :
PORTE
N: CDE33835
Indice
C
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MONTAGE POUR ARMOIRE A GAUCHE
17 3 4 5

,75
63
PLATINE
8 1 PCS30601 DEPLIAGE 1 DURAL AU4G PLAT 60X10
VERIN
SUPPORT
2 PCS30602 4 AU4G PLAT 40X30
1 VENTOUSE
PLAQUETTE
10 6 3 PCS30603 4 INOX 304 PLAT 40X5
ECROU
9 4 PCS30604 BRAS DEPILAGE 2 AU4G PLAT 30X20
5 PCS30605 BRIDE 2 AU4G PLAT 60X30

11 7
ARBRE DE
6 PCS30606 1 DURAL AU4G CARRE 30X30
DEPILAGE
2,1
14
7 PCS30607 BRIDE 1 AU4G PLAT 30X20
12 8 PCS30608 BRAS DE 1 DURAL AU4G TOLE EP. 16
COMMANDE 16
9 PCS30609 PORTE BRAS 2 AU4G PLAT 60X30
13
VERIN D.63
10 3548F 1
C.200 - FESTO
2
11 2454 PALIER D.20 2 FONTE
12 3596 CHAPE DE TIGE 1 INOX 304

CHAPE ARRIERE
13 3601B 1 Steel
FEMELLE 63
TENON
14 3601C D'ANCRAGE 1 Steel
DEPORTE
BAGUE 16 X 22
15 2572A 1 BRONZE
X 16
16 3397Z VENTOUSE 53 4 NBR
17 4141IFM+495 4141IFM+4959I 3
9I
DESIGNATION :
PRISE CARTON M-FES-IFM

N: PCA30612 (FESIFM)
Indice
A
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MONTAGE POUR ARMOIRE A DROITE ZA Les Epinettes - 72500 Dissay-sous-Courcillon 07/10/09 1:7 A3 M. GUILMIN
p.71
IND ENSEMBLE PRISE CARTON M-FES-IFM AUTEUR: M. GUILMIN PAGE: 2 / 3 DATE: 07/10/09
A N D'ENSEMBLE PCA30612 (FESIFM) MACHINE N CLIENT:
1 2454 PALIER D.20 2 FONTE Achete

2 PCS30601 PLATINE DEPLIAGE VERIN 1 DURAL AU4G PLAT 60X10 Fabrique
3 PCS30602 SUPPORT VENTOUSE 4 AU4G PLAT 40X30 Fabrique
4 PCS30603 PLAQUETTE ECROU 4 INOX 304 PLAT 40X5 Fabrique
5 PCS30604 BRAS DEPILAGE 2 AU4G PLAT 30X20 Fabrique
6 PCS30605 BRIDE 2 AU4G PLAT 60X30 Fabrique
7 PCS30606 ARBRE DE DEPILAGE 1 DURAL AU4G CARRE 30X30 Fabrique
8 PCS30607 BRIDE 1 AU4G PLAT 30X20 Fabrique
9 PCS30608 BRAS DE COMMANDE 1 DURAL AU4G TOLE EP. 16 Fabrique
10 PCS30609 PORTE BRAS 2 AU4G PLAT 60X30 Fabrique
11 3596 CHAPE DE TIGE 1 INOX 304 Achete

12 3601B CHAPE ARRIERE FEMELLE 63 1 Steel Achete
13 3601C TENON D'ANCRAGE DEPORTE 1 Steel Achete
Exclue de la
14 3548F VERIN D.63 C.200 - FESTO 1 nomenclature
Exclue de la
15 4141IFM+4959I 4141IFM+4959I 3 nomenclature
16 2572A BAGUE 16 X 22 X 16 1 BRONZE Achete
17 3397Z VENTOUSE 53 4 NBR Achete
p.72
18 16 7 26 23 24 4
MONTAGE POUR ARMOIRE A GAUCHE
5 10 4 21 22 20 14 8 17 26 23 11 25 2
23 19 15 24 7 12
6 9
3
1
8
MONTAGE POUR ARMOIRE A DROITE 13
19
23

DESIGNATION :
TE DE TRANSFERT
N: TEA30020
Indice
A
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p.73
IND ENSEMBLE TE DE TRANSFERT AUTEUR: M. GUILMIN PAGE: 2 / 4 DATE: 08/10/09
A N D'ENSEMBLE TEA30020 MACHINE N CLIENT:
2 PTS30038 APPUI DE BRIDAGE PUIT 1 DURAL AU4G PLAT 40X20 Fabrique
3 TES30002 TE DE TRANSFERT 1 DURAL AU4G TE 60X60X6 Fabrique
4 TES30002-S TE DE TRANSFERT SYM. 1 DURAL AU4G TE 60X60X6 Fabrique
5 TES30007 BAC DE RECUPERATION COLLE 1 INOX 304L TOLE 10/10 Fabrique
6 TES30007-S BAC DE RECUPERATION COLLE - SYM. 1 INOX 304L TOLE 10/10 Fabrique
7 TES30010 BUTEE 2 ENSEMBLE Fabrique
8 TES30011 LIAISON ARRIERE 2 INOX 304 PLAT 60X10 Fabrique
9 TES30014 RETENUE CARTON TRANSFERT 1 INOX 304L CLINQUANT 5/10 X 95 Fabrique
10 TES30014-S RETENUE CARTON TRANSFERT - SYM. 1 INOX 304L CLINQUANT 5/10 X 95 Fabrique
11 TES30016 BRIDE DE SERRAGE 1 AU4G PLAT 25X20 Fabrique
12 TES30017 PLAT BUTEE DECOUPE 2 INOX 304 PLAT 30X5 Fabrique
13 TES30021-D ECROU AR. M30X5 A DROITE 1 DELRIN PLAT 90X40 Fabrique
14 TES30021-G ECROU AR. M30X5 A GAUCHE 1 DELRIN PLAT 90X40 Fabrique
15 TES30022-D ECROU AV. M30X5 A DROITE 1 DELRIN PLAT 90X40 Fabrique
16 TES30022-G ECROU AV. M30X5 A GAUCHE 1 DELRIN PLAT 90X40 Fabrique
17 TES30023 VIS REGLAGE TRANSFERT 1 FORTAL H.R. ROND 30 Fabrique
18 TES30024 VIS MENANTE TRANSFERT 1 FORTAL H.R. ROND 30 Fabrique
19 TES30025 VIS MENEE TRANSFERT 2 FORTAL H.R. ROND 30 Fabrique
20 2076-ENS TENDEUR 1 Achete

p.74
IND ENSEMBLE TE DE TRANSFERT AUTEUR: M. GUILMIN PAGE: 3 / 4 DATE: 08/10/09
A N D'ENSEMBLE TEA30020 MACHINE N CLIENT:
21 2400 (311M) CHAINE 1/2 SIMPLE AXES PLEINS 1 CHAINE 12.7 311 MAILLONS - 3949.7 MM Achete
22 2404 ATTACHE RAPIDE POUR 2400 1 AISI 304 Achete
24 5598 MANETTE 2 PLASTIQUE NOIR Achete
25 7218E INDICATEUR DE POSITION 1 Matriau <non spcifi> Achete
26 ZS040003 PIGNON 13 DENTS 1/2 S AL. 20 2 XC 38 PIGNON 13 DENTS 1/2 Achete

p.75
13 28 20 2 14 32 4
21
26 3 25 5 8 7 29 6 15
34
11
12
36
9
37
19
18
27
1 10
35
23
22
38
17
24
40 39
30 16

DESIGNATION :
TRANSFERT
N: TRE32204
Indice
A
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p.76
IND ENSEMBLE TRANSFERT AUTEUR: M. GUILMIN PAGE: 2 / 4 DATE: vendredi 9 oc
A N D'ENSEMBLE TRE32204 MACHINE N CLIENT:
Dfaut Matire
/Qt
1 1049C-8.5 (40.2) BAGUE 16-8.5-LG40.2 8 AU4G ROND 16 Fabrique
2 1105-8.5 (25) BAGUE 20-8.5-LG25 1 INOX 430F ROND 20 Fabrique
4 PTS30067 BRIDE DE SERRAGE 1 AU4G PLAT 25X20 Fabrique
5 TRS30902 GUIDE CHAINE 1 INOX 304L GUIDE CHAINE 12.7 Fabrique
6 TRS30904 AXE 2 INOX 430F ROND 20 Fabrique
7 TRS30905 BAGUE 20 2 AU4G ROND 20 Fabrique
8 TRS30906 SUPPORT PIGNON 4 INOX 304 PLAT 30X5 Fabrique
9 TRS30908 SUPPORT MOTEUR 1 ENSEMBLE SOUDE Fabrique
10 TRS30909 SUPPORT MOTEUR 1 INOX 304L TOLE 60X10 Fabrique
11 TRS30910 POUTRE 1 AU4G PLAT 40X20 Fabrique
12 TRS30911 PLAT DE GLISSEMENT 1 AU4G PLAT 50X10 Fabrique
13 TRS30912 PATIN DE GLISSEMENT 4 PE HD 1000 NOIR CARRE 40X40 Fabrique
14 TRS30916 ARBRE 1 INOX 430F ROND 20 Fabrique
15 TRS30918 GUIDE CARTON 1 AU4G CORNIERE 40X40X4 Fabrique
16 TRS30921 MOYEU CODEUR 1 DURAL AU4G ROND 50 Fabrique
17 TRS30922 AXE PIGNON DE SORTIE 1 INOX 430F ROND 25 Fabrique
18 TRS30924 SUPPORT CELLULE TRANSFERT 1 INOX 304 TOLE 40/10 Fabrique
19 TRS30926 TAQUETS 2 DURAL AU4G PLAT 40X15 Fabrique
20 TRS30928 APPUI BRIDAGE CONV. DECOUPE 1 DURAL AU4G PLAT 50X20 Fabrique
p.77
IND ENSEMBLE TRANSFERT AUTEUR: M. GUILMIN PAGE: 3 / 4 DATE: vendredi 9 oc
A N D'ENSEMBLE TRE32204 MACHINE N CLIENT:
Dfaut Matire
/Qt
21 TRS30929 RETENUE CARTON 2 INOX 304 PLAT 30X3 Fabrique
22 TRS30931 FIXATION SUR WA20 1 AU4G PLAT 80 x 10 Fabrique
23 TRS30932 DEPORT CODEUR 1 AU4G PLAT 80 x 10 Fabrique
24 TRS30933 FIXATION CODEUR 1 AU4G PLAT 80 x 10 Fabrique
25 TRS30955 PLAQUE DE SERRAGE 4 INOX 304L TOLE 25/10 Fabrique
192 MAILLONS => 2438.4
26 2400 (192M) CHAINE 1/2 SIMPLE AXES PLEINS 1 CHAINE 12.7 Achete
MM
27 2404B ATTACHE RAPIDE av plaques fixation 2 INOX 420F Achete

29 2508 ROULEMENT 15X32X9 2 - Achete
30 3774Y MOTOREDUCTEUR 0.18 KW+FREIN 1 Matriau <non spcifi> SEW-W20DRS71S4BE05 Achete
31 5065 RING BLOCK 1 ACIER C.45 - Achete

32 7218A INDICATEUR DE POSITION 1 Matriau <non spcifi> Achete
33 7460 CIRCLIPS EXT.12 1 Acier alli|3 Achete

34 SEC903 DISQUE 13 DENTS 1/2S 2 XC 38 REPRISE 2184A Achete
35 SEC907 PIGNON 32 DENTS 1/2 S 1 XC 38 REPRISE 2220 Achete
36 SEC914 CREMAILLERE M2 1 XC 38 CREMAILLERE M2 LG 2000 Achete
37 SEC915 ENGRENAGE 18 DENTS M2 1 XC 38 REPRISE 2141A Achete
38 SEC919 ENGRENAGE 30 DENTS M1 1 XC 38 REPRISE 2287B Achete
39 SEC920 ENGRENAGE 90 DENTS M1 DELRIN 1 DELRIN REPRISE 2328A Achete
40 X1122 ACCOUPLEMENT 1 Matriau <non spcifi> 6 INT. 15EXT. Achete
p.78
11
3
10
REP N du plan Dsignation MEP/Quantit Matire Section Type de

pice
1 BA036818 (MG) SUPPORT PISTON M-G 1 Fabrique
2 CJ030483 SUP. ENCOLLEUR NORDSON 2 DURAL AU4G CARRE 20X20 Fabrique
ENSEMBLE 8 9 2
3 CJ030486 TRAVERSE SUP. PISTOLET 1 SOUDE
Fabrique
4 CJ030488 COQUILLE DE PINCAGE 20 2 AU4G CARRE 50X50 Fabrique

5 CJ030489 ECROU 4 INOX 304 PLAT 50 x 5 Fabrique PLAN D'ASSEMBLAGE 83.00 Kg
6 CJ030490 REPARTITEUR MELER 1 DURAL AU4G PLAT 40X30 Fabrique DESIGNATION :
7 CJ030495 SUPPORT PISTOLET 1 ENSEMBLE Fabrique

ENCOLLEUR BARQ. M-NOR-MESA
SOUDE
N: CJE30485 (NORMESA)
ENSEMBLE Indice
8 CJ030495-S SUPPORT PISTOLET 1 SOUDE
Fabrique
A
PLASTIQUE
9 5597 MANETTE M6x20 2 NOIR
Achete Tl: 33 (0) 2.43.44.03.94 Date Echelle Format Auteur
Tlcopie 33 (0) 2.43.79.49.74
10 7539 RONDELLE 20 2 INOX 430F ROND 20 Achete ZA Les Epinettes - 72500 Dissay-sous-Courcillon 08/10/2009 1:4 A3 O. POCERO
11 X2184 ENCOLLEUR MESA 4 2H/G 1 / Achete proprite exclusive de la socit PolyPack. Ils ne peuvent tre rproduits ni communiqus des tiers sans son autorisation crite. 1/2
p.79
5
4 1 PSS30001 SUPPORT UNITE DE GUIDAGE 1 DURAL AU4G TOLE EP. 10 Fabriqu
2 PSS30007 FIXATION PISTON 1 DURAL AU4G PLAT 80X10 Fabriqu
3 3555F VERIN D.63 C.400 - FESTO 1 Exclue
2 4 3555T UNITE DE GUIDAGE D.63 C.400 1 Achet
5 4141IFM+4959I 4141IFM+4959I 2 Exclue

DESIGNATION :
PISTON BARQUETTEUSE B14 M-FES-IFM

N: PSA30000 (FESIFM)
Indice
A
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p.80
10
4
14
3
11
8
7
6
16
22
13
28 17
26
18
24 19
27
20
29
21
25 Poids: N DE MACHINE : CLIENT :
9 DESIGNATION :
23 PUIT DE FORMAGE BARQ. M-ST

N: PTA30075
Indice
12 A
15 Tl: 33 (0) 2.43.44.03.94
Tlcopie 33 (0) 2.43.79.49.74
p.81
IND ENSEMBLE PUIT DE FORMAGE BARQ. M-ST AUTEUR: O. POCERO PAGE: 2 / 4 DATE: mardi 29 sept
A N D'ENSEMBLE PTA30075 MACHINE N CLIENT:
REP N du plan Dsignation Simple Cliquet Matire Section Ty
/Quantit
1 1049C-M8 (40.2) BAGUE 16-LG40.2-M8 16 AU4G ROND 16 Fabr
2 5598 (50) MANETTE M8 - 50 2 ENSEMBLE Fabr
3 FD030593 PLAT DE SERRAGE 2 INOX 304L TOLE 40/10 Fabr
4 PTS30019 CONTRE PLAQUE EXTERIEUR 4 DURAL AU4G PLAT 80X10 Fabr
5 PTS30020 ECROU 30X5 A GAUCHE 2 DELRIN PLAT 80 X 40 Fabr
6 PTS30021 ECROU 30X5 A DROITE 2 DELRIN Fabr
7 PTS30022 LONGERON PUIT 2 ENSEMBLE SOUDE Fabr
8 PTS30023 VIS REGLAGE LONGUEUR 2 FORTAL H.R. ROND 30 Fabr
9 PTS30024 VIS MENEE - REGLAGE LONG 2 FORTAL H.R. ROND 30 Fabr
10 PTS30025 SUPPORT TRAVERSE 2 DURAL AU4G PLAT 80X20 Fabr
11 PTS30026 SUPPORT TRAVERSE ENTREE 2 DURAL AU4G PLAT 80X20 Fabr
12 PTS30027 LONGERON 2 ENSEMBLE SOUDE Fabr
13 PTS30028 VIS DE COMMANDE 2 FORTAL H.R. ROND 30 Fabr
14 PTS30029 VIS MENANTE 2 FORTAL H.R. ROND 30 Fabr
15 PTS30030 VIS MENEE 4 FORTAL H.R. ROND 30 Fabr
16 PTS30033 PATIN DE GLISSEMENT 4 PE HD 1000 NOIR CARRE 40 X 40 Fabr
17 PTS30038 APPUI DE BRIDAGE PUIT 2 DURAL AU4G PLAT 40X20 Fabr
18 PTS30067 BRIDE DE SERRAGE 2 AU4G PLAT 25X20 Fabr
19 PTS30073 ENTRETOISE SUP. CELLULE 1 DURAL AU4G PLAT 50X20 Fabr

p.82
IND ENSEMBLE PUIT DE FORMAGE BARQ. M-ST AUTEUR: O. POCERO PAGE: 3 / 4 DATE: mardi 29 sept
A N D'ENSEMBLE PTA30075 MACHINE N CLIENT:
REP N du plan Dsignation Simple Cliquet Matire Section Ty
/Quantit
Exclu
20 3996EB_4959 CELLULE ET CONNECTEUR 1 ENSEMBLE nome
21 2076-ENS TENDEUR 2 Ache
22 2404 ATTACHE RAPIDE POUR 2400 2 AISI 304 Ache
23 2451E PALIER 20 - CORPS CARRE 4 / Ache
24 2454 PALIER D.20 4 FONTE Ache
25 5598 (15) MANETTE M8-15 2 Ache

26 7218A INDICATEUR DE POSITION 4 Matriau <non spcifi> Ache
27 SEC9011 SUPPORT CELLULE 18 1 INOX 304L TOLE 40/10 Ache
28 ZS040003 PIGNON 13 DENTS 1/2 S AL. 20 4 XC 38 PIGNON 13 DENTS 1/2 Ache
29 2400 (136M) 2
p.83
REQUEST FOR
SPARE PARTS
Route de la Chartre sur le Loir. BP 39. 72 500 Dissay-sous-Courcillon

Tl.: 33-(0)2-43-44-03-94 Fax : 33-(0)2-43-79-49-74
CUSTOMER AL-NASEEM
MACHINE MODEL PACK-FBC
SERIE NO 7347
DISPATCH MEANS.
CODE DESIGNATION REP. PAGE NO QUANTITY
IMPORTANT
For a fast delivery, please address this form filled in
Date : Stamp and signature
p.84

Notice D'instructions 7347 Anglais

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INSTRUCTIONS

TECHNICAL ASSISTANCE .............................................................................................................................. 2

SAFETY RULES .................................................................................................................................................. 3

INTENDED USE OF THE MACHINE .............................................................................................................. 4

CHAPITRE 1 : DESCRIPTION AND GENERAL CHARACTERISTICS.................................................... 7

CHAPITRE 7 : PERIODICAL MAINTENANCE .......................................................................................... 35

Read these instructions with maximum care.

POLYPACK declines, in particular, all responsibilities deriving from:

Polypack 2013 p.1

indicate in all the cases:

Polypack 2013 p.2

GENERAL SAFETY RULES

Protection and safety rules against the incidents.

Polypack 2013 p.3

INTENDED USE OF THE MACHINE

SAFETY RULES FOR USE

Clothing likely to be grabbed by moving parts (scarf, bracelet, watch, etc).

If you have long hair, a bonnet.

Polypack 2013 p.4

Apply a warning sign to the control board.

Polypack 2013 p.5

Check all the safety devices.

Polypack 2013 p.6

CHAPITRE 1 : DESCRIPTION AND GENERAL

Polypack 2013 p.7

1.1. DESCRIPTIF OF THE NEED

REFERENCE LENGTH WIDTH HEIGHT

Type of the paperboard: simple groove paperboard.

1.2. TECHNICAL DESCRIPTION

1.3. FORMING CAVITY

Polypack 2013 p.8

1.4. TECHNICAL SPECIFICATIONS

The equipment supplied with following features :

Electric cabinet in painted steel left on the machine :

Inside, all the electric control parts.

1.6. SAFEETY MEASURES

Equipment meets EC standards.

Polypack 2013 p.9

1.7. DIFFERENT LOCATION ON THE MACHINE TOGETHER

Bti Equipment box.

1.8. TECHNICAL CHARACTERISTICS

MACHINE "MODELS" PACK-FBC

Total power 4.362 KW/h

Main 400 V three-phase current with neutral

COMPRESSED AIR PRESSURE

Pneumatic consumption 38.2 Nm3 / h

Polypack 2013 p.10

CHAPITRE 2 : TRANSPORT AND INSTALLATION

Polypack 2013 p.11

2.1. TRANSPORT OF THE MACHINE

The machine is split into two

Raise with the help of an elevator by paying

When rollers are used for handling :

2.2. HANDLING WITHOUT ROLLERS

If handling of various items or the complete machine makes it

Polypack 2013 p.12

2.3. ROLLERS LOCATION

Polypack 2013 p.13

CHAPITRE 3 : USE OF THE MACHINE

Polypack 2013 p.14

INTERVENTIONS OF THE MACHINE

For any intervention on the gluer, consult the manufacturers notice .

3.1. GENERAL COMMANDS ON DESK