MEDIBLU

SERVICE MANUAL
For Surgical Lighting System
LEDTECH Series Ceiling Type

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Content
1.Description------------------------------------------------------------------------------------Page 4
2.Installation-------------------------------------------------------------------------------------Page 4
2.1 Installation Condition & Parameter-------------------------------------------------Page 4
2.2 Installation Notice------------------------------------------------------------------------Page 5
2.3 Installation Illustration------------------------------------------------------------------Page 6
2.4 Inspection & Adjustment---------------------------------------------------------------Page 8
2.5 Working Condition-----------------------------------------------------------------------Page 8
3.Function Introduction, Spare Parts Replace & Malfunction Analysis------Page 9
3.1 The Base-------------------------------------------------------------------------------------Page 9
3.1.1 Replace Fuse-----------------------------------------------------------------------------Page 9
3.1.2 Replace SMPS---------------------------------------------------------------------------Page 10
3.1.3 Replace Connection Base inside the Power Junction Box------------ --Page 10
3.2 Revolving Arm-----------------------------------------------------------------------------Page 11
3.2.1 Replace Electrical Brush-------------------------------------------------------------Page 11
3.2.2 Replace Three Pole Plug-------------------------------------------------------------Page 12
3.2.3 Adjust Screw of the Brake-----------------------------------------------------------Page 12
3.2.4 The Part of Central Axis--------------------------------------------------------------Page 12
3.2.5 Replace the Damper Block, Coil Group, Needle Rolling Bearings-----Page 13
3.2.6 Replace the Central Axis-------------------------------------------------------------Page 14
3.2.7 Malfunction Analysis & Solution--------------------------------------------------Page 14
3.3 Spring Arm----------------------------------------------------------------------------------Page 15
3.3.1 Adjustment of Spring Arm-----------------------------------------------------------Page 15
3.3.2 Damping Block, Needle Rolling Bearings of Spring Arm------------------Page

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3.3.3 Spring Arm Adjustment---------------------------------------------------------------Page 16
3.3.4 Malfunction Analysis & Solution---------------------------------------------------Page

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3.4 Part of Dome--------------------------------------------------------------------------------Page 17
3.4.1 Dome Angle Arm------------------------------------------------------------------------Page 17

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3.4.1.1Adjust the Brake Screw-------------------------------------------------------------Page 18
3.4.1.2 Replace the Three Pole Plug------------------------------------------------------Page

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3.4.1.3 Replace Damper & Rolling Bearings of Dome------------------------------Page 18
3.4.1.4 Replace Angle Arm Damper or Rolling Bearing----------------------------Page

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3.4.1.5 Replace Focusing Handle---------------------------------------------------------Page 20
3.4.1.6 Replace Focusing Handle Button & Spring---------------------------------Page 20
3.4.1.7Replace Control PC Board & Sticking Panel Paper-----------------------Page 21
3.4.1.8 Replace Driving Board-------------------------------------------------------------Page 21
3.4.1.9 Replace LED Light Part & Reflector Part-1----------------------------------Page 22
3.4.1.10 Replace LED Light Part & Reflector Part-2--------------------------------Page 23
3.4.1.11 Replace LED Light part & Reflector Part related to the Structure -Page23
3.4.1.12 Replace Dome Front Cover-----------------------------------------------------Page 24
3.4.1.13 Malfunction Analysis & Solution----------------------------------------------Page 25
3.5 Part of Electronic Diagram-------------------------------------------------------------Page 26
3.5.1 Electronic Diagram of complete system----------------------------------------Page 26
3.5.2 Electronic Diagram of SMPS--------------------------------------------------------Page 26
3.5.3 Electronic Diagram of Control PCB----------------------------------------------Page 27
3.5.4 Electronic Diagram of LED Driving PCB----------------------------------------Page 27

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1.Description
LEDTECH Series LED Surgical Lamp choose High Efficiency Pure White Long Life
LED Bulb and Own Designed Multi-faced Reflection part to show perfect
Shadowless Effects. Such design increase the central illumination and focusing
depth of the lamp; it is perfect control the temperature increasing of operation area
without any measure of infrared absorb or barrier. The integrate sealed Streamline
structure of the dome ensure the laminar flow environment of the operation room.

The dome for illumination Spring arm for suspension the dome and make dome
balance or set any location inside the range The revolving arm is to hang the
spring arm and control the movement and position of the lamp The electronic
control system is for lamp controlling

Model No.
LEDTECH5050 (Ceiling type with two 50cm domes)
LEDTECH5000 (Ceiling type with 50cm dome)
LEDTECH 7070 (Ceiling type with two 70cm domes)
LEDTECH 7000 (Ceiling type with 70cm dome)
LEDTECH 7050 (Ceiling type with 50cm,70cm domes each)

2.Installation
2.1 Installation Condition & Parameter
1) The installer shall check the enviorment of the operation room if it meet the request
of the surgical lamp. The usual height of installation is between 2700mm and
3100mm.
2) Once the installation height lower than 2700 mm or higher than 3100 mm, please
notice the manufacturer for early customize.
Distance of Dome to Lowest Installation
Model No.
ground Height
L7070 2220mm 2700mm
L5050 2250mm 2700mm
L70:2220mm
L7050 2700mm
L50:2250mm
L7000 2220mm 2700mm
L5000 2250mm 2700mm
3) Request the operation room have pre-install part of the ceiling.
4) Request the wire inside the ceiling in advance.
5) If the operation room have decorative ceiling, we request the pre-install part extend
to the position of the decorative ceiling and drill the hole of 380mm at the
installation location of decorative ceiling.
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exUniversal pre-install part of decorative ceiling(Diagram 1)

Diagram 1
6) For special installation condition, please contact the manufacturer in advance for
special layout.
2.2 Installation Notice:
Please read the manual detailed during the installation:
1 Dont scratch & knock the PC cover of the dome.
2 The user prohibited to change the LED, it should be dont by trained engineer of
the distributor.
3 Please note the illumination will exceed the standard norm if 2 or 3 dome light into
the same operation area.
4 The surgical lamp is the hanging equipment, so please check the fastener part in
appropriate period to avoid any accident.
5 The surgical lamp should be avoided from the disturb of main power voltage
fluctuation; magnet; other equipment; shock; heat radiation; light radiation etc.
6 The lamp is prohibited to be shut down; modified without the permission of the
manufacturer to avoid any kind of security problem.
7 The standard life of Surgical Lamp is 10 years, the equipment should be
strictly scrapped after this period.

Symbol Illustration

Illumination Low Power Swith

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Illumination High MIS Mode

Illumination Indication Bar

2.3 Installation Illustration

Ex: Double Head Surgical Lamp(Diagram 2)

Diagram 2

Details of Installation:
1Please consolidate the base on the pre-install part by screw after check the balance of
the ceilingExpansion bolts prohibittedDiagram 1

Diagram 1
2Please connect the 2 sets of three wire(red,green,yellow-green) from the base with the
ones from the suspension arm.Tight the connection hat (Notice the same no. as 1 set)
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and consolidated by 4 pcs of M6*10 screw(See Diagram 2)

Diagram 2
3) Plunge the spring arm into another side of revolving arm and consolidated by 2 pcs of
M5*6 screw(Diagram No.3)

Diagram 3
4) Shut down the screw from the spring arm, move on the protection part and put out the
steel piece. Then plunge the elbow of the dome into the spring arm, put down the
protection part and tight the screw.Diagram 4

Diagram 4
5 According to the electrical diagram, link the wire with the one from electronic box in
220V(or 120V),tight the connect hat; put on the dust cover and the dust cover should
touch the ceiling and tight the screw.
6 Adjust the tight of the brake screw and movement range of the spring arm by
Hexagon Wrench until the revolving arm and light dome may location in any
position of the range and feel flexiable.
2.4 Inspection & Adjustment
1) Switch on the power switch, the power indicator of the control panel lighting, click

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the button adjust the illumination to the right range. After the operation click

to switch off and shut down the power finally.

2) Rotate the focusing handle on the central of dome to adjust the focusing range,
take off the handle for disinfection. (Autoclavable) Click the button on the handle to
shut it down.
3) Once the fuse broken, switch off the power and take off the decoration dust cover
and electronic box for replancement.Please choose the fuse with the Order Code
indicate on the label inside
4) Once the lamp cant be located in any position, please check the installation
illustration No. 6 for adjustment.
5) Suggestion Clean the surface of the Surgical Lamp with wet fabric, disinfect by
Formaldehyde or Three Oxygen Agent Fumigation, then disinfect with UV radiation.
The handle may disinfect by either Glutaraldehyde or 134 steam by 20 minutes. If
any local regulation of disinfection clause exist, please follow.

2.5 Working Condition

Condition for regular use:
Voltage AC 220V 50Hz/110V 60Hz
Temperature +10+30
Relative Humidity 75%
Atmospheric Pressure 7001060hpa
The Surgical Lamp cant be used in the environment with Gas mixture of either Anesthesia-air or
Oxygen-Nitrous Oxide.
Transportation and stock condition Temperture -40 +55 Relative Humidity 93%
Atmospheric Pressure5001060hpa

3.Function Introduction,Spare Parts Replace & Malfunction Analysis

Ex: Double Head LED Surgical Lamp
3.1 The Base(Diagram 5)

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5 6
4
3
2

Diagram 5
Spare Parts List
No. NAME ORDER CODE
1 Electrical Box R6050-02-03
2 Electronic Cover R6050-02-02
3 Connecting Base TB-1503
4 Fuse Base BZ001
5 Fuse RT1-32 *4A
6 SMPS XA200S30
3.1.1 Replace Fuse(Diagram 6)
1) Power down, if the fuse outside the Electrical Box burned, replace it.
2) Once the Fuse inside the Electrical Box burn, open the Electrical Box and
replace it.Note The electricity of the fuse inside the Electrical Box is
4A

Diagram 6

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3.1.2 Replace SMPS(Diagram 7)
1) One the transformer of the SMPS broken, pull out the wire connected with the
transformer.
2) Shut down the screw which consolidate the transformer.

Diagram 7

3.1.3 Replace Connection Base inside the Power Junction Box (Diagram 8)
1) Open the Power Junction Box
2) disconnect the wire on the base.
3) Shut down the screw to replace base.

Diagram 8

3.2 Revolving Arm(Diagram 9)

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2
7
1

3
8

4 6

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Diagram 9
Spare Parts List
No. Name Order Code
1 Connection of Central R6050-03-01
Column
2 Cover of Revolving arm R6050-03-12
3 Screw of Brake GB78-M1220-1Cr
4 Cover Connection Part R6050-03-07
5 Cover Bearing R6050-03-08
6 Electrical Brush R6050-03-11-00
7 Rotation Partlong R6050-03-13-07
8 Rotation Partshort R6050-03-13-08
3.2.1 Replace Electrical Brush(Diagram 10)
1) Pull down the cover of revolving arm.
2) Once ensure the electrical brush broken, loose the screw and replace it.

Diagram 10

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3.2.2 Replace Three Core Plug(Diagram 11)
1) Shut down the base of three core plug from the spring arm.
2) Loose the screw and replace it.

Diagram 11
3.2.3 Adjust Screw of the Brake(Diagram 12)
1) The revolving arm may rotate around the central column by 360.
2) Use the Allen Wrench to adjust the screw of brake to ensure the right feel of the
revolving arm and the arm can be located in any position inside the range.

Diagram 12
3.2.4 Revolving Arm AxisDiagram 13

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Diagram 13
3.2.5 Damper,Power Conductive Coil, Rolling Bearing changingDiagram 14
1Open cover of Revolving Arm Fix box, loose Power-driven Brush.
2Loose connecting cable of Power Coil.
3Disassembly Rolling Bearing cover,loose Central Gasket.
4Disassembly Blocj Gasket and screw,then can disassembly Damper.
5 Take off the short and long Revolving Arm.Then can replace Power Coil and Rolling
Bearing.
6 During changing the Power Conductive Coil,need confirm the red cable and green
cable in the same place as before.

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5 2
7 1
8
4
6
3

Diagram 14
Spare Parts List
No. Name Order Code
1 Block Gasket 48 GB858-48-A3
2 Round Screw GB812-M48*1.5-45
3 Damper R6050-03-05
4 Damper Base R6050-03-06
5 Power Conductive R6050-03-03-00
Copper Link
6 Insulation Ring R6050-03-04
7 Insulation Base R6050-03-09
8 Rolling Bearing 2007110 GB297-2007110
9 Central Axis Double Dome R6050-03-02-02 Single
DomeR6050-03-02-01
3.2.6 Central Axis Changing(Diagram 15)
1) After disassembly the spare parts of Rolling Bearing,upturn the Central Axis.
2) Disassembly the fix screw of Central Axis,then can disassembly and replace the
new central axis.

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Diagram 15
3.2.7 Mulfunction Analysis and Solutions
Phenomanon Analysis Solution
1. Main Power fail 1.Turn on Main Power
2. Fuse fail 2.Replace Fuse
3. Power-driven Brush 3.Replace power-driven
damaged brush
Display Light off on
4. Power Conductive Coil 4.Replace Power
Control Panal
Damaged Conductive Coil
5. SMPS Damaged 5.Replace SMPS
6. Power Connecting Base 6.Replace Power
Burned Connecting Base

1. If brush fail,replace
1. Power conductive brush brush
Light dome flash
fail or Cable Connecting 2. To find the loosed
frequently
Point loose connecting point by
multimeter 30V output and
connect well.
1. Installation board not fixed 1. To inspect horizontal
well or not in horizontal level by Level Indicator
2. Rigidity of Pre-installation and adjust horizontal
Base not enough level.
Spring Arm can not 3. Block Screw loosed 2. Strengthen the Pre-
position well 4. Damper damaged installation Base
5. Rolling Bearing damaged 3. Adjust Block Screw
4. Replace Dsmper
5. Replace Rolling
Bearing
3.3 Spring Arm
3.3.1 Spring Arm & AdjustmentDiagram 16

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3
2
3

Diagram 16
Spare Parts List
No. Name Order Code
1 Three-pole plug Male 3-pole
2 Cover of Up Axis of R6050-04-02-02
Spring Arm
3 Spring Arm Main Part ACROBAT-2000N-18
4 Block Screw GB77-M66-1Cr

3.3.2 Replace Damper and Rolling Bearing of Spring Arm(Diagram 17)

1) Disassembly Block Ring No.32 and Brake Screw.
2) Disassembly Revolving Arm Connecting Canister, then can replace the Damper
and Rolling Bearing.

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Diagram 17
Spare Parts List
No. Name Order Code
1 Block Ring No.32 GB894-32-65Mn
2 Spring Arm Damper R6050-04-02-04
3 Spring Arm Rolling GB5801
Bearing
3.3.3 Spring Arm Adjustment
1) Spring Arm vertical movement range 95and 360horizontal rotation.
2) Adjust Brake Screw by inner hexangular wrench to assure the Spring Arm can
move smoothly and can position well in horizontal level.
3) Adjust Weight-holding Screw by inner hexangular wrench to set the dome
vertical to the Spring Arm at suitable range. (Diagram 18)
4) Adjust Spring Arm Range Screw by inner hexangular wrench to set the Spring
Arm can move up and down at suitable range in vertical level.
(Diagram 19)

Diagram 18 Diagram 19
3.3.4 Malfunction Analysis and Solutions
Phenomanon Analysis Solution
Spring Arm can not position 1.Brake Screw at 1.Adjust Brake Screw
well Revolving and Spring Arm 2.Replace Damper
connecting point loose 3.Replace Rolling Bearing
2.Damper of Revolving
Arm Damaged

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3.Rolling Bearing of
Revolving Bearing
Damaged
Dome forward or back Weight-holding Screw not Adjust Weight-holding Screw
in right position (Diagram 18)
Small movement range of Spring Arm Range Screw Adjust Spring Arm Range
Spring Arm not in right position Screw (Diagram 19)
Power off or not stable in 3-pole plug damaged Replace 3-pole plug
Spring Arm
3.4 Dome
3.4.1 Dome Angle Arm(Diagram 20)

2 3 1

Diagram 20
Spare Parts List
No. Name Order Code
1 3-Pole Plug Male 3-pole
2 Short Angle Arm 70L7050-05-01-03-00 50L7050-06-01-02-00
3 Long Angle Arm 70L7050-05-01-02-00 50L7050-06-01-03-00
4 Angle Arm Brake GB77-M58-1Cr
Screw

3.4.1.1Adjust Angle Arm Brake Screw(Diagram 21)

1) Dome to Short Angle Arm rotation 270 and Short and Long Angle Arm rotation
270.
2) Between above two rotation points,can adjust the Brake Screw by inner
hexangular wrench to make the dome can position well.

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Diagram 21

3.4.1.2 Replace 3-pole Plug Screw(Diagram 23)

1) Disassemble 2 fix M4*20 screw
2) Take the 3-pole Plug to replaceDiagram 22

Diagrem 22
3.4.1.3 Replace dome Damper or Rolling Bearing(Diagram 23)
1)Open dome back cover, disassembly PCB,Focusing Gear,Fixing Shelves, details
refer to 3.4.1.9
2)Loose cable of connecting dome and Angle Arm, disassembly dome Rotation
Parts and fixing Screws.
3)Disassembly Brake Screw and Rotation Limited Metal.
4) Disassembly Axis Block Ring 30 then disassembly axis and can replace
Damper and Rolling Bearing.

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2 3

Diagram 23
Spare Parts List
No. Name Order Code
1 Axis Block Ring 25 GB894-25-65Mn
2 Dome Damper R6050-05-01-03
3 Dome Rolling Bearing GB5801-6905

3.4.1.4 Replace Angle Arm Damper or Rolling Bearing(Diagram 24)

1) Disassembly 3-pole Plug, details same to 3.4.1.2.
2) Open Control Box cover, disassembly Control Cable, details refer to 3.4.1.7
3) Disassembly Brake Screw, take out the cable from Long Angle Arm, disassembly Axis
Block Ring, disassembly the Long Angle Arm then can replace the Damper and
Rolling Bearing.

Diagram 24
3.4.1.5 Focusing Handle Cover(Diagram 25
1) Press the button and take off Focusing Handle Cover to replace or sterilization
2) Rotate handle to adjust focusing

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Diagram 25
Spare Parts List
No. Name Order Code
1 Focusing Handle Cover L7050-05-04-01

3.4.1.6 Replace Button or Spring of Focusing HandleDiagram 26

1) Disassembly handle fix screw.
2) Disassembly Button Fix Screw, then can take off Button for changing and replace
the spring.

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Diagram 26

Spare Parts List

No. Name Order Code
1 Focusing Handle Button L7050-05-04-04

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2 Focusing Handle Spring L7050-05-04-03

3.4.1.7 Replace Control PCB and Control Box Sticking Panel PaperDiagram 27
1Disassembly 4 pieces fix screws from control box back,open back cover of control
box.
2Disassembly control cable.
3Disassembly 3 screws,to replace Control PCB and Control Box Sticking Panel Paper.

2
1

Diagram 27

Spare Parts List

No. Name Order Code
1 Control Box Sticking BM-L01-1
Panel Paper
2 Control PCB BM-L02-1
3.4.1.8 Replace Driving PCBDiagram 28
1Disassembly 5 pieces screw and dome rotation plastic block rin,open dome back cover
from dome handle.
2Disassembly plug of Driving PCB to replace Driving PCB.

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Diagram 28
Spare Parts List
No. Name Order Code
1 Driving PCB For LED50 DomeBM-L03-10
For LED70 DomeBM-L03-18

3.4.1.9 Replace LED Light Part and LED Reflector 1Diagram 29

1Open dome back cover according to 3.4.1.8
2Disassembly fix screws of LED Light Part Shelves and Focusing Disk 1.
3Disassembly fix screw of LED Reflector,get down LED Refelector
4Disassembly M10 Screw of LED Reflector to replace the LED Reflector.

1 2

Diagram 29

Spare Parts List

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No. Name Order Code
1 LED Light Part L7050-05-03-18
2 LED Reflector L7050-05-03-16

3.4.1.10 Replace LED Light Part and LED Reflector 2Diagram 30

1Disassembly the LED Plug PCB.
2) Disassembly fix screws of LED Light Part Shelves and Focusing Disk 2.
3Disassembly fix screw of LED Reflector,get down LED Refelector
4Disassembly M10 Screw of LED Reflector,disassembly Heat Radiator to replace inner
LED Reflector according to 3.4.1.9

Diagram 30
3.4.1.11 Replace LED Light Part and LED Reflector fix to Dome Shelf.Diagram 31
1Disassembly the driving cable according to 3.4.1.8
2Disassembly fix screws of Focusing Gear,disassembly Focusing Gear.
3Disassembly the screws to disassembly Dome Shelf.
4Disassembly screws of focusing disk 3 to disassembly focusing disk 3.
5Disassembly LED Light Parts to replace LED Light Part and Reflector. Details according to
3.4.1.9.

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Diagram 30

3.4.1.12 Replace Dome Front Cover(Diagram 32)

1) Disassembly Focusing Handle Cover and Handle base.
2) Disassembly the fix screws of front cover to break down Front Cover Block Loop.
3) Disassembly the dome shelf,details refer to 3.4.1.11.
4) Disassembly the 16 M4 screws of big dome shelf and then can disassehmbly the
big dome shelf can replace the Dome Front Cover.

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Diagram 32
No. Name Order Code
For LED70 DomeL7050-05-02-09
1 Dome Front Cover For LED50 Dome (with handle kind)L7050-
06-02-09
For LED50 Dome(with handle kind)L7050-
06-02-09-1

3.4.1.13 Malfunction Analysis and Solutions

Phenomanon Analysis Solution
Power Display Light 1.Control Panel Stick Paper 1.Replace Stick Paper
on Control Panel is damaged 2.Replace Control Panel
light,while Luminance 2.Control Panel PCB damaged PCB
Display Bar no replace 3.Control Panel Plug loose 3.Tighten the plug

1.Driving PCB damaged 1.Replace Driving PCB.

Part of LED Light Part 2.LED Light Part damaged 2.Replace damaged LED
not light or special 3.The plug from Driving PCB Light Part
to LED Light Part loose 3.Check related plug,
tighten or replace.
Dome can not position 1.Brake Screw at Revolving 1.Adjust Brake Screw
well and Spring Arm connecting 2.Replace Damper
point loose 3.Replace Rolling Bearing
2.Damper of Revolving Arm
Damaged
3.Rolling Bearing of Revolving
Bearing Damaged
Button of focusing Spring of Button fail Replace Spring of Button
handle not back
position

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3.5 Electronic Diagrams.

3.5.1 Electronic Diagram of complete systemDiagram 33

Diagram 33

3.5.2 Electronic Diagram of SMPSDiagram 34

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Diagram 34
3.5.3 Electronic Diagram of LED Control PCBDiagram 35

Diagram 35

3.5.4 Electronic Diagram of LED Driving PCBDiagram 36

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Diagram 36

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