Encore Partes

Encore Series
Pump and Dispenser

Illustrated Parts Manual
PT-1936F
Computer Programs and Documentation
All Gilbarco Inc. computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gilbarco
Inc. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or
documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc.
FCC Warning
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly
approved by the manufacturer could void the users authority to operate this equipment.
Approvals
Gilbarco is an ISO9001 registered company.
Underwriters Laboratories: New York City: California Air Resources Board (CARB):
U. L. File# Products listed with U. L. NYFD C of A # Product Executive Order # Product
All Gilbarco pumps and dispensers that bear The Advantage Series and G-70-52 Balance Vapor Recovery
MH1941 4805
the U.L. listing mark. Legacy Series G-70-150-AB VaporVac
MH8467 Transac System 1000 and PAM 1000 4986 Encore and Eclipse
E105106 Dell DHM Minitower
E165027 G-SITE
NCWM - Certificate of Compliance:

Gilbarco pumps and dispensers are evaluated by the National Conference of Weights and Measures (NCWM) under the National Type Evaluation Program (NTEP).
NCWM has issued the following Certificates of Compliance (COC):
COC# Product Model # COC# Product Model # COC# Product Model #
02-019 Eclipse Exx 02-026 H111B Series AC, RAC 02-034 External Mount CRIND CECXXXXXXX
02-020 Encore Nxx MPD-1 Series AN, RAN 02-035 Dimension Dxx
AF, RAF, AG,
T-12C Console PA0188, RA0188 02-027 Fixed Blender 02-036 Legacy Jxxx
02-021 RAG
T-12C Console PA0203, RA0203 Dispenser - Low Profile AR, RAR G-SITE Printer (Epson) PA0307
02-022 T-12G Console PA0180, RA0180 Indoor Card Q11640 G-SITE Distribution Box PA0306
02-028
T-15 Console PA0189 Outdoor Card Q11891 G-SITE Keyboard PA0304
02-037
02-023 T-15 Controller C2 PA0211 02-029 CRIND G-SITE Mini Tower PA0301
T-15 Controller PA0190 TS-1000 Console PA0240 G-SITE Monitor PA0303
ProBlender AU, RAU TS-1000 Controller PA0241 G-SITE Printer (Citizen) PA0308
Precision Blender AE, RAE 02-030 Distribution Box PA0242 02-038 C+ Meter T19976
02-024 Dispenser - Standard AK, RAK Micro-T Console PA0250 02-039 Passport PA0324
Dispenser - Low Profile AL, RAL Meter - EC Series PA024EC10 02-040 Ecometer T20453
Fixed Blender AP, RAF VaporVac Kits CV
Meter - C Series PA024NC10 02-031 The Advantage Series Bxx, RBxx
02-025
Meter - C Series PA024TC10 02-032 Trimline Series AA, RAA
Salesmaker ProBlender AB, RAB 02-033 Meter - C Series PA024XC10
99-165 Salesmaker Series 2/2H/4/4A AM MPD-A3 Series AD, RAD
Patents
Gilbarco Inc. products are manufactured or sold under one or more of the following U.S. patents.:
Dispensers
4,566,504 4,556,927 4,570,686 4,687,033 4,728,788 4,748,846 4,781,066 4,793,589 4,799,940 4,805,453 4,876,653 4,890,210 4,913,813 4,930,665
4,934,565 4,938,054 4,938,251 4,939,730 4,967,366 4,978,029 4,986,445 5,013,434 5,029,100 5,040,577 5,083,846 5,098,179 5,099,403 5,110,010
5,134,548 5,156,199 5,269,353 5,228,084 5,325,706 5,345,979 5,355,915 5,363,988 5,384,850 5,407,115 5,417,256 5,448,638 5,561,715 5,450,883
5,452,750 5,464,466 5,493,315 5,501,246 5,514,933 5,515,390 5,535,130 5,542,458 5,543,849 5,546,981 5,557,084 5,571,310 5,592,979 5,602,745
5,561,715 5,602,745 5,626,649 5,630,528 5,708,580 5,719,779 5,719,781 5,720,325 5,724,067 5,734,851 5,755,854 5,782,275 5,794,667 5,798,931
5,803,136 5,843,212 5,857,500 5,868,179 5,871,651 5,890,520 5,898,141 5,954,080 5,956,259 5,969,691 5,971,042 5,979,705 5,980,090 5,992,395
5,996,888 6,026,866 6,026,868 6,032,126 6,052,629 6,054,940 6,062,473 6,065,507 6,065,638 6,067,476 6,070,156 6,073,840 6,078,888 6,078,896
6,082,415 6,085,775 6,087,954 6,092,410 6,098,879 6,102,085 6,116,505 6,119,110 6,123,118 6,149,033 6,157,871 6,170,539 6,176,421 6,184,846
6,185,307 6,185,893 6,196,065 6,227,227 6,244,310 6,250,151 6,253,779 6,263,319 6,275,746 6,296,148 6,302,165 6,313,737 6,325,112 6,326,934
6,336,479 6,338,369 6,347,649 6,352,176 6,357,493 6,360,137 6,363,299 6,364,206 RE35,238 D262,971 D265,092 D306,719 D309,144 D316,471
D413,124 D413,311 D413,336 D413,337 D413,610 D413,901 D413,902 D414,192 D414,501 D414,778 D414,779 D414,780 D414,781 D414,782
D415,166 D415,167 D415,168 D415,169 D415,170 D415,171 D415,172 D415,501 D415,777 D416,915 D416,916 D417,226 D418,523 D420,684
D421,612 D422,285 D422,604 D426,555 D428,424 D428,897 D429,739 D429,740 D432,140 D432,548 D432,552 D433,032 D433,033 D433,034
D433,035 D433,036 D433,037 D433,685 D433,686 D435,051 D440,579 D443,624
Point of Sale/Back Office Equipment

4,967,366 5,228,084 5,448,638 5,561,715 5,798,931 5,980,090 5,493,315 5,708,580 5,719,779 5,719,781 5,724,067 5,734,851 6,032,126 6,067,527
6,073,840 6,078,888 6,116,505 6,185,307 6,263,319 6,275,746 6,326,934 6,360,137 6,363,299 6,364,206
Additional U.S. and foreign patents pending.
Trademarks
Non-registered trademarks Registered trademarks
C-PAM G-SITE Lite Surge Management System Dimension Series The Advantage Series Eclipse
ECR Highline Tank Monitor Gilbarco Transac TRIND
EMC MultiLine TCR InfoScreen Trimline Passport Additional U.S. and foreign trademarks
pending.
G-CAT Optimum Series Ultra-Hi Legacy VaporVac CRIND
Gilbert PAM 1000 ValueLine Making Things Better G-SITE Performer Other brand or product names shown may be
G-Poll Interface PAM MPD Transac System 1000 InfoScreen trademarks or registered trademarks of their
SmartPad Encore respective holders.
GOLD
This document is subject to change without notice. For information regarding Gilbarco Inc. Literature, call (336) 547-5661
E-mail: literature@gilbarco.com Internet: http://www.gilbarco.com
2003 Gilbarco Inc. All Rights Reserved
Table of Contents
Table of Contents
Introduction 1-1
How To Use Your Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Parts Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Important Information About Future Releases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
When Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Revision History Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Door Assembly Section (Encore 300 & 500) 2-1

Door Assembly, CIM Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Left Doors (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Door Assembly CIM, Left (No CRIND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Door Assembly CIM, Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Door Assembly CIM, Offset and Center (NO CRIND) . . . . . . . . . . . . . . . . . . . . . . . 2-6
Door Assembly CIM, Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Nozzle Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Grade Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
CD Module Electronics (Encore 500) 3-1

Main Power Supply Assembly (M02274A001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Main Power Supply (M00458A002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Base Electronics Assembly (M02278A001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Monochrome CRIND Assembly (M00610A001) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Monochrome CRIND Assembly (M02276A001) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
VaporVac Module Assembly (M00461A001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
VaporVac Module Assembly (M01776A001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
VaporVac Module Assembly (M01776A003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Door Module Electronics (Encore 500) 4-1

Pump Door Node Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
PPU Display Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Printer Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Totalizer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Key Pad Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Speaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
CRIND Monochrome Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
CRIND Monochrome Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Dual Head Card Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Cable Assemblies Section (Encore 500) 5-1

Automatic Temperature Compensation (ATC) Option . . . . . . . . . . . . . . . . . . . . . . 5-1
ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Barcode Scanner Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Base Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
PT-1936F Encore Series Illustrated Parts Manual May 2003 Page i

Table of Contents
Base Electronic Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Base Electronics Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Base Electronics Door Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Card Reader Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Cash Acceptor Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Electro-Mechanical Totalizer Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
LON BUS Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
LON BUS Cable length table and illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Main Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Main Power Supply Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Monochrome CRIND Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Monochrome CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Monochrome Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Printer Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Programmable Pump Preset (PPP) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
PPP Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Pumping Unit Option (Self-contained) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Pump Stop/Push-to-Start/Call Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Pump Stop/Push-to-Start/Call Option Cable Illustrations . . . . . . . . . . . . . . . . . . . 5-26
Smartpad Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Vapor Vac Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Vapor Vac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
CD Module Electronics (Encore 300 & Ultra Hi) 6-1

Base Electronics Assembly (M01561A002, M01561A003) . . . . . . . . . . . . . . . . . . 6-4
Base Electronics Assembly (M01561A004) (Ultra Hi only) . . . . . . . . . . . . . . . . . . 6-5
Base Electronics Assembly ( per Proportional Valve) . . . . . . . . . . . . . . . . . . . . . . 6-6
Monochrome and CRIND Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Single Line CRIND Power Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
VaporVac Module Assembly (M01776A002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
VaporVac Module Assembly (M01776A004) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Door Module Electronics (Encore 300) 7-1

Main Display PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
PPU Display Module Assemblies (Encore 300 only) . . . . . . . . . . . . . . . . . . . . . . . 7-2
Satellite In-Use Indicator (Ultra-Hi only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Printer Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Totalizer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Key Pad Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Speaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
CRIND Monochrome Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
CRIND Single Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Dual Head Card Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Page ii PT-1936F Encore Series Illustrated Parts Manual May 2003

Table of Contents
Cable Assemblies Section (Encore 300 & Ultra-Hi) 8-1

Automatic Temperature Control (ATC) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Barcode Scanner Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Base Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Base Electronic Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Card Reader Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Cash Acceptor Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
CRIND Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Main Access Door Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Main Access Door Electronics Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Main Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Main Power Supply Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Monochrome CRIND Device Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Monochrome CRIND Device Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Monochrome Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Printer Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Pumping Unit (Self-contained) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
Pump Stop/Call Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Pump Stop/Call Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Pump Stop/Push-to-Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Pump Stop/Push-to-Start Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Single Line CRIND Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
Single Line CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
Smartpad Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
TRIND Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
TRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
VaporVac Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
VaporVac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Meter Section 9-1

C+ Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
LC Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Digital Valve and Coil Section 10-1
Valve 10-1
Hydraulics Section 11-1
Lower Hydraulics 11-1

C+ Meter and Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
C+ Meter, Manifold and Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
PT-1936F Encore Series Illustrated Parts Manual May 2003 Page iii
Table of Contents
Valve Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

Hydraulic Frame Assembly (Encore 300, 500, Ultra-Hi units) . . . . . . . . . . . . . . . 11-5
Hydraulic Frame Assembly (Master Single) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Hydraulic Frame Assembly (Master Dual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Hydraulic Frame Assembly (Master Combo) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Master Combo/Ultra-Hi Lower Hydraulics Pipe (without Filter) . . . . . . . . . . . . . . 11-9
Master Combo/Ultra-Hi (with Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Upper Hydraulics 11-11

Manifold Angle Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Manifold Angle Casting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
MultiHose Fixed Blender Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
VaporVac Pump Assembly with VaporVac fittings . . . . . . . . . . . . . . . . . . . . . . . 11-15
One, Three and Four Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
Vapor Vac Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
Hose Outlet Casting and Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
Hose Outlet Casting and Fitting (Ultra-Hi only) . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
Vapor Recovery Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24
Vapor Recovery Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-26
Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . . . . . . . 11-27
Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . . . . . . . 11-29
Upper Hydraulics Configurations (Reference Page) . . . . . . . . . . . . . . . . . . . . . 11-31
Upper Hydraulics Configurations- (Balance Vapor) (Reference page) . . . . . . . 11-32
Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . . . . . . 11-33
Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . . . . . . . 11-34
Upper Hydraulics Configuration- (Reference page) . . . . . . . . . . . . . . . . . . . . . . 11-37
Self-Contained Pump Section 12-1

Pumping and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Air Gap Area Section 13-1

Air Gap and Blanking Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units) . . . . . . . . . . . . . . . . 13-2
Lower Pulser Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Lower Pulser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Upper Pulser Seal Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Frame and Sheathing Section 14-1

Weldment CD Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Upper Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4
Panel Lock Assembly with Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5
Description of Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6
Sample of Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6
Tubing Section 15-1

Balance and Vapor Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Discharge Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Page iv PT-1936F Encore Series Illustrated Parts Manual May 2003

Table of Contents
Options Section (Encore 500 & Encore 300) 16-1

ATC Electronics (Encore 500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
ATC Electronics (Encore 300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-2
Bar Code Scanner Assembly (Encore 500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3
Bar Code Scanner Assembly (Encore 300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4
Cash Acceptor Assembly (Encore 500 & Encore 300) . . . . . . . . . . . . . . . . . . . . . 16-5
Smartpad Assembly (Encore 500 & Encore 300) . . . . . . . . . . . . . . . . . . . . . . . . . 16-7
Encore 300 & 500 Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8
Encore 300 & 500 Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8
Index Page Index-1
PT-1936F Encore Series Illustrated Parts Manual May 2003 Page v

Table of Contents
Page vi PT-1936F Encore Series Illustrated Parts Manual May 2003

How To Use Your Manual Introduction
1 Introduction
This manual contains parts information for Gilbarco Encore Series pumps and dispensers.
Use this manual to help identify part names, part numbers, and quantities required in a specific
assembly.
How To Use Your Manual

This manual provides detailed illustrations for Encore Series pumps and dispensers. Match the
callout numbers from an illustration to the corresponding table to find information on a part
name, number, and quantity required for that assembly.
Parts Tables
The tables in this manual are set up as follows. Definitions for each column are provided
below.
Item # Description Current Part Previous Part Quantity

1 PCA, Terminal Block Board M00044A001 - 1
plastic PCB Standoff, 1/4-inch Q10651-02 - 2
Item #
The Item # column provides digits that match callouts on the related illustrations.
Description
The Description column provides a detailed name for each part from the illustration. Where
applicable, information such as colors, dimensions, or other details are provided.
Current Part
The Current Part column provides current Gilbarco part numbers for each item.
Previous Part
The Previous Part column provides old Gilbarco part numbers that are no longer in use on
current models. The previous part numbers are provided to help identify obsolete items that
may still be in the field. Where possible, notes are provided to clarify the difference between
old and new parts.
Quantity
Quantity is per assembly shown. Quantity per unit will vary depending on unit configuration.
Use specification in parts table to obtain fasteners locally. Most kits contain hardware
PT-1936F Encore Series Illustrated Parts Manual May 2003 Page 1-1
Introduction How To Use Your Manual
required for installation.
Bulleted Items (located under Description)

These items are directly related to the previous part number listed. Parts are generally used for
mounting or fastening hardware.
Important Information About Future Releases

In our effort to better serve our users, parts manual sections are released independently of each
other. This process will allow for quicker implementation of the most current data. Release
information will be included in the section titles of the on-line documentations and in the titles
and footer of print and PDF versions of documents. Please look to Gilbarcos on-line
document resource GOLD for the latest update. The revision history included within the
document will continue to describe the changes made.
Related Documents
The following documents provide additional information:
MDE-3802 Encore and Eclipse Preparation Manual
MDE-3804 Encore and Eclipse Start-Up Service Manual
MDE-3860 Encore and Eclipse Programming Quick Reference
MDE-3893 Encore and Eclipse Owners Manual
MDE-3900 Steering Manifold Valve & Valve Coil Replacement Kits
MDE-3985 Encore Installation Manual
When Ordering Parts
Keep the following items in mind when ordering Gilbarco parts:
1 Please furnish the model number, date code, and original options. This information is stamped
on a serial plate riveted to the center of the main frame base on units built before December
2002. Serial plates on units built after December 2002 are affixed to the sheet metal UL
barrier located on the main door behind the CIM door. See Serial Plate (Units built end of
Dec 2002) on page 1-3 or Serial Plate (Units built after Dec 2002) on page 1-3.
2 Provide the following information:

Part number
Quantity of the part needed
Description of part
Color, graphics, and other details needed for order entry items.
Page 1-2 PT-1936F Encore Series Illustrated Parts Manual May 2003
Figure 1-1: Serial Plate (Units built end of Dec 2002)
Model Number
NCO
BK EN 005977
Date Code
Figure 1-2: Serial Plate (Units built after Dec 2002)
Serial
Number
Unit
Type
Model
Options
Number
Model Number
The model number provides information on the configuration and options of the unit. In the
example provided above, the model number NCO corresponds to an Encore Unit Type (Pump)
single grade.
For more information on Model Codes, see Reference MDE-3985 Encore Installation Manual.
Date Code
The date code provides the month and year of manufacture. In the example provided above, an
Encore unit stamped BK was built in February 2001. Use the chart below as reference to help
determine date codes.
Month Codes
A = January E = May J = September
B = February F = June K = October
C = March G = July L = November
D = April H = August M = December
Year Code
H = 1999
J = 2000 N = 2004 T = 2008
K = 2001 P = 2005 U = 2009
L = 2002 R = 2006 W = 2010
M = 2003 S = 2007 X = 2011
Serial Number
The serial number identify which unit by customer.
Options
This is a list of customer driven options per unit.
Unit Type
The unit type provides which type of unit either Encore 300, Encore 500 or Eclipse.
Revision History Section

The following table list the revision history of PT-1936 Encore Series Pumps and Dispensers
Illustrated Parts Manual.
PT-1936A (September 2000)

Added new section Door Module Electronics Section.
The following sections are updated in this release, Introduction, CD Module Electronics
Section, Vapor Vac Module Section, Meter Section, and the Digital Valve and Coil Section.
Changed page numbering.
Revision date added to each section.
PT-1936B (November 2000)

Added two new sections Cable Assemblies and Sheathing Sections.
Updated all existing sections with the latest Revision and Date.
PT-1936C (June 2001)

Added both product names to title page Encore 300 & Encore 500
Added current page with latest Patents and Trademarks data
Updated Table of Contents by adding new Encore 300 Cable section.
Added new Cable section for Encore 300 series.
Updated Serial Plate in the Introduction Section.
Updated all existing sections with the latest Revision and Date in footer of page.
PT-1936D (July 2001)

Added current revision letter onto Title Page.
Updated Table of Contents by adding new sections. (See next bullet list)
Added the following new sections: Encore 300 and 500 Door Assembly, Encore 300 CD
Module Electronics, Encore 300 Door Module Electronics, Tubing and Hydraulics Section.
Introduction Section added new header Important Information About Future Releases.
Updated all existing sections with the latest Revision and Date in footer of page.
Record of Revision
PT-1936E (October 2002)
List of
Section Effective Pages Brief description of change
Title Page Front Cover Updated Title Page (added new Gilbarco-Veeder Root Logo).
Updated Table of Contents by rearranging sections.
(Refer to the latest Table of Contents for current list of sections and new page
Table of Contents Pages i thru iv numbers).
Adding new section 14-1 Option.
Introduction Pages 1-1 thru 1-6 Updated Revision History by changing format under Revision E.
Updated CD Module Section (Encore 500) with the following changes:
Main power supply M00458A002 minor changes to illustration and parts list.
CD Module Added new Base Electronics Assembly M02278A001.
Pages 3-1 thru 3-10
(Encore 500) Added new Monochrome CRIND Assembly M02276A001.
Added new VaporVac Module Assembly M01776A003.
Refer to Table of Contents for current page numbers.
Updated Door Module Section (Encore 500) with the following changes:
Added Pump Door Node M01785A001.
Door Module Revised PCA Display Assembly.
Page 4-1 thru 4-12
(Encore 500) Updated Printer Assembly illustration.
Added Dual Head Card Reader to illustration.
Updated Cable Section (Encore 500) with the following changes:
Edited existing cables
Updated table for current and previous part number showing parts for less vapor
valves and with vapor valves
Cable (Encore 500) Pages 5-1 thru 5-36 Adding the following options: ATC, Barcode Scanner, Card Reader Heater, Cash
Acceptor, Pump Stop/Push Start, Smartpad, Pump Stop/Call Option, Pumping Unit,
PPP.
Added Main Power Supply M02274A001.
Base Electronics Assembly M01561A001 minor changes to illustration and parts
list.
CD Module Changed heading was Monochrome CRIND Assembly now Monochrome and
Pages 6-1 thru 6-8
(Encore 300) CRIND Regulator Aassembly.
Added Single Line CRIND Power Assembly M02705A001.
VaporVac Module Assembly M01776A002 minor changes to illustration and parts
list
Updated Door Module Section (Encore 300) with the following changes:
Revised PCA Display Assemblies
Added Dual Head Card Reader to illustration.
Door Module Added new Speaker Assembly M01124A001 to illustration.
Pages 7-1 thru 7-9
(Encore 300)
Added new VaporVac Module Assembly M01776A002.
Added CRIND Single Line Assembly M02704A001.
Updated Cable Section (Encore 300) with the following changes:
Edited existing cables
Updated table for current and previous part number showing parts for less vapor
Cable (Encore 300) Pages 8-1 thru 8-38 valves and with vapor valves
Adding the following options: ATC, Barcode Scanner, Card Reader Heater, Cash
Acceptor, Pump Stop/Push Start, Smartpad.
Option Pages 14-1 thru 14-10 New Section.
All All Updated all footers by adding the latest revision and date to all sections.
Record of Revision
PT-1936F (May 2003)
List of
Title Page Front Cover Updated Title Page revision F along with usage of the latest front cover.
Updated Table of Contents by the following:
Rearranging sections. (Refer to Table of Contents for current list of sections and
Table of Contents Pages i thru iv new page numbers).
Added new section for Airgap Plates.
Added new section for Self-Contained Pump.
Added new serial label.
Introduction Page 1-6 Updated section by adding Record of Revision PT-1936F
Added Base & Shunt assembly M00911A001 and Button & Magnet M00910A001.
Door Assembly Page 2-10
Added Main Display Window M00317A003.
CD Module Electronics Added new Power Supply M02274A001.
Pages 3-1 thru 3-2
(Encore 500)
Added previous part in item 4, PPU section (PPU dual w/out switch).
Updated Monochrome Display part numbers, now current part is M02636A001.
Door Module Electronics Added note to ground wire, nut and washer on Totalizer Assembly illustration.
Page 4-1 thru 4-2 Update Key Pad Assembly table.
(Encore 500)
Removed PCA CRIND T17764-G4 from CRIND Monochrome Display Assembly
illustration and table.
Removed used with column from tables.
Removed Pulser cable M02651A001 from Base Electronics section.
Cable Pump handle cable M00497A001 is no longer needed, was used on first units.
Pages 5-1 thru 5-34
(Encore 500) Monochrome CRIND Option M00822B002 & M01103A001 are obsolete.
Refer to MDE-3804 for additional cable information.

CD Module Adding Ultra-Hi to section.
Pages 6-1 thru 6-10
(Encore 300)
Added Base Electronics M01561A002, M01561A003 and M01561A004.
Updated Monochrome Display part numbers, now current part is M02636A001.
Door Module Electronics Updated Monochrome Display illustration along with adding the jumper locations.
(Encore 300 and Page 7-8 thru 7-9 Added note to ground wire, nut and washer onTotalizer Assembly illustration.
Ultra-Hi) Update Key Pad Assembly table.
Added Satellite In-Use Indicator for Ultra-Hi.
Added Ultra-Hi to this section.

Cable Removed used with column from tables.
(Encore 300 and Pages 8-1 thru 8-48 Added where used column to determine which cable is for Ultra-Hi and which is
Ultra-Hi) for Encore 300.
Refer to MDE-3804 for additional cable information.
Meter Pages 9-2 Added new LC meter to section.
Digital Valve and Coil Page 10-1 Added Digital Valve Repair Kit part number K94444-03 to notes.
Record of Revision
PT-1936F (May 2003)
List of
Update section by changing the following:
Added new illustration showing the proportional valve along with Meter and
Manifold to lower hydraulics illustration
Added new illustration valve coil assembly.
Added Lower Hydraulics Piping for Ultra-Hi.
Added new illustrations showing Hydraulic frames for Encore 300/500 and Ultra-Hi.
New illustrations showing Manifold Angle Castings.
Pages 11-3 thru Added notes to Manifold Angle Casting Assembly and Hydraulics configuration
Hydraulics
11-38 illustration.
Added new illustrations showing VaporVac Manifold for units with less Vapor
Valves.
Added new illustrations showing Vapor Recovery Tubes for units with less Vapor
Valves.
Added Upper Hydraulics Housing Assembly for units with less Vapor Valves.
Added additional Upper Hydraulic Configuration illustrations for units with less
Vapor Valves.
Self Contained Pump Page 12-1 New Section added to this revision.
Airgap Plate Pages 13-1 thru 13-6 New Section added to this revision.
Was Sheathing section now Frame and Sheathing section.
Frame and Sheathing Pages 14-1 thru 14-6 Added the following Weldment CD Housing.
Tubing Section Pages 15-1 thru 15-5 Removed Tubing Schematics, will now be in MDE-3804 Encore Service Manual.
Options Section Pages 16-8 Added Encore 300/500 Simulator to section.
All All Updated all footers by adding the latest revision and date.
Door Assembly, CIM Left Door Assembly Section (Encore 300 & 500)
2 Door Assembly Section (Encore 300 & 500)
Door Assembly, CIM Left
1. Door assembly, CIM LEFT 2. Door assembly, CIM with CRIND
3. Door assembly, without CIM
Door assembly, without CIM

(exploded view, Rear)
Door Assembly Section (Encore 300 & 500) Door Assembly, CIM Left
Item # Part Description Current Part Previous Part Quantity

1 Door assembly,CIM left (See Note 2) M01219A001 - 1
2 Door assembly, CIM with CRIND M01208A001 - 1
3 Door assembly, left without CIM M01210A001 - 1

4 Gasket, flexible, permanent (bottom) Q12406-13 - 1
5 Gasket, flexible, permanent (u-shape) Q12406-14 - 1
6 Main Window Display Assembly M00371A003 - 1

Not shown
- Hinge CIM retainer assembly - - (See Note 1)
Lower CIM pin - - (See Note 1)

Screw, M5 x 10 - - (See Note 1)
Notes:
1. Door assembly M01219A001 includes item 2 -Door assembly CIM, item 3-Door assembly without CIM, items 4 and 5 Gaskets, Hinge CIM
assembly, Lower CIM pin and screws.
2. Doors come in various colors. When placing order, please specify color.
Left Doors (Rear View) Door Assembly Section (Encore 300 & 500)
Left Doors (Rear View)
2
3
Door assembly, CIM

(without CRIND)
includes gasket strip
(rear view)
Door assembly, without CIM,

rear view (door latch)
1 Gasket, CIM door (See Notes 1 & 2) M00368A001 - 2

2 Door latch M01978B001 M00807B001 2
3 Screws, M5 x 10 - - 2 per latch
Notes:
2. Bond in place with Loctite-401 Adhesive
Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Left (No CRIND)
Door Assembly CIM, Left (No CRIND)
1. Door assembly, CIM left, 2. Door assembly, CIM,

(without CRIND) (without CRIND)

1 Door assembly, CIM left without CRIND (See Note 2) M01219A101 - 1
2 Door assembly, CIM without CRIND M01209A001 - 1

Not shown
Door assembly, without CIM left (See page 2-1 to view door) M01210A001 - 1
Notes:
1. Door assembly M01219A101 includes item 2-Door assembly, Hinge CIM assembly, Lower CIM pin, screws and Door assembly without
CIM left.
Door Assembly CIM, Offset Door Assembly Section (Encore 300 & 500)
Door Assembly CIM, Offset
2. Door assembly, without CIM offset

1. Door assembly, CIM offset
3. Lock assembly (exploded view) (See Note 2)

1 Door Assembly, with CIM offset (See Note 3) M01220A001 - 1
2 Door Assembly, without CIM offset M01211A001 - 1
3 Lock assembly (See Notes 1 & 2) Q12542-08 - 1
Not shown
Door assembly CIM with CRIND (See page 2-1to view door) M01208A001 - 1
Notes:
1. Door assembly M01220A001 includes item 2-Door assembly without CIM, item 3-Lock assembly, Door assembly without CIM left,
Hinge CIM assembly, Lower CIM pin and screws.
2. Item 3 Lock assembly Q12542-08 is purchased only as an assembly.
Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Offset and Center (NO CRIND)
Door Assembly CIM, Offset and Center (NO CRIND)
1. Door assembly, CIM, offset 2. Door assembly, without CIM,

(NO CRIND) (OFFSET)
3. Door assembly, CIM center,

(NO CRIND)
Door Assembly CIM, Offset and Center (NO CRIND) Door Assembly Section (Encore 300 & 500)

1 Door assembly, CIM without CRIND offset (See Note1) M01220A101 - 1
2 Door assembly, without CIM offset (See Note 2) M01211A001 - 1
Not Shown:
- Door assembly, CIM without CRIND (See page 2-4 to view M01209A001 - 1
illustration) (See Note 2)
Hinge CIM retainer assembly - - (See Note 2
3 Door Assembly, CIM without CRIND center (See Note 1) M01221A101 - 1

Not shown
- Door assembly, CIM without CRIND (See page 2-4 to view) (See M01209A001 - 1
Note 3)
Door assembly, without CIM center (See page 2-8 to view) (See M01212A001 - 1
Note 3)
Hinge CIM retainer assembly - - (See Note 3)


Notes:
2. Door assembly M01220A101 includes item 2-Door assembly without CIM, Door assembly without CRIND, HInge CIM assembly, Lower
CIM pin and screws.
3. Door assembly M01221A101 includes Door assembly without CRIND, Door assembly without CIM, HInge CIM assembly, Lower CIM
pin and screws.
Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Center
Door Assembly CIM, Center
1. Door assembly, CIM center 2. Door assembly, without CIM

center

1 Door assembly, CIM center (See Note 1) M01221A001 - 1
2 Door assembly, without CIM center M01212A001 - 1
Door assembly CIM with CRIND (See page 2-1 to view door) M01208A001 - 1

Not shown

Notes:
2. Door assembly M01219A001 includes item 2-Door assembly without CIM, Door assembly with CRIND, Hinge CIM assembly, Lower
CIM pin and screws.
Nozzle Boot Door Assembly Section (Encore 300 & 500)
Nozzle Boot

1 Nozzle boot assembly (Lift to Start Flap) M01047A005 - 1
2 Screw, Pan head, square drive, Type A 1/4 - 10 x 1 1/2 (See Note 1) - - 3
3 Nozzle boot, lift to start lever (left side) M01047A006 M01047A002 1
4 Nozzle boot, lift to start lever (right side) M01047A007 M01047A003 1
5 Nozzle boot, lift to start lever (left & right sides) M01047A008 M01047A004 1
Notes:
1. Refer to kit K96620 01 to replace screws.
Door Assembly Section (Encore 300 & 500) Grade Select
Grade Select
(Button and Magnet Assembly)

(Base and Shunt Assembly)
1
3
4

- Base and Shunt Assembly (Reference only) M00911A001
1 Spring, Grade select (See note 1) - 1
2 Shunt, Grade select (See note 1) - 1
3 Base, Grade select (See note 1) - 1
- Button and Magnet Assembly (See note 2) M00910A001 - 1
4 Magnet, Grade select M00856B001 - 1
5 Button, Grade select M00903B001 - 1
Not shown:
- Screw, self-tap, hex hd, 6-20 - - 2
Notes:
1. Base and Shunt Assembly M00911A001 include items 1 thru 3. Parts can not be ordered separately.
2. Button and Magnet Assembly M00910A001 include items 4 thru 5.
Main Power Supply Assembly (M02274A001) CD Module Electronics (Encore 500)
3 CD Module Electronics (Encore 500)
Main Power Supply Assembly (M02274A001)
Power Supply with PCB (Front view) Power Supply with PCB (Exploded View)
M02774A001
4
M00047A001

Main Power Supply assembly (See Note 1) M02274A001 - 1
1 Encore Power Supply PCB (Printed Circuit Board) (See Notes 2 & 3) M02774A001 - 1
2 PCA (Printed Circuit Assembly) STP (See Notes 2 & 3) M00047A001 - 1
3 Fuse, 5 AMP, 250V Q10131-04 - 1
4 plastic PCB standoff, 1/4-inch - - As required
Notes:
1. This assembly went into effect on 8/29/02. This assembly will take the place of Main Power Supply M00458 series.
2. Until 8/29/02 Pump uses Power Supply without STP board M00047A001. Dispenser uses Power Supply without M02774A001 board.
3. After 8/29/02 Pump uses Power Supply with M02774A001 board. Dispenser uses Power Supply with STP board M00047A001 and
M02774A001 board.
CD Module Electronics (Encore 500) Main Power Supply (M00458A002)
Main Power Supply (M00458A002)
Main Power Supply Main Power Supply

(Assembled view) (Exploded view)
1 5

1 Main Power Supply Assembly M00458A002 M00458A001 1
2 Transformer, main power supply M00151A002 M00151A001 1
Screw, metric thread m5 x 10 - 2
3 PCA (Printed Circuit Assembly) STP M00047A001 - 1

plastic PCB (Printed Circuit Board) standoff, 1/4-inch - - 4
4 PCA, 24V regulator board M00053A002 - 1

plastic PCB standoff, 1/4-inch - 4
5 PCA, 18V regulator board M00050A001 - 1

plastic PCB standoff, 1/4-inch - 4
6 PCA, Terminal block board (See Note 1) M00044A001 - 1

- Fuse Q12682-07 - 1
Varistor M00487A230 - 1
Cable, Voltage Prog. Plugin 220V M00488A220 - 1
plastic PCB standoff, 1/4-inch - - 4
plastic PCB spacer, 1/4-inch - - 1
Notes:
1. PCB stand-off spacers mount under terminal block PCA, see item 6.
Base Electronics Assembly (M02278A001) CD Module Electronics (Encore 500)
Base Electronics Assembly (M02278A001)
Base Electronics
(Assembled view)
6
Front view Back view 3
4
6
5
standoffs
2

Base Electronics Assembly (Reference only) M02278A001 - 1
1 PCA (Printed Circuit Assembly) valve board 18 coils (See Note 1) M00059A001 - 1
2 Cable Ribbon 26 Position (See Note 2) - - 1
3 PCA Pump Control Node 2 M01922A001 - 1

4 Battery, Lithium/Non-Chg. Q12674-01 - 1
5 E-Cal Cable Switch (See Note 1) - - 1
6 Cable Serial Programming (See Note 2) - - 1
Notes:
1. A 12 coil version of this board exists but only the 18 coil version shown will be spared. This 18 coil board is interchangeable with the 12
coil board.
2. Refer to Cable Assemblies section (Encore 500) for additional information.
CD Module Electronics (Encore 500) Base Electronics Assembly (M00459A001)
Base Electronics 5
(Assembled view)
standoffs

1 PCA (Printed Circuit Assembly) valve board 18 coils (See Note 1) M00059A002 - 1
2 Cable Ribbon 26 Position (Pump Control Node to Valve) (See Note 2) - - 1
3 PCA Pump Control Node M00056A001 - 1

5 E-Cal Cable Switch assembly (See Note 2) - - 1
6 Cable Serial Programming (See Note 2) - - 1
Notes:
1. A 12 coil version of this board exists but only the18 coil version shown will be spared. This 18 coil board is interchangeable with the 12
coil board.
3. Pump Control Nodes with Date Codes 0701 thru 1201 may fail prematurely. Contact Gilbarcos Warranty Department for additional
information.
Monochrome CRIND Assembly (M00610A001) CD Module Electronics (Encore 500)
Monochrome CRIND Assembly (M00610A001)
(Units built before 10/2/02)
Monochrome CRIND
(Assembled view)
Monochrome CRIND
(Exploded view)
standoffs

Monochrome CRIND Assembly (Reference Only) M00610A001 - 1
1 Cable Ribbon 20 Position (See Note 1) - 1
2 PCA CRIND Control Node (See Note 2) M00089A002 M00089A001 1
3 PCA Monochrome Interface M00092A001 - 1
Notes:
2. If item 3 PCA CRIND Control Node PCA fails, replace with M01753A001 and disconnect item 4, M00092A001. Use appropriate size
standoffs when ready to install PCA M00092A001.
CD Module Electronics (Encore 500) Monochrome CRIND Assembly (M02276A001)
Monochrome CRIND Assembly (M02276A001)
(Units built after 10/2/02)
Monochrome CRIND
(Assembled view)
1
Monochrome CRIND
(Exploded view)
Front view Back view
PCA mounting
bracket
standoff

Monochrome CRIND Assembly (Reference only) M02276A001 - 1
1 PCA CRIND Control Node 2 (See Note 1) M01753A001 - 1
Notes:
1. Item 1 PCA CRIND Control Node PCA M01753A001 is interchangeable with combined PCAs M00089A002 and M00092A001. Use
appropriate size standoffs when ready to install PCA M00092A001.
VaporVac Module Assembly (M00461A001) CD Module Electronics (Encore 500)
VaporVac Module Assembly (M00461A001)
Vapor Vac Module

(Assembled view) Vapor Vac Module
(Exploded view)
standoffs 7
4
9
3
1
2
10

VaporVac Module Assembly (Reference only) (See Note 1) M00461A001 - 1
1 Card Cage front bracket T20361-05 - 1
2 PCB motor driver assembly T18018-G1 - 1
3 VaporVac controller PCB assembly T19401-G2 - 1
4 VaporVac Interface PCB assembly M00080A001 - 1
5 VaporVac Power Supply assembly T18162-G3 - 1
nut, hex metric w/ext lockwasher - - 4
6 Fan Q10355-04 - 1
7 Valve driver PCB assembly T18015-G1 - 1
8 Fuse, 7 AMP 250v Q10131-22 - 1

9 Fuse holder Q11781-01 - 1
10 Vapor Vac Module Electronics Bracket M01763A001 M00462A001 See Note 2
Notes
1. This assembly is no longer in production. Contact a Gilbarco representative before ordering.
2. Item 10, VaporVac bracket M00462A001 is shown in illustration. No longer in production as of 5/19/01. Replaced by current part
M01763A001.
CD Module Electronics (Encore 500) VaporVac Module Assembly (M01776A001)
VaporVac Module
(Assembled view) VaporVac Module
(Exploded view) 1
8 4

VaporVac Module Assembly [Vapor Valves] (Reference only) M01776A001 - 1
2 PCA motor drive assembly T18018-G1 - 1
3 VaporVac controller PCA assembly T19401-G2 - 1
4 VaporVac Power Supply assembly M01775A001 - 1
nut, hex metric with ext lockwasher - - 4

6 PCA, VaporVac Interface M00080A001 - 1

7 Fuse, 7 AMP 250v Q10131-22 - 1
VaporVac Module Assembly (M01776A003) CD Module Electronics (Encore 500)
VaporVac Module VaporVac Module

(Assembled view) (Exploded view)
1
7 4

VaporVac Module Assembly [Less Vapor Valves] (Reference only) M01776A003 - 1
nut, hex metric with ext lockwasher - - 4

6 Fuse, 7 AMP 250v Q10131-22 - 1

CD Module Electronics (Encore 500) VaporVac Module Assembly (M01776A003)
This page intentionally left blank.
Pump Door Node Assembly Door Module Electronics (Encore 500)
4 Door Module Electronics (Encore 500)
Pump Door Node Assembly
M01785A001
M00062A001

1 Pump Door Node Assembly, PCB (See Note 1) M01785A001 M00062A001 1
Screw, self tapping hex hd, 6-20x - - 4
Lamp Q12448-04 - 12
Notes:
1. Pump Door Node PCB M00062A001 is interchangeable with Pump Door Node PCB M01785A001.
Door Module Electronics (Encore 500) PPU Display Module Assemblies
PPU Display Module Assemblies
1. PPU Module (single with grade select button switch) 2. PPU Module (single without switch)
3. PPU Module (dual with grade select button 4. PPU Module (dual without switch)
PPU Bracket
is included with
all PPU Display
Module Assemblies Proximity Switch
5

1 PPU Display Module Assembly (single with switch) M02652A001 M00350A009 1
M00350A001
2 PPU Display Module Assembly (single without switch) M02652A002 M00350A002 1
3 PPU Display Module Assembly (dual with switch) M02652A005 M00350A003 1
4 PPU Display Module Assembly (dual without switch) M02652A006 M00350A006 1
5 Proximity Switch, Magnetic (Note: Used on both Encore 300 & 500 series) Q12514-10 Q12514-08 1
6 Support, Snap lock pin with arrowhead - - 2
- PCA, Single PPU M00065A001 - 1

-
PCA, Dual PPU M01303A001 - 1
- Lamp (Not shown) Q12448-04 - 2 per single

PPU
4 per dual
PPU
Printer Module Assembly Door Module Electronics (Encore 500)
Printer Module Assembly

1 Printer Module Assembly M00317A001 - 1
Printer paper, High Speed thermal (See Note 1) Q12475-02 - 1

Cleaning Card (See Note 1) Q13400 - 1
Notes:
1. Recommend to use High Speed thermal paper supplied by Fujitsu, NCR and or Wallace. For additional information refer to PT-1798
Consumables list.
Door Module Electronics (Encore 500) Totalizer Assembly
Totalizer Assembly
Totalizer (Assembled view) 4

2
See Note 4
See Note 3
Ty-wrap
3
1
5

1 2 Electro-Mechanical Totalizer (Reference only) M00346A002 - 1
3 Electro-Mechanical Totalizer (Reference only) M00346A003 - 1
4 Electro-Mechanical Totalizer (Reference only) M00346A004 - 1
2 PCA Totalizer Node M00077A001 - 1
3 Totalizer Lens (See Note 1) M00359A001 - 1
4 Totalizer Electro-Mechanical (See Note 2) M00455A001 - 2-4
5 Gasket, Totalizer M00343B001 - 1
Notes:
1. When replacing lens, use a new gasket (see item 5).
2. Quantities will vary per assembly.
4. Ground wire, washer, ring term and nut are not used on new Totalizers.
Key Pad Assemblies Door Module Electronics (Encore 500)
Key Pad Assemblies
1. Manager Panel Assembly 2. Customer Input Keypad (All)
3. Monochrome Softkey Keypad 4. CIM Door Options Keypad

1 Keypad Manager Panel Assembly M00147A001 - 1
2 Customer Input Keypad M00141B002 M00141A001 1
3 Monochrome Softkey Keypad (See Note 1) M00143B001 - 1
4 CIM Door Options Keypad (See Note 1) (Canada Only) M01109B003 M01109B002 1
M01109B001
5 CIM Door Option Start/Stop/Call Keypad (Domestic Only) (Not shown) M01735B001 - 1
Notes:
1. Keypad graphics are order entry items. Contact a Gilbarco representative before placing order. No more than (2) layers of graphics
should be applied over a keypad.
Door Module Electronics (Encore 500) Speaker Assembly
Speaker Assembly
1. Speaker Assembly M01124A001
Speaker Assembly M01122A001 is

obsolete as of April 2002

1 Speaker Assembly M01124A001 M01122A001 1
- nut, hex w/ext lock washer - - 4
CRIND Monochrome Display Assembly Door Module Electronics (Encore 500)
CRIND Monochrome Display Assembly

(Fluorescent Backlight Version) (Units built before July 14, 2001)
1. CRIND Monochrome Display
2. Monochrome Heater Bracket 3. Gasket, Touchscreen 4. Video Display Lens
5. Fluorescent Lamp 6. Ballast, Fluorescent Lamp 7. Monochrome Fan (cable)

1 CRIND Monochrome Display Assembly (Fluorescent Backlight Version only) (See Notes 1 M00696A001 1
(No longer available) and 2)
2 Monochrome Heater Bracket Assembly (See Note 1) M01083A001 1
3 Gasket, Touchscreen (See Note 1) R20682-01 1
Door Module Electronics (Encore 500) CRIND Monochrome Display Assembly

4 Video Display Lens (See Note 1 ) M00683B001 1
5 Fluorescent Lamp (See Note 1) Q12929-02 1
6 Ballast, Fluorescent Lamp (See Note 1) Q13164-07 1
7 Monochrome Fan (cable) (See Note 1) M00822B002 1
Notes:
1. No longer in production as of July 14, 2001. Contact a Gilbarco representative before ordering.
2. A conversion kit to the new display is required. The following conversion kits are available:
Part number M02098K001 - Encore Monochrome Conversion kit without Display
Part number M02098K002 - Encore Monochrome Conversion kit with Display.

(No longer in production.) (Available for spares.)
1. Monochrome Display Assembly

(Assembled View) Monochrome Mounting Bracket (Exploded view)
(See Note 1) Monochrome Assembly
Video Jumper
B Position
Video Jumper Spacer (See Note 1)

A Position
Nut (See Note 1)
3. Gasket, Touchscreen 4. Monochrome Display Lens 5. Gasket, Display Lens 6. Cover, Monochrome

1 CRIND Monochrome Display Assembly (Reference only) (See Note 1) M01653A001 - 1
2 Monochrome Display (See Notes 2, 3 and 4) (backlight always ON) M02636A001 Note: See 1
previous parts
below
- Monochrome Display (Interchangeable, backlight always ON) - Q13908-06 1
Monochrome Display (Interchangeable, backlight always ON) - Q13908-05 1
Monochrome Display (Interchangeable, backlight always ON) - Q13908-03 (See Note
5)
5)
Monochrome Display (Backlight ambient sensitive, OFF in day light, ON at - Q13908-01 (See Note
night) 5)
3 Gasket, Touchscreen R20682-01 - 1
4 Monochrome Display Lens (See Note 6) M01255B001 - 1
5 Gasket, Display Lens (See Note 6) M01360B001 - 1
6 Cover, Monochrome (Reference only) M01649B001 - 1
Not shown:
- Monochrome Single Side Heater Kit (Refer to MDE-4177 Monochrome Display M03063K001 - 1
Heater Retrofit kit manual for additional information)
- Monochrome Dual Side Heater Kit (Refer to MDE-4177 Monochrome Display M03063K002 - 1
Notes:
1. Monochrome Mounting bracket M01648A001, nuts, spacers, along with item 2-Monochrome Display and item 5-Gasket Display Lens
are a part of item 1-Monochrome Display Assembly.
2. Do not remove plastic piece off Monochrome Display. This piece is used for Rain Shield see attached sticker ON display for warning.
3. Monochrome Display M02636A001 is currently in production. This display replaces all. Note: Backlight is Always ON.
4. The jumper for video source on Encore 500 is in position A and for The Advantage and Encore 300 it is in position B.
5. Monochrome Displays Q13908-03, Q13908-02 and Q13908-01 are no longer available.
6. When replacing item 4-Monochrome Display Lens always use item 5-Gasket Display Lens.
Dual Head Card Reader Door Module Electronics (Encore 500)
Dual Head Card Reader
Single-Head CRIND Card Reader

device
See Note 2
3

Card Reader, Dual Head (Reference only) (See Notes 1 and 2) M02136B001 Q11489-06 1
(See Note 2)
1 Card Reader, Gasket (See Note 1) N23505-02 - 1
2 Card Reader, Bracket (See Note 1) M01180B003 - 1
3 Card Reader, Gasket (See Note 1) M00682B001 - 1
Not Shown
4 Cable, ESD Ground (See Note 1) (See Note 3) - 1
5 - Cleaning Card (Card Reader) (See Note 4) Q11482 1
Notes:
1. Dual Head Card Reader kit M02139K001 include items 1 thru 4.
2. Single Head Card Reader was discontinued in production on January 2002. Use kit M02139K001 to replace old CRIND Card Reader
Q11489-06. For more information refer to MDE-4080 Dual Head Card Reader Installation instructions.
4. Refer to the Consumables Parts manual PT-1798 for ordering information.
Door Module Electronics (Encore 500) Dual Head Card Reader
Cable Assemblies Section (Encore 500)
5 Cable Assemblies Section (Encore 500)
Note: See MDE-3804 Encore & Eclipse Series Start-Up/Service Manual for cable
block diagrams.
Automatic Temperature Compensation (ATC) Option
Cable Description Current Part Previous Part

LON BUS cable (Refer to LON BUS cable section for illustration) M00489A001 M02235A001
M00489A003 M02235A003
Power data cable R20128-G2 -
I.S. Barrier cable R20147-G1 -
T-Meter/Meter Probe cable R20148-G3 -
ATC Cable Illustrations
R20128-G2
R20147-G1
R20148-G3
Cable Assemblies Section (Encore 500) Barcode Scanner Option
Barcode Scanner Option

LON BUS (Refer to LON BUS cable section) M00489A005 -
Scanner assembly, cable M01378A001 -
Barcode Scanner Cable Illustrations
M01378A001
Base Electronics Cable Assemblies Section (Encore 500)
Base Electronics

E-Cal Switch cable M00150A001 -
LON BUS cable (Refer to LON BUS cable section) - -
Digital Valve coil and cable assembly (out of production with proportional valve 4/28/03) M00454A002 M00454A001
Pump Control to Valve cable M00549A001 -
Serial Programming cable M00719A001 -
6-Hose Conduit and cable assembly M01339A002 M01339A001
Pulser cable (part cannot be ordered separately, part of the Pulser assembly T18350-G6) M02651A001 -
Pulser and cable assembly (used with Proportional Valve) T18350-G6 M00453A001
Base Electronic Cable Illustrations
M00150A001
Cable Assemblies Section (Encore 500) Base Electronics
M00454A002
M00549A001
M00719A001
Base Electronics Cable Assemblies Section (Encore 500)
M01339A002
Note: This cable is part of the Pulser Cable assembly T18350-G6.

Part cannot be ordered separately.
M02651A001
T18350-G6
Cable Assemblies Section (Encore 500) Base Electronics Door
Base Electronics Door

Pump handle cable (No longer used) - M00497A001
Card Reader cable M00501A001 -
PPU CIM Door (left) M00509A001 -
PPU CIM Door (center and offset) M00509A004 M00509A002
Manager Keypad cable M00515A003 M00515A001
CRIND SoftKeys cable M01200A001 -
PTS/Call/Stop cable M01201A002 M01201A001
ESD Ground Card Reader cable M02134A001 -
Call button, cable (no longer used) - M01233A001
Cable and Pump handle Q12514-09 Q12514-07
M01152A001
Grade Select cable Q12514-10 Q12514-08
M00628A001
Notes:
1. Use only when single hose MPD hose is on left grade 1 or grade select button is on far right.
Base Electronics Door Cable Illustrations
M00497A001
M00501A001
Base Electronics Door Cable Assemblies Section (Encore 500)
M00509A001
M00509A004
M00515A003
Cable Assemblies Section (Encore 500) Base Electronics Door
M01200A001
M01201A002
M01233A001
Base Electronics Door Cable Assemblies Section (Encore 500)
Q12514-09
Q12514-10
Cable Assemblies Section (Encore 500) Card Reader Heater Option
Card Reader Heater Option

Card reader heater cable M02604A001 -
AC Adaptor cable (no longer used) - M02606A001
Card reader heater cable adapter (no longer used) - M02607A002
AC Adaptor card reader heater cable (not shown) M02606A003 -
Card Reader Heater Cable Illustrations
M02604A001
M02606A001
M02607A002
Cash Acceptor Option Cable Assemblies Section (Encore 500)
Cash Acceptor Option

LON BUS (Refer to LON BUS cable section) - -
Security switch cable M02152A001 -
Cash acceptor cable M02153A001 -
Cash acceptor cable M02154A001 -
Security switch cable M02160A001 -
Cash Acceptor Line Filter cable M02367A002 -
Cash Acceptor Cable Illustrations
M02152A001
M02153A001
M02154A001
M02160A001
Cable Assemblies Section (Encore 500) Cash Acceptor Option
M02367A002
Electro-Mechanical Totalizer Option Cable Assemblies Section (Encore 500)
Electro-Mechanical Totalizer Option

LON BUS cable (Refer to LON BUS cable section) M00489A002 -
M00489A004
Cable Assemblies Section (Encore 500) LON BUS Cables
LON BUS Cables
Cable Description/Location Current Part Previous Part

Pump Control Node to Door Node M00489A001 M02235A001
Pump Control Node or Crind Control Note to Door Node
Door Node to Printer to Scanner M00489A002 M02235A002
Pump Control Node to Crind Control Node
Printer to Totalizer Node M00489A003 M02235A003
LON BUS Cable length table and illustration
Note: A004 is used for Eclipse Units ONLY.
Main Power Supply Cable Assemblies Section (Encore 500)
Main Power Supply
Cable Description Current Part Previous Part Where Used

Backlight Power Cable Main Display M00614A004 - C
Main Conduit and Cable Assembly M00614A005 - C
Power 2 wire/STP Control cable M00635A003 M00635A002 C
Power cable M01591A001 - B
Main Conduit and Cable Assembly M02149A002 - A
Power Supply Adaptor cable M02159A001 - A
Ballast/backlight cable M02606A003 M00630A005 C
M00630A003
AC Power cable (For VaporVac or TRIND) M02948A001 M00806A001 -
Varistor cable 115 volts M02951A001 - C
Varistor cable 220-240 volts M02951A002 - C
Power Terminal cable M02954A001 M00153A001 C
2-Wire Pump and CRIND cable M02993A001 - B
Regulator PCA cable (no longer used) - M00484A001 -
24V Regulator PCA cable (no longer used) - M00486A001 -
Terminal block PCA to valve PCA cable (no longer used) - M01277A001 -
M00625A001
Notes
1. If card reader is not used, plug cable into valve board.
Where Used Key

A. with Junction Box and Conduit
B. without Junction Box and Conduit
C. Both (with or without Junction Box and Conduit)
Cable Assemblies Section (Encore 500) Main Power Supply
Main Power Supply Cable Illustrations
M00614A004/5
M00630A005
M00635A003
M01591A001
M02149A002
M02159A001
M02159A002
Cable Assemblies Section (Encore 500) Main Power Supply
M02159A004
M02606A003
M02948A001
Varistor 3-1
WT-2
M02951A001
varistor 3-2
WT-3
M02951A002
M02954A001
M02993A001
Cable Assemblies Section (Encore 500) Monochrome CRIND Option
Monochrome CRIND Option

2 Wire between CCN and PCN cable M00491A001 -
LON Bus cable (Refer to LON BUS cable section) - -
TRIND Gateway to CCN cable (used only with Trind units) M00515A002 -
Monochrome Interface to CCN (no longer used) - M00545A001
Monochrome PCA to Monochrome display M00553A001 -
Serial Programming port M00719A001 -
Monochrome Fan assembly (Obsolete) - M00822B002
Lamp Heater monochrome assembly (Obsolete) - M01103A001
Backlight cable R20778-G1 -
Monochrome CRIND Cable Illustrations
M00491A001
M00515A002
Monochrome CRIND Option Cable Assemblies Section (Encore 500)
M00545A001
M00553A001
M00719A001
R20778-G1
Cable Assemblies Section (Encore 500) Monochrome Heater Option
Monochrome Heater Option

Monochrome Display cable M03024A001 -
Monochrome Heater Option Cable Illustration
M03024A001
Printer Cable Assemblies Section (Encore 500)
Printer

+24V Printer and Fan Power cable (See Notes 1, 2 and 3) M00517A005 M00517A001
Speaker and Cable assembly M00636A001 -
Capacitor cable (no longer used) - M00484A001
Notes:
1. Cable M00517A005 is needed with pumps older than serial number En0015xx.
2. This cable is used on Monochrome Display Q13908 or M02636A001.
3. Use Printer cable M00517A005 along with Backlight cable R20778-01.
Printer Cable Illustrations
M00517A005
M00636A001
M00484A001
Cable Assemblies Section (Encore 500) Programmable Pump Preset (PPP) Option
Programmable Pump Preset (PPP) Option

Customer Miscellaneous cable M00715A001 M01202A001
PPP Cable Illustrations
M00715A001
Pumping Unit Option (Self-contained) Cable Assemblies Section (Encore 500)
Pumping Unit Option (Self-contained)

Main conduit cable assembly (See note 1) M01003A007 M01003A006
Notes:
1. Main conduit cable assembly will change in May 2003 from M01003A007 to M01687A005.
Pumping Unit Cable Illustrations
M01003A007
Cable Assemblies Section (Encore 500) Pump Stop/Push-to-Start/Call Option
Pump Stop/Push-to-Start/Call Option

PTS/Call/Stop cable M01201A002 -
Customer Miscellaneous cable (no longer used) - M01202A001
Call Button cable M01233A002 -
Call Interface Power cable M02802A001 -
Keypad to Call Interface cable M02803A001 -
Pump Stop/Push-to-Start/Call Option Cable Illustrations
M01201A002
M01202A001
Pump Stop/Push-to-Start/Call Option Cable Assemblies Section (Encore 500)
M01233A002
M02802A001
M02803A001
Cable Assemblies Section (Encore 500) Smartpad Option
Smartpad Option

Smartpad cable M00497A002 -
ADA/VAR/CANC/Help keypad M02248A001 -
Smartpad Cable Illustrations
M00497A002
M02248A001
Vapor Vac Option Cable Assemblies Section (Encore 500)
Vapor Vac Option
Current Part Previous Part

Cable Description (less vapor valves) (with vapor valves)
Pump Control Node to Vapor Vac cable M00549A002 M00549A002
Vapor Vac valve/Motor Upper Housing control M00830A003 M00830A002
Conduit and Cable assembly (Valve and Motor control CD Module) M00845A003 M00845A002
Ribbon Cable, 20 con (Reg/Logic) R17995-G4 R17995-G4
Ribbon Cable Assembly R19665-G1 R19665-G1
Ribbon Cable Assembly, 20 con none R19666-G1
Ribbon Cable Assembly, 34 con R19667-G1 R19667-G1
Ribbon Cable, 24 con R19672-G1 R19672-G1
Multiplex Interface cable R19699-G1 R19699-G1
Vapor Vac Cable Illustrations
M00549A002
Cable Assemblies Section (Encore 500) Vapor Vac Option
M00830A002
M00830A003
M00845A002
M00845A003
R17995-G4
R19665-G1
R19666-G1
R19667-G1
R19672-G1
R19699-G1
Main Power Supply (M02274A001) CD Module Electronics (Encore 300 & Ultra Hi)
6 CD Module Electronics (Encore 300 & Ultra

Hi)
Main Power Supply

(front view)

Main Power Supply assembly (Encore 300 and Ultra-Hi) (See Note 1) M02274A001 - 1
Fuse, 5 AMP, 250V Q10131-04 - 1
Notes:
1. This assembly went into effect on December 2002. This assembly will take the place of Main Power Supply M01608 series.
CD Module Electronics (Encore 300 & Ultra Hi) Main Power Supply (M01608A001)
Main Power Supply

(Assembled view)
1
2

1 Main Power Supply assembly (See Note 1) M01608A001 - 1
2 Fuse, 5 AMP Q10131-04 - 1
3 Connector plug N21120 - 1
Notes:
1. This assembly was replaced by M02274A001. The fuse is the only spare parts item. Use kit M00016A004 to upgrade to new power
supply if spares are required.
Base Electronics Assembly (M01561A001) CD Module Electronics (Encore 300 & Ultra Hi)
Base Electronics
(Assembled view)
Base Electronics
(Exploded view)
3
1a
Steering
5
Valve PCA
(option)
1b
Select Grade
2 PCA (option)
PCB supports

1a Steering Valve Relay PCA (See Note 1) M01549A001 - 1
1b PCA Grade Select M01564A001 - 1
Plastic PCB standoff or PCB Locking support, 1/4-inch - - 4
Plastic PCB spacer or Push spacer, 1/4-inch - - 2
2 Hydraulic Interface PCA M01546A001 - 1
3 PCA Pump Controller M01598A001 - 1
Plastic PCB standoff, 1/4-inch - - 4
Plastic PCB spacer, 1/4-inch - - 4
4 E-Cal Cable switch assembly (See Note 2) - - 1
5 E-Cal Switch cover bracket M00158B003 M00158B002 1

Notes:
1. This board is used in conjuction with M001546A001 and M001598A001 per 6 hose Blender.
CD Module Electronics (Encore 300 & Ultra Hi) Base Electronics Assembly (M01561A002, M01561A003)
Base Electronics Assembly (M01561A002, M01561A003)
Base Electronics
Base Electronics
(Exploded view) 3
(Assembled view)
PCB supports
PCB supports

Base Electronics Assembly (Reference only) (Not shown) M01561A002 - 1

1 Steering Valve Relay PCA M01564A001 - 1
Plastic PCB spacer or Push spacer, 1/4-inch - - 2
2 Hydraulic Interface PCA M01546A001 - 1
Plastic PCB spacer, 1/4-inch - - 4
6 Steering Valve Relay PCA (Used on Base Electronics M01561A002) (Not shown) M02097A001 - 1
Notes:
1. This board is used in conjuction with M001546A001 and M001598A001 per 6 hose Blender.
Base Electronics Assembly (M01561A004) (Ultra Hi only) CD Module Electronics (Encore 300 & Ultra Hi)
Base Electronics Assembly (M01561A004) (Ultra Hi only)
Base Electronics
(Assembled view)
Base Electronics
(Exploded view) 3
PCB supports

Base Electronics assembly (Ultra-Hi) (Reference only) M01561A004 - 1
1 PCA Interface T18994-G1 - 1
2 Audio Transducer Q11763-01 - 1
3 Hydraulic Interface cable (not shown) (See Note 1) - - 1
Notes:
CD Module Electronics (Encore 300 & Ultra Hi) Base Electronics Assembly ( per Proportional Valve)
Base Electronics Assembly ( per Proportional Valve)
M03002A001 M03002A002 M03002A003
3 5

- Base Electronics Assembly (Reference only) (Not shown) M03002A002 - 1
Base Electronics Assembly (Reference only) (Not shown) M03002A003 - 1
1 Cable, Controller/Valve Encore 300 (See Note 1) - - 1
2 PCA Valve Controller M02335A001 - 1
3 PCA Grade Select M01564A001 - 1
4 PCA Steering Valve Relay M02097A001 - 1
Notes:
Monochrome and CRIND Regulator Assembly CD Module Electronics (Encore 300 & Ultra Hi)
Monochrome and CRIND Regulator Assembly
Monochrome CRIND
(Assembled view)
Monochrome CRIND
(Exploded view)
PCB
supports

Monochrome and CRIND Regulator Assembly (Reference only) M01554A001 - 1
1 PCA CRIND Regulator T20306-G1 - 1
2 PCB Monochrome Controller Assembly T19501-G2 - 1
Push spacer, 1/4-inch - - 1
- PCA CRIND Z180 logic board (Not shown) T17764-G4 - -

(Reference Only -See Door Module Electronics Encore 300 series)
PCB locking support, 1/4-inch - - 10
CD Module Electronics (Encore 300 & Ultra Hi) Single Line CRIND Power Assembly
Single Line CRIND Power Assembly
Single Line CRIND

(Assembled view)
PCB
supports
Single Line CRIND
(Exploded view)

Single Line CRIND Power Assembly (Reference only) M02705A001 - 1
1 PCA CRIND Regulator T20306-G1 - 1
2 Transformer T18652-G2 - 1
nut, hex metric M4 - - 4
VaporVac Module Assembly (M01776A002) CD Module Electronics (Encore 300 & Ultra Hi)
VaporVac Module
(Assembled view) 2
VaporVac Module
(Exploded view)
4
1
3
7
10
9 6

1 VaporVac Assist Vapor Recover Module Assembly (See Note 1) M01776A002 - 1
5 VaporVac Isolation/Interface PCB assembly M0080 -
nut, hex metric w/ext lockwasher - - 4

8 Fuse, 7 AMP 250v Q10131-22 - 1
10 Card Cage, plastic T20361-G1 - 1
Notes:
1. This assembly is no longer in production. Contact a Gilbarco representative before ordering.
CD Module Electronics (Encore 300 & Ultra Hi) VaporVac Module Assembly (M01776A004)
VaporVac Module
1
(Assembled view) VaporVac Module
(Exploded view)

VaporVac Module Assembly (Reference only) (See Note 1)
M01776A004 - 1
nut, hex metric M4 - - 4
5 Fuse, 7 AMP 250v Q10131-22 - 1

7 Card Cage, plastic T20361-G1 - 1
Main Display PCA Door Module Electronics (Encore 300)
7 Door Module Electronics (Encore 300)
Main Display PCA

1 PCA Main Display M01515A001 - 1
2 Lamp Q12448-04 - 12
Not Shown:
Screw, self tapping hex hd, 6-20 - - 4
Door Module Electronics (Encore 300) PPU Display Module Assemblies (Encore 300 only)
PPU Display Module Assemblies (Encore 300 only)
1. PPU Module (single with grade select button switch) 2. PPU Module (single without switch)
3. PPU Module (dual with grade select button switch) 4. PPU Module (dual without switch)
Proximity Switch
5

1 PPU Display Module Assembly (single with switch) M02652A003 M00350A003 1
2 PPU Display Module Assembly (single without switch) M02652A004 M00350A004 1
3 PPU Display Module Assembly (dual with switch) M02652A007 M00350A007 1
4 PPU Display Module Assembly (dual without switch) M02652A008 M00350A008 1
5 Proximity Switch, Magnetic (See Note 1) Q12514-10 Q12514-08 1
6 Support, Snap lock pin with arrowhead - - 2
- PCA, Single PPU (See Note 2) M01522A001 - 1
- PCA, Dual PPU (See Note 3) M01525A001 - 1
PPU Display Module Assemblies (Encore 300 only) Door Module Electronics (Encore 300)

Notes:
1. Proximity Switch is used on both Encore 300 and 500 series.
2. Use PCA M01522A001 with single PPU Display assembly.
3. Use PCA M01525A001 with dual PPU Display assembly.
Door Module Electronics (Encore 300) Satellite In-Use Indicator (Ultra-Hi only)
Satellite In-Use Indicator (Ultra-Hi only)
(Assembled in a PPU Position)

1 Satellite In-Use Indicator M02652A009 - 1
2 PPU Module bracket M00351B002 - 1
3 PCA, Ultra-Hi Light board M02297A001 - 1
screw, pan head, ph hd Q11270-17- - 3
nut, hex w/ext lock washer 4-40 thd Q12068-01- - 3
spacer, hex 4-40 x 1.000 x 4-40 -
Printer Module Assembly Door Module Electronics (Encore 300)
Printer Module Assembly

1 Printer Module assembly M00317A003 - 1
Printer paper, High Speed thermal (See Note 1) Q12475-02 - 1
Notes:
1. Recommend to use High Speed thermal paper supplied by Fujitsu, NCR and or Wallace. For additional information refer to PT-1798
Consumables list.
Door Module Electronics (Encore 300) Totalizer Assembly
Totalizer Assembly
Totalizer (Assembled view) 4

Totalizer (Exploded View)
2
See Note 4 See Note 5
Ty-wrap
3
1
5
PCA Totalizer

1 Electro-Mechanical Totalizer (See Note 2) M00346A005 - 1
Electro-Mechanical Totalizer M00346A006 - 1
Totalizer Assembly (less Totalizer node PCA) (See Note 1) M00346A102 - 1
2 PCA Totalizer M01621A001 - 1
3 Totalizer Lens M00359A001 - 1
4 Totalizer Electro-Mechanical (See Note 3) M00455A001 - 2-3
5 Gasket, Totalizer M00343B001 - 1
6 Totalizer mount plate assembly M00345A001 - 1
Notes:
1. Totalizer Assembly M00346A102 comes without item 2-PCA Totalizer and Stand-offs (not shown).
2. Used on Encore 300 and Ultra-Hi units.
3. Quantities will vary per assembly.
5. Ground wire, washer, ring term and nut are not used on new Totalizers.
Key Pad Assemblies Door Module Electronics (Encore 300)
Key Pad Assemblies
1. Operator Panel Assembly 2. Customer Input Keypad (All)
3. Monochrome Softkey Keypad 4. CIM Door Options Keypad

1 Operator Panel Assembly T17549-G1 - 1
2 Customer Input Keypad M00141B002 M00141A001 1
3 Monochrome Softkey Keypad M01254B002 M01254B001 1
4 CIM Door Options Keypad (See Note 1) (Canada Only) M01109B003 - 1
Not shown:
- Keypad, Start/Call/Stop M01735B001 - 1
Door Module Electronics (Encore 300) Speaker Assembly
Speaker Assembly
1. Speaker Assembly M01124A001
Speaker Assembly M01122A001 is

obsolete as of April 2002

1 Speaker Assembly M01124A001 M01122A001 1
(Exploded view)
Monochrome Assembly
Monochrome Mounting Bracket
1. Monochrome Display Assembly
(See Note 1)
Video Jumper
B Position
Video Jumper Spacer (See Note 1)

A Position
Nut (See Note 1)
3. Gasket, Touchscreen 4. Video Display Lens 5. Gasket, Display Lens
6. Cover, Monochrome
7. PCA CRIND

1 CRIND Monochrome Display Assembly (See Note 1) M01653A001 - 1
2 Monochrome Display (See Notes 2, 3 and 4) (backlight always ON) M02636A001 Note: See 1
previous parts
below
- Monochrome Display (Interchangeable, backlight always ON) - Q13908-06 1
Monochrome Display (Interchangeable, backlight always ON) - Q13908-05 1
5)
5)
Monochrome Display (Backlight ambient sensitive, OFF in day light, ON at - Q13908-01 See Note
night) 5)
3 Gasket, Touchscreen R20682-01 - 1
4 Monochrome Display Lens (See Note 5) M01255B001 - 1
6 Cover, Monochrome M01649B001 - 1
7 PCA CRIND Z180 logic board T17764-G4 - 1
Not shown:
- Monochrome Single Side Heater Kit (Refer to MDE-4177 Monochrome Display M03063K001 - 1
- Monochrome Dual Side Heater Kit (Refer to MDE-4177 Monochrome Display M03063K002 - 1
Heater Retrofit kit manual for additional information
Notes:
1. Monochrome Mounting bracket, nuts and spacers, along with item 2-Monochrome Display and item 5-Gasket Display Lens are a part of
item 1-Monochrome Display Assembly.
2. Do not remove plastic piece off Monochrome Display. This piece is used for Rain Shield see attached sticker ON display for warning.
3. Monochrome Display M02636A001 is currently in production. This display is compatible to all and replaces all. Note: Backlight is
Always ON.
4. The jumper for video source on Encore 500 is in position A and for The Advantage and Encore 300 it is in position B.
5. Item 4-Monochrome Display Lens should be used together with item 5-Gasket Display Lens.
CRIND Single Line Assembly Door Module Electronics (Encore 300)
CRIND Single Line Assembly
1. Single Line Mounting Bracket Assembly
2. Single Line Display Board
4. Video Display Lens 5. Gasket, Display Lens

3. Gasket, 10.4 Display Lens
6. PCA CRIND
Door Module Electronics (Encore 300) CRIND Single Line Assembly

1 Single Line Mounting Bracket Assembly (Reference only) M02704A001 - 1
2 Single Line Display Board T20379-G4 T20379-G3 1
3 Gasket, 10.4 Display Lens M02539B001 - 1

4 Video Display Lens (See Note 1) M01255B002 - 1
6 PCA CRIND Z180 logic board T17764-G3 - 1
Notes:
1. Use item 4-Video Display Lens in conjunction with item 5-Gasket Display Lens.
Dual Head Card Reader Door Module Electronics (Encore 300)
Dual Head Card Reader
CRIND Card Reader device

See Note 2
1
2

Card Reader, Dual Head (See Note 1) M02136B001 Q11489-06 1
(See Note 2)
1 Card Reader, Gasket (vertical) (See Note 1) N23505-02 - 1
2 Card Reader, Bracket (See Note 1) M01180B003 - 1
3 Card Reader, Gasket (See Note 1) M00682B001 - 1
Not Shown:
4 Cable, ESD Ground Card (See Note 1) (See Note 3) - 1
- Cleaning Card (Card Reader) Q13400 - 1
Notes:
1. Dual Head Card Reader kit M02139K001 include items 1 thru 4.
2. Single Head Card Reader was discontinued in production on January 2002. Use kit M02139K001 to replace old CRIND Card Reader
Q11489-06. For more information refer to MDE-4080 Dual Head Card Reader Installation instructions.
4. Refer to the Consumables Parts manual PT-1798 for ordering information.
Door Module Electronics (Encore 300) Dual Head Card Reader
This page intentionally blank.
Automatic Temperature Control (ATC) Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
8 Cable Assemblies Section (Encore 300 &

Ultra-Hi)
Note: See MDE-3804 Encore & Eclipse Series Start-Up/Service Manual for cable
block diagram.
Automatic Temperature Control (ATC) Option

Reg/Logic cable R17795-G7 -
Ribbon cable 34 R19667-G1 -
Power data cable R20128-G1 -
I.S. Barrier cable R20147-G1 -
T-Meter/Meter Probe cable R20148-G3 -
Main interface cable M01650A001 -
Main interface ATC cable M02009A001 -
ATC Calibration M02638A001 -
ATC Cable Illustrations
R17995-G7
R19667-G1
Cable Assemblies Section (Encore 300 & Ultra-Hi) Automatic Temperature Control (ATC) Option
R20128-G1
R20147-G1
R20148-G3
M01650A001
Automatic Temperature Control (ATC) Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
M02009A001
M02638A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Barcode Scanner Option
Barcode Scanner Option

Scanner board to light board cable M00495A003 - C
AC power cable M00811A001 - C
Barcode scanner cable M01304B001 - C
Scanner cable assembly M01991A001 - C
Scanner power interface cable M02158A001 - C
Input/transer TI/RFID (P3) cable R20206-G11 - C
Power input to transformer cable R20543-G3 - C
Where Used Key
A. Encore 300 only

B. Ultra-Hi only
C. Both (Encore 300 & Ultra-Hi)
Barcode Scanner Cable Illustrations
M00495A003
M00811A001
Barcode Scanner Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
M01304B001
M01991A001
M02158A001
R20206-G11
Cable Assemblies Section (Encore 300 & Ultra-Hi) Barcode Scanner Option
R20543-G3
Base Electronics Cable Assemblies Section (Encore 300 & Ultra-Hi)
Base Electronics

E-Cal security switch M00150A001 - C
Grade select cable (no longer used) - M01123A001 -
Call button (no longer used) - M01233A001 -
Interface cable assembly M01650A001 - C
Grade select cable M01693A001 - A
Grade select cable M01695A001 - A
Main DC cable M02279A001 - B
Hydraulic Interface cable M02281A001 - B
Pulser Cable assembly M02337A001 - B
Pulser M02651A001 R20462-G4 A
Value/Power Supply (no longer used) - R20593-G1 A
Valve coil assembly {Refer to (Valve Coil assembly) in the Hydraulics section for M02958A001 M00454A002 A
illustration}
Controller/Valve cable M02971A001 - A
Pulser Reverse cable (Extended Reach Option only) M02972A001 - A
Cable Assembly, (Reg/Logic) R17995-G7 - A
Ribbon cable assembly 34 con R19667-G1 - A
Cable Assembly, (Reg/Logic) R17995-G7 - A
Where Used Key
A. Encore 300 only

B. Ultra-Hi only
Base Electronic Cable Illustrations
M00150A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Base Electronics
M001123A001
M01233A001
M01650A001
M01693A001
M01695A001
M02279A001
M02281A001
M02971A001
M02972A001
M02337A001
M02338A001
R20462-G4
R20593-G1
M00454A002
R17995-G7
R19667-G1
Card Reader Heater Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
Card Reader Heater Option

Card reader heater cable M02604A001 - C
AC adaptor cable (M02606A003 is not shown) M02606A003 M02606A001 C
Where Used Key
A. Encore 300 only

B. Ultra-Hi only
Card Reader Heater Cable Illustrations
M02604A001
M02606A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Cash Acceptor Option
Cash Acceptor Option

AC adaptor cable (No longer used) - M01589A001 A
Cash acceptor cable M02154A001 - C
Security switch interface cable M02160A002 - C
Data and LCR switch cable M02211A001 - C
Cash acceptor filter line M02367A002 - C
Where Used Key
A. Encore 300 only

B. Ultra-Hi only
Cash Acceptor Cable Illustrations
M01589A001
Cash Acceptor Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
M02154A001
M02160A002
M02211A001
M02367A002
Cable Assemblies Section (Encore 300 & Ultra-Hi) CRIND Option
CRIND Option

Main Interface cable M01650A001 - C
CRIND Power cable M01662A001 - C
CRIND Main Interface cable (A-Side) M01668A001 - C
CRIND Main Interface cable (B-Side) M01668A002 - C
Where Used Key
A. Encore 300 only

B. Ultra-Hi only
CRIND Cable Illustrations
M01650A001
M01662A001
CRIND Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
M01668A001
M01668A002
Cable Assemblies Section (Encore 300 & Ultra-Hi) Main Access Door Electronics
Main Access Door Electronics

Customer keypad cable M01555A001 - C
PPU data cable M01585A001 - C
PPU backlight cable M01586A001 - C
PPU data cable (left of CIM door) M01617A001 - A
PPU backlight cable (left of CIM door) M01618A001 - A
5 Button preset M01686A001 - C
Grade select cable (Extender) M00495A002 - A
ESD Ground card cable M02134A001 - C
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Notes:
1. Cable extenders.
2. Use the following PCAs: M01598A001 and M01564A001 for Grade Select and PPP(Programmable Pump Preset) with options for 4,5,6
grades. Use M01598A001 Pump Controller PCA for 6-hose blender and PPP option without 4,5,6 grade select option.
Main Access Door Electronics Cable Illustrations
M01555A001
M01585A001
Main Access Door Electronics Cable Assemblies Section (Encore 300 & Ultra-Hi)
M01586A001
M01617A001
M01618A001
M01686A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Main Access Door Electronics
M00495A002
M02134A001
Main Power Supply Cable Assemblies Section (Encore 300 & Ultra-Hi)
Main Power Supply

Ground wire (no longer used) - M00672A001 C
AC adaptor cable (no longer used) - M01589A001 C
Power cable M01591A001 - B, E
STP Control cable M01601A001 - B
Transformer (no longer used) - M01607A001 C, E
2-Wire cable M01664A001 - B, E
6-Hose Conduit cable (no longer used) - M01685A001 -
Main Interface cable M01687A003 - D
Controller valve 6-H blender cable (no longer used) - M01694A001 -
Main Conduit and Cable Assembly M02149A002 M01601A001, A
M01664A001
Power Supply cable (no longer used) - R20283-G2 C
Main AC cable M02338A001 - B, E
AC Adaptor Card cable M02606A003 - C, D, E
Varistor cable 115 volts M02951A001 - C, D, E
Varistor cable 220-240 volts M02951A002 - C, D, E
Master Option only
Satellite cable M02371A001 - B, E
Valve Intercept cable M02372A001 - B, E
Main AC Cable M02338A001 - B, E
Master/Combo Option
Combo-Neutral cable M02384A001 - B, E
Combo-Pump Handle cable M02385A001 - B, E
Combo-9 VAC cable M02386A001 - B, E
Where Used Key
A. with Junction Box and Conduit
B. without Junction Box and Conduit
C. Both (with or without Junction Box and Conduit)
D. Pumping Units (Self-Contained)
E. Ultra-Hi (Encore Ultra-Hi units)
Main Power Supply Cable Illustrations
M00672A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Main Power Supply
M01589A001
M01591A001
M01601A001
M01607A001
M01664A001
M01685A001
M01694A001
M02149A002
M02159A005
M02338A001
M02606A003
R20283-G2
Varistor 3-1
WT-2
M02951A001
varistor 3-2
WT-3
M02951A002
M02371A001
M02372A001
M02384A001
M02385A001
M02386A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Monochrome CRIND Device Option
Monochrome CRIND Device Option

CRIND Cable Assembly M01662A001 - C
Monochrome Power cable 5 volt M01663A001 - C
Cable CRIND Main Interface (to A side) M01668A001 - C
Cable CRIND Main Interface (to B side) M01668A002 - C
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Monochrome CRIND Device Cable Illustrations
M01662A001
M01663A001
M01668A001
Monochrome CRIND Device Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
M01668A002
Cable Assemblies Section (Encore 300 & Ultra-Hi) Monochrome Heater Option
Monochrome Heater Option

Monochrome Display cable M03024A001 - C
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Monochrome Heater Option Cable Illustration
M03024A001
Printer Cable Assemblies Section (Encore 300 & Ultra-Hi)
Printer

Printer Controller PCA M01668A001 A - C
side
M01668A002 B
side
Printer Controller PCA (Single Line CRIND only) M01668A003 A - C
side
M01668A004 B
side
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Printer Cable Illustrations

Monochrome CRIND Device Cable Illustrations on page 5-28 for
illustration of cables M01668A001 and M01668A002.
Single Line CRIND Cable Illustrations on page 5-37 for illustration of

cables M01668A003 and M01668A004.
Cable Assemblies Section (Encore 300 & Ultra-Hi) Printer
Pumping Unit (Self-contained) Option

Pump Conduit M01687A003 M01687A002
Pumping Unit Cable Illustrations
M01687A003
Pump Stop/Call Option

Call button cable M01233A001 -
Call interface cable M02802A001 -
Keypad to Call interface cable M02803A001 -
Pump Stop/Call Cable Illustrations
M01233A001
M01650A001
M02802A001
M02803A001
Pump Stop/Push-to-Start Option

Customer keypad and softkey cable M01555A001 -
Pump stop/push-to-start cable M01963A002 -
Calib switch cable assembly R19527-G1 -
Pump Stop/Push-to-Start Cable Illustrations
M01555A001
M01650A001
M01963A002
R19527-G1
Single Line CRIND Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
Single Line CRIND Option

Main Interface cable M01650A001 -
CRIND Main Interface cable (A-side) M01668A003 -
CRIND Main Interface cable (B-side) M01668A004 -
AC Power Cable (single) M02703A001 -
Single Line CRIND Cable Illustrations
M01650A001
M01668A003
Cable Assemblies Section (Encore 300 & Ultra-Hi) Single Line CRIND Option
M01668A004
M02703A001
Smartpad Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
Smartpad Option

Cable, ESD ground card reader M02134A001 - C
Cable, Smartpad/Softkeys/Card Reader M02244A001 - C
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Smartpad Cable Illustrations
M02134A001
M02244A001
Cable Assemblies Section (Encore 300 & Ultra-Hi) Smartpad Option
TRIND Option
Note: See MDE-3664 TRIND Start-Up/Service/Parts Manual for cable block

diagrams.

TRIND to CRIND M01804A001 - C
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
TRIND Cable Illustrations
M01804A001
VaporVac Option Cable Assemblies Section (Encore 300 & Ultra-Hi)
VaporVac Option
Current Part Previous Part

Cable Description (less vapor valves) (with vapor valves) Where Used
VaporVac Valve/Motor Upper Housing control M00830A003 M00830A001 A
M00830A002
Conduit and Cable Assembly none M00845A002 A
Valve/Motor control CD Module M00845A003 M00845A001 A
M00845A002
VaporVac cable M01665A001 M01665A001 A

VaporVac Interface cable M01666A001 M01666A001 A
VaporVac 5v Power cable Assembly M01667A001 M01667A001 A
VaporVac Power cable (no longer used) - M02710A001 A
M01764A001
VaporVac power cable none M01765A001 A
Ribbon Cable, 20 con (Reg/Logic) R17995-G7 R17995-G7 A
Calib Switch Cable Assembly R19527-G1 R19527-G1 A
Ribbon Cable Assembly, 20 con none R19666-G1 A
Ribbon Cable Assembly, 34 con R19667-G1 R19667-G1 A
Cable Assembly T18186-G1 T18186-G1 A
Where Used Key
A. Encore 300 only
B. Ultra-Hi only
Cable Assemblies Section (Encore 300 & Ultra-Hi) VaporVac Option
VaporVac Cable Illustrations
M00830A001
M00845A001
M01665A001
M01666A001
M01667A001
M01764A001
M01765A001
R17995-G7
R19527-G1
R19666-G1
R19667-G1
T17928-G2
T18186-G1
C+ Meter Meter Section
9 Meter Section
C+ Meter
Assembled View of C+ Meter

1 C+ Meter Assembly T19976-G3S - (See Note 1)
C+ Meter Master Seal Service Kit Installation {Reference Only} K96618 - (See Note 2)
Meter Quad Ring Top Seal Replacement Kit {Reference Only} K35222 - (See Note 3)
Notes:
1. C+ Meter is ordered only as an assembly.
2. MDE-3892 provides information on how to install K96618 C+ Meter Master Seal Service Kit.
Kit provides materials and instructions for complete changeout of all seals as a major rebuild.
3. MDE-2188 provides information on how to install K35222 Kit. Kit contains enough top seals to service (10) meters.
Meter Section LC Meter
LC Meter
Assembled View of LC Meter

1

1 LC Meter Assembly T18621-31 - (See Notes 1
& 3)
2 LC Meter and Pulser Assembly T18621-01 - (See Notes 2
& 3)
Notes:
1. LC Meter is ordered only as an assembly.
2. LC Meter and Pulser assembly is ordered only as an assembly.
3. Ultra-Hi Single side Master and Combo has quantity of one per unit. Ultra-Hi Dual side Master has quantity two per unit.
Valve Digital Valve and Coil Section
10 Digital Valve and Coil Section
Valve

1 Digital Valve Assembly (See note 1) M00246A001 - 1
2 Coil Assembly M00454A002 M00454A001 (See Note 2)
Notes:
1. Refer to Digital Valve Repair kit K94444-03 (Rebuild) for additional information.
2. Quantities will vary depending upon the style of unit.
Digital Valve and Coil Section Valve
Lower Hydraulics Hydraulics Section
11 Hydraulics Section
Lower Hydraulics
C+ Meter and Manifold Assembly
See Note 4
This gasket used
on Canadian units
only
See Note 5
4
2 See Note 5
1
See Note 5
3 See Note 6
7
6
8 10
11
9 See Note 6
Hydraulics Section Lower Hydraulics

1 C+ Meter assembly (See Note 1) - -
2 Digital Valve assembly (See Note 2) - -
3 Manifold casting lower hydraulics M00159B010 - 1 per
assembly
4 Meter check valve assembly N23619-G2 N23612-G1 1 per meter
O-ring (See Note 5) - - 2
O-ring (See Note 5) - - 2
5 Strainer, filter R19457 - (See Note 3)
6 Filter (water alert) R20039 - 1 per
R18189-10 manifold
Filter (particulate only) -
7 Gasket K93485 - 1
8 Filter cap with gasket (optional) R18896-G1 - 1 per
manifold
9 Collector, fuel K35493 - 1
10 Dispenser Feedline assembly M00302A001 - (See Note 7)
Screw, metric M8 x 20 (See Note 6) - - 14
11 U-bolt, metric M8 (See Note 7) - - (See Note 3)
- Nut, metric M8 serrated, flange - (See Note 6) - 2 per u-bolt
Notes:
1. Refer to Meter section in manual for current part number.
2. Refer to Digital Valve section in manual for current part number.
3. Quantity varies per assembly.
4. Current manifold bracket M00413B001 will be replaced by new bracket M01724B001 effective 10/08/01.
5. Use seals and gasket kit K96621-01 (includes seal, gasket, O-rings) to replace seals. Order one kit per manifold assembly.
6. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.
7. Used on dispensers only. Refer to section 12 for Self-Contained Pumps.
C+ Meter, Manifold and Proportional Valve
1 3
4
2
8 See Note 1
9 7
6
9
10 5

1 Manifold M02226B001 1
2 Meter Check Valve Assembly N23619-G2 - 1 per meter
3 O Rings (See Note 1) - - 2
4 C+ Meter Assembly (See Note 2) - 2
5 Collector, fuel K35493 - 1
6 Filter cap with gasket (optional) R18896-G1 - 1 per
manifold
7 Gasket K93485 - 1
8 Strainer, filter R19457 - (see note 3)
9 Filter (water alert) R20039 - 1
Filter (particulate only) R18189-10 - 1
10 Proportional Valve M02227A001 - 2
Notes:
2. Refer to Meter section in manual for current part number
3. Use seals and gasket kit K96621-01 (includes seal, gasket, O-rings) to replace seals. Order one kit per manifold assembly.
4. Quantity varies per assembly.
Valve Coil Assembly

1 Valve Coil Assembly with Conduit M02958A001 - 1 per valve
2 Nut, metric M8 - - 1
Hydraulic Frame Assembly (Encore 300, 500, Ultra-Hi units)
1 2
6 5
3 4

1 Hydraulic Frame Assembly M01413A001 - 1
2 Hydraulic Frame Assembly (used with Digital Valve) M01413A002 - 1
3 Hydraulic Frame center rail M01416B001 - 1
4 Screw, metric m8 x 18 (See note 2) - - 8
5 Hydraulic Frame cross rail M01417B001 - 1

6 Rivet, Pop - - 2
7 Pipe support frame M00406B001 - 1

8 Hydraulic Frame base rail M01414B001 - 2
Notes:
1. Parts can not be sold separately.
Hydraulic Frame Assembly (Master Single)
Master Single
Piping
A-side
..
Lower Hydraulic Frame (Master Single) (See Note 1)
1 Hydraulic Frame rail M01974B001 - 2
2 Bracket, Hydraulic Lne Brace M02394B001 - 1
3 Bracket, Hydraulic Meter Support M01975B001 - 1
- U-bolt, metric m8 M00703B002 - 1
Screw, metric m8 x 18 (See note 2) - - 16
Nut, metric m8 serrated (See note 2) - - 6

Screw, metric m8 x 20 (See note 2) - - 4
Notes:
1. All parts listed below are individual parts which can be found under the Lower Hydraulic Frame Assembly. Parts cannot be sold
separately.
Hydraulic Frame Assembly (Master Dual)
Master Dual
2
Piping
..
Lower Hydraulic Frame (Master Dual) (See Note 1)
2 Bracket, Hydraulic M02394B001 - 2
3 U-bolt, metric m8 M00703B002 - 2
- Screw, metric m8 x 18 (See Note 2) - - 12
Nut, metric m8 serrated (See Note 2) - - 12

Screw, metric m8 x 20 (See Note 2) - - 8
Notes:
separately.
Hydraulic Frame Assembly (Master Combo)
2 Master Combo
Piping
A-side
B-side
.
Lower Hydraulic Frame (Master Combo) (See Note 1)
2 Bracket, Hydraulic M02394B001 - 2
3 U-bolt, metric m8 M00703B002 - 2
- Nut, metric m8 serrated (See Note 2) - - 12
Notes:
separately.
Master Combo/Ultra-Hi Lower Hydraulics Pipe (without Filter)
(Assembled view) 4
5
1
6 7
(Exploded view)
9 10
14
2
3 11
15
12
16
13

Master Combo/Ultra Hi Lower Hydraulics Pipe without Filter 1 per unit
1 2-Position Valve with Conduit M02321A002 - 1
2 Nipple, 1-1/4 X 10-9/16 R11494-64 - 1
3 Coupling, reducer M02135B001 - 1
4 Fitting, Discharge T17903-10 - 1
5 Plug, Hex HD pipe 1/8 K48749 - 1
6 Bolt, Hex Hd 3/8-16X1-1/4 - - 3
7 Bolt, Hex Hd 3/8-16X1 - - 2
8 Washer, lock 3/8 HVYY - - 4
9 Nipple, 1-1/4 X 6 LG R11494-63 - 2

10 Elbow reducing 2 x 1-1/4 K22473 - 1
11 Bracket, Discharge support M02332B001 - 1
12 Screw, metric M8 X 18 - - 2
13 Nut, Hex 5/16 - 18 - - 2
14 U-Bolt, 5/16-18X2.75 - - 1
15 Nipple, 2 x 16-7/8 LG R11501-39 - 1

16 Union, 2 NPT K22468 - 1
Notes:
Master Combo/Ultra-Hi (with Filter)
(Assembled view)
7 6
9 (Exploded view)
8
11
12
2
3
16
5 13
14
17
1
18
15
.
Master Combo/Ultra Hi Lower Hydraulics Pipe with Filter 1 per unit
1 Filter, Gasoline ( 1-1/4) , Spin-on High Flow M02264B001 - 1
2 Filter, Adapter housing M02091B010 - 1
3 Bushing, 1-1/4 x 1 reducer Hex HD K02309-22 - 1
4 2-Position Valve with Conduit M02321A002 - 1
5 Nipple, 1-1/4 X 10-9/16 R11494-64 - 1
6 Fitting, Discharge T17903-10 - 1
7 Plug, Hex HD pipe 1/8 K48749 - 1
8 Bolt, Hex HD 3/8-16X1-1/4 - - 3
9 Bolt, Hex HD 3/8-16X1 - - 2
10 Washer, lock 3/8 HVYY - - 4
11 Nipple, 1-1/4 X 6 LG R11494-63 - 2

12 Elbow reducing K22473 - 1
13 Bracket, Discharge support M02332B001 - 1
14 Screw, metric M8 X 18 - - 2
15 Nut, Hex 5/16 - 18 - - 2
16 U-Bolt, 5/16-18X2.75 - - 1
17 Nipple, 2 x 16-7/8 LG R11501-39 - 1

18 Union, 2 NPT K22468 - 1
Upper Hydraulics Hydraulics Section
Upper Hydraulics
Manifold Angle Castings
1. Manifold Casting (OPEN)
2. Manifold Casting (CLOSED)
3. Manifold Casting (BLEND)

1 Manifold angle casting (OPEN) M02087B010 M00160B010 1
2 Manifold angle casting (CLOSED) M02088B010 M00160B010 1
3 Manifold angle casting (BLEND) M02771B010 - 1
Hydraulics Section Upper Hydraulics
Manifold Angle Casting Assembly

For units built before April 2002.
Manifold Casting (exploded view)
Diverter plate
See Note 3
Manifold Angle Casting

Cover See Note 3
1a
1b 6 5
1c

1a Manifold angle casting - Open (See Note 3) M02087B010 M00160B010 1
1b Manifold angle casting - Closed (See Note 3) M02088B010 - 1
1c Manifold angle casting - Blend (See Note 3) M02771B010 - 1
2 Gasket, angle casting plug (See Note 2) M00613B001 - 1
3 O-ring, .862 x .103 x .103 (See Note 2) - - 4
4 clamp, parflange (See Note 2) - - 2
5 Screw, M8 x 20 (See Note 1) - - 6
6 Screw, metric socket button head (See Note 1) - - 2
- Manifold angle casting Gasket (See Note 2) M00789B001 - 1

Notes:
1. Refer to kit K96620-01 for Metric hardware parts.
2. Refer to kit K96621-01 for Seal and Gasket parts.
3. The manifold angle casting has been redesigned, eliminating the diverter plate and cover. For Spare part requirements to units
manufactured after February 2002, refer to See Hydraulics Configurations on page 13. to determine correct part number.
Figure 11-1: Hydraulics Configurations
Hydraulic Configurations
MultiHose Fixed Blender Manifold Assembly
(Assembled view)
(Exploded view)
See Note 2
disc
2, 3

1 Multi-Hose Fixed Blender Manifold Assembly M00223A001 - 1
2 Valve (See Note 1) M00223B001 - 1 per kit
3 Coil assembly (See Note 1) M00223B002 - 1 per kit
4 Clamp, parflange M00133B001 - 1
Screw - - (See Note 2)
O-ring - - (See Note 3)
Notes:
1. In order to replace valve and coil assembly use kit K96642-01 to replace valve (1 per kit) and kit K96643-01 to replace coil assembly
(1 per kit). See MDE-3900 Steering Manifold Valve and Valve Coil Replacement Kits for additional information.
3. Refer to kit K96621-01 to replace O-rings.
VaporVac Pump Assembly with VaporVac fittings
(VaporVac Pump assembled view)
(VaporVac Pump exploded view)
screw
VaporVac Motor bracket
4
3 1
5
2
VaporVac Support
bracket

VaporVac Pump assembly
1 VaporVac pump R19663-G1 - 1
2 Flare fitting, straight 3/4 NPT x 1/2 Q10008-22 - 1
3 Vapor recovery tube (between motors) (2 sided units only) M00390A001 - 1
4 Flare/Male pipe tee 3/4 NPT (2 sided units only) M00708B001 - 1
5 Elbow 3/4 x 90 flare/male K76203 - 1
- Vapor Motor bracket - - 1
Screw, m5 x 10 - - 2
- Vapor Motor bracket support - - 1
One, Three and Four Valve Manifold

For units with Vapor Valves.
One Valve manifold Three Valve manifold
1 2
cable tie cable tie
4 4
6 6
Four Valve manifold
cable tie
plug location
5
4
flare plug seal

6

1 Vapor recovery tube (1 valve manifold) M01443A001 - 1
4 VaporVac bracket (See Note 1) - - 1
5 Flare plug seal (See Note 1) - - 1
6 Screw, M5 x 10 (See Note 1) - - 2
Notes:
1. Parts not available separately.
Vapor Vac Manifold

For units less Vapor Valves.
3 grade, Vapor Vac Manifold 4 grade, DSL left Vapor Vac Manifold
7
6
2
1 5
4
4 grade MPD, Vapor Vac Manifold 2 grade MPD Vapor Vac Manifold
11
15
10 12
14
9
13
3 grade, MPD, Vapor Vac Manifold
19
18
17
16

Vapor Vac manifold assembly, 3 grade MPD, DSL left M02215A001 - 1
1 Vapor Vac manifold tube M02216B001 - 1
2 Vapor Vac Hose tubing A M02217A001 - 1
3 Vapor Vac Hose tubing B M02218A001 - 1
Vapor Vac manifold assembly, 4 grade MPD, DSL left M02215A002 - 1

4 Vapor Vac manifold tube M02216B002 -

7 Vapor Vac Hose tubing C M02219A001 - 1
Vapor Vac manifold assembly, 4 grade MPD M02215A003 - 1


11 Vapor Vac Hose tubing C M02219A001 - 1
12 Vapor Vac Hose tubing D M02220A001 - 1

Vapor Vac manifold assembly, 2 grade MPD M02215A004 - 1

Vapor Vac manifold assembly, 3 grade M02215A005 - 1


Hose Outlet Casting and Fitting
1. Hose outlet casting (VaporVac) 2. Hose outlet casting (Balanced)
3. Hose outlet casting (NonVapor) 4. Coaxial Fitting Adapter
3/4 - 14 NPT
or
1 11-1/2 NPT

Hose outlet casting
1 Hose outlet casting, VaporVac M00163B010 - 1
2 Hose outlet casting, Balanced M00162B010 - 1
3 Hose outlet casting, Non Vapor 3/4 -14 npt M00164B010 - 1
Hose outlet casting, Non Vapor 1 11-1/2 npt M00164B011 - 1
4 Coaxial Adapter fitting N22963-01 - 1
5 O-ring, 1.956 x 1.720 - - 1
Not Shown:
- O-ring, .11/16 x .13 x .10 (See Note 1) (used on Balanced casting item 2 - - 1
only)
- O-ring, .862 x .103 x .10 (See Note 1) - - 1
- O-ring, .424 x .103 x .10 (See Note 1)(used on VaporVac casting item 1 - - 1
only)
- Screw, metric M8 x 20 (See Note 2) - - 4
Notes:
1. O-rings may be found in seal and gasket kit K96621-01.
2. Screws may be found in metric kit K96620-01.
Hose Outlet Casting and Fitting (Ultra-Hi only)
1. Hose outlet casting (Non
1 11-1/2 NPT

Hose outlet casting (Ultra-Hi only)
1 Hose outlet casting (Non Vapor recovery) M00164B012 - 1 per single
2 Dual &
Combo
Not shown
- O-ring, .862 x .103 x .10 (See Note 1) - - 2
Notes:
1. O-rings may be found in seal and gasket kit K96621-01.
Vapor Recovery Tubes

Items 1, 2, 3 and 6 are for units with Vapor Valves.
Item 1.
Item 2.
Item 3. Items 4,5. Item 6.

VaporVac Tubes
1 Vapor recovery tube, short (valve to casting) M00382A001 - (See Note 1)
2 Vapor recovery tube M00383A001 - (See Note 1)
3 Vapor recovery tube, blender (valve to casting) M00386A001 - (See Note 1)
4 Vapor recovery tube (Dispensers) M00388A001 - (See Note 1)
5 Vapor recovery tube (Pump) M00388A002 - (See Note 1)
6 Vapor valve (solenoid) T17909 - (See Note 1)
Notes:
1. Quantitiy varies per unit.
Vapor Recovery Tube

For units less Vapor Valves.
Item 1.
Flare Nut
Parflange
sleeve
Item 2.
Flare Nut
Parflange
sleeve

1 Vapor Vac tubing (Hose to VaporVac Pump) (1 grade) M02173A001 - (See Note 1)
2 Vapor Vac extended reach tubing M02221A001 - (See Note 1)
3 Flare nut 1/2-inch tube (See Note 2) - - 1
4 Parflange sleeve 1/2-inch tubing (See Note 2) - - 1
Notes:
1. Quantitiy varies per unit.
2. Parts not available separately.
Upper Hydraulics Housing Assembly (VaporVac)

2, 3
1
4 12
10, 11
6 5
8 9
1 Grade MPD
13
14
15
2 Grade MPD
19 16
17 18
4 Grade MPD

Upper Hydraulics (VaporVac) with Vapor Valves
1 Hose outlet fitting (VaporVac) M00163B010 - 2
2 O-ring, .862 x .103 x .103 (fuel connection) N16891-32 - 4
3 O-ring, .424 x .103 x .103 (vapor connection) N16891-34 - 4
4 Vapor recovery tube, short (valve to casting) M00382A001 - 2
5 Solenoid vapor valve T17909 - 2
6 Flare fitting, straight 1/2 Q10008-21 - 4
7 Single valve vapor inlet line M01443A001 - 2
8 Vapor pump 1 motor with connect R19663-G1 - 2
9 Flare/Male pipe tee, 3/4 NPT M00708B001 - 1
10 Vapor recovery tube (Dispensers) M00388A001 - 1
11 Vapor recovery tube (Pump) M00388A002 - 2
13 Vapor recovery tube, blender (valve to casting) M00386A001 - 1
14 Flare plug seal Q12890-01 - 1
15 Vapor recovery tube (3 valve manifold) M00379A001 - (See Note 1)
16 Vapor recovery tube (4 valve manifold) M00381A001 - (See Note 1)
17 Vapor inlet line (valve to casting - 4th valve) M00384A001 - (See Note 1)
18 Vapor recovery tube (valve to casting) M00383A001 - (See Note 1)
19 Elbow fitting 3/4 x 90 flare/male K76203 - 1
Notes:
1. Quantity is determined by type of unit.
Upper Hydraulics Housing Assembly (VaporVac)

For units with less Vapor Valves.
2, 3
11 10
4
8, 9
5
6
7
1 Grade MPD
12
2 Grade MPD
4 Grade MPD

Upper Hydraulics (VaporVac) less Vapor Valves
1 Hose outlet fitting (VaporVac) M00163B010 - 2
2 O-ring, .862 x .103 x .103 (fuel connection) N16891-32 - 4
3 O-ring, .424 x .103 x .103 (vapor connection) N16891-34 - 4
4 Vapor recovery tube, short (valve to casting) M00382A001 - 2
5 Single valve vapor inlet line M01443A001 - 2
6 Vapor pump 1 motor with connect R19663-G1 - 2
7 Flare/Male pipe tee, 3/4 NPT M00708B001 - 1
8 Vapor recovery tube (Dispensers) M00388A001 - 1
9 Vapor recovery tube (Pump) M00388A002 - 2
11 Elbow fitting 3/4 x 90 flare/male K76203 - 1
12 Vapor recovery tube, blender (valve to casting) M00386A001 - 1
Notes:
1. Quantity is determined by type of unit.
Upper Hydraulics Configurations (Reference Page)

See page 11-27 to view parts shown on 1 Grade, 2 Grade and 4 Grade MPD units
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 2, Rev C
Upper Hydraulics Configurations- (Balance Vapor) (Reference page)
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 2, Rev C
Upper Hydraulics Configurations- (Reference page)

For units with less Vapor Valves (No diesel).
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 12, Rev J

For units with less Vapor Valves (Single sided, No diesel).
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 13, Rev J

For units with less Vapor Valves. (with diesel, left)
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 14, Rev K

For units with less Vapor Valves. (Single sided with diesel, left)
Note: Reference Gilbarco Engineer Drawing #M00989 Sheet 15, Rev K
Upper Hydraulics Configuration- (Reference page)

For Ultra-Hi Single and Dual units
Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 16, Rev K
Pumping and Motor Assembly Self-Contained Pump Section
12 Self-Contained Pump Section
Pumping and Motor Assembly
7 9
3
11
8 12
10
Quantity
Item # Description Current Part Previous Part (See Note 1)
Pumping Module Assembly, 3 ph 60 Hz M01069A105 - -
1 Electric Motor, 1 ph, 3/4HP 220/380v, 50/60 Hz (see Note 2) M01068B101 - 1
Electric Motor, 3 ph, 3/4 HP 110/220-230v, 50/60 Hz (see Note 2) M01068B301 - 1
2 Screw, M8 x 20 - - 6
3 Pumping unit, 90 lpm 30 psi, standard M00955B207 - 1

4 Belt, 32-inch R06711-39 - 1
5 Pulley, A Belt 2.60 PD R18900-28 - 1
6 Pulley, 4L Belt 3.00 PD for 50 Hz (see Note 2) R18900-32 - 1
Pulley, 4L Belt 3.50 PD for 60 Hz (see Note 2) R18900-39 - 1
7 Pulley, idler M10 bore M01151B101 - 1
8 Bolt, Hex hd M10 x 45 - - 1
Self-Contained Pump Section Pumping and Motor Assembly
Quantity
Item # Description Current Part Previous Part (See Note 1)
9 Washer, standard 3/8 - 2
10 Bracket, idler M01067B001 - 1

11 Nut, Metric M10 x 1.5 - - 1
12 Lockwasher, Metric, M10 - - 1
Notes:
1. All quantities shown are per pumping unit. Self-contained units may include 1 to 4 pumps.
2. Pump pulley selection depends on electrical power requirements, e.g. 1 or 3 phase, 50 or 60 HZ.
Air Gap and Blanking Plates Air Gap Area Section
13 Air Gap Area Section
Air Gap and Blanking Plates
screws
1

1 Manifold Lower Blanking Plate M02960B001 - 1
2 Air Gap Plate M02887B001 - 1
Notes:
1. Refer to kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.
Air Gap Area Section Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units)
Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units)
screws
screws
.
Lower Frame Air Gap Plate M00407B003 - 1
1 Air Gap support bracket M01430B001 - 2
- Screw, metric m8 x 18 - - 8
Notes:
Lower Pulser Seal Air Gap Area Section
Lower Pulser Seal

1 Lower Pulser Seal Assembly M03023A001 - 1
2 Plate, Lower Pulser Assembly M03015A001 - 1
Air Gap Area Section Lower Pulser Assembly
Lower Pulser Assembly

1 Lower Pulser Assembly M00977A001 - 1
2 Plate, Lower Pulser Seal M00140A001 - 1
Upper Pulser Seal Plates Air Gap Area Section
Upper Pulser Seal Plates

1 Upper Pulser Seal Plate (Encore 300) M02366A001 - 1
2 Screw, Metric m5 x 10 (See Note 1) - - 6
3 Upper Pulser Seal Plate (Encore 300) M02366A002 - 1

4 Screw, Metric m5 x 10 (See Note 1) - - 6
Notes:
Air Gap Area Section Upper Pulser Seal Plates
Weldment CD Housing Frame and Sheathing Section
14 Frame and Sheathing Section
Weldment CD Housing

1 Weldment CD Housing M02959A001 - 1
2 Upper Manifold Blanking Plate M02961B001 - 1
Notes:
Frame and Sheathing Section Weldment CD Housing
Note: Different sheathings are color coded. Before ordering sheathing, please specify
required color.
3
1
Part Number Part Number

Item Number Description (Current) (Previous) Remarks
1 Sheathing, Inner column (Painted Steel) M00586B001 - Painted galvinized steel
(Color Required) (See Note
1)
Sheathing, Inner column (Unpainted Stainless Steel) M00586B002 - (See Note 1)

- Screw M5 x 12 Machine Phillips Pan Hd Stainless Steel
2 Computer Display Module Top cover M00467B001 - Painted
1)
3 1-Piece Outer Column sheathing (Painted Steel) M00588B001 - Painted
Painted galvinized steel
1)
1-Piece Outer Column sheathing (Unpainted Stainless M00588B002 - (See Note 1)

Steel)
- Screw M5 X 12 Machine Phillips Pan Hd - Stainless Steel
Notes:
1. All (SSTL) Stainless Steel parts are noted as such. Customer must specify paint code when ordering.
Upper Housing Frame and Sheathing Section
Upper Housing
Upper Housing with Bottom Plate

1 Upper Housing Top cover (Painted) M00578A001 - Painted
1)
2 Upper Housing Bottom plate M00589B001 - Painted
1)
Screw, Metric M5 x 10 - -
Screw, Metric M5 x 12 - Stainless Steel HD Painted

Black
Notes:
1. All (SSTL) Stainless Steel parts are noted as such. Customer must specify paint code when ordering.
Frame and Sheathing Section Panels
Panels

1 Panel Lock Assembly w/key K83512-30 - (See Note 1)
2 Lower panel (Painted Steel) M00848B001 - Painted
Lower panel (Unpainted Stainless Steel) M00848B002 - -

3 Base Rail cover M00585B001 - Painted (Color Required)
(See Note 2)
- Hardware, Sheathing/Top cover M01105A001 - (SSTL, Black)
(See Notes 2 and 3)
- Lifting brackets (Top cover) - -
- Bolt, Hex Hd, Metric (Top cover) - -
- Washer, rubber (Top cover) - -
- Screw, Metric M5 x 10 Phillips Pan Hd - Stainless Steel
- Screw, Metric M5 x 10 Phillips Pan Hd - Black
- Screw, M5 X 10 Thd Frm Hx Hd - Black
- Screw, M5 x 10 Thd Frm Hx Hd - Stainless Steel
- Rivet, Pop .125Dia x .357 - -
Notes:
1. Panel Lock assembly w/Key parts are ordered as an assembly.
2. All (SSTL) Stainless Steel parts are noted as such. Must specify paint code when ordering.
3. Sheathing hardware parts are not illustrated. Customer to order parts as required. Parts can be ordered by entering Part Number
M01105A001 or M01105A002.
Panel Lock Assembly with Key Frame and Sheathing Section
Panel Lock Assembly with Key
Spring, lock
Cam, lock
Nylon, washer
Cut-away of Door
(Reference Only)

1 Panel Lock Assembly w/key K83512-30 - (See Note 1)
- Nylon, washer - (See Note 1)
Spring, lock - (See Note 1)
Cam, lock - (See Note 1)
Notes:
1. Panel Lock assembly w/Key parts are ordered as an assembly. Nylon-washer, Spring-lock and Cam-lock can be ordered as order entry
items only.
Frame and Sheathing Section Panel Lock Assembly with Key
Description of Part Number
Individual Parts are coded as shown

MOO467B001PBO
Piece Part Number
Painted Part
Color Code
Sample of Color Codes
Note: The following table lists a few samples of the color code specifications. Color codes
are codes used with a part number shown after the finished painted part. End codes are
subject to change. Before ordering painted parts, please specify proper color code. For
further help, please contact a Gilbarco Representative at 1-800-800-7498 for proper
color code specification.
Color Code Color End Code

AO White 2485
BO Black 2332
CO Gray 2556
EO Gray 2584
FO Cream 2583
etc... - -
Balance and Vapor Ready Tubing Section
15 Tubing Section
Balance and Vapor Ready
10
4
5a, 5b
11
6
6
11
1
1
3 3
2 2
Tubing Section Balance and Vapor Ready

1 Vapor recovery line (Dispenser units only) M01150A001 - 1
Vapor recovery line (Self Contained units only) (Not Shown) M01150A002 - 1
2 U-bolt, metric M8 M00703B001 - 1 per outlet
3 Nut, metric M8 (See Note 1) - - 2 per outlet

4 Upper vapor recovery balanced M01237A001 - 2 per outlet
5a Vapor tube, single hose balanced- discharge, right M01446A001 - 1 per outlet
5b Vapor tube, single hose balanced- discharge, left M01446A002 - 1 per outlet
6 Tee, 1 x 1 x 1 M01161B001 - 1 per outlet
7 Vapor plug plate, balanced M01329B001 - 2 per outlet
8 Vapor plug gasket M00620B001 - 2 per outlet
9 Screw, (button head) M8 x 20 (See Note 1) M01257B010 - 2 per outlet
10 Nut, metric M8 serrated (See Note 1) M00414B003 - 2 per outlet
11 Screw, M8 x 20 (See Notes 1 and 2) - - 2 per outlet

Notes:
2. Screws are used to attach tube to Hose Outlet casting. Hose Outlet casting is not shown. (Refer to Hydraulics Section).
Discharge Tubing Tubing Section
Discharge Tubing
6
5
2
3
1
4
7
Side 1
Unit Item # Part Number

Encore (Tubing) 1 M00393A001
2 M00394A001
3 M00395A001
4 M00396A001
5 M00397A001
6 M00398A001
7 M00816A001
8 M00817A001
Tubing Section Discharge Tubing
ATC Electronics (Encore 500) Options Section (Encore 500 & Encore 300)
16 Options Section (Encore 500 & Encore 300)
ATC Electronics (Encore 500)

ATC Electronics Assembly (See Note 1) M01948A001 - 1
1 ATC Electronics Mounting Bracket M01947A001 - 1
Standoff, m3 x 8, self clinching - - 4
2 PCA ATC Node M00068A001 - 1

3 Screw, metric pan head, m3 x 12 - - 4
Not shown
4 Cable, LON Bus (See Note 2) - 1
Notes:
1. ATC Electronics assembly M01948A001 include items 1 thru 4.
Options Section (Encore 500 & Encore 300) ATC Electronics (Encore 300)
ATC Electronics (Encore 300)

ATC Electronics Assembly (See note 1) M01948A002 - 1
1 ATC Electronics Mounting Bracket M01947A001 - 1
- Standoff, m3 x 8, self clinching - - 4
2 PCA Optimum ATC, Grade 4 T20569-G1 - 1

3 Screw, metric pan head, m3 x 12 - - 4
Not shown
4 Cable, ATC Main interface (See Note 2) - 1
5 Cable, ATC Calibration (See Note 2) - 1
6 ATC Software kit (See Note 3) - 1
Notes:
1. ATC Electronics assembly M01948A002 include items 1 thru 6.
3. ATC Software kit current part number is K94160-02.
Bar Code Scanner Assembly (Encore 500) Options Section (Encore 500 & Encore 300)
Bar Code Scanner Assembly (Encore 500)
2
6

Barcode Scanner Assembly (See Note 1) M01299A001 - 1
1 Scanner Mounting Bracket M00686A001 - 1
2 Screw, metric sems m2 x 6 - - 2
3 PCA Barcode Scanner interface M01323A001 - 1

5 Retainer Scanner Lens M01314B001 1

6 Barcode Scanner Engine M01304A001 1
7 Label, Danger (See Note 2) N23954-01 - 1
8 Barcode Scanner Cable (Not shown) (See Note 3) 1
Notes:
1. Barcode Scanner assembly M01299A002 include Items 1 thru 8.
2. Attach Danger label after assembly is complete.
3. See Cable Assemblies section (Encore 500) for additional information.
Options Section (Encore 500 & Encore 300) Bar Code Scanner Assembly (Encore 300)
Bar Code Scanner Assembly (Encore 300)

Barcode Scanner Assembly (See Note 1) M01299A002 - 1
1 Scanner Mounting Bracket M00686A001 - 1
3 PCA Barcode Scanner interface M01989A001 - 1

5 Retainer Scanner lens M01314B001 - 1

6 Barcode Scanner engine M01304A001 - 1
7 Label, Danger (See Note 3) N23954-01 - 1
- Barcode Scanner cable (not shown) (See Note 2) - 1
Notes:
1. Barcode Scanner assembly M01299A002 include Items 1 thru 8.
2. See Cable Assemblies section (Encore 300) for additional information.
3. Attach Danger Label after assembly is complete.
Cash Acceptor Assembly (Encore 500 & Encore 300) Options Section (Encore 500 & Encore 300)
Cash Acceptor Assembly (Encore 500 & Encore 300)
front view back view
2 1
6, 7, 8
9 5

Cash Acceptor Assembly (Encore 300) (See Note 1) M01271A004 - 1
- Cash Acceptor Assembly (Encore 500) (Reference only) M01271A001 - 1
Cash Acceptor Assembly (Encore 300) (Reference only) M01271A002 - 1
Cash Acceptor Assembly (Encore 500) (Reference only) M01271A003 - 1
1 Main Bracket note acceptor assembly M01172A002 - 1
2 Door latch (with micro switch) M01383A001 - 1
3 Hook, note acceptor lock M01274B002 - 1
4 Mounting Bracket note acceptor assembly M01174A002 - 1
5 Note acceptor bracket M01173B001 - 1
6 Screw, button cap head, (tamper proof) thd 1/4 - 20 - - 2
7 Spacer, note acceptor M01385B001 - 2
8 Standard Burr tabulation, 266X.625X.05, 0 K14056 - 2
9 Cash acceptor bezel face gasket M02078B003 - 1
Options Section (Encore 500 & Encore 300) Cash Acceptor Assembly (Encore 500 & Encore 300)

Not shown
10 Note acceptor bezel face gasket M02076B002 - 1
11 Note acceptor (inner) bezel face gasket M02077B002 - 1
12 Filter, power line 2a/115-250 Vac Q10362-02 - 1
13 Cash Acceptor Line Filter cable (See Note 2) - 1
14 Gasket, Cash acceptor guide M02223B001 - 1

Not Shown:
- Note Acceptor with 700 Bill Acceptor (See Note 3) M01251A001 - 1
Note Acceptor MARS M01251B001 - 1
Cassette, 700 Bill, LRU M01251B002 - 1
Notes:
1. Cash Acceptor assembly M01271A004 include items 1 thru 14.
2. Refer to Cable Assemblies Section Encore 300 & 500.
3. Note Acceptor is used on Cash Acceptor assemblies M01271A001, M01271A002, M01271A003 and M01271A004.
Smartpad Assembly (Encore 500 & Encore 300) Options Section (Encore 500 & Encore 300)
Smartpad Assembly (Encore 500 & Encore 300)
1. Front View Back View

1 Smartpad Assembly T20247-01 - 1
Not shown
- Cable, Smartpad (See Note 1) - -
Notes:
1. Refer to Cable Assemblies section for additional information.
Options Section (Encore 500 & Encore 300) Encore 300 & 500 Simulator
Encore 300 & 500 Simulator
Encore Simulator - 2 sided

- Encore 300, Simulator Dispenser (Optimized Electronics)
ENC 300 SIM - 1
- Encore 500, Simulator Dispenser (Sandpiper Electronics) ENC 500 SIM - 1
Notes:
1. Gilbarco offers Encore Simulators for both Encore 300 and Encore 500 product lines that allow end users electronic/software testing.
2. How to order, contact a Gilbarco Customer Sales and Support Representative for questions and orders.
Index
Index
K M00246A001. . . . . . . . . . . . . 10-1 M00495A002 . . . . . . . . . . . . . 8-18
K02309-22 . . . . . . . . . . . . . .11-10 M00302A001. . . . . . . . . . . . . 11-2 M00495A003 . . . . . . . . . . . . . . 8-4
K14056 . . . . . . . . . . . . . . . . . .16-5 M00317A001 . . . . . . . . . . . . . 4-3 M00497A002 . . . . . . . . . . . . . 5-28
K22468 . . . . . . . . . . . . 11-9, 11-10 M00317A003 . . . . . . . . . . . . . . 7-5 M00501A001 . . . . . . . . . . . . . . 5-6
K22473 . . . . . . . . . . . . 11-9, 11-10 M00343B001 . . . . . . . . . 4-4, 7-6 M00509A001 . . . . . . . . . . . . . . 5-6
K35222 . . . . . . . . . . . . . . . . . . .9-1 M00345A001 . . . . . . . . . . . . . 7-6 M00509A002 . . . . . . . . . . . . . . 5-6
K35493 . . . . . . . . . . . . . 11-2, 11-3 M00346A002 . . . . . . . . . . . . . 4-4 M00515A002 . . . . . . . . . . . . . 5-20
K48749 . . . . . . . . . . . . 11-9, 11-10 M00346A003 . . . . . . . . . . . . . 4-4 M00515A003 . . . . . . . . . . . . . . 5-6
K76203 . . . . . 11-16, 11-28, 11-30 M00346A004 . . . . . . . . . . . . . 4-4 M00517A005 . . . . . . . . . . . . . 5-23
K83512 . . . . . . . . . . . . . 14-4, 14-5 M00346A005 . . . . . . . . . . . . . 7-6 M00549A001 . . . . . . . . . . . . . . 5-3
K93485 . . . . . . . . . . . . . 11-2, 11-3 M00346A006 . . . . . . . . . . . . . 7-6 M00549A002 . . . . . . . . . . . . . 5-29
K96618 . . . . . . . . . . . . . . . . . . .9-1 M00346A102 . . . . . . . . . . . . . 7-6 M00553A001 . . . . . . . . . . . . . 5-20
K96620-01 . . . . . 11-2, 11-3, 11-5, M00351B002 . . . . . . . . . . . . . 7-4 M00578A001 . . . . . . . . . . . . . 14-3
. . . . . . . . . . . . . . . 11-6, 11-7, 11-8, M00359A001 . . . . . . . . . 4-4, 7-6 M00585B001 . . . . . . . . . . . . . 14-4
. . . . . . . . . . . . 11-12, 11-14, 11-22 M00368A001 . . . . . . . . . . . . . 2-3 M00586B001 . . . . . . . . . . . . . 14-2
K96621-01 . . . . 11-2, 11-3, 11-12, M00371A003 . . . . . 2-2, 2-4, 2-8 M00586B002 . . . . . . . . . . . . . 14-2
. . . . . . . . . . . . 11-14, 11-22, 11-23 M00379A001 . . . . . 11-18, 11-28 M00588B001 . . . . . . . . . . . . . 14-2
K96642-01 . . . . . . . . . . . . . .11-14 M00381A001 . . . . . 11-18, 11-28 M00588B002 . . . . . . . . . . . . . 14-2
K96643-01 . . . . . . . . . . . . . .11-14 M00382A001 . . . . . 11-25, 11-28, M00589B001 . . . . . . . . . . . . . 14-3
. . . . . . . . . . . . . . . . . . . . . . . 11-30 M00610A001 . . . . . . . . . . . . . . 3-5
M00383A001 . . . . . 11-25, 11-28 M00613B001 . . . . . . . . . . . . 11-12
M M00384A001 . . . . . . . . . . . 11-28 M00614A004 . . . . . . . . . . . . . 5-15
M00044A001 . . . . . . . . . . . . . .3-2 M00386A001 11-25, 11-28, 11-30 M00614A005 . . . . . . . . . . . . . 5-15
M00047A001 . . . . . . . . . . 3-1, 3-2 M00388A001 11-25, 11-28, 11-30 M00620B001 . . . . . . . . . . . . . 15-2
M00050A001 . . . . . . . . . . . . . .3-2 M00388A002 11-25, 11-28, 11-30 M00635A003 . . . . . . . . . . . . . 5-15
M00053A002 . . . . . . . . . . . . . .3-2 M00390A001 . . . . . . . . . . . . 11-16 M00636A001 . . . . . . . . . . . . . 5-23
M00056A001 . . . . . . . . . . . . . .3-4 M00393A001 . . . . . . . . . . . . . 15-3 M00672A001 . . . . . . . . . . . . . 8-21
M00059A001 . . . . . . . . . . . . . .3-3 M00394A001 . . . . . . . . . . . . . 15-3 M00682B001 . . . . . . . . 4-11, 7-13
M00059A002 . . . . . . . . . . . . . .3-4 M00395A001 . . . . . . . . . . . . . 15-3 M00683B001 . . . . . . . . . . . . . . 4-8
M00062A001 . . . . . . . . . . . . . .4-1 M00396A001 . . . . . . . . . . . . . 15-3 M00686A001 . . . . . . . . 16-3, 16-4
M00065A001 . . . . . . . . . . . . . .4-2 M00397A001 . . . . . . . . . . . . . 15-3 M00696A001 . . . . . . . . . . . . . . 4-7
M00068A001 . . . . . . . . . . . . .16-1 M00398A001. . . . . . . . . . . . . . 15-3 M00703B001 . . . . . . . . . . . . . 15-2
M00077A001 . . . . . . . . . . . . . .4-4 M00406B001 . . . . . . . . . . . . . 11-5 M00703B002 . . . . 11-6, 11-7, 11-8
M00080A001 . . . . . . . . . . 3-7, 3-8 M00407B003 . . . . . . . . . . . . . 13-2 M00708B001 . 11-16, 11-28, 11-30
M00089A002 . . . . . . . . . . . . . .3-5 M00414B003 . . . . . . . . . . . . . 15-2 M00715A001 . . . . . . . . . . . . . 5-24
M00092A001 . . . . . . . . . . . . . .3-5 M00454A002 . . . . . . . . . 5-3, 10-1 M00719A001 . . . . . . . . . 5-3, 5-20
M00133B001 . . . . . . . . . . . .11-14 M00455A001 . . . . . . . . . . 4-4, 7-6 M00789B001 . . . . . . . . . . . . 11-12
M00140A001 . . . . . . . . . . . . .13-4 M00458A002 . . . . . . . . . . . . . . 3-2 M00811A001 . . . . . . . . . . . . . . 8-4
M00141B002 . . . . . . . . . . 4-5, 7-7 M00459A001 . . . . . . . . . . . . . . 3-4 M00816A001 . . . . . . . . . . . . . 15-3
M00143B001 . . . . . . . . . . . . . .4-5 M00461A001 . . . . . . . . . . . . . . 3-7 M00817A001 . . . . . . . . . . . . . 15-3
M00147A001 . . . . . . . . . . . . . .4-5 M00467B001 . . . . . . . . . . . . . 14-2 M00822B002 . . . . . . . . . . . . . . 4-8
M00150A001 . . . . . . . . . . 5-3, 8-7 M00487A230 . . . . . . . . . . . . . . 3-2 M00830A001 . . . . . . . . . . . . . 8-41
M00151A002 . . . . . . . . . . . . . .3-2 M00488A115 . . . . . . . . . . . . . . 3-2 M00830A002 . . . . . . . . . . . . . 8-41
M00158B003 . . . . . . 6-3, 6-4, 6-5 M00488A220 . . . . . . . . . . . . . . 3-2 M00830A003 . . . . . . . . 5-29, 8-41
M00159B010 . . . . . . . . . . . . .11-2 M00488A230 . . . . . . . . . . . . . . 3-2 M00845A001 . . . . . . . . . . . . . 8-41
M00162B010 . . . . . . . . . . . .11-22 M00488A240 . . . . . . . . . . . . . . 3-2 M00845A002 . . . . . . . . . . . . . 8-41
M00163B010 11-22, 11-28, 11-30 M00489A001 . . . . . . . . . 5-1, 5-14 M00845A003 . . . . . . . . 5-29, 8-41
M00164B010 . . . . . . . . . . . .11-22 M00489A002 . . . . . . . . 5-13, 5-14 M00848B001 . . . . . . . . . . . . . 14-4
M00164B011 . . . . . . . . . . . .11-22 M00489A003 . . . . . . . . . 5-1, 5-14 M00848B002 . . . . . . . . . . . . . 14-4
M00164B012 . . . . . . . . . . . .11-23 M00489A004 . . . . . . . . . . . . . 5-13 M00856B001 . . . . . . . . . . . . . 2-10
M00223A001 . . . . . . . . . . . .11-14 M00489A005 . . . . . . . . . . . . . . 5-2 M00903B001 . . . . . . . . . . . . . 2-10
M00223B001 . . . . . . . . . . . .11-14 M00491A001 . . . . . . . . . . . . . 5-20 M00910A001 . . . . . . . . . . . . . 2-10
M00223B002 . . . . . . . . . . . .11-14
PT-1936F Encore Series Illustrated Parts Manual May 2003 Page Index-1
Index
M00911A001 . . . . . . . . . . . . .2-10 M01303A001 . . . . . . . . . . . . . . 4-2 M01668A003 . . . . . . . . 8-31, 8-37

M00955B207 . . . . . . . . . . . . .12-1 M01304A001 . . . . . . . . 16-3, 16-4 M01668A004 . . . . . . . . 8-31, 8-37
M00977A001 . . . . . . . . . . . . .13-4 M01304B001 . . . . . . . . . . . . . . 8-4 M01685A001 . . . . . . . . . . . . . 8-21
M01003A007 . . . . . . . . . . . . .5-25 M01314B001 . . . . . . . . 16-3, 16-4 M01686A001 . . . . . . . . . . . . . 8-18
M01047A005 . . . . . . . . . . . . . .2-9 M01323A001 . . . . . . . . . . . . . 16-3 M01687A003 . . . . . . . . 8-21, 8-32
M01047A006 . . . . . . . . . . . . . .2-9 M01329B001 . . . . . . . . . . . . . 15-2 M01693A001 . . . . . . . . . . . . . . 8-7
M01047A007 . . . . . . . . . . . . . .2-9 M01339A001 . . . . . . . . . . . . . . 5-3 M01694A001 . . . . . . . . . . . . . 8-21
M01047A008 . . . . . . . . . . . . . .2-9 M01360B001 . . . 4-10, 7-10, 7-12 M01695A001 . . . . . . . . . . . . . . 8-7
M01067B001 . . . . . . . . . . . . .12-2 M01378A001 . . . . . . . . . . . . . . 5-2 M01735B001 . . . . . . . . . . 4-5, 7-7
M01068B101 . . . . . . . . . . . . .12-1 M01383A001 . . . . . . . . . . . . . 16-5 M01753A001 . . . . . . . . . . . . . . 3-6
M01068B301 . . . . . . . . . . . . .12-1 M01385B001 . . . . . . . . . . . . . 16-5 M01763A001 . . . . . . . . . . . . . . 3-7
M01069A105 . . . . . . . . . . . . .12-1 M01413A001 . . . . . . . . . . . . . 11-5 M01764A001 . . . . . . . . . . . . . 8-41
M01069A106 . . . . . . . . . . . . .12-1 M01413A002 . . . . . . . . . . . . . 11-5 M01765A001 . . . . . . . . . . . . . 8-41
M01069A107 . . . . . . . . . . . . .12-1 M01414B001 . . . . . . . . . . . . . 11-5 M01775A001 . . 3-8, 3-9, 6-9, 6-10
M01069A108 . . . . . . . . . . . . .12-1 M01416B001 . . . . . . . . . . . . . 11-5 M01776A001 . . . . . . . . . . . . . . 3-8
M01083A001 . . . . . . . . . . . . . .4-7 M01417B001 . . . . . . . . . . . . . 11-5 M01776A002 . . . . . . . . . . . . . . 6-9
M01105A001 . . . . . . . . . . . . .14-4 M01430B001 . . . . . . . . . . . . . 13-2 M01776A003 . . . . . . . . . . . . . . 3-9
M01109B003 . . . . . . . . . . 4-5, 7-7 M01443A001 11-18, 11-28, 11-30 M01776A004 . . . . . . . . . . . . . 6-10
M01124A001 . . . . . . . . . . 4-6, 7-8 M01446A001 . . . . . . . . . . . . . 15-2 M01785A001 . . . . . . . . . . . . . . 4-1
M01150A001 . . . . . . . . . . . . .15-2 M01446A002 . . . . . . . . . . . . . 15-2 M01922A001 . . . . . . . . . . . . . . 3-3
M01150A002 . . . . . . . . . . . . .15-2 M01515A001 . . . . . . . . . . . . . . 7-1 M01947A001 . . . . . . . . 16-1, 16-2
M01151B101 . . . . . . . . . . . . .12-1 M01522A001 . . . . . . . . . . . . . . 7-2 M01948A001 . . . . . . . . . . . . . 16-1
M01161B001 . . . . . . . . . . . . .15-2 M01525A001 . . . . . . . . . . . . . . 7-2 M01948A002 . . . . . . . . . . . . . 16-2
M01172A002 . . . . . . . . . . . . .16-5 M01554A001 . . . . . . . . . . . . . . 6-7 M01963A002 . . . . . . . . . . . . . 8-35
M01173B001 . . . . . . . . . . . . .16-5 M01555A001 . . . . . . . . 8-18, 8-35 M01974B001 . . . . 11-6, 11-7, 11-8
M01174A002 . . . . . . . . . . . . .16-5 M01561A002 . . . . . . . . . . . . . . 6-4 M01975B001 . . . . . . . . . . . . . 11-6
M01180B003 . . . . . . . . 4-11, 7-13 M01561A003 . . . . . . . . . . 6-3, 6-4 M01978B001 . . . . . . . . . . . . . . 2-3
M01200A001 . . . . . . . . . . . . . .5-6 M01561A004 . . . . . . . . . . . . . . 6-5 M01989A001 . . . . . . . . . . . . . 16-4
M01201A002 . . . . . . . . . 5-6, 5-26 M01564A001 . . . . . . 6-3, 6-4, 6-6 M01991A001 . . . . . . . . . . . . . . 8-4
M01208A001 . . . . . . 2-2, 2-5, 2-8 M01585A001 . . . . . . . . . . . . . 8-18 M02009A001 . . . . . . . . . . . . . . 8-1
M01209A001 . . . . . . . . . . 2-4, 2-7 M01586A001 . . . . . . . . . . . . . 8-18 M02076B002 . . . . . . . . . . . . . 16-6
M01210A001 . . . . . . . . . . 2-2, 2-4 M01589A001 . . . . . . . . . . . . . 8-21 M02077B002 . . . . . . . . . . . . . 16-6
M01211A001 . . . . . . . . . . 2-5, 2-7 M01591A001 . . . . . . . . 5-15, 8-21 M02078B003 . . . . . . . . . . . . . 16-5
M01212A001 . . . . . . . . . . 2-7, 2-8 M01598A001 . . . 6-3, 6-4, 6-5, 6-6 M02087B010 . . . . . . 11-11, 11-12
M01219A001 2-2, 2-4, 2-5, 2-7, 2-8 M01601A001 . . . . . . . . . . . . . 8-21 M02088B010 . . . . . . 11-11, 11-12
M01233A001 . . . . . . . . . . . . .8-33 M01607A001 . . . . . . . . . . . . . 8-21 M02091B010 . . . . . . . . . . . . 11-10
M01233A002 . . . . . . . . . . . . .5-26 M01608A001 . . . . . . . . . . . . . . 6-2 M02097A001 . . . . . . . . . . 6-4, 6-6
M01237A001 . . . . . . . . . . . . .15-2 M01617A001 . . . . . . . . . . . . . 8-18 M02134A001 . . . . . . . . . 5-6, 8-18
M01251A001 . . . . . . . . . . . . . .16-6 M01618A001 . . . . . . . . . . . . . 8-18 M02135B001 . . . . . . . . . . . . . 11-9
M01251B001 . . . . . . . . . . . . .16-6 M01621A001. . . . . . . . . . . . . . . 7-6 M02136B001 . . . . . . . . 4-11, 7-13
M01251B002 . . . . . . . . . . . . .16-6 M01649B001 . . . . . . . . 4-10, 7-10 M02149A002 . . . . . . . . 5-15, 8-21
M01254B002 . . . . . . . . . . . . . .7-7 M01650A001 8-1, 8-7, 8-16, 8-33, 8-35, M02152A001 . . . . . . . . . . . . . 5-11
M01255B001 . . . . . . . . 4-10, 7-10 . . . . . . . . . . . . . . . . . . 8-37 M02153A001 . . . . . . . . . . . . . 5-11
M01255B002 . . . . . . . . . . . . .7-12 M01653A001 . . . . . . . . 4-10, 7-10 M02154A001 . . . . . . . . 5-11, 8-14
M01257B010 . . . . . . . . . . . . .15-2 M01662A001 . . . . . . . . 8-16, 8-28 M02158A001 . . . . . . . . . . . . . . 8-4
M01271A001 . . . . . . . . . . . . .16-5 M01663A001 . . . . . . . . . . . . . 8-28 M02159A001 . . . . . . . . . . . . . 5-15
M01271A002 . . . . . . . . . . . . .16-5 M01664A001 . . . . . . . . . . . . . 8-21 M02159A002 . . . . . . . . . . . . . 5-15
M01271A003 . . . . . . . . . . . . .16-5 M01665A001 . . . . . . . . . . . . . 8-41 M02159A004 . . . . . . . . . . . . . 5-15
M01271A004 . . . . . . . . . . . . .16-5 M01666A001 . . . . . . . . . . . . . 8-41 M02159A005 . . . . . . . . . . . . . 8-21
M01274B002 . . . . . . . . . . . . .16-5 M01667A001 . . . . . . . . . . . . . 8-41 M02160A001 . . . . . . . . . . . . . 5-11
M01299A001 . . . . . . . . . . . . .16-3 M01668A001 . . . 8-16, 8-28, 8-31 M02160A002 . . . . . . . . . . . . . 8-14
M01299A002 . . . . . . . . . . . . .16-4 M01668A002 . . . 8-16, 8-28, 8-31 M02173A001 . . . . . . . . . . . . 11-26
M02211A001 . . . . . . . . . . . . .8-14 M02652A006 . . . . . . . . . . . . . . 4-2 Q11482 . . . . . . . . . . . . . . . . . . 4-11
M02215A001 . . . . . . . . . . . .11-20 M02652A007 . . . . . . . . . . . . . . 7-2 Q11763-01 . . . . . . . . . . . . . . . . 6-5
M02215A002 . . . . . . . . . . . .11-20 M02652A008 . . . . . . . . . . . . . . 7-2 Q12406-13 . . . . . . . . . . . . . . . . 2-2
M02215A003 . . . . . . . . . . . .11-20 M02652A009 . . . . . . . . . . . . . . 7-4 Q12406-14 . . . . . . . . . . . . . . . . 2-2
M02215A004 . . . . . . . . . . . .11-20 M02703A001 . . . . . . . . . . . . . 8-37 Q12448-04 . . . . . . . . . 4-1, 4-2, 7-1
M02215A005 . . . . . . . . . . . . 11-20 M02704A001 . . . . . . . . . . . . . 7-12 Q12475-02 . . . . . . . . . . . . 4-3, 7-5
M02216B001 . . . . . . . . . . . .11-20 M02705A001 . . . . . . . . . . . . . . 6-8 Q12514-09 . . . . . . . . . . . . . . . . 5-6
M02216B002 . . . . . . . . . . . .11-20 M02710A001 . . . . . . . . . . . . . 8-41 Q12514-10 . . . . . . . . . 4-2, 5-6, 7-2
M02216B003 . . . . . . . . . . . .11-20 M02771B010 . . . . . . 11-11, 11-12 Q12542-08 . . . . . . . . . . . . . . . . 2-5
M02216B004 . . . . . . . . . . . .11-20 M02774A001 . . . . . . . . . . . . . . 3-1 Q12674 3. . . . . . . . . . . . -3, 3-4, 3-5
M02217A001 . . . . . . . . . . . .11-20 M02801A001 . . . . . . . . . . . . 11-20 Q12674-01 . . . . . . . . . 3-3, 3-4, 3-5
M02218A001 . . . . . . . . . . . .11-20 M02802A001 . . . . . . . . 5-26, 8-33 Q12682-07 . . . . . . . . . . . . . . . . 3-2
M02219A001 . . . . . . . . . . . .11-20 M02803A001 . . . . . . . . 5-26, 8-33 Q12890-01 . . . . . . . . . . . . . . 11-28
M02220A001 . . . . . . . . . . . .11-20 M02887B001 . . . . . . . . . . . . . 13-1 Q12929 . . . . . . . . . . . . . . . . . . . 4-8
M02221A001 . . . . . . . . . . . .11-26 M02948A001 . . . . . . . . . . . . . 5-15 Q13164 . . . . . . . . . . . . . . . . . . . 4-8
M02223B001 . . . . . . . . . . . . .16-6 M02951A001 . . . . . . . . 5-15, 8-21 Q13400 . . . . . . . . . . . . . . . . . . . 4-3
M02226B001 . . . . . . . . . . . . .11-3 M02951A002 . . . . . . . . 5-15, 8-21
M02227A001 . . . . . . . . . . . . .11-3 M02954A001 . . . . . . . . . . . . . 5-15
R
M02248A001 . . . . . . . . . . . . .5-28 M02958A001 . . . . . . . . . 8-7, 11-4
R06711-39 . . . . . . . . . . . . . . . 12-1
M02264B001 . . . . . . . . . . . .11-10 M02959A001 . . . . . . . . . . . . . 14-1
R11494-63 . . . . . . . . . 11-9, 11-10
M02274A001 . . . . . . . . . . 3-1, 6-1 M02960B001 . . . . . . . . . . . . . 13-1
R11494-64 . . . . . . . . . 11-9, 11-10
M02276A001 . . . . . . . . . . . . . .3-6 M02961B001 . . . . . . . . . . . . . 14-1
R11501-39 . . . . . . . . . 11-9, 11-10
M02278A001 . . . . . . . . . . . . . .3-3 M02971A001 . . . . . . . . . . . . . . 8-7
R17795-G7 . . . . . . . . . . . . . . . . 8-1
M02279A001 . . . . . . . . . . . . . .8-7 M02972A001 . . . . . . . . . . . . . . 8-7
R17995-G4 . . . . . . . . . . . . . . . 5-29
M02281A001 . . . . . . . . . . . . . .8-7 M02993A001 . . . . . . . . . . . . . 5-15
R17995-G7 . . . . . . . . . . . 8-7, 8-41
M02297A001 . . . . . . . . . . . . . .7-4 M03002A001 . . . . . . . . . . . . . . 6-6
R18189-10 . . . . . . . . . . 11-2, 11-3
M02321A002 . . . . . . . 11-9, 11-10 M03002A002 . . . . . . . . . . . . . . 6-6
R18896-G1 . . . . . . . . . . . . . . . 11-3
M02332B001 . . . . . . . 11-9, 11-10 M03002A003 . . . . . . . . . . . . . . 6-6
R18900-28 . . . . . . . . . . . . . . . 12-1
M02335A001 . . . . . . . . . . . . . .6-6 M03015A001 . . . . . . . . . . . . . 13-3
R18900-32 . . . . . . . . . . . . . . . 12-1
M02337A001 . . . . . . . . . . . . . .8-7 M03023A001 . . . . . . . . . . . . . 13-3
R18900-39 . . . . . . . . . . . . . . . 12-1
M02338A001 . . . . . . . . . . . . .8-21 M03024A001 . . . . . . . . 5-22, 8-30
R18996-G1 . . . . . . . . . . . . . . . 11-2
M02366A001 . . . . . . . . . . . . .13-5 M03063K001 . . . . . . . . 4-10, 7-10
R19457 . . . . . . . . . . . . . 11-2, 11-3
M02366A002 . . . . . . . . . . . . .13-5 M03063K002 . . . . . . . . 4-10, 7-10
R19527-G1 . . . . . . . . . . 8-35, 8-41
M02367A002 . . . . . . . . 5-11, 8-14
R19663-G1 . . . 11-16, 11-28, 11-30
M02371A001 . . . . . . . . . . . . .8-21
N R19665 . . . . . . . . . . . . . . . . . . 5-29
M02372A001 . . . . . . . . . . . . .8-21
N16891-32 . . . . . . . . 11-28, 11-30 R19666 . . . . . . . . . . . . . 5-29, 8-41
M02384A001 . . . . . . . . . . . . .8-21
N16891-34 . . . . . . . . 11-28, 11-30 R19667 . . . . . . . . . . . . . 5-29, 8-41
M02385A001 . . . . . . . . . . . . .8-21
N21120 . . . . . . . . . . . . . . . . . . . 6-2 R19667-G1 . . . . . . . . . . . . 8-1, 8-7
M02386A001 . . . . . . . . . . . . .8-21
N22963-01 . . . . . . . . . . . . . . 11-22 R19672 . . . . . . . . . . . . . . . . . . 5-29
M02394B001 . . . 11-6, 11-7, 11-8
N23505-02 . . . . . . . . . . 4-11, 7-13 R19699-G1 . . . . . . . . . . . . . . . 5-29
M02539B001 . . . . . . . . . . . . .7-12
N23619-G2 . . . . . . . . . . 11-2, 11-3 R20039 . . . . . . . . . . . . . 11-2, 11-3
M02604A001 . . . . . . . . 5-10, 8-13
N23954-01 . . . . . . . . . . 16-3, 16-4 R20128-G1 . . . . . . . . . . . . . . . . 8-1
M02606A001 . . . . . . . . . . . . .8-13
R20128-G2 . . . . . . . . . . . . . . . . 5-1
M02606A003 5-10, 5-15, 8-13, 8-21
R20147 . . . . . . . . . . . . . . . . . . . 8-1
M02636A001 . . . . . . . . 4-10, 7-10
R20147-G1 . . . . . . . . . . . . 5-1, 8-1
M02638A001 . . . . . . . . . . . . . .8-1 Q R20148-G3 . . . . . . . . . . . . 5-1, 8-1
M02651A001 . . . . . . . . . . 5-3, 8-7 Q10008-21 . . . . . . . . . . . . . . 11-28 R20206-G11 . . . . . . . . . . . . . . . 8-4
M02652A001 . . . . . . . . . . . . . .4-2 Q10008-22 . . 11-16, 11-28, 11-30 R20283-G2 . . . . . . . . . . . . . . . 8-21
M02652A002 . . . . . . . . . . . . . .4-2 Q10131-04 . . . . . . . . 3-1, 6-1, 6-2 R20543-G3 . . . . . . . . . . . . . . . . 8-4
M02652A003 . . . . . . . . . . . . . .7-2 Q10131-22 3-7, 3-8, 3-9, 6-9, 6-10 R20682 . . . . . . . . . . 4-7, 4-10, 7-10
M02652A004 . . . . . . . . . . . . . .7-2 Q10355 . . . . . . . . . . . . . . . . . . . 3-7 R20778-G1 . . . . . . . . . . . . . . . 5-20
M02652A005 . . . . . . . . . . . . . .4-2 Q10362-02 . . . . . . . . . . . . . . . 16-6
T
T17549-G1 . . . . . . . . . . . . . . . .7-7
T17764-G4 . . . . . . 6-7, 7-10, 7-12
T17903-10 . . . . . . . . . . 11-9, 11-10
T17909 . . . . . . . . . . . 11-25, 11-28
T18015 . . . . . . . .3-7, 3-8, 3-9, 6-9
T18018 . . . 3-7, 3-8, 3-9, 6-9, 6-10
T18162 . . . . . . . . . . . . . . . . . . .3-7
T18186-G1 . . . . . . . . . . . . . . .8-41
T18350-G6 . . . . . . . . . . . . . . . .5-3
T18621-01 . . . . . . . . . . . . . . . . .9-2
T18621-31 . . . . . . . . . . . . . . . . .9-2
T18652-G2 . . . . . . . . . . . . . . . .6-8
T18994-G1 . . . . . . . . . . . . . . . .6-5
T19401 . . . 3-7, 3-8, 3-9, 6-9, 6-10
T19501-G2 . . . . . . . . . . . . . . . .6-7
T19976-G3S . . . . . . . . . . . . . . .9-1
T20247-01 . . . . . . . . . . . . . . . .16-7
T20306-G1 . . . . . . . . . . . . 6-7, 6-8
T20361 . . . . . . . . . . . . . . . . . . .3-7
T20361-05 . . . . .3-8, 3-9, 6-9, 6-10
T20361-G1 . . . . . . . . . . . 6-9, 6-10
T20379-G4 . . . . . . . . . . . . . . .7-12
T20569-G1 . . . . . . . . . . . . . . .16-2
2003 Gilbarco Inc.
7300 West Friendly Avenue Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 http://www.gilbarco.com Printed in the U.S.A.
PT-1936F Encore Illustrated Parts Manual May 2003

Encore Partes

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Copyright:

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Encore Partes

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Copyright:

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Encore Series

Pump and Dispenser

NCWM - Certificate of Compliance:

Point of Sale/Back Office Equipment

Door Assembly Section (Encore 300 & 500) 2-1

CD Module Electronics (Encore 500) 3-1

Door Module Electronics (Encore 500) 4-1

Cable Assemblies Section (Encore 500) 5-1

PT-1936F Encore Series Illustrated Parts Manual May 2003 Page i

Base Electronic Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

CD Module Electronics (Encore 300 & Ultra Hi) 6-1

Door Module Electronics (Encore 300) 7-1

Page ii PT-1936F Encore Series Illustrated Parts Manual May 2003

Cable Assemblies Section (Encore 300 & Ultra-Hi) 8-1

Meter Section 9-1

Digital Valve and Coil Section 10-1

Hydraulics Section 11-1

Lower Hydraulics 11-1

Valve Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

Upper Hydraulics 11-11

Self-Contained Pump Section 12-1

Air Gap Area Section 13-1

Frame and Sheathing Section 14-1

Tubing Section 15-1

Page iv PT-1936F Encore Series Illustrated Parts Manual May 2003

Options Section (Encore 500 & Encore 300) 16-1

Index Page Index-1

PT-1936F Encore Series Illustrated Parts Manual May 2003 Page v

Page vi PT-1936F Encore Series Illustrated Parts Manual May 2003

How To Use Your Manual

Item # Description Current Part Previous Part Quantity

required for installation.

Bulleted Items (located under Description)

Important Information About Future Releases

When Ordering Parts

Keep the following items in mind when ordering Gilbarco parts:

2 Provide the following information:

Figure 1-1: Serial Plate (Units built end of Dec 2002)

Figure 1-2: Serial Plate (Units built after Dec 2002)

Revision History Section

PT-1936A (September 2000)

PT-1936B (November 2000)

PT-1936C (June 2001)

PT-1936D (July 2001)

Option Pages 14-1 thru 14-10 New Section.

Updated CD Module Section (Encore 300) with the following changes:

Added Ultra-Hi to this section.

Meter Pages 9-2 Added new LC meter to section.

Options Section Pages 16-8 Added Encore 300/500 Simulator to section.

2 Door Assembly Section (Encore 300 & 500)

Door Assembly, CIM Left

1. Door assembly, CIM LEFT 2. Door assembly, CIM with CRIND

3. Door assembly, without CIM

Door assembly, without CIM

Item # Part Description Current Part Previous Part Quantity

3 Door assembly, left without CIM M01210A001 - 1

6 Main Window Display Assembly M00371A003 - 1

Lower CIM pin - - (See Note 1)

Left Doors (Rear View)

Door assembly, CIM

Door assembly, without CIM,

1 Gasket, CIM door (See Notes 1 & 2) M00368A001 - 2

Door Assembly CIM, Left (No CRIND)

1. Door assembly, CIM left, 2. Door assembly, CIM,