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MS5011 Design Methodology and Optimization
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MS5011 Design Methodology and Optimization
1-1
MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
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MS5011 Design Methodology and Optimization
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MS5011 Design Methodology and Optimization
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
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MS5011 Design Methodology and Optimization
Chapter 1
DESIGN METHODOLOGY
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MS5011 Design Methodology and Optimization
1-3
MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Mapping
Products
Needs
Functional
space
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MS5011 Design Methodology and Optimization
1-4
MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Needs
Analysis of problem
French Method
Statement
of problem
Conceptual
design : Process
Selected
Scheme
s
Embodiment of
: Result
schemes
Detailing
Working
drawing
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MS5011 Design Methodology and Optimization
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Analysis
Design Design
Design Design Analysis
analysis, Design concept-
documentation evaluation model
optimization ualization
CAD + CAE
Design and
procurement
of new tools
CAM Order
Marketing
materials
NC/CNC/
DNC Pro-
gramming
Manufacturing Process
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MS5011 Design Methodology and Optimization
Evaluate
Establish Concept Performance &
Customer Needs Strength
Technical
Job Modification
Development
Produc
Make Decision C t
Cost
Competitor for the Concept
Yes
Market
Yes
Support
Yes
Analysis
Documentation &
Establish Communication Make Decision
Technical for the product
Cost & schedule Specification Manufacturing &
estimation Assembling
Change
Support
the plan Documentation &
Determine Communication
Target
Production
Spec. approved? approved?
Yes
Yes
approved?
Yes
No
No No
No
Improve?
Improve?
Improve? Improve? Ullman
No
No No
Method
Stop No
Stop Stop 12
Stop
MS5011 Design Methodology and Optimization
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Task
Market, company, economy
mization of the
Requirement list
principle
ments list
(Design specification)
Conceptual
dessign
Develop the principles
Optim
Information adapt the requirem
Embodiment
design
Preliminary layout
n of the
productiion
Define the construction structure
Optimization
Definitive layout
design
Detail
operating documents
Product documentatation
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Historical and
Analysis Critical Design Features
Current Test Data
Build Prototype
Test Prototype
Design Database
Program N/C Machine Tools and
Automated
A tomated Man
Manufacturing
fact ing Equipment
Eq ipment
CAM
Manufacturing Product
Ship Product
the task
Specification
Determine function
2
and their structure
d backwards between previous and
Function structures
Search for solution principles Phase II
3
Fulfill and adapt requirement
Develop layout of
5 Phase III
key modules
Iterate forwards and
Preliminary layouts
Complete overall
6
modules
Definitive layouts
Further Realization
MS5011 Design Methodology and Optimization VDI Method 16
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Sketch drawing
nse
Design in a narrow sen
Parts drawing
Parts drawing Part list
Assembly drawing
Fabrication specification document
Assembly drawing Operation instruction document
Inspection specification document
Parts fabrication
Assembly
sing Abstraction
n
SPECIFICATION
FUNCTIONAL LEVEL
In
Increas
CONCEPTUAL LEVEL
COMPONENT LEVEL
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MS5011 Design Methodology and Optimization
1-9
MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
Functional Level
ncreasing Detaiil
Domain-independent
Domain independent
sing Abstraction
n
representation
Conceptual Level
Existing solution
information
In
Increas
Component Level
Detail information
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MS5011 Design Methodology and Optimization
Functional level
The level at which design requirements and systems are
represented
p generically
g y with no mention of conceptual
p
or physical realization.
Conceptual level
The level at which systems are modeled in terms of
possible solution principles for fulfillment of the design
requirements or specifications .
Component level
The level at which systems are modeled in terms of
specific, physical entities that may realize the chosen
concepts and/or fulfill the design requirements.
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MS5011 Design Methodology and Optimization
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
1.5FunctionalbasedDesign
Needidentification
EstablishProduct
Specification
DefineProductFunction
SelectMechanism/
StructuretoSatisfy
Function
DetailingMechanism/
Structure
ProduceDetailDrawing
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MS5011 Design Methodology and Optimization
Function:
A function of a product is a statement of a clear,
reproducible relationship between the available
input and the desired output of a product,
independent of any particular form.
Product function:
Product function is the overall intended function of
the product what it is to do.
Sub
Sub--function:
Sub--function is a component of a product function.
Sub
An overall function can,, and often must,, be divided
into identifiable sub
sub--functions corresponding to
subtasks.
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
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MS5016 Design Methodology and Optimization
Finger Nail
CUT Kinetic Energy in nail, sounds
Hands
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MS5016 Design Methodology and Optimization
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MS5016 Design Methodology & Optimization
by I Wayan Suweca, KK-PM ITB
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MS5016 Design Methodology and Optimization
References:
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MS5011 Design Methodology and Optimization
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