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Let's assume you need to replace the PRIMARY AIR CLEANER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Primary Air Cleaner Element in the Word Index is: Air Cleaner, Primary Element. The
index shows the component will be found on page B.7.3. That page is the page number for the Air Cleaner
Installation (Effective with sIn 166504) parts list.
The Parts Dlustration shows the assembly with its component parts identified by Item Numbers.
On the Parts List, the components are listed in Item Number order as found in. the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to
assemble one complete assembly, and any additional notes/ dimensions required to help place your
parts order.
For the example: The primary element is Comm. Number 59106393, Quantity of 1,
indented under Item 4.
When the Comm. # is. not known - Use the Table of Contents:
Tum to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
Find the Functional Group that best describes the area of the machine you are interested in. For
example: ENGINE.
ENGINE
Listed under the Functional Group of Engine are SECTIONS (identified by a letter and numbers)
that describe major repairable components of that group. Find the listing that refers to Air Cleaner
Installation (Effective with sIn 166504).,
Since the Primary Air Cleaner Element is what needs to be replaced, refer to the section for the Air
Cleaner Installation (Effective with sIn 166504). The Air Cleaner used on your machine is found in
Functional Group B.; Section 7, this makes up the first part of the page number. Turn to that section
of the parts manual and find the parts identification B.7.2 & B.7.3 for the Air Cleaner Installation
(Effective with sIn 166504).
For our Primary Air Cleaner Element Example: The Comm. Number 59106393 is found in the
Numerical Index, it shows that component will be found on page B.7.3 which is the Parts List page
number for the Air Cleaner Installation (Effective with sIn 166504).
TABLE OF CONTENTS
PT-125R Effective with SIN 149117
TITLE PAGE
Table ofContents A
Abbreviations Used in This Man.ual E
Reccommended Service Parts wi Cummins Engine( Effective wi S/N166504) F
Reccommended Service Parts wi John Deere Engine (SIN 149177 to166503) J
MAINFRAME
A
ENGINE
ELECTRICAL INSTALLATION
DECALS
B
TABLE OF CONTENTS - Continued
PT-125R Effective with S/N149117
TITLE PAGE
WATER SYSTEM
H
INTERNALBREAKDOWN
I
Single End Spindle And Hub Assembly (59302448) 1.1
Wheel Drive Motor (59949263) wlo Speedometer 1.2
Wheel Drive Motor (59079145) wi Speedometer 1.3
Double End Spindle And Hub Assembly (59302430) 1.4
Traction Pump (58796020) (Prior to sin 166504) 1.5
Steering Pump (58858820) 1.6
Seat Assembly (59132902) (sin 512318 sin 166504) 1.7
Seat Assembly (59394452) (Prior to sin 512318) 1.8
Control Lever Assembly (58890161) 1.9
Traction Pump (59217372) (Effective with sin 166504) 1.10
Water Pump (59262410) (Effective with sin 166504) 1.11
Water Pump (59117440) (sin 512318 - sin 166504) 1.12
Water Pump (59388835)(Priorto sin 512318) 1.13
Manuals P.l
Manual Pouch Installation P.2
INDEX
c
**Always use Ingersoilland Replacement parts!**
IAFTE
'ri\{
D
STANDARD ABBREVIATIONS
Rev 02/14/00
E
RECOMMENDED SERVICE PARTS
PT-125R wi Cummins Engine - Effective with SIN 166504
Quantities are for one unit having the operating hours listed below
Main Frame
O-Ring Repair Kit 59986521
Hydraulic Tank Fill Cap 59415869
Engine - Cummins
Maintenance Interval Kit * 59261685
Air Cleaner Primary Filter 59155119
Air Cleaner Safety Filter 59155127
Fuel Tank Cap 59415861
Radiator Cap 59498790
Rain Cap 59132910
Electrical
Control Lever Grip 59449215
Water System
Water Tank Lid 1 59133835
Front Spray Bar 1 58848722
Rear Spray Bar 1 58848730
Split Eyelet 9 59727867
Cap 9 59727875
Strainer 9 59727883
Nozzle 9 59727891
Gasket 9 59727909
F
RECOMMENDED SERVICE PARTS
PT-125R wi Cummins Engine - Effective with SIN 166504
Quantities are for one unit having the operating hours listed below
Main Frame
Isolator 59302786
Hydraulic Tank Level Gauge 58862665
Service Door Latch 59811364
Brake Pressure Switch 59090878
Cylinder Seal Kit 59698902
Cylinder Lock Nut 58801689
Engine
Starter 1 54637129
Alternator 1 54637095
Engine Mount Isolator 4 36875565
Water Temperature Switch 1 54591219
Oil Pressure Switch 1 54591219
Lower Radiator Hose 1 59259424
Upper Radiator Hose 1 59259234
-Hose Clamp 3 95302683
-Hose Clamp 1 95139986
Exhaust Pipe 1 54534664
Exhaust Pipe 1 59267419
Exhaust Clamp 1 58848904
Cowling Latch 1 59811364
Compression Latch 2 59122416
Air Restriction Indicator 1 50266907
Fuel Filter Heater Timer Relay 1 59818401
Fuel Filter Heater Relay 1 59437590
Push Button Switch Harness 1 58893199
G
RECOMMENDED SERVICE PARTS
PT-125R wi Cummins Engine - Effective with SIN 166504
Quantities are for one unit having the operating hours listed below
Electrical
Control Lever 1 59448829
Horn 1 59200758
Horn Relay 1 59437590
Positive Battery Cable 1 54621537
Negative Battery Cable 1 59172809
Water Temperature Gauge 1 59128991
Water Temperature Sender Gauge 1 59128934
Back-up Alarm 1 59573725
Engine Coolant Temperature Gauge 1 58822305
Engine Coolant Temperature Sender 1 59128934
Engine Oil Pressure Gauge 1 58822313
Engine Oil Pressure Sender 1 58878000
Hydraulic Oil Temperature Sender 1 59302554
Hydraulic Oil Temperature Gauge 1 58893983
Voltmeter 1 58877796
Alarm 1 59475848
High Water Temperature Switch 1 59636738
Low Oil Pressure Switch 1 59636720
Speedometer 1 58879198
Fuel Gauge 1 58822321
Fuel Sender 1 58772948
Work Light 4 59427039
Work Light Switch 1 59634105
Front Turn Signal Lamp 2 59759753
Tail, Turn Signal & Stop Lamp 2 59475657
4-Way Flasher Switch 1 59634105
Signal Switch 1 59972224
Neutral Start Switch 1 59648543
Indicator Light 2 59989509
Beacon Lamp 1 58947953
Beacon Lamp Toggle Switch 1 59634105
Beacon Lamp Indicator 1 58948001
H
RECOMMENDED SERVICE PARTS
PT-125R wi Cummins Engine - Effective with SIN 166504
Quantities are for one unit having the operating hours listed below
Main Frame
Wheel Drive Motor - w/o Speedometer 2 59949263
-Seal Kit 1 59985028
Wheel Drive Motor - w/Speedometer 2 59079145
-Seal Kit 1 59985028
Brake Valve 1 58825464
-Seal Kit 1 58911835
Engine
Coupling 59286336
Muffler 54503032
Traction Pump 54688122
-Neutral Start Switch
Steering Pump 58858820
-Seal Kit 58898677
Oil Cooler 59972521
Water System
Water Pump 59262410
Water Pump Strainer 59656108
I
RECOMMENDED SERVICE PARTS
PT-125R wi John Deere Engine - Effective with SIN 149117 to 166504
Quantities are for one unit having the operating hours listed below
Main Frame
O-Ring Repair Kit 59986521
Hydraulic Tank Fill Cap 59415869
Electrical
Control Grip 59449215
Water System
Water Tank Lid 1 59133835
Front Spray Bar 1 58848722
Rear Spray Bar 1 58848730
Split Eyelet 9 59727867
Cap 9 59727875
Strainer 9 59727883
Nozzle 9 59727891
Gasket 9 59727909
J
RECOMMENDED SERVICE PARTS
PT-125R wi John Deere Engine - Effective with SIN 149117 to 166504
Quantities are for one unit having the operating hours listed below
Main Frame
Isolator 59302786
Hydraulic Tank Level Gauge 58862665
Service Door Latch 59128231
Oil Level Sight Gauge 58862665
Tank Access Door Latch 59811364
Brake Pressure Switch 59070326
Cylinder Seal Kit 59373258
Cylinder Lock Nut 59698902
Engine
Starter 1 59425785
Alternator 1 58845751
Shock Mount 3 59127720
Water Temperature Switch 1 59118620
Oil Pressure Switch 1 59971457
Lower Radiator Hose 1 59132761
Upper Radiator Hose 1 59125138
-Hose Clamp 4 95302683
-Hose Clamp 2 95139986
Exhaust Stack 1 59873976
Exhaust Clamp 1 58848904
Latch 1 59811364
Compression Latch 2 59122416
Air Restriction Indicator 1 50266907
Relay 1 59818401
Relay 1 59437590
Push Button Switch Harness 1 58893199
K
RECOMMENDED SERVICE PARTS
PT-125R wi John Deere Engine - Effective with SIN 149117 to 166504
Quantities are for one unit having the operating hours listed below
Electrical
Lever 59448829
Horn 59200717
Relay 59437590
Positive Battery Cable 59133132
Negative Battery Cable 59172809
Water Temperature Gauge 59128991
Water Temperature Sender Gauge 59128934
Back-up Alarm* 59573725
Back-up Alarm Switch & Harness* 58894031
Engine Coolant Temperature Gauge* 58822305
Engine Coolant Temperature Sender* 59134205 (Prior to SIN 151248)
59128934 (Eft. with SIN 151248)
Engine Oil Pressure Gauge* 58822313
Engine Oil Pressure Sender* 58878000
Hydraulic Oil Temperature Sender* 59134205
(Prior to sin 151248)
Hydraulic Oil Temperature Sender* 59128934
(Efffective with sin 151248)
Hydraulic Oil Temperature Gauge* 1 58893983
Voltmeter* 1 58877796
Alarm* 1 59475848
Water Temperature Switch* 1 59636738
Oil Pressure Switch* 1 59636720
Speedometer* 1 58879198
Fuel Gauge* 1 58822321
Fuel Sender* 1 58772948
Work Light* 4 59427039
Work Light Switch* 1 59634105
Front Turn Signal* 2 59759753
Tail Light turn Signal & Stop* 2 59475657
4-Way Flasher Switch* 1 59634105
Signal Switch* 1 59972224
Neutral Start Switch* 1 59648543
Indicator Light* 2 59989509
Beacon Lamp* 1 58947953
Beacon Lamp Indicator* 1 58948001
L
RECOMMENDED SERVICE PARTS
PT-125R wi John Deere Engine - Effective with SIN 149117 to 166504
Quantities are for one unit having the operating hours listed below
Main Frame
Wheel Drive Motor - w/o Speedometer 2 59949263
-Seal Kit 1 59985028
Wheel Drive Motor - w/Speedometer 2 59079145
-Seal Kit 1 59985028
Brake Valve 1 58825464
-Seal Kit 1 58911835
Engine
Coupling 59286336
Muffler 58848862
Traction Pump 54688122
Steering Pump 58858820
-Seal Kit 58898677
Oil Cooler 59972521
Water System
Water Pump 59262410
Water Pump Strainer 59656108
M
SUSPENSION SYSTEM INSTALLATION
Dwg D59283002/00
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12 I~
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Dwg D58862343/05
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19
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-----L---.......---
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\.....---------.-.......-..------1
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I I
I I
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21
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16 15
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VIEW C
LE~TH FCA
NYLON CCFfD 15 OF 5L.FF I C I ENT
TOT~L MACHINE. THREAD CORD T:HROUGH EYELETS
24 AS SHJWN ~ A~ CUT TO LENGTH REOU I RED.
LL T ENJS TO PREVENT F"R" Y I Ni KNOT ..v..o
Ef"oIJS TO HOLD I N PLACE.
Jl
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used with ROPS/FOPS
Dwg D59239491/01/01
USE EXIST.
HARDWARE
1 54507249 Engine 1
- 13282090 Engine Oil Filter 1
- 13282108 -Fuel Filter 1
- 13282116 -Fan Belt 1
- 13282124 -Alternator 1
- 13282132 -Starter Motor 1
2 59269217 Engine Mount, Right Rear 1
3 59269241 Engine Mount, Left Rear 1
4 96702311 H.H.C.S. 8
5 96738596 Hardened Flatwasher 7 M12
6 36875565 Isolator 4
7 59617795 Washer 4
8 96741046 Flatwasher 19
9 96727912 H.H.C.S. 2
10 96703798 H.H.C.S. 2
11 59274365 Spacer Engine Mount 2
12 96701990 Nut 4
13 96702816 H.H.C.S. 8
14 96705587 H.H.C.S. 2
15 96741038 Flatwasher 10
16 95213401 Lockwasher 1
17 96702204 Locknut 1
34 59277434 Lever, Throttle Cable 1
35 54651211 Fan, 18" Suction 1
44 95922746 Lockwasher 1
45 59409508 Strap 1
Dwg D59239491/01/02
USE EXIISTING
...
~
@~
39
31
REF
EMISSION
LABEL
REF
ENGINE
SERIAL NUMBER
1 54507249 Engine 1
- 13282090 -Engine Oil Filter 1
- 13282108 -Fuel Filter 1
- 13282116 -Fan Belt 1
- 13282124 -Alternator 1
- 13282132 -Starter Motor 1
8 96741046 Flatwasher 19
13 96702816 H.H.C.S. 8
15 96741038 Flatwasher 10
23 59274100 Bracket, Exhaust Pipe 1
25 96704556 H.H.C.S. 4
31 59272781 Bracket, Muffler Mount 1
36 59268185 Guard, Alternator Belt 1
38 54577291 Mufiler 1
39 59273656 Pipe, Exhaust 1
40 59179226 ExhaustClamp 3
41 59389932 Clamp 2
42 95920484 Capscrew 2
43 95922365 Flatwasher 2
Dwg D59239494/0l/03
""
( cV
1
1/
"
/"
I""
18
~1
I(A
'-&
U
7
cV 21
------ ------
- -
VIEW"A-A" &
1 54507249 Engine 1
- 13282090 -Engine Oil Filter 1
- 13282108 -Fuel Filter 1
- 13282116 -Fan Belt 1
- 13282124 -Alternator 1
- 13282132 -Starter Motor 1
8 96741046 Flatwasher 19
18 59286336 Coupling, Power Metal 1
19 96702170 Bolt 8
20 96704325 Washer 8
21 58799586 Mounting Plate Pump 1
22 96704309 H.H.C.S. 8
24 13158837 Bracket, FSR Cable 1
25 96704556 H.H.C.S. 4
26 59580571 Clamp 1
27 59167985 Shim 1
28 95921755 Screw 2
29 95922332 Washer 2
30 95943346 NylonNut 2
32 59276444 Bracket, Throttle Cable 1
33 96702279 H.H.C.S. 3
37 59139451 Oil Pressure Switch 1
40 59179226 ExhaustClamp 3
1 59227447 Engine 1
- 54637137 -Engine Oil Filter 1
- 54637145 -Fuel Filter 1
- 54637095 -Alternator 1
- 54637129 -Starter Motor 1
4 59265306 Engine Mount, Right Rear 1
5 59265280 Engine Mount, Left Rear 1
6 59265314 Engine Mount, Front 2
7 96702311 H.H.C.S. 8 M12 x 30
8 96738596 Hardened Flatwasher 8 M12
9 95922746 External Tooth Lockwasher 1 1/2
10 96701917 H.H.C.S. 8 M10x30
11 96714399 Flatwasher 12 M10
12 36875565 Isolator 4
13 59617795 Flatwasher 4
14 96727912 H.H.C.S. 4
15 96701990 Hex Nut 4 M10 x 1.5
16 96702816 H.H.C.S. 7 M8x 16
17 96705587 H.H.C.S. 9
18 96741038 Hardened Flatwasher 9 M8
19 95213401 External Tooth Lockwasher 1 3/8
20 59409508 Strap 1
21 96702204 Locknut 1 3/8-16
35 59259994 Bracket, Throttle Cable 1
36 59571794 H.H.C.S. 2 M10-1.5 x 30
37 96701958 H.H.C.S. 1 M6x 16
38 96702501 Flatwasher 1
38 96738562 Hardened Flatwasher 1 M6
39 54527940 Engine Fan 1
40 96738570 Hardened Flatwasher 8 M8
41 96702659 H.H.C.S. 8 M8 x 1.25 x 25
42 54528021 Spacer, Fan 1
47 54543889 Water Temperature Switch 1
1 59227447 Engine 1
- 54637137 -Engine Oil Filter 1
- 54637145 -Fuel Filter 1
- 54637095 -Alternator 1
- 54637129 -Starter Motor 1
11 96714399 Flatwasher 12 MI0
27 59266775 Bracket, ExhaustPipe 1
29 96702428 H.H.C.S. 4 MI0 x 1.5-45mm
43 59268185 Guard, Alternator Belt 1
44 96726302 H.H.C.S. 1 M8x55
45 96701370 Nut 1 M8 -1.25
46 96712674 Hardened Flatwasher 10
49 54503032 Mufiler 1
50 54534664 ExhaustPipe 1
51 59267419 ExhaustPipe 1
52 59179226 ExhaustClamp 1 2.50"
53 58848904 ExhaustClamp 1
54 36854941 Clamp Turbocharger 1
55 96702287 H.H.C.S. 2 MI0x25
56 96719976 Elbow 1 M22 ORB 90 10JIC
57 50268432 Hose 1 19.5"
58 54592944 BulkheadElbow 1 JIC#10
59 95448940 Cap Nut 1
1 59227447 Engine 1
- 54637137 -Engine Oil Filter 1
- 54637145 -Fuel Filter 1
- 54637095 -Alternator 1
- 54637129 -Starter Motor 1
2 59276956 OilFill 1
3 54567565 Cap, Oil Fill 1
22 59286336 Coupling 1
23 96702170 Socket Head Capscrew 8 MI0xl.5x201g
24 96704325 Flatwasher 22 MI0
25 54521497 Pump Mounting Plate 1
26 96704309 H.H.C.S. 8 MI0 x 35
28 59272757 Bracket, FSR Cable 1
30 59580571 Clamp 1
31 59617985 Shim 1
32 95921755 H.H.M.S. 2 #10-24 x.75
33 95922332 Flatwasher 2 #10
34 95943346 NylonNut 2 #10-24
48 59139451 Switch, Oil Pressure 1
52 59179226 Exhaust Clamp 1 2.50"
60
60
55 58848862 Mufiler 1
56 59389932 Clamp 2
57 95920484 Capscrew 2 5/16-18 x 1.25
58 59580571 Clamp 1
59 59617985 Shim 1
60 95921755 H.H.M.S. 2 #10-24 x 0.75
61 95922332 Flatwasher 2 #10
62 95943346 NylonNut 2 #10-24
63 59409508 Strap 1
66 96704325 Flatwasher 20 MI0
67 95919916 H.H.C.S. 2 5/8-11 x 4.25
68 95922365 Flatwasher 2 5/16
69 96728704 H.H.C.S. 1 M8x40mm
70 96702824 H.H.C.S. 1 M8x20mm
37
17
I
I
/
(
NOTE
For pump installation parts information
on PT-125R machines with serial
numbers effective with 166504,
see Section D.3
5 95988713 O-ring 1
17 95919452 H.H.C.S. 8 7/16-14 x 1.50
18 59995126 Hardened Flatwasher 8 7/16
31 58796020 Traction Pump 1 See Breakdown - 1.6
32 95919569 H.H.C.S. 4 1/2-13 x 1.50
33 59957134 Hardened Flatwasher 4
34 58858820 Steering Pump 1 See Breakdown - 1.7
35 95280194 Adapter 1
36 59923482 Adapter 1
37 59328492 Adapter 2
38 95650339 Adapter 1
39 95371217 Adapter 1
40 58848870 Throttle Control Lever 1
41 95920377 H.H.C.S. 2 1/4-20 x 1.0
42 95923298 Locknut 2 1/4-20
43 95919221 H.H.C.S. 3 3/8-16x 1.0
44 95922373 Flatwasher 3 3/8
51 59328484 Adapter 2
53 58901653 Clamp 4
64 95280186 Elbow, 90 1
65 95188710 Run Tee 1
60
16
1 58879396 Engine 1
- 35308030 -Engine Oil Filter 1
- 35308048 -Fuel Filter 1
- 58785791 -Fan Belt 1
- 58845751 -Alternator 1
- 59425785 -Starter Motor 1
- 58929761 Engine Coolant Heater (not shown) 1
2 58862871 Rear Engine Mount 2
3 95919551 H.H.C.S. 8 1/2-13 x 1.250
4 59537266 Flatwasher 8 0.515 x 1.12 x 0.194
6 59127720 Shock Mount 3
7 58862319 Washer 3
8 59636738 Water Switch 1
- 59134205 -Engine Coolant Temperature Sender 1
9 59286336 Coupling 1
10 95068110 S.H.C.S. 8 3/8-16 x .75
11 58799586 Pump Mounting Plate 1
12 95919254 H.H.C.S. 10 3/8 -16 x 1.5
13 59565036 Hardened Flatwasher 12 0.40 x 0.81 x 0.19
14 58862327 FrontEngine Mount 1
15 95919817 H.H.C.S. 4 5/8-11 x 1.75
16 59565044 Flatwasher 5 0.6601.650x1.31 xO.187
19 95919924 H.H.C.S. 1 5/8-11 x 4.5
20 95923355 Hex Nut 3 5/8-11
21 58848524 Throttle Bracket 1
22 59385922 Spacer 1
23 95924197 H.H.C.S. 1 9/16-12 x 3.75
24 95924189 H.H.C.S. 1 9/16-12x 1"
25 59408922 EngineFan 1
26 95922225 Flatwasher 4 5/16 Id x 0.083
27 95920526 H.H.C.S. 4 5/16-18 x 1.75.
28 58848888 Fan Spacer 1
29 95279451 Elbow, 90 1
30 59971457 Oil Pressure Switch 1
43 95919221 Bolt 3 3/8-16 x 1.0
44 95922373 Flatwasher 3 3/8
60
37
)
I
I
43
"
/
(
35
17
5 95988713 O-ring 1
17 95919452 H.H.C.S. 8 7/16-14 x 1.50
18 59995126 Hardened Flatwasher 8 7/16
31 58796020 Traction Pump 1 See Breakdown - 1.5
32 95919569 H.H.C.S. 4 1/2-13 x 1.50
33 59673137 Hardened Flatwasher 4
34 58858820 Steering Pump 1 See Breakdown - 1.6
35 95280194 Adapter 1
36 59923482 Adapter 1
37 59328492 Adapter 2
38 95650339 Adapter 1
39 95371217 Adapter 1
40 58848870 Throttle Control Lever 1
41 95920377 Bolt 2 1/4-20 x 1.0
42 95923298 Locknut 2 1/4-20
43 95919221 Bolt 3 3/8-16 x 1.0
44 95922373 Flatwasher 3 3/8
51 59328484 Adapter 2
- 59993881 -O-ring 1
53 58901653 Clamp 4
64 95280186 Elbow, 90 1
65 95188710 Run Tee 1
Dwg D59282939/04
(25)
~
1
1 59271817 RadiatorHousing 1
2 54626973 Radiator(IsuzuEngine) 1
- 13186291 RaJiatOl(Cltnnitm1gire) 1
- 59498790 -Radiator Cap 1
- 13186325 -Shroud Only 1
3 59275446 Spacer, Oil Cooler 2
4 59275453 Baffle, Oil Cooler 1
5 59972521 Oil Cooler 1
6 59364950 Hose Assembly 2
7 50281120 Valve 1
8 95090106 Worm Clamp 2
9 58848920 DrainAssembly 1
10 95302147 Elbow 1 2071-12-12s
11 95739306 Tee 1
12 59672709 Adapter 1
13 95302121 Elbow 1
14 59272252 FanGrill 1
15 59275081 Cowling Door 1
16 59275073 Hood Engine 1
17 59128322 Panel Plate 1
17 59276980 Panel 1
18 59125450 Fan Guard 1
19 59680983 Lockscrew 12 3/8-16x 1.0
20 59259424 Hose, Lower Radiator (Cummins) 1
- 59269548 Hose, Lower Radiator (Isuzu) 1
21 59259234 Hose, Upper Radiator (Cummins) 1
- 54514633 Hose, Upper Radiator (Isuzu) 1
22 95302683 Hose Clamp 3
23 95139986 Clamp 1
24 95922894 Locknut 4 3/8-16
25 95919221 Lockbolt 24 3/8-16 x.75
26 95919254 Lockscrew 3 3/8-16x 1.25
27 13119524 Lockscrew 8 3/8-16x2
28 59565036 Hardened Flatwasher 40 7/16
29 59462796 Lockscrew 4 3/8-16 x.75
30 59122416 Latch, Compression 2
(25)
~
1
28
17
15
ffi 10
13
18
1 59128264 RadiatorHousing 1
2 59118851 Radiator 1
- 59154062 -Radiator Cap 1
3 59972521 Oil Cooler 1
4 59118992 Grille 1
5 58848920 DrainAssembly 1
6 59364950 Hose Assembly 2
7 50281120 Valve 1
8 95090106 Worm Clamp 2
9 95302147 Elbow 1
10 59680983 Lockscrew 12 3/8-16x 1.0
11 59807941 Locknut 4 3/8-16
12 59132761 Lower Radiator Hose 1
13 59125138 Upper Radiator Hose 1
14 95139986 Clamp 2
15 95302683 Hose Clamp 4
16 59128314 Engine Hood 1
17 59434548 Lockbolt 1 3/8-16 x 0.75
18 59873976 Exhaust Stack 1
19 58848904 ExhaustClamp 1
20 59276980 Access Panel 1
21 95739306 Tee 1
22 59672709 Adapter 1
23 59125450 Fan Guard 1
25 59128348 Door Cowling 1
26 95301883 Clamp 1
27 59922153 Lockscrew 8 3/8-16x 1.25
28 95302121 Elbow 1
29 59995126 Hardened Flatwasher 4 7/16
30 59462796 Lockbolt 4 3/8-16 x 0.75
34 59122416 CompressionLatch 2
33~_______ 36
.,---- ------~-~--_ ...... - ~-.....-......
(' '~')
I I
I
I
I
II'
1 :
I
I
I
LIfT
AKJ I
TURN I
I
(-----_._~ ~31
I
I
I
I
18
~
I fI7\
@ f6.!~~
~ . ~."-! 4
~ 5'-
ZlL,
~ 19
$
I
CD
II
!t~o
/1:
I,
I I j
,p ,,~
Y"'~Vf i ~
~~I~b ~/
t
"----.-./
k~Y
I
" \
I
,
17
j: "'rT;~ -
I ;~
~ 'I~' )
-I'::D~ I
\ ~
\)
.... ....
'.
~.. ,., \,.
~
17 ' ", ~<'"
~ '>-...
"~
3
TO
LH SliDE OF
"" ENGINE
~
10
FUEL
'-.... _ _ - __
c(> FILTER
(REF)
"
REF
REF
TO
LH SIDE OF
ENGIINE
FROM
18 FUEL TANK
REF
FROM
FUEL FILTER
--
Dwg 59285577/00
15
@
@
13
I'
I
I
.9
REAR VIEW
Dwg D59282954/
"" I
()
9
10
8
3
TRAVEL
SPEED
RANGE
COMPACT
?" t
0
STOP
3
e ~
4
15
14-------
.------
ra1 0 o~
i
e 16
17
I
____ 1
5
11 (r.----- -----------
12
13
1
6
Dwg D59285866/
4
/'
13
/'
/'
...
~
"'-...
10 "'-...
"'-...
ill "'-...
"'-...
I
31
l
28
I
TO
THROTTLE
CABLE
15
1
1
1
I ......
29 ...
... t'"
1
... 1
<11'Gl i
: 18
..... 1
)"
1 13166111 Console 1
2 59151811 SteeringValve 1
3 59151829 Steering Column 1
4 58858564 SteeringWheel 1
5 59461368 Nut 1
6 59128900 Cap, Cover 1
7 95919239 Capscrew 9
8 59565036 Flatwasher 9
9 95356853 Adapter 3 2062-8-6s
10 95303335 Elbow 1
11 59151498 Solid State Encapsulated Module 1
12 95921722 Screw 3
13 95922332 Washer 5
14 95943346 NylonNut 5
15 59126946 IngnitionSwitch 1
16 59126961 SwitchIngitionNut 1
17 59010645 Washer, Stainless Steel 1
18 58892902 Ingnition SwitchCover 1
19 59219287 Lever, Throttle 1
20 59219261 Washer, Wave Spring 3
21 59226548 Bracket, Throttle 1
22 59219253 Washer, Friction 1
23 59219279 Lever, Throttle 1
24 59219246 Grip, Lever 1
25 95326609 Screw, Hex Socket 2
26 95923314 Locknut 2
27 58848516 Throttle Cable 1
28 59901306 Clevis 2
29 95923124 Hex Nut 2
30 95860052 Screw 2
31 58848508 Access Plate 1
32 95920419 Capscrew 8
33 59565028 Washer,Heavy 8
34 59326827 DomedPlug 3
35 59813279 Plug Button 2
36 59417493 BlankLight 1
Dwg D59282970/
6
Q @
-~~-~
'L L_-
~
PART
OF
PART
OF
1
16
26 \D
~ @
-~~-~
\--- L_-
~ PART
OF
PART
OF
l16
26 <u
1 59176651 Console 1
2 59309443 SteeringValve 1
- 59972760 -Seal Kit 1
3 58848508 Access Plate 1
4 58848516 Throttle Cable 1
5 59128900 Cover Cap 1
6 58858564 Steering Wheel 1
7 95419594 Adapter 3
8 95860052 Screw 1
9 95919163 H.H.C.S. 2 1/4-20 x 1.75
10 95943346 NylonNut 1 #10-24
11 59327825 Hex Nut 4 1/4-20
12 59869917 Lockscrew 8 5/16-18 x 0.75
13 95922977 Hex Nut 2 3/8-16
14 59922153 Lockscrew 7 3/8-16x 1.25
15 59939520 Brake Valve 1
- 59765974 -Seal Kit 1
16 95356853 Adapter 3
17 95303335 Elbow 1
18 59956334 Steering Column 1
19 95919197 H.H.C.S. 2 3/8-16 x .75
20 59627315 Push-Pull Knob 1
21 59646323 Throttle Lever 1
- 59752741 -Knob 1
22 59550301 Control Head 1
23 59878769 Lever Plate 1
24 59484634 Mounting Bracket 1
25 59965962 Lockbolt 2 1/4-20 x 0.75
26 59449348 Control Cable 1
27 95923124 Hex Nut 2 #10-32
28 95922324 Flatwasher 2 1/4
29 59901306 Clevis 1
30 59126946 Ignition Switch (Effective with SIN 152318) 1
- 58917261 -Ignition Key (Effective with SIN 512318)
30 58901802 Ignition Switch (Priorto SIN152318) 1
- 58917261 -Ignition Key (Prior to SIN 152318)
31 58892902 Ignition Switch Cover (Effective with SIN 152318) 1
32 59010645 Flatwasher 1
33 59326827 DomedPlug 1
10
(8
TRAVEL
SPEED
RANGE
COMPACT
~3\
~ .)
.......... _
o
M-".
01
1
e
I
TO
CHARGE
FILTER
,\ TRACTION
2
/ J PUMP
\
I
I GEAR
PUMP I
TO
"L" PORT
RH MOTOR
TO
"L" PORT
LH MOTOR
6
4
TO
TO
OIL COOLER
"R" PORT
(IN)
LH MOTOR
STEERING
ORBITAL
16
17 VIEW "A"
ROTATED
90 DEGREES CW
..............~
BRAKE
-~'"
, \\ VALVE
, \
\ ,---
TO
"2" PORT /
LH MOTOR I
/ /
/~//
///
" "
/' /
___ - ~ : . / 'STEERING
~ CYLINDER
-- --
GEAR /
PUMP
/
TRACTION
/ PUMP
/
l
24
23
~ M~~ 1;
OIL
COOLER
~ II I
~ I',~ ':'
~ " })
" "
'fI"
//
"
/i'
-;;f ~r
, ,.... :: ~ ",~__-==- ~01
"/' SOLENOID
VALVE
19
TO
"
" 110'"
"'~ OIL COOLER TO
/f~rl:~~~~7'
(OUT) CASE
TO DRAIN
"y" PORT TRACTION
9
9-' ~ RH MOTOR PUMP
TO
TO TO 19 "1" PORT
RH MOTOR
"y" PORT "1" PORT
LH MOTOR LH MOTOR
7
RH
LH 7
RH
LH
OIL
COOLER
17
20
Steering 21
Cylinder
Brake
Selector RI L
j I
I I
Valve Wheel L- __ -.-J
Motor
(Right Rear) 4
Two
Traction 8 Speed _ _ I~
Pump Port
22 r---
I
9 3
14 R.;
I '-_. _ _
:.~ I
I
Wh( ~l L __ ---J
Motor
12 (Left Rear)
11
10
10
11
ROTATE
PUMPS
45DEG.
~/
\ I
14
\//
/~,
"'-
20
\
"
/ )
( <'
12
NOTE
For pump installation parts on
PT-125R machines with serial numbers
prior to 166504, see
Sections B.2 and B.3
OPERATOR
CONSOLE
19
3@
R TWO
I~SPEED
SOLENOID
BRAKE
SWITCH
WATER
PUMP
TO
WATER PUMP
AND HORN
VIEW "A"
TO
BACK-UP
ALARM
BN
PK/WE
WE
3
DETAIL \\ B JI
WATER PUMP
DETAIL \\ D II
IGNITION SWITCH
B+
TERMIINAL
ALTERNATOR
D_ETAIL \'C"
STARTER
ALTERNATOR
BRAKE
SWITCH
REF
TO
WATER PUMP
AND HORN
WATER
TEMP. SENDER
iiilliiiiiiiiii- INGER50~-RA~
-
WATER TEMP SWITCH .BRAKE rwo SPEED SOLENOID
SWITCH
~ '"t--__~--~"-I I
ENGINE MOUNTED
RELAY
NEUTRAL START
SWITCH --..-T~~~.~_.-
nO
I II j
I
f
j ~
OIL PRESSURE
i I
. I
WATER
SWITCH CONSOLE ASSY PUMP
HORN
fMMl "ti,
HORN
WATER PU~~,
'\.
,,~ 3
rt(\ ""
..... ~~
j , ....
...
........
.-/
CONSOLE
GROUND
2 59396366 Loom
3 95713798 Wire Tie 12
7 59807941 Locknut 1 3/8-16
8 59957258 Wire Assembly 1
9 59200717 Hom 1
Dwg D59282988/05
-----------
4
15
ENGIINE ROTATED
90 DEGREES CW @)-f ;7/);/
FOR CLARITY
@-J/ /
/ /
/
/
/
/
GND /
/
/
I
o r2Jo I I
l", I !
STARTER
BAT (POS)
~J
'"
...
EXIISTING
HARDWARE
1 59436931 Battery 1
2 59122978 Battery Bracket 1
3 96704606 Locknut 2 M8
4 54528229 Battery Cable, Positive 1
5 59172809 Battery Cable, Negative 1
6 59365130 Nut 2
7 59122960 J-Bolt 2
8 96741038 Hardened Flatwasher 3 M8
9 59117333 Insert Clamp 1
10 96702816 Screw 1 M8x 16
11 96719786 H.H.C.S. 2 M8x40
12 95923314 Locknut 1 5/16-18
13 96702279 H.H.C.S. 1 MI0 x 16
14 96738588 Hardened Flatwasher 1 MI0
15 59500348 Battery Pack 1
~ !
It
1 59436931 Battery 1
2 59122978 Battery Bracket 1
3 96704606 Locknut 2 M8
4 59133132 Battery Cable - Positive 1
5 59172809 Battery Cable -Negative 1
6 59365130 Nut 2
7 59122960 J-Bolt 2
8 96702519 Hardened Flatwasher 2 M8
9 59583468 Insert Clamp 4
10 59583450 Cover Plate 2
11 95920492 H.H.C.S. 2 5/16-18 x 1.375
12 95923314 Locknut 1 5/16-18
13 59103598 Clamp 1
~!
4
~
NEG' ~
i
I
I
2
IGINE ROTATED
) DEGREES CW
FOR CLARITY
4
REF
EXISTIING
1 59436931 Battery 1
2 59452904 Battery Hold Down 1
3 95923314 Locknut 2
4 59087122 Battery Cable - Positive 1
5 59087130 Battery Cable - Negative 1
6 59365130 Hex Nut 2
7 59456731 J-Bolt 2
8 95922365 Flatwasher 2 5/16
INGERSOLL-RAND.
- -
WATER SW (REF)
@
I 0
I a
I 0
a tt
o 0
o a
@
NOTE
This installation is used with any and
all gauge installations
2 58789173 Bushing 1
3 58773128 TenninalBlock 1
4 95923025 Hex Nut 2 #6-32
5 95931341 Lockwasher 5 #6
6 95922076 Screw 2 #6-32
7 59011064 Wire Assembly 1
9 59670554 Adhesive Pad 1
* 95424586 Wire Tie 3
HYD. OIL
RESERVOIR
I
I
~,
'~
"~/
BACK-UP ALARM LEAD & GROUND
FROM MAIN WIRING HARNESS
01.
t--W N \J ~ t\N ~ ---"I~-----'I ,I
K4ANE~5 1,
\
,
II
)
I I : -)~
lvi ~ J Y
I
L
14
c a
tu.
HVD OIL
RESEOOlIl
TYWAAP
II
Dwg D59285411/00
1 REF <JJ
PART
OF
1 REF V1EW"8-8"
)
I
/ ,
\ ,/,X
,'-,
\\~~:RT
,
\
\
"J
\
'-"
\. , '(GREF V1EW\\B-B"
~
'~
,
INGERSOLL-RAMD.
-
7
ORANG(/RED
TO ENG~NE
COOL AN T
TEt..4P SENDER,
VIEW B B
INGERSOLL-RANDo
o ,--_.'
@
.000
o
o
0
- - @
00
o
o
0
0
BLACK
SENDER GROUND
GREY/WHITE
./;'"- -...... \
(
'---~.
)
VIEW 8 - B
TO
TERMtNAL 5
BLOCK
1 REF <JJ
\
VIEW"B-B"
\
\
\
I
I
I
I
I
I
I
I
IINGERSOLL-RANIl
7
l?NOV PLUG HM n~T
FtsRT ~ lNr'"lALL srua:J<
OIL .m
.
.3
VIEW BB
INGERSOLL-RANDo
/
I
\
" ......... _,..,. /
VIEW B - B
INGERSOLL-RANDo
- -
2 /
/' _............
\
\
I
VIEW B - B
1 58877796 Voltmeter 1
2 58894064 Voltmeter Wiring Harness 1
4 58955923 Voltmeter Light Harness 1
STEERING
CONSOLE
(REF)
11
ALARM
INSTALLATION
1
TO
WATER ~
1
2
TEMPERATURE
ALARM (ITEM #2)
USE WITH
OIL PRESSURE
GAGE OPTION
-c:=:>_
TO-, ALAlM
o
B
2. 1
VIEW A.. A
REF_
ALARM INSTAU-ATlON
VIEW B-B
/ ~
I
I
I
I
CENTER TIRE
(REF)
116.4
(4.58)
I 73.3
cV
~
REF i 1 (2.88) 7 REF
1 I 30.1 45.8
~L 1(1 . 19) (1..80)
;'~L 24 . 0 67.6
l. 7~'\ ~~I (0.94) (2.66)
,J'\ N~
{i-.
"\'\ ':""'''!,T1j 11
'~, Q9-~-I--
-(~~F1
V
/;/;',4- _ .
o '\.>;.f"o I ~
35.1 DIIA.
~ ~ .........
(1.38) 42.5
11.1 DIIA. (REF)
(0.44)
(TYP 2 HOLES)
VIIEW"A"
$ REF-2x3/8-16 ~
T UNC - 2B
22mm (7/8 In.)
I
1
(4.98) I
1
'
ti ~Il~13~8)11
t --j-t+--
-t / ~
1(/~6)
1
23
C) r-0
LV
TO
TIMER MODULE
BLACK WIIRE
GND
(091)
ru
LJ
I-lODE
o 2-10DPE
SIGNAL 0 ]-IOwE
G200-10BK
GROUND C G200-10BK
WIRIING SCHEMATIC
1 58776121 Box 1
2 95919197 Capscrew 4
3 95922233 Flatwasher 6
6 54738836 Speedometer 1
7 58955923 Harness Gauge 1
13 13159041 Ring Speed Sensor 1
14 13165733 Bracket Speed Sensor 1
15 59222661 Hall-Effect Zero Speed Sensor 1
16 95373973 Tyrap air
~ I
9
I
I
I
I
I
I
I .....
8
REF
1 REF
16
CENTER TIRE
(REF)
TRAIILlNG ARM
(REF)
1 58776121 Box 1
2 95919197 Capscrew 4
3 95922233 Flatwasher 6
4 59327841 Hex Nut 2
5 59967059 Mounting Plate 1
6 54738836 Speedometer 1
7 58955923 Harness Gauge 1
8 59285791 Wire Harness Speedometer 1
9 59918193 Whiz Lock Screw 4
10 59918185 Well Nut 4
11 58967001 Strip Trim 1
12 59713016 Grommet 1
13 13159041 Ring Speed Sensor 1
14 13165733 Bracket Speed Sensor 1
15 59222661 Hall-Effect Zero Speed Sensor 1
16 95373973 Tyrap air
n I
I
--~-
I'
I'
--
:~------~
Q
:7~~~ \,
( (:(;~
'
\
\ col
,-_// I
')' \, \ . ~ .-._. + __
~~._.----L.
\\ c
~~~
I ~-~
I -
\ 13
\
\
\
c
1
GUAGE BOX A55'Y.
VIEW A
18
-GROUNQ
~' POWER
14
4
VIEW 8-8
c-c
\I\[W
-----
1 58776121 Box 1
2 59680983 Lockscrew 2 3/8-16x 1.0
3 58940982 Speedometer Wire Harness 1
4 59918193 Lockscrew 4 10-32x 1.0
5 59713016 Grommet 1
7 58835174 Wire Tie 1
8 58967050 Trim 1
11 59918185 Hex Nut 4 #10-32
13 59967059 Mounting Plate 1
14 58879198 Speedometer 1
15 95922233 Flatwasher 2 3/8
16 59327841 Hex Nut 2 3/8-16
17 58940834 Speedometer Sensor Harness 1
18 59824268 Light Bulb 1
19
26 FORWARD
POSITION
(21),
c&@
VIEW"A"
7
8
HYDRAULIC
TANK 11
o
12
PLATE, LIGHT
)
MOUNT TO
ITEM #2
11
PART
OF I PLATE LIGHT
l
~ ~ MOUNT
~I
LIGHT FORWARD
r
SWITCH POSITION
TERMINAL
VIEW"A"
PART
OF BK GND TO
BRAKE
12 PART VALVE
OF
BK
11
15
PART
OF
STEERING CONSOLE
ROTATED 90 DEGREES
CW FOR CLARITY
--- --
---------
I
I
23
HYDRAULIC 7
TANK
25 PART
I OF
~
PART
OF
20
RADIATOR 7
WRAPPER
25
GY
(TYP)
PART 20
OF
3
4
10
11
5
t---r-------- - - - __ .f-p--....I
8
9
14
15
13
.............. BK GND TO
~ "\ ~ BRAKE
I ~ VALVE
BE
11
PART
OF
STEERING CONSOLE
ROTATED 90 DEGREES
CW FOR CLARITY 58
LEFT
HARNESS
LEG
(REF)
HYDRAULIC
TANK
LEG
27 29 FORWARD 24
POSITION
46
44
I
I
VIEW"A"
~
5 (
)
,-')~
~~
STOP LIGHT SWITCH
HYDRAULIC
TANK
16
16
FROM (
liTEM #16 I
/
TO
ITEM #50
52
PART 34 I
OF
PART
OF
16 18
60
18
62
Dwg D59285890/00/01
SEE
VIEW A"
II
~
18
20
/
""'-,
"'-
SEE "'-
DETAIL "B"
CONSOLE
(REF)
Dwg D59285890/00/02
11
10
HOOD
(REF)
~
12
VIEW A" II
Dwg D59283051/03
15
VIEW "B-B"
lr.;-B~
t
I
I
~
LEFT HAND VIEW REAR VIEW
0()
16
VIEW "A-A"
15
VIEW "B..BIt
W
t
I
I
~
LEFT HAND VIEW REAR VIEW
PIPE - REF.
9
4 SPRAY PIPE - REF.
o 0
1' <)
o o
~J
VIEW
5lEAA
A-A
SLRAPER A56EMBLY
t ---- - - ----~~
.--- -t
II
I
I
I
I II
t
--\
I
L
(
_VIEW 8-a
FliCINr SCRAPE'!< .':6SElJ\BL'r
36 59190504 Tab 1
37 95919528 HHCS 2 1/4-20 x 0.625
38 95922324 Flatwasher 2 1/4
39 59133850 Cable 1
40 59133868 Ferrule 2
t--~----r-r------~~~..l-----+---- - - - - -- - - - _ - _
r--~-::::-
~' .....
~. ~-./" '\- a
I I I I
: f I :
I' I I I
I I I I
~ II
~', ..... I
r
L __ '".:....~.:: .__
/
..J
14
4-
2.
1 59262410 Water Pump (Effective with SIN 166504) 1 See Breakdown - 1.17
- 59117440 Water Pump (SIN 150795 to SIN 166504) 1 See Breakdown - 1.18
- 59388835 Water Pump (Prior to SIN 150795) 1 See Breakdown - 1.19
2 59436840 Pin Contact 2
3 59436865 Electrical Connector 1
4 59436873 Wedge 1
5 59396366 Loom 1 1/4 x 5.0
6 59396234 Tape air
4 5
12
!13 ji 22 !
I 14 " I
48 49 47 4544 7462625i. JI_2~ .28 2~ 34 35 32 33 3~ 27 ~O_.j
38
......------10
18 .::::n-----18
39
16
45
17
---+--~ - + - - - - - 1 1 - - 4 - ' - - - - - .. - - _ --'\0- 1-+--_
9 12
21
5
11 8 15
1 59367268 Shaft -
2 59937961 Cylinder Block Assembly (Includes items 3 1
and 4)
3 N.S.S. -Piston (Class 0) -
4 N.S.S. -Piston (Class 1) -
5 59902619 Repair Kit (Consists ofRetainer and Roll Pin) 1
6 N.S.S. Spacer 1
7 N.S.S. Brake Housing 1
8 N.S.S. Inner Shaft Seal 1 0.65 x 90 x 7
9 59373167 Bearing 1
10 N.S.S. Bearing Support 1
11 59370841 Outer Shaft Seal 1
12 N.S.S. Screw 10 M16 x 60mm 19.
13 59937995 Cam Ring 1
14 59902635 a-Ring 2 3.53 x 266.29
15 N.S.S. Set of Shims 1
16 N.S.S. Hub 1
17 N.S.S. Screw 4 M14 x 50mm 19.
18 59386284 Stud 16 M16 x 1.5mm 19.
- 59994707 -Wheel Nut 16 M16
19 59371443 a-Ring 1 3.53 x 63.09
20 59994723 Bushing 1
21 59375261 a-Ring 1 3.53 x 85.32
22 59371492 Valve Housing Assembly (Includes items 23 1
thru26)
23 N.S.S. -Valve Housing 1
24 N.S.S. -Screw 12 M16 x 100mm 19.
25 59902668 -Seal Washer 2 11 x 606 x 1.6
26 59902676 -Screw 2 M6x 10mmlg.
27 59902684 -a-Ring 1 2.62 x 145.72
28 59994756 -Valving 1
29 59902700 -Seal 1
30 59934604 -Spring 9
31 N.S.S. -Valve Spool 1
32 N.S.S. -Washer 1 30 x 20 x 2
33 59994764 -Snap Ring 1
--l~_- .- . ---.-.----,
!13 i 22 !
I 14 " I
48 49 47 45 44 746 26 25i. l2~ .28 2~ 34 35 32 33 3~ 27 ~O_.j
38
...-------10
18 -tf1~-~--=~---18
39
16
45
17
---t--,. -+-0---4 - - t - - . - - - - - .. - - - ~_ I-"t---
34 59994772 -Spring 1
35 N.S.S. -O-Ring 1 2.62 x 36.17
36 59370841 -Inner Shaft Seal 1
37 59994780 Bearing 1
38 N.S.S. Outer Shaft Seal 1
39 N.S.S. Seal Shroud Deflector 1
40 59934646 External Tooth Washer 13
41 59934653 Internal Tooth Washer 15
42 N.S.S. Set of Shims 1
43 N.S.S. Seal 1
44 N.S.S. Seal 1
45 N.S.S. Seal 1
46 N.S.S. Brake Piston 1
47 N.S.S. Bearing Support 1
48 59373142 Spring 21
49 59373159 Screw 12
** 59985028 Seal Kit (Includes items 8, 11, 14, 19,27,29, 1
35, 36, 38, 39, and 43 thru 45)
--l~_- .- . ---.-.----,
!13 ji 22 !
I 14 " I
48 49 47 4544 7462625i. JI_2~ .28 2~ 34 35 32 33 3~ 27 ~O_.j
38
......------10
18 ~----18
39
16
45
17
---+--~ -----II - - + - - . - - - - - .. _ - _ --'\0- 1-+--_
9 12
21
5
11 8 15
1 59367268 Shaft 1
2 59155028 Cylinder Block Assembly (Includes items 3 1
and 4)
3 N.S.S. -Piston (Standard) -
4 N.S.S. -Piston (Oversize) -
5 59902619 Repair Kit (Consists ofRetainer and Roll Pin) 1
6 N.S.S. Spacer 1
7 N.S.S. Brake Housing 1
8 N.S.S. Inner Shaft Seal 1 0.65 x 90 x 7
9 59373167 Bearing 1
10 N.S.S. Bearing Support 1
11 59370841 Outer Shaft Seal 1
12 N.S.S. Screw 10 M16 x 60mm 19.
13 59937995 Cam Ring 1
14 59902635 a-Ring 2 3.53 x 266.29
15 N.S.S. Set of Shims 1
16 N.S.S. Hub 1
17 N.S.S. Screw 4 M14 x 50mm 19.
18 59386284 Stud 16 M16 x 1.5mm 19.
- 59994707 -Wheel Nut 16 M16
19 59371443 a-Ring 1 3.53 x 63.09
20 59994723 Bushing 1
21 59375261 a-Ring 1 3.53 x 85.32
22 59155010 Valve Housing Assembly (Includes items 23 1
thru 36)
23 N.S.S. -Valve Housing 1
24 N.S.S. -Screw 12 M16 x 100mm 19.
25 59902668 -Seal Washer 2 11 x 606 x 1.6
26 59902676 -Screw 2 M6x 10mmlg.
27 59902684 -a-Ring 1 2.62 x 145.72
28 59994756 -Valving 1
29 59902700 -Seal 1
30 59934604 -Spring 9
31 N.S.S. -Valve Spool 1
32 N.S.S. -Washer 1 30 x 20 x 2
33 59994764 -Snap Ring 1
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!13 ji 22 !
I 14 " I
48 49 47 4544 7462625i. JI_2~ .28 2~ 34 35 32 33 3~ 27 ~O_.j
38
...-------10
18 =::.:II:::"----18
39
16
45
17
---t--,. - - - - t o - - + - - . - - - - - .. - - _ --'\0- ...-.--_
9 12
21
5
11 20 19 8 15
34 59994772 -Spring 1
35 N.S.S. -O-Ring 1 2.62 x 36.17
36 59370841 -Inner Shaft Seal 1
37 59994780 Bearing 1
38 N.S.S. Outer Shaft Seal 1
39 N.S.S. Seal Shroud Deflector 1
40 58974502 Brake Kit 1
- 58948803 -Shim Set 1
- 58948787 -Friction Disc (internal) 13
- 58948795 -Friction Disc (external) 14
42 N.S.S. Set of Shims 1
43 N.S.S. Seal 1
44 N.S.S. Seal 1
45 N.S.S. Seal 1
46 N.S.S. Brake Piston 1
47 N.S.S. Bearing Support 1
48 59373142 Spring 21
49 59373159 Screw 12
4 5
12
13
6
1 59360545 a-Ring 1
2 58769118 Charge Pump Set (Does not include item 3) 1
3 59360453 Port Plate 2
4 59482869 Charge Pump Plate 1
5 59360487 Charge Pump Key 1
6 59360354 End Cap Bushing 1
7 59369603 End Cap Joumal Bearing 1
8 58845553 End Cap Gasket 1
9 59360610 a-Ring 1
10 59369785 Gasket 1
11 59360719 MultifunctionValve Assembly(Includes items 2
12 and 13)
12 59360735 -a-Ring 2
13 59369801 -a-Ring 2
14 59360941 a-Ring 1
15 90536046 Filter(Elementonly) 1
16 59985036 Cylinder Block Kit (Includes items 17 thru 21 ) 1
17 N.S.S. -Valve Plate 1
18 N.S.S. -Cylinder Block Assembly 1
19 N.S.S. -Screw 4
20 N.S.S. -Slipper Guide Bearing 1
21 N.S.S. -Piston Assembly 9
----22
37
22 59369371 a-Ring 1
23 59369694 Drive Shaft 1
24 58763491 DisplacementLimiterKit (No Limitation) 2
(Includes items 25 thru 28)
25 N.S.S. -Nut 2
26 N.S.S. -Screw 2
27 N.S.S. -a-Ring 2
28 N.S.S. -a-Ring 2
29 59369116 Bearing 1
30 59369413 a-Ring 2
31 59369421 PistonRing 2
32 59360685 Control Gasket 1
33 59360776 Inlet Orfice 1 0.032" dia.
34 58898362 ShaftBearing 1
35 59369504 a-Ring 1
36 59369496 Lip Seal 1
37 58763442 Servo ArmISwashplate Assembly (Includes 1
item 38)
38 N.S.S. -Servo Arm Assembly 1
13 10
9 6
1 58898669 Bearing 2
2 N.S.S. Housing 2
3 58904376 Flange 1
4 58898685 Rear Cover 1
5 58904343 Drive Gear 1
6 58904335 Idler Gear 1
7 58904384 Anti-Extrusion Ring 2
8 58904392 Pressure Seal 2
9 58904327 Screw 4
10 58904277 Snap Ring 1
11 58904285 Dowell Pin 4
12 58904400 a-Ring 2
13 58904418 Shaft Seal 1
** 58898677 Seal Kit (Includes Items 7,8,12, and 13) 1
16
12
6
4 5
6
5
3
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37
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IAFTE
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M.2.3
M.3.2
Document Control No. 59099390
M.3.3
MANUALS
IAFTE
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COWLING
DOOR
,
'~
A D
Decal: Fuse Identification C.4.3
Air Cleaner B.9.3 Decal: Hazard E.23.5
Air Cleaner Primary Element B.9.3 Decal: Turn Signal E.23.5
Air Cleaner Safety Element B.9.3 Double Ended Spindle Assembly A.3.3
Air Cleaner B.8.3
Air Cleaner Pre-Cleaner B.10.3 E
Air Cleaner Primary Element B.8.3
Emergency Stop Switch C.5.3, C.6.3
Air Cleaner SafetyElement B.8.3
Engine B.1.3, B.1.5, B.1.7, B.2.3, B.2.5, B.2.7, B.3.3, B.4.3
Air Cleaner Service Indicator B.10.3
Engine Coolant Heater B.4.3
Air Restriction Indicator B.8.3
Engine Coolant Temperature Guage E.12.3
Alarm E.18.3, E.19.3
Engine Coolant Temperature Guage Wire Harness _ E.12.3
Alarm Wire Harness E.18.3, E.19.3
Engine Coolant Temperature Sender B.4.3
Alternator B.1.3, B.1.5, B.1.7, B.2.3, B.2.5, B.2.7, B.4.3
Engine Fan B.2.3, B.4.3
Alternator Diode C.4.3
Engine Hood B.6.3, B.7.3
Alternator Fan Guard B.3.3
Engine Mount, Left Rear B.1.3, B.2.3
Alternator Indicator Light C.5.3, C.6.3
Engine Mount, Right Rear B.1.3, B.2.3
Arm Rest 1.8.3
Engine Mount, Front B.1.3, B.2.3
B EngineOiIFilter __ B.1.3,B.1.5,B.1.7,B.2.3, B.2.5, B.2.7,
------------------
B.4.3
BackUpAlarm E.8.3 Engine Oil Pressure Gauge E.15.3
Back-up Alarm E.9.3 Engine Oil Pressure Gauge Wiring Harness _ E.14.3, E.15.3
Back-up Alarm Relay C.4.3 Engine Oil Pressure Sender E.14.3, E.15.3
Back-up Alarm Switch E.9.3 Engine Temperature Light C.6.3
Back-up Alarm Switch Harness C.4.3 EngineTemperature Light C.5.3
Battery E.5.3, E.6.3 Exhaust Pipe B.2.5
Battery Cable - Negative E.5.3, E.6.3 Exhaust Stack B.7.3
Battery Cable - Positive E.5.3, E.6.3
Beacon Lamp E.24.3 F
Beacon Lamp Toggle Switch E.24.3
Fan Belt B.1.3, B.1.5, B.1.7, B.4.3
Bottle, Coolant Overflow B.5.5
Fan Guard B.5.3, B.7.3
Bracket Speed Sensor E.20.3, E.20.5
Filter 1.5.3
Bracket, Throttle C.7.3
FilterElement A.5.3
Brake Pressure Switch A.8.3
Flex Thread C.2.3
Brake Valve A.8.3, A.8.3, A.8.3, C.9.3
Flex Tread C.3.3
Brake Valve Assembly A.8.3
Front Engine Mount B.3.3, B.4.3
Bulb, 55W, 12 VDC E.22.5
Front Light Harness E.22.3
c Front Spray Bar
Front Tum Signal Harness
H.1.3
E.23.7
Cap,OilFill B.2.7 Fuel Filter B.1.3,B.1.5,B.1.7,B.2.3,B.2.5,B.2.7,B.4.3,
Cocoa Mat G.2.3 _ _ _ _ _ _ _ _ _ _ _ _ _ B.11.3, B.12.3
Console C.7.3, C.9.3 Fuel Filter Heater Relay B.14.3
Control Assembly C.1.3, C.3.3 Fuel Filter Heater Timer Relay B.14.3
Control Lever C.4.3 Fuel Gauge E.13.3
control lever assemnly 1.9.3 Fuel Heater B.14.3
Control Panel C.6.3 Fuel Level Gauge Harness E.13.3
Control Panel Assy C.4.3 Fuel Tank B.11.3, B.12.3, B.13.3
Coolant Overflow Bottle Cap B.5.5 Fuel Tank Cap B.11.3, B.13.3
Cover Weld E.26.5 Fuel/Water Seperator B.12.3
G M
Gauage Harness E.14.3 MainFrame - - - - - - - - - - - - - - A.I0.3
Gauge Harness E.I0.3 Main Wiring Harness E.1.3, E.2.3
Gauge Wire Harness E.10.3 Mounting Plate E.26.3
Guard, Alternator Belt B.2.5 Muffler B.1.5, B.2.5, B.3.5, B.4.5
H N
Hall-Effect Zero Speed Sensor E.20.3, E.20.5 NeutralStartSwitch E.23.5, 1.5.5, 1.10.5
Handrail A.6.3 Neutral StartWiring Harness E.1.3
Harness Gauge E.20.3, E.20.5
Heat Shield A.10.3 o
High Water Temperature Switch E.19.3
Oil Gauge E.14.3
Hood Engine B.5.3 Oil Cooler B.5.3, B.6.3, B.7.3
Hom E.1.3, E.1.5, E.2.3, E.3.5 Oil Level Sight Gauge A.5.3
Hom Relay E.1.3, E.2.3, E.3.3 Oil Pressure Light C.5.3, C.6.3
Hose, Lower Radiator B.5.3 Oil Pressure Switch B.1.7, B.3.3, E.18.3
Hose, Upper Radiator B.5.3
Hose Assembly D.2.3 p
Hourmeter C.5.3, C.6.3
Hydraulic Hose Assembly D.1.3, D.1.7 Parking Brake Switch C.5.3
Hydraulic Oil Temperature Gauge Wiring Harness _ E.16.3 Power Relay C.4.3
Hydraulic Oil Temperature Guage E.16.3 Pressure Light C.5.3
Hydraulic Oil Temperature Sender E.16.3 Pressure Switch A.8.3
Hydraulic Return Filter Element A.4.3 Propulsion Cable C.4.3
Hydraulic Tank A.4.3, A.5.3
R
Hydraulic Tank Cap A.4.3
Hydraulic Tank Fill Cap A.5.3 Radiator B.5.3, B.6.3, B.7.3
Hydraulic Tank Level Gauge A.4.3 Radiator Cap B.6.3, B.7.3
Radiator Hose - Lower B.7.3
I
Radiator Hose - Upper B.7.3
Ignition Key C.8.3, C.9.3 Rain Cap B.8.3, B.9.3
Ignition Switch C.8.3, C.9.3 Rear Engine Mount B.3.3, B.4.3
Indicator Light E.23.5 Rear Light Harness E.22.3
Ingnition Switch C.7.3 Rear Spray Bar H.1.3
Insulated Clamp E.l.3 Rear Tum Signal Harness E.23.7
Rej ection Filter Band E.18.3
K Relay C.4.3
Ring Speed Sensor E.20.3, E.20.5
Key E.26.5 Rops A.6.3
L s
Latch Assembly B.7.3 Scraper Blade G.3.3, G.3.5
Lever, Throttle C.7.3 Seal Kit 1.5.5
Light, Tail, Tum Signal and Stop E.23.7 Seat C.1.3, C.3.3
Lights, Tum Signal, Front E.23.7 Seat Back 1.8.3
Lockable Radiator Cover B.7.3 Seat Belt Kit A.6.3
Low Oil Pressure Switch E.19.3 Seat Cushion 1.8.3
Lower Radiator Hose B.6.3 Shock Mount B.4.3
u
Upper Radiator Hose B.6.3
v
VandalCover C.10.3, E.26.3
Voltmeter E.17.3
Voltmeter Wiring Harness E.17.3
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Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
2000 Ingersoll-Rand Company
Printed in U.S.A.