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INSTALLATION INSTRUCTIONS
Cable Joint
Assembly In
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Content
Introduction Page 4 I
Earthing Page 14 IX
Use Page 17 X
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Introduction
I 1 Introduction
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General Information
2 General Information
With HV-CONNEX you have a modern cable connector system. In the follo-
wing instruction, the installation of the cable joint and the T-joint is descri-
bed and illustrated step by step. Please observe the sequence of steps du- II
ring the installation. Installation should be carried out by fitters who have
been trained by PFISTERER.
These assembly instructions describe the safe and proper use of the pro-
duct described. The specified warnings and instructions, and the applica-
ble local accident prevention regulations must be observed together with
general safety regulations.
Before starting work on the product, read the installation instructions all
the way through, particularly the chapter on safety and specific safety
precautions. It is vital that what is read is understood. The installation inst-
ructions are a part of the product. It must be kept available and accessible
in the immediate vicinity of the product (e.g. control room, switch room)
at all times.
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General Information
2.5 Guarantee
The warranty provisions are contained in the purchase agreement and the
manufacturers general terms and conditions.
The manufacturer shall make the final decision with a warranty claim as to
whether the product or defective parts should be returned or a site visit is
made.
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Safety
3 Safety
At the time of its development and manufacture, the product was built ac-
cording to current, accepted rules of engineering and is safe to operate.
However, the product can pose dangers if it is not used by professionally
trained staff, or in an improper or unauthorised manner.
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Safety
3.4 Risks that may arise from the use of the product
The product has been subjected to a risk analysis. The construction and
design of the product resulting from this work is state of the art.
The product is operationally reliable when used for its intended purpose.
However, a residual risk remains! The product works with high voltages.
Risk of electrocution!
Electrical power can cause very serious injury.
If the insulating part or components are damaged, there is a risk
III of fatal injury from the electrical current.
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Safety
Persons who are under the influence of drugs, alcohol or medication that
affects their reactions are not allowed to work on and with the product
under any circumstances.
When selecting personnel, the age and profession-specific regulations in
force at the location where the product is used must be observed.
The personnel are obliged to immediately report any changes that occur in
the product that may affect the safety of the operator.
Helmet for protection from falling and flying parts and ma-
terials.
When carrying out cleaning and lubricating work, the following are to be worn:
3.8 Warnings
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Transport / Storage
4 Transport / Storage
4.2 Packaging
IV
The predominant packaging materials are wood, cardboard and plastics
(films, foams). Packing materials include materials which are included in the
package to protect from moisture (e.g. silica gel bags).
If no agreement to the contrary has been made regarding the return of the
packaging material, the packaging material remains with the customer.
Disposal must be environmentally sound and in accordance with the re-
levant waste disposal regulations. If necessary, hire a waste management
company to dispose of the packaging material.
4.3 Storage
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Transport / Storage
4.5 Disposal
If no return or disposal agreement has been made, disassembled compo-
nents should be dispossed of as below: IV
Scrap the metallic materials.
Send plastic elements to plastic recycling.
Sort and dispose of remaining components according to material type.
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Installation Accessories | Technical Data
5 Assembly Accessories
Fitting Clamp 827 153 010 for fixing block and tack-
les and to protect the bell
V flange during assembly.
6 Technical Data
Size 4
Weight kg 70
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Fixing
7 Fixing
M12
145
642
269
258
VII
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Assembly | Earthing
8 Assembly
For each plugging process the socket and the cabel connector
or the dummy plug must be cleaned and greased as specified in
the installation instructions.
Requirement per plugging: 4x bag HV-CONNEX special grease.
9 Earthing
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Earthing
1 1
2 2
2
3 3
Slide the heat-shrink tubes over the cable screens ( 200 sqmm). Shrink
on the heat-shrink tubes after bolting.
Connect the cable screen with the screen connection of the joint and
shrink on heat shrink tube.
1
1
IX
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Earthing
IX
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Use
10 Use
1 1 In case there is only one side plugged (e.g. for cable testing) the other
side has to be closed voltage-proof with dummy plug.
2 1 Storage
Close the cone opening with a protective cover (not in scope of deli-
very) in order to make it dust-proof and water-tight.
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worldwide
PFISTERER Kontaktsysteme GmbH PFISTERER Power Connection Sys- PFISTERER Representative Office
Rosenstrae 44 tems Beijing Co. Ltd. Krasnopresnenskaya nab., 12
73650 Winterbach Unit 518, Landmark Tower 2 Entrance No. 6, office no. 921
Germany 8 North Dongsanhuan Road 123610 Moskau
Phone +49 7181 7005 0 Chaoyang District Russia
Fax +49 7181 7005 565 100004 Peking Phone +7 495 258 13 50
info@pfisterer.de China Fax +7 495 674 58 07
www.pfisterer.de Phone +86 10 6590 6272 info.ru@pfisterer.com
Fax +86 10 6590 6105 www.pfisterer.ru
PFISTERER IXOSIL AG info.cn@pfisterer.com
Gotthardstrasse 31 www.pfisterer.cn PFISTERER Komponent & System AB
6460 Altdorf Flygfltsgatan 2D
Switzerland PFISTERER Power Connection (Wuxi) 128 30 Skarpnck
Phone +41 41 8747 575 Co. Sweden
Fax +41 41 8747 576 No. 31 Jingma Road East Phone +46 8 7240 150
power@ixosil.ch Daxin Cun Hongshan Sub District Fax +46 8 6054 750
www.ixosil.ch Wuxi New District info@pfisterer.se
214028 Wuxi, Jiangsu Xi www.pfisterer.se
PFISTERER Kontaktsysteme GmbH China
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Bahnhofstrae 30 www.pfisterer.cn Calle Industria 9092
89547 Gerstetten-Gussenstadt 08025 Barcelona
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Phone +49 7323 83 0 Augasse 17 Phone +34 93 4367409
Fax +49 7323 83 603 1090 Wien Fax +34 93 4367701
info@pfisterer.de Austria pfisterer.upresa@pfistererupresa.eu
www.pfisterer.de Phone +43 1 3176531 0 www.pfisterer.es
Fax +43 1 3176531 12
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Werkstrasse 7 www.pfisterer.at Bg u. 35
6102 Malters, Luzern 1022 Budapest
Switzerland PFISTERER S.A. Hungary
Phone +41 41 4997 272 Av. Velez Sarsfield 464 Phone +36 1 2513441
Fax +41 41 4972 269 C1282AFR Buenos Aires Fax +36 1 2511713
connect@sefag.ch Argentina office@pfisterer.hu
www.sefag.ch Phone +54 11 4306 3595 www.pfisterer.hu
Fax +54 11 4362 2381
PFISTERER s.r.l. pfisterer@pfisterer.com.ar PFISTERER Representative Office
Via Sirtori 45 d www. pfisterer.com.ar Budova Mediahall
20017 Passirana di Rho (MI) Bidlaky 20
Italy PFISTERER SAS 63900 Brnn
Phone +39 02 93158 11 35 avenue dItalie Czech Republic
Fax +39 02 93158 37 68110 Illzach Phone +420 533 337 190
pfisterer@pfisterer.it France Fax +420 533 337 191
www.pfisterer.it Phone +33 389 319029 dialog@pfisterer.cz
Fax +33 389 319028 www.pfisterer.cz
PFISTERER Ltd. info@pfisterer.fr
Unit 9, Ellesmere Business Park www.pfisterer.fr PFISTERER North America Inc.
Off Swingbridge Road 7625 Wisconsin Avenue
Grantham N631 7XT PFISTERER Sp. z o.o. Suite 306
Great Britain Ul. Pogodna 10 Bethesda, Maryland 20814
Phone +44 1476 578657 05-850 Piotrkwek Maly Maryland
Fax +44 1476 568631 Poland USA
info.uk@pfisterer.com Phone +48 22 72241 68 Phone +1 240 482 4955
www.pfisterer.co.uk Fax +48 22 72127 81 Fax +1 240 482 3599
info@pfisterer.pl info@pfisterer.us
PFISTERER Representative Office www.pfisterer.pl www.pfisterer.us
Ruea Tripoli 92
Sala 122 PFISTERER Korea Branch PFISTERER Representative Office
05303-020 Sao Paulo Room 1930 P.O. Box 184090
Brasil Kwanghwamun Official Building Hamarain Center
Phone +55 11 3647 9317 163 Shinmunro-1ga Gate 7, Floor 3, Dubai
Fax +55 11 3647 9316 Jongno-Gu United Arab Emirates
ipsouza@pfisterer.com.br Seoul 110-999 Phone +971 4 2690147
www. pfisterer.com.br Republic Korea Fax +971 4 2690148
Phone +82 2 3276 2630 info@pfisterer.ae
Fax +82 2 3276 2631 www.pfisterer.ae
info@pfisterer.kr
www.pfisterer.kr